CN105604218A - Prestressed light integrated wall and manufacturing method thereof - Google Patents
Prestressed light integrated wall and manufacturing method thereof Download PDFInfo
- Publication number
- CN105604218A CN105604218A CN201610040273.8A CN201610040273A CN105604218A CN 105604218 A CN105604218 A CN 105604218A CN 201610040273 A CN201610040273 A CN 201610040273A CN 105604218 A CN105604218 A CN 105604218A
- Authority
- CN
- China
- Prior art keywords
- light
- light weight
- outer hoop
- prestressed
- integrated wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 8
- 230000002787 reinforcement Effects 0.000 claims description 8
- 230000008595 infiltration Effects 0.000 claims description 5
- 238000001764 infiltration Methods 0.000 claims description 5
- 241000132536 Cirsium Species 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 238000009413 insulation Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 2
- 230000007547 defect Effects 0.000 abstract 1
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 239000004567 concrete Substances 0.000 description 6
- 238000010923 batch production Methods 0.000 description 4
- 239000011449 brick Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
Abstract
The invention discloses a prestressed light integrated wall and a manufacturing method thereof.A plurality of light plates are placed in close proximity to form a required shape and size, components are placed around the periphery of the light plates in a close fit manner, and then external force is applied to the components on the side surfaces of the light plates, so that the light plates are extruded, permeated and fused into a whole; then the components are connected in a closed manner to form an outer hoop frame, external force is removed, outward thrust is generated between the plates due to extrusion, the whole wallboard is limited by the tension force of the outer hoop frame, and the prestressed light integral wall with tightly attached inner plates and tightly hooped inner plates by the outer frame is formed; and finally, processing water prevention on the outer surface of the integral wall and paving a veneer to form the prestressed light integrated wall. The integrated wall has reliable performance and low production cost, solves the defects of poor water resistance and seepage prevention, exposed connecting nodes and single exterior facing of common light plates, simultaneously keeps the characteristics of light weight and high strength, and has light dead weight, less material consumption and good heat preservation and sound insulation effects.
Description
Technical field
The present invention relates to building material technical field, specifically belong to integrated wall of a kind of prestressed light and preparation method thereof.
Background technology
Current building is still taking reinforced concrete structure as main, especially body of wall, generally all adopt brick mix structure orReinforced concrete structure. Wherein, first the body of wall of brick mix structure builds fragment of brick by laying bricks or stones by concrete etc., then at wallOn smear cement mortar and coating, this form of construction work operation is many, the construction period is longer, can form and engineering finishes rear dismountingA large amount of building wastes, cause environmental pollution, and traditional building construction need to consume a large amount of manpowers simultaneously, has increased workAmount. And the manufacture craft of present reinforced concrete structure wall is first embedded bar, then casting concrete. As can be seen here,Existing construction wall generally all needs cast in situs, site operation, and waste of raw materials is serious, and building waste is many, takes a lot of workTime-consuming, speed is slow, and energy consumption is high, and quality is uncontrollable, can not realize standardization, batch production and produces, and not meet countryEnvironmental protection and energy saving policy.
In addition,, along with the development of technology, also there is the building material that partial properties is superior at present, as many aerocretesSheet forming, this sheet material is produced in factory normalization conventionally, then installs to job site. Although this sheet formingRealized streamline production, but its installation process still comparatively bothers, the gap between sheet material need to bond firmly, andAnd need filling-foam agent or polymer mortar etc. in the end of junction.
Summary of the invention
Technical problem to be solved by this invention is to provide integrated wall of a kind of prestressed light and preparation method thereof, can realizeIntegrated and the batch production of light weight board, the installation process of simplification body of wall, the overall performance of raising body of wall.
