CN105600517A - Efficient multifunctional reciprocating-type car dumper unloading system and working method thereof - Google Patents
Efficient multifunctional reciprocating-type car dumper unloading system and working method thereof Download PDFInfo
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- CN105600517A CN105600517A CN201610141326.5A CN201610141326A CN105600517A CN 105600517 A CN105600517 A CN 105600517A CN 201610141326 A CN201610141326 A CN 201610141326A CN 105600517 A CN105600517 A CN 105600517A
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- car
- loaded vehicle
- line
- tippler
- transfer platform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
- B65G67/32—Unloading land vehicles using fixed tipping installations
- B65G67/48—Vehicle tipplers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Loading Or Unloading Of Vehicles (AREA)
Abstract
An efficient multifunctional reciprocating-type car dumper unloading system comprises a loaded car line and an empty car line. The efficient multifunctional reciprocating-type car dumper unloading system is characterized in that a car stop is arranged in front of a car dumper; the distance between a wheel clamping device and the car dumper is larger than the sum of the length of one section of a loaded car and the lifting length of a big arm of a car puller. A working method of the system comprises the steps that when the car puller pulls the whole column of loaded cars to move forwards, the loaded cars can be directly pulled to the front of the car dumper for column splitting on the condition that the specific locations of the car dumper and a car transfer platform are not considered; when the car dumper is at the original location, and the car transfer platform returns back to the loaded car line, the car puller pulls the loaded cars subjected to column splitting and empty cars, the empty cars are sent to the car transfer platform to be located, and then the loaded cars are sent into the car dumper to be located, so that the car transfer platform acts in advance, the time for waiting for the car transfer platform is shortened, and the unloading efficiency of the car dumper system is improved by 22%.
Description
Technical field the invention relates to railway loose unpacked material transportation loading and unloading equipment.
In the current car dumper system technique of background technology, railway loaded vehicle is first located in tippler, then willEmpty wagons is delivered on transfer platform and is located, and causes whole system all waiting for after transfer platform returns loaded vehicle line just enteringThe next circulation of row. The multi-functional formula rigid vehicle tipper dumping system of turning back, treats that tippler and transfer platform existWhen original position, car puller just draws permutation loaded vehicle and advances, and distance travelled long having had a strong impact on of car puller isThe efficiency of unloading of system.
Summary of the invention is the defect that overcomes prior art, and the present invention proposes following technical scheme: oneHigh-efficiency multi-function unloading system of circular type tipper, comprises loaded vehicle line and empty wagons line. Loaded vehicle line and empty wagonsOne side of line is installed transfer platform. Loaded vehicle line one side is provided with tippler, car puller, clip wheel device and car lug.Empty wagons line one side is provided with car puller. Be characterized in: before tippler, place car lug. Clip wheel device with turn overDistance between car machine is greater than the length sum of a joint loaded vehicle and the large arm lifting of car puller. Use this heightImitating multi-functional method of work of turning back formula tipper unloading system is: car puller traction permutation loaded vehicle advancesTime do not consider that tippler and transfer platform particular location can directly draw loaded vehicle to before tippler and separateRow. When tippler returns after loaded vehicle line with transfer platform in position, loaded vehicle and sky after car puller traction off-the-lineCar, first delivers to empty wagons on transfer platform and locates. Again loaded vehicle is delivered in tippler and located.
High-efficiency multi-function unloading system of circular type tipper of the present invention and method of work thereof, owing to turning overIncrease car lug before car machine, the distance between clip wheel device and tippler be greater than a joint loaded vehicle and car puller largeThe length sum of arm lifting, so in the time that car puller traction permutation loaded vehicle advances, can not consider tipplerAnd transfer platform specific works position and directly draw loaded vehicle to before tippler and off-the-line. When tippler is formerPosition and transfer platform return after loaded vehicle line, and loaded vehicle and empty wagons after car puller traction off-the-line, first deliver to empty wagonsOn transfer platform, locate, then loaded vehicle is delivered in tippler and located, transfer platform is moved in advance, reducedWait for the transfer platform time, thereby by car dumper system unload efficiency improve 22%.
