CN105601109A - Frit with high initial melting point and high expansion coefficient and preparation method of frit - Google Patents
Frit with high initial melting point and high expansion coefficient and preparation method of frit Download PDFInfo
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- CN105601109A CN105601109A CN201510981338.4A CN201510981338A CN105601109A CN 105601109 A CN105601109 A CN 105601109A CN 201510981338 A CN201510981338 A CN 201510981338A CN 105601109 A CN105601109 A CN 105601109A
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- parts
- frit
- expansion coefficient
- fusing point
- high expansion
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/04—Frit compositions, i.e. in a powdered or comminuted form containing zinc
Abstract
The invention discloses frit with a high initial melting point and a high expansion coefficient and a preparation method of the frit. Raw materials for preparation of the frit comprise quartz, non-calcined alumina, lime stone, potash feldspar, sodium carbonate and borax. The frit is colorless and semi-transparent, has better gloss and has a higher initial melting point and a larger expansion coefficient, air pores are avoided due to the high initial melting point, and the technical problem of a deformation defect caused due to a small expansion coefficient of cover glaze and a larger expansion coefficient of a body is solved by the aid of the larger expansion coefficient of the frit.
Description
Technical field
The invention belongs to ceramic field, be specifically related to frit of a kind of high beginning fusing point high expansion coefficient and preparation method thereof.
Background technology
Be accompanied by people more and more higher to ceramic favorable rating, everybody has also had higher requirement to ceramic quality. And the base substrate of ceramic and property of glaze are the keys of ceramic, directly determine the quality of ceramic. Burn out fast good ceramic and will produce direct contacting with the economic benefit of enterprise industrial can realization. Frit is the important component part of ceramic, can directly act in the middle of glaze, reaches the object that improves ceramic product quality. The high expansion frit of high beginning fusing point is widely used in the middle of Ceramic Tiles, mainly improves the coefficient of expansion of base substrate and glaze, and the binding ability of base glaze is strengthened, and high beginning fusing point can be realized burning till fast of Ceramic Tiles.
The preparation technology of high beginning fusing point high expansion coefficient frit and the preparation technology of common frit are basic identical, but because it has more special performance, are different from again common frit.
Summary of the invention
The object of the present invention is to provide frit of a kind of high beginning fusing point high expansion coefficient and preparation method thereof.
The technical solution used in the present invention is:
A frit for high beginning fusing point high expansion coefficient, by mass parts, its main chemical composition is as follows: SiO244~50 parts, Al2O315~20 parts, Fe2O3< 0.2 part, TiO2< 0.05 part, CaO15~20 part, MgO0~2 part, K2O3~7 part, Na2O5~10 part, B2O30~2 part.
As preferably, described frit is mainly prepared from by following raw material: quartzy, non-calcined alumina, lime stone, potassic feldspar, soda ash and borax.
Further preferred, described frit is mainly prepared from by the raw material of following mass parts: 15~30 parts, quartz, 8~15 parts of non-calcined aluminas, 20~30 parts, lime stone, 20~30 parts of potassic feldspars, 10~15 parts of soda ash, 0~3 part of borax.
Further preferred, described frit is mainly prepared from by the raw material of following mass parts: 15~30 parts, quartz, 8~13 parts of non-calcined aluminas, 23~36 parts, lime stone, 25~30 parts of potassic feldspars, 10 ~ 13 parts of soda ash, 0~3 part of borax.
Further preferred, described frit is mainly prepared from by the raw material of following mass parts: 18~24 parts, quartz, 10~14 parts of non-calcined aluminas, 26 parts, lime stone, 25~30 parts of potassic feldspars, 10 ~ 13 parts of soda ash, 2~3 parts of boraxs.
Further preferred, described frit is mainly prepared from by the raw material of following mass parts: 20 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 27 parts of potassic feldspars, 12 parts of soda ash, 3 parts of boraxs.
A preparation method for high beginning fusing point high expansion coefficient frit, comprises the following steps:
(1) take raw material, mix;
(2) melting at 1500~1600 DEG C of temperature, is incubated 2~3 hours;
(3) blowing shrend, oven dry obtain high beginning fusing point high expansion coefficient frit;
The composition of described frit as claim 1-6 any one the above.
The invention has the beneficial effects as follows:
(1) frit has high expansion coefficient, and its coefficient of volume expansion has reached 29 × 10-6/ DEG C, and the coefficient of expansion coefficient of expansion little, base substrate that can solve cover-coat enamel is larger, causes product to occur the defect of serious deformation. By add high expansion coefficient frit in cover-coat enamel or ground-coat enamel, thus the coefficient of expansion of coupling base glaze, the flatness of adjustment product.