For solving the problems of the technologies described above, the preparation method of the integrated wall of prestressed light provided by the invention, comprises the steps:
Step 1, presses close to be placed to required form size by some blocks of light weight boards, and is close to peripheral surrounding and places external member;
Step 2 applies external force on the external member of light weight board side, makes extruding between light weight board, infiltration, finalBe fused into entirety;
Step 3, is connected to become external member closure outer hoop framework and sheds external force, outer hoop framework and inner thistle boardMaterial consists of integral wall;
Step 4, lays bar-mat reinforcement and is connected with outer hoop framework at overall face of wall, and then doing watertight composition and exterior trimFace forms the integrated wall of prestressed light.
In said method, in step 2, externally applied forces is perpendicular to the side of light weight board.
Further, in step 2, on the external member of light weight board both sides, apply external force in opposite directions or at thistle boardOn the external member of material surrounding, apply two groups of external force in opposite directions.
Wherein, described external member is steel plate, reinforcing bar, shaped steel or composite.
In addition, the present invention also provides a kind of prestressed light integrated wall, comprises some blocks of light weight boards, outer hoop framework, anti-Water layer and exterior finish, outer hoop framework fits tightly light weight board or embeds in the lateral groove of light weight board all light weight boardsCombine closely and be subject to the prestressing force of outer hoop framework, watertight composition and exterior finish are connected with light weight board by outer hoop framework.
In said structure, described outer hoop framework and bar-mat reinforcement welding, watertight composition and exterior finish are made on bar-mat reinforcement.
Further, by steel member or composite element, closure after generation prestressing force forms described outer hoop framework. .
Integrated wall of the present invention is made up of outer hoop framework, some light weight boards and watertight composition and exterior finish, by outer hoop frameThe tensile force of frame makes light weight board be fused into an entirety because of physical property, and the ability of plate face bearing load is better than individual platesMaterial.
Integrated wall dependable performance of the present invention, production cost is low, has insulation, energy-conservation, sound insulation property is superior, green ringThe advantage of protecting, has overcome common light weight board waterproof, seepage control poor performance, connected node exposes, exterior finish is single weakness,Also retained the feature of light weight board high-strength light simultaneously, fewer from heavy and light, consumptive material than conventional armored concrete composite wall,Heat insulating and sound insulating is good, agrees with the direction of propulsion of national building industrialization.
In addition, this integrated wall not only can be realized batch production streamline and make, and has reduced the set-up time of job siteAnd operation.
Brief description of the drawings
Fig. 1 is the structural representation of the integrated wall of the first embodiment of the present invention;
Fig. 2 is the machining sketch chart of the integrated wall of the first embodiment of the present invention;
Fig. 3 is the structural representation of the integrated wall of the second embodiment of the present invention.
Wherein description of reference numerals is as follows:
1 is light weight board; 2 is vertical external member; 3 is horizontal external member; 4 is weld.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is further detailed explanation.
The integrated wall of prestressed light provided by the invention, comprises some blocks of light weight boards, outer hoop framework, watertight composition and exterior trimFace, outer hoop framework fits tightly light weight board or embeds in the lateral groove of light weight board, all light weight boards combine closely andBe subject to the prestressing force of outer hoop framework, watertight composition and exterior finish are connected with light weight board by outer hoop framework.
The preparation method of the integrated wall of above-mentioned prestressed light, comprises the steps:
Step 1, presses close to be placed to required form size by some blocks of light weight boards, and is close to peripheral surrounding and places external member;
Step 2 applies external force on the external member of light weight board side, makes extruding between light weight board, infiltration, finalBe fused into entirety;
Preferably, externally applied forces is perpendicular to the side of light weight board; Further, at the external member of light weight board both sidesOn apply external force in opposite directions or on the external member of light weight board surrounding, apply two groups of external force in opposite directions;
Step 3, is connected to become external member closure outer hoop framework and sheds external force, outer hoop framework and inner thistle boardMaterial consists of integral wall;
Step 4, lays bar-mat reinforcement and is connected with outer hoop framework at overall face of wall, and then doing watertight composition and exterior trimFace forms the integrated wall of prestressed light.