To be that dumping is general can show by decoupling device open-top car row unloading system of circular type tipper brief description of the drawings Fig. 1Intention
Fig. 2 is the special not decoupling device open-top car of dumping row unloading system of circular type tipper, and off-the-line open-top car is not overturningMachine goes out car end location
Fig. 3 is the special not decoupling device open-top car of dumping row unloading system of circular type tipper, and off-the-line open-top car does not existTippler enters car end location
Fig. 4 is that car lug puts down schematic diagram
Fig. 5 is that car lug lifts schematic diagram
In figure: 1, general can decoupling device open-top car row,, 1 ', special not decoupling device open-top car row, 2, clip wheel device,3, decoupling device point i, 3 ', decoupling device point ii, 4, car puller, 5, loaded vehicle line, 6, tippler,7, empty wagons line, 8, transfer platform, 9 car pullers, 10, car lug, 11,1# empty wagons, 12,2Empty wagons, 13,3# loaded vehicle, 14,4# loaded vehicle, 15,5# loaded vehicle, 16,3# empty wagons, 17,4# is heavyCar, 18,5# loaded vehicle, 19,6# loaded vehicle
This high-efficiency multi-function unloading system of circular type tipper of detailed description of the invention, comprises loaded vehicle line5 and empty wagons line 7. One side of loaded vehicle line 5 and empty wagons line 7 is installed transfer platform 8. Loaded vehicle line 5 one sides are establishedThere are tippler 6, car puller 4, clip wheel device 2 and car lug 10. Empty wagons line 7 one sides are provided with car puller 9.It is characterized in that: at the front placement car lug 10 of tippler 6. Distance between clip wheel device 2 and tippler 6From the length sum that is greater than a joint loaded vehicle and car puller 4 large arm liftings. This high-efficiency multi-function Zigzag typeThe method of work of tipper unloading system is: when car puller traction permutation loaded vehicle advances, do not consider tippler6 and transfer platform 8 particular locations, can directly draw loaded vehicle before tippler 6 and carry out off-the-line. WhenTippler 6 in position with 8 times loaded vehicle lines 5 of transfer platform after, car puller 4 draw loaded vehicle after off-the-line andEmpty wagons, directly delivers to empty wagons location on transfer platform 8. Again loaded vehicle is delivered to the interior location of tippler 6.
In technical scheme of the present invention, between clip wheel device 2 and tippler 6, need to meet placement one joint loaded vehicleAnd the required distance of car puller 4 large arm liftings, simultaneously at the front placement car lug 10 of tippler 6, work as gearCar device 10 stops that car puller 4 cannot pass through, and allows car puller in the time that car lug 10 puts down while erecting4 pass through smoothly. Tippler 6 zero-bit and transfer platform 8 during at loaded vehicle line 5 car lug 10 put down and dial carMachine 4 passes through, tippler 6 not zero-bit or transfer platform 8 during not at loaded vehicle line 5 car lug 10 lift resistanceOnly car puller 4 passes through. What, dial no matter under working condition to ensure tippler 6 and transfer platform 8Car machine 4 can directly draw loaded vehicle and be listed as pedestrian's work decoupling device of going forward side by side before tippler 6, saves car puller4 tractions are rearranged and the artificial decoupling device time. When tippler 6 in position with 8 times loaded vehicle lines 5 of transfer platform after,The loaded vehicle that car puller 4 draws after off-the-line is even hung the interior empty wagons of tippler 6, directly empty wagons is delivered to transfer platformLocation on 8, then by the anti-loaded vehicle interior location of tippler 6 of shifting onto, transfer platform 8 is moved in advance, reduceWait for time of transfer platform 8, thereby the car dumper system efficiency of unloading is improved to 22%.
Illustrate by reference to the accompanying drawings for example below:
I, dumping is general can decoupling device open-top car row time: (referring to accompanying drawing 1)
1) general can entering after loaded vehicle line 5 by decoupling device open-top car row 1, the large arm of car puller 4 declines, and retreatsCan hang together by decoupling device open-top car row 1 with general, clip wheel device 2 is opened, and now car lug 10 is in lifting status;
2) car puller 4 draws general can advancing by decoupling device open-top car row 1, when 4# loaded vehicle 17,5# loaded vehicle18 hitch centers are in the time of decoupling device point i-3 place, and car puller 4 stops, and clip wheel device 2 clamps 5# loaded vehicle 18,Manual removal 4# loaded vehicle 17,5# loaded vehicle 18 hang together;
3) tippler not at zero-bit or transfer platform not at loaded vehicle line, car lug 10 is still in lifting status,When tippler 6 at zero-bit and transfer platform 8 at loaded vehicle line 5, car lug 10 puts down, car puller 4 draws4# loaded vehicle 17 advances and hangs together with the interior 3# empty wagons 16 of tippler 6 simultaneously;
4) car puller 4 directly by 3# empty wagons 16 in the interior location of transfer platform 8, car puller 4 and 3# skyCar 16 automatic decouplings, transfer platform 8 moves to empty wagons line 7 from loaded vehicle line 5;
5) the anti-4# loaded vehicle 17 that pushes away of car puller 4 is located on tippler 6, car puller 4 and 4# loaded vehicleThe simultaneously tipplers 6 then reposition of overturning of 17 automatic decouplings;
6) car puller 4 returns at a high speed rear and general can hanging together by decoupling device open-top car row 1, and clip wheel device 2 is opened;
7) transfer platform 8 pushes empty wagons to empty wagons line 7, and transfer platform 8 released by empty wagons by car puller 9, entersEnter empty wagons line 7 and organize into groups, transfer platform 8 returns;
8) car puller 4 draws general can advancing by decoupling device open-top car row 1, when 5# loaded vehicle 18,6# loaded vehicle19 hitch centers are in the time of decoupling device point i-3 place, and car puller 4 stops, and clip wheel device 2 clamps 6# loaded vehicle, peopleWork is extractd 5# loaded vehicle 18,6# loaded vehicle 19 hangs together;
9) tippler not at zero-bit or transfer platform not at loaded vehicle line, car lug 10 is still in lifting status,When tippler at zero-bit and transfer platform at loaded vehicle line 5, car lug 10 puts down, car puller 4 draws 5Loaded vehicle 18 advances and hangs together with the interior 4# empty wagons 17 of tippler 6 simultaneously, and car puller 4 is directly by 4# empty wagons17 in the interior location of transfer platform 8, car puller 4 and 4# empty wagons 17 automatic decouplings, and transfer platform 8 is from loaded vehicleLine 5 moves to empty wagons line 7; System enters next circulation.