(2) frit has high beginning fusing point, and Al and Si are the important composition materials of glass frit, and these structures can ensure the stability of frit, and the content that increases Al composition in frit can improve the beginning fusing point of frit. Owing to there being a large amount of igloss in raw glaze, igloss can vapor away in the time of high temperature, at this moment may occur gas hole defect, and high beginning fusing point frit has passed through high temperature solute, discharge moisture and the carbonate in material, in the time that it joins in raw glaze, can reduce or avoid glaze to produce pore. Because frit possesses high beginning fusing point, can realize and increase brick programming rate, enhance productivity.
(3) frit of high beginning fusing point high expansion coefficient of the present invention, glossiness is good, translucent, has good artistic appreciation.
Brief description of the drawings
Fig. 1 is the picture of embodiment 3 sample that obtains, and illustrates when the beginning Melting point elevation that adds glaze after frit;
Fig. 2 is the picture of embodiment 5 sample that obtains, and illustrates when the coefficient of expansion rising of adding brick after frit.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated, but be not limited to this. In following instance, unless otherwise noted, all taking mass parts as unit.
Embodiment 1:
Take 20 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 25 parts of potassic feldspars, 10 parts of soda ash, 3 parts of boraxs, mix, 1550 DEG C of meltings, be incubated 3 hours, enter shrend cold, dry and obtain frit.
Embodiment 2:
Take 20 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 29 parts of potassic feldspars, 14 parts of soda ash, 3 parts of boraxs, mix, 1510 DEG C of meltings, be incubated 2.5 hours, enter shrend cold, dry and obtain frit.
Embodiment 3:
Take 24 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 26 parts of potassic feldspars, 12 parts of soda ash, 3 parts of boraxs, mix, 1550 DEG C of meltings, be incubated 2.5 hours, enter shrend cold, dry and obtain frit. Raw glaze consist of 35 ~ 50 parts, quartz, 3~15 parts of non-calcined aluminas, 3~10 parts, lime stone, 10~15 parts of potassic feldspars, 10~35 parts of albites, 0~5 part of calcining zinc oxide. By the raw glaze sample that adds frit with do not add high-temperature calcination under same temperature after the raw material sample cake of press of frit, the mass ratio that adds frit is frit: raw material=35:100. Add frit with do not add frit sample fusing point gradient as shown in Figure 1.
Embodiment 4:
Take 20 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 30 parts of potassic feldspars, 15 parts of soda ash, 3 parts of boraxs, mix, 1450 DEG C of meltings, be incubated 2 hours, enter shrend cold, dry and obtain frit.
Embodiment 5:
Take 20 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 29 parts of potassic feldspars, 13 parts of soda ash, 3 parts of boraxs, mix, 1500 DEG C of meltings, be incubated 2 hours, enter shrend cold, dry and obtain frit. Ceramic green consist of 20~35 parts of diopsides, 35~40 parts of kaolin, 7~15 parts of magnesium clay soils, 5~12 parts of feldspars, 8~15 parts of quartz sands. Frit is added in the middle of ceramic green brick, and another piece ceramic green brick does not add frit, after high-temperature calcination, as shown in Figure 2.
Embodiment 6:
Take 23 parts, quartz, 14 parts of non-calcined aluminas, 26 parts, lime stone, 27 parts of potassic feldspars, 12 parts of soda ash, 2 parts of boraxs, mix, 1580 DEG C of meltings, be incubated 2.5 hours, enter shrend cold, dry and obtain frit.
Embodiment 7:
Take 18 parts, quartz, 10 parts of non-calcined aluminas, 26 parts, lime stone, 29 parts of potassic feldspars, 12 parts of soda ash, 3 parts of boraxs, mix, 1520 DEG C of meltings, be incubated 2.5 hours, enter shrend cold, dry and obtain frit.
Coefficient of expansion performance: the coefficient of expansion of the adjusting base glaze that the frit of the height beginning fusing point high expansion coefficient of this project invention can be in a big way, the crystallite surface-brightening of formation, glittering and translucent under light-illuminating, without white point, the defects such as pore.
The high expansion frit of a kind of high beginning fusing point of the present invention has passed through a large amount of tests, and soda ash, potassic feldspar and the borax proportioning of prove out can increase the coefficient of expansion of frit, reduces the high temperature viscosity of frit, reduces the number of bubbles in glaze. And excessive potassic feldspar, soda ash and borax can affect the temperature flowing of glaze slip, cause the defect of sagging. Suitable aluminium content can make beginning Melting point elevation to the 1050 DEG C left and right of frit simultaneously, reduces or avoid the generation of pore. The frit of last this project has the high sense thoroughly of high brightness, does not have white black spot defect.