Wherein, outer hoop framework is formed by external member closure after generation prestressing force. External member is steel plate, reinforcing bar or shaped steel,Also can be other composite.
Be illustrated with specific embodiment below.
The first embodiment
As shown in Figure 1, the integrated wall of the prestressed light of the present embodiment comprise some blocks of light weight boards 1, by vertical external member2 and the outer hoop framework, watertight composition and the exterior finish that form of horizontal external member 3 (in Fig. 1 and not shown). In the present embodiment,Describe as an example of five blocks of light weight boards 1 example, this light weight board 1 is stock size, if length is that 3000mm, width are600mm. All light weight board 1 (for the ease of combined and spliced, a sidepiece of light weight board 1 is formed with groove, anotherSidepiece is formed with boss) mutually splicing and the sidepiece of outermost two blocks of light weight boards 1 vertical external member 2 is set respectively,End one side of light weight board 1 arranges horizontal external member 3, and the light weight board 1 being stitched together is subject to the extruding of outer hoop framework,Described horizontal external member 3 welds together with vertical external member 2, forms four welds 4. Certainly horizontal external member,3 also can adopt other to be fixedly connected with mode with vertical external member 2, as adopted securing member connection etc., do not limit to hereinIn welding.
Because the inside of light weight board 1 has a large amount of uniform, mutual disconnected small pore, therefore light weight board 1 quiltsWhen extruding, the pore of adjacent light weight board 1 can permeate, merge, thereby fits tightly into an entirety, thereforeThe width sum that is extruded the light weight board being integrated is less than the width sum of the light weight board of equal number.
For example in the present embodiment, width when five blocks of light weight boards 1 splice but do not push is 3000mm, after being extrudedWidth will diminish, and this is with to be applied to pressure size on light weight board 1 relevant.
The integrated wall of prestressed light of the present invention, in the time making, as shown in Figure 2, comprises the steps:
Step 1, presses close to be placed to required form size by some blocks of light weight boards 1, in the present embodiment, taking five asExample explanation, places vertical external member 2 at the sidepiece of outermost two blocks of light weight boards 1, puts in the end of light weight board 1Put horizontal external member 3;
Step 2 applies external force on the vertical external member 2 of light weight board 1 side, make to push between light weight board 1,Infiltration, is finally fused into entirety;
Step 3, is welded to connect vertical external member 2 and horizontal external member 3 to become outer hoop framework and shed external force, outer hoopFramework and inner light weight board consist of integral wall, as shown in Figure 1;
Step 4, lays bar-mat reinforcement and bar-mat reinforcement is connected with outer hoop framework at overall face of wall, and then doing waterproofLayer and exterior finish (as paving ceramic tile etc.) form the integrated wall of prestressed light, solve common light wall outer surface and builtThe difficult problem that concrete layer very easily comes off, cannot paving ceramic tile.
Wherein, as shown in Figure 2, on stand, five blocks of light weight boards 1 are stitched together, then outermost two lightweightsThe sidepiece of sheet material 1 is installed vertical external member 2, and horizontal external member 3 is placed in the end of light weight board 1, by what be stitched togetherOne side (side of vertical external member 2 is installed) of light weight board 1 is against on the location-plate of stand, and erecting at opposite sideOn external member 2, apply the pressure towards the vertical external member 2 of opposite side by jack or other afterburning equipment, spellThe light weight board 1 connecing combines together under stressed effect outside, by the end of horizontal external member 3 and verticallyThe end of member 2 welds together. Now remove impressed pressure, the width of the light weight board 1 merging can slightly becomeGreatly, but still be less than the width summation while not being extruded, light weight board forms an integral wall under the restriction of outer hoop framework.
Certainly, the present embodiment also can apply pressure in opposite directions on the vertical external member 2 of both sides, and this is to art technologyPersonnel are apparent, therefore do not repeat in detail.
Preferably, be applied to pressure on vertical external member 2 side perpendicular to light weight board 1.
The second embodiment
Principle and the preparation method of the present embodiment and the first embodiment are basic identical, and different is the splicing shape of light weight board 1Formula, those skilled in the art can select quantity and the design of light weight board to put form according to actual required size, at thisNo longer repeat specification.
In the present embodiment, can on the external member of light weight board 1 surrounding, apply two groups of external force in opposite directions, at twoOn vertical external member 2, apply one group of external force in opposite directions, on two horizontal external members 3, apply one group of external force in opposite directions simultaneously,Make extruding between all light weight boards 1, infiltration, be finally fused into entirety, then by outside vertical external member 2 and levelMember 3 is welded to connect to be become outer hoop framework and sheds external force, and outer hoop framework and inner light weight board consist of integral wall,As shown in Figure 3.
The material of outer hoop framework can be steel, can be also composite, and this is passable to those skilled in the artSelect as required, so locate not limit in detail. Meanwhile, vertical external member and the horizontal external member of composition outer hoop frameworkShape can be combined for a person skilled in the art design.
Integrated wall of the present invention is made up of outer hoop framework, some light weight boards and watertight composition and exterior finish, by outer hoop frameThe tensile force of frame makes light weight board be fused into an entirety because of physical property, and the ability of plate face bearing load is better than individual platesMaterial.
Integrated wall dependable performance of the present invention, production cost is low, has insulation, energy-conservation, sound insulation property is superior, green ringThe advantage of protecting, has overcome common light weight board waterproof, seepage control poor performance, connected node exposes, exterior finish is single weakness,Also retained the feature of light weight board high-strength light simultaneously, fewer from heavy and light, consumptive material than conventional armored concrete composite wall,Heat insulating and sound insulating is good, agrees with the direction of propulsion of national building industrialization.
In addition, this integrated wall not only can be realized batch production streamline and make, and has reduced the set-up time of job siteAnd operation.
By specific embodiment, the present invention is had been described in detail above, this embodiment is only better reality of the present inventionExecute example, it not limits the invention. Without departing from the principles of the present invention, those skilled in the art coupleEquivalent replacement and improvement that material, structure and the shape of outer hoop framework, specification and the quantity etc. of sheet material are made, all should be considered asIn the technology category of protecting in the present invention.
Claims (7)
1. a preparation method for the integrated wall of prestressed light, is characterized in that, comprises the steps:
Step 1, presses close to be placed to required form size by some blocks of light weight boards, and is close to peripheral surrounding and places external member;
Step 2 applies external force on the external member of light weight board side, makes extruding between light weight board, infiltration, finalBe fused into entirety;
Step 3, is connected to become external member closure outer hoop framework and sheds external force, outer hoop framework and inner thistle boardMaterial consists of integral wall;
Step 4, lays bar-mat reinforcement and is connected with outer hoop framework at overall face of wall, and then doing watertight composition and exterior trimFace forms the integrated wall of prestressed light.
2. the preparation method of the integrated wall of prestressed light according to claim 1, is characterized in that, in step 2In, externally applied forces is perpendicular to the side of light weight board.
3. the preparation method of the integrated wall of prestressed light according to claim 1 and 2, is characterized in that, in stepIn rapid 2, on the external member of light weight board both sides, apply external force in opposite directions or execute on the external member of light weight board surroundingAdd two groups of external force in opposite directions.
4. the preparation method of the integrated wall of prestressed light according to claim 1, is characterized in that, described outer structurePart is steel plate, reinforcing bar, shaped steel or composite.
5. the integrated wall of prestressed light that adopts method claimed in claim 1 to make, is characterized in that, comprisesSome light weight boards, outer hoop framework, watertight composition and exterior finish, outer hoop framework fits tightly light weight board or embeds lightweightIn the lateral groove of sheet material, all light weight boards are combined closely and are subject to the prestressing force of outer hoop framework, and watertight composition and exterior finish are logicalCrossing outer hoop framework is connected with light weight board.