Claims (7)
1. a frit for high beginning fusing point high expansion coefficient, by mass parts, its main chemical composition is as follows: SiO244~50 parts, Al2O315~20 parts, Fe2O3< 0.2 part, TiO2< 0.05 part, CaO15~20 part, MgO0~2 part, K2O3~7 part, Na2O5~10 part, B2O30~2 part.
2. the frit of high beginning fusing point high expansion coefficient according to claim 1, is characterized in that, described frit is mainly prepared from by following raw material: quartzy, non-calcined alumina, lime stone, potassic feldspar, soda ash and borax.
3. the frit of high beginning fusing point high expansion coefficient according to claim 2, it is characterized in that, described frit is mainly prepared from by the raw material of following mass parts: 15~30 parts, quartz, 8~15 parts of non-calcined aluminas, 20~30 parts, lime stone, 20~30 parts of potassic feldspars, 10~15 parts of soda ash, 0~3 part of borax.
4. the frit of high beginning fusing point high expansion coefficient according to claim 3, it is characterized in that, described frit is mainly prepared from by the raw material of following mass parts: 15~30 parts, quartz, 8~13 parts of non-calcined aluminas, 23~36 parts, lime stone, 25~30 parts of potassic feldspars, 10 ~ 13 parts of soda ash, 0~3 part of borax.
5. the frit of high beginning fusing point high expansion coefficient according to claim 4, it is characterized in that, described frit is mainly prepared from by the raw material of following mass parts: 18~24 parts, quartz, 10~14 parts of non-calcined aluminas, 26 parts, lime stone, 25~30 parts of potassic feldspars, 10 ~ 13 parts of soda ash, 2~3 parts of boraxs.
6. the frit of high beginning fusing point high expansion coefficient according to claim 5, it is characterized in that, described frit is mainly prepared from by the raw material of following mass parts: 20 parts, quartz, 12 parts of non-calcined aluminas, 26 parts, lime stone, 27 parts of potassic feldspars, 12 parts of soda ash, 3 parts of boraxs.
7. a preparation method for high beginning fusing point high expansion coefficient frit, comprises the following steps:
(1) take raw material, mix;
(2) melting at 1500~1600 DEG C of temperature, is incubated 2~3 hours;
(3) blowing shrend, oven dry obtain high beginning fusing point high expansion coefficient frit;
The composition of described frit is as described in claim 1-6 any one.
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Citations (4)
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---|---|---|---|---|
US6132832A (en) * | 1998-05-07 | 2000-10-17 | Ferro Corporation | Tile glaze |
CN1884213A (en) * | 2006-06-14 | 2006-12-27 | 山东硅苑新材料科技股份有限公司 | Leadfree fritted glaze suitable for secondary sintering |
CN102390933A (en) * | 2011-08-10 | 2012-03-28 | 广东道氏技术股份有限公司 | Dry grain for crystal throwing brick and method for preparing crystal throwing brick |
CN103011905A (en) * | 2013-01-05 | 2013-04-03 | 威远县大禾陶瓷原料有限公司 | Lead-free open-flame fast-firing full-frit bone-china glaze and preparation method for same |
-
2015
- 2015-12-23 CN CN201510981338.4A patent/CN105601109B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6132832A (en) * | 1998-05-07 | 2000-10-17 | Ferro Corporation | Tile glaze |
CN1884213A (en) * | 2006-06-14 | 2006-12-27 | 山东硅苑新材料科技股份有限公司 | Leadfree fritted glaze suitable for secondary sintering |
CN102390933A (en) * | 2011-08-10 | 2012-03-28 | 广东道氏技术股份有限公司 | Dry grain for crystal throwing brick and method for preparing crystal throwing brick |
CN103011905A (en) * | 2013-01-05 | 2013-04-03 | 威远县大禾陶瓷原料有限公司 | Lead-free open-flame fast-firing full-frit bone-china glaze and preparation method for same |
Non-Patent Citations (4)
Title |
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J.R.TAYLOR等: "《陶瓷釉技术》", 31 December 1990, 鹭江出版社 * |
池至铣: "《陶瓷釉色料及装饰》", 30 November 2015, 中国建材工业出版社 * |
苏珊•皮特森: "《陶瓷工艺与艺术》", 31 July 2009, 武汉理工大学出版社 * |
蔡飞虎等: "《陶瓷墙地砖生产技术》", 31 July 2011, 武汉理工大学出版社 * |
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