6. the integrated wall of prestressed light according to claim 5, is characterized in that, described outer hoop framework and reinforcing barNet welding, watertight composition and exterior finish are made on bar-mat reinforcement.
7. the integrated wall of prestressed light according to claim 5, is characterized in that, described outer hoop framework is by steel structurePart or composite element closure after generation prestressing force forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610040273.8A CN105604218B (en) | 2016-01-21 | 2016-01-21 | Prestressed light integrated wall and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610040273.8A CN105604218B (en) | 2016-01-21 | 2016-01-21 | Prestressed light integrated wall and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105604218A true CN105604218A (en) | 2016-05-25 |
| CN105604218B CN105604218B (en) | 2018-03-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610040273.8A Active CN105604218B (en) | 2016-01-21 | 2016-01-21 | Prestressed light integrated wall and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105604218B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100002839U (en) * | 2008-09-02 | 2010-03-11 | 윤장노 | Veranda generation for partitioning |
| CN203300171U (en) * | 2013-06-18 | 2013-11-20 | 刘朝辉 | Connecting structure of decorative sheet |
| CN104164944A (en) * | 2014-07-23 | 2014-11-26 | 华北水利水电大学 | Steel frame pre-stressed waste-old tyre dwelling house wallboard and wall assembled from steel frame pre-stressed waste-old tyre dwelling house wallboards |
| CN204001409U (en) * | 2014-08-06 | 2014-12-10 | 四川省建筑科学研究院 | Precast composite slab |
-
2016
- 2016-01-21 CN CN201610040273.8A patent/CN105604218B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100002839U (en) * | 2008-09-02 | 2010-03-11 | 윤장노 | Veranda generation for partitioning |
| CN203300171U (en) * | 2013-06-18 | 2013-11-20 | 刘朝辉 | Connecting structure of decorative sheet |
| CN104164944A (en) * | 2014-07-23 | 2014-11-26 | 华北水利水电大学 | Steel frame pre-stressed waste-old tyre dwelling house wallboard and wall assembled from steel frame pre-stressed waste-old tyre dwelling house wallboards |
| CN204001409U (en) * | 2014-08-06 | 2014-12-10 | 四川省建筑科学研究院 | Precast composite slab |
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| Publication number | Publication date |
|---|---|
| CN105604218B (en) | 2018-03-16 |
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Effective date of registration: 20180206 Address after: 200124, Shanghai, Pudong New Area Sanlin village Linjiang village, No. 338 Applicant after: Fuchen Holding Group Co., Ltd. Applicant after: Hangzhou Zetong Architecture Energy Saving New Materials Co., Ltd. Address before: 201203 6F, No. 3000, Longdong Road, Pudong New Area, Shanghai, 7 Applicant before: Shanghai Fuchun Jianye Technology Co., Ltd. |
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Address after: 200124 Zhoujiazhai 338, Linjiang Village, Sanlin Town, Pudong New Area, Shanghai Co-patentee after: Zhejiang Hangjiazetong Building Energy Saving New Materials Co., Ltd. Patentee after: Fuchen Holding Group Co., Ltd. Address before: 200124 Zhoujiazhai 338, Linjiang Village, Sanlin Town, Pudong New Area, Shanghai Co-patentee before: Hangzhou Zetong Architecture Energy Saving New Materials Co., Ltd. Patentee before: Fuchen Holding Group Co., Ltd. |
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Effective date of registration: 20220427 Address after: 311419 building 4, No. 53, zhumufan, Yushan village, Yushan Township, Fuyang District, Hangzhou City, Zhejiang Province Patentee after: Zhejiang Hangjiazetong Building Energy Saving New Materials Co.,Ltd. Address before: 200124 Zhoujiazhai 338, Linjiang Village, Sanlin Town, Pudong New Area, Shanghai Patentee before: Fuchen Holding Group Co.,Ltd. Patentee before: Zhejiang hangjiazetong building energy saving new material Co., Ltd |
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