II, when the special not decoupling device open-top car of dumping row: (referring to accompanying drawing 2,3)
1) special not decoupling device open-top car row 1 ' enter after loaded vehicle line 5, and the large arm of car puller 4 declines, afterMove back with special not decoupling device open-top car row 1 ' and hang together, clip wheel device 2 is opened, and now car lug 10 is in liftingState;
2) no matter tippler 6 and transfer platform 8 are in what operating position, and car puller 4 draws specialDecoupling device open-top car row 1 ' advance to before car lug 10, when tippler 6 at zero-bit and transfer platform 8 at loaded vehicleLine 5, car lug 10 puts down, and car puller 4 advances and hangs together with the interior 2# empty wagons of tippler 6, when 4# weighsCar 14,5# loaded vehicle 15 hitch centers are in the time that decoupling device is put ii-3 ' and located, and car puller 4 stops, clip wheel device2 clamp 5# loaded vehicle 15 works, and manual removal 4# loaded vehicle 14,5# loaded vehicle 15 hang together;
3) car puller 4 draws before 3# loaded vehicle 13,4# loaded vehicle 14 and 1# empty wagons 11,2# empty wagons 12Enter, 1# empty wagons 11,2# empty wagons 12 are located on two vehicle transfer platforms 8, transfer platform 8 moves empty wagonsTo empty wagons line 7, transfer platform 8 released by empty wagons by car puller 9, and enter empty wagons line 7 and organize into groups,
4) the anti-3# of the pushing away loaded vehicle 13 of car puller 4,4# loaded vehicle 14 enter tippler 6, by 3# loaded vehicle 13In the interior location of tippler 6, car puller 4 and 3# loaded vehicle 13 automatic decouplings, tippler 6 overturns,Car puller 4 is back at a high speed decoupling device point ii-3 ' and waits for;
5) when tippler 6 is at zero-bit and transfer platform 8 during at loaded vehicle line 5, car puller 4 pushes away 4# loaded vehicle14 in the interior location of tippler 6, car puller 4 and 4# loaded vehicle 14 automatic decouplings, and car puller 4 retreats alsoReturn at a high speed tippler (6) upset work;
6) car puller 4 hangs together with special not decoupling device open-top car row 1 ', and clip wheel device 2 is opened, now gearCar device (10) is in lifting status, and no matter tippler 6 is in what operating position, and car puller 4 drawsSpecial not decoupling device open-top car row 1 ' advance to before car lug 10; System enters next circulation.
Claims (2)
1. a high-efficiency multi-function unloading system of circular type tipper, comprises loaded vehicle line (5) and empty wagons line(7), a side of described loaded vehicle line (5) and empty wagons line (7) is installed transfer platform (8), loaded vehicle line (5)One side is provided with tippler (6), car puller (4), clip wheel device (2) and car lug (10); Empty wagons line (7)One side is provided with car puller (9), it is characterized in that: at the front placement car lug of tippler (6) (10); FolderDistance between trochus (2) and tippler (6) is greater than a joint loaded vehicle and the large arm lifting of car puller (4)Length sum.
2. the work of a high-efficiency multi-function unloading system of circular type tipper according to claim 1Make method:
I, does not consider tippler (6) and the concrete position of transfer platform (8) when car puller traction permutation loaded vehicle advancesPut and directly to draw loaded vehicle front and carry out off-the-line to tippler (6);
Ii, when tippler (6) in position and transfer platform (8) return after loaded vehicle line (5), car puller (4)Loaded vehicle and empty wagons after traction off-the-line, first deliver to empty wagons the upper location of transfer platform (8), then loaded vehicle delivered toLocation in tippler (6).
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106144673A (en) * | 2016-07-22 | 2016-11-23 | 泰富重工制造有限公司 | A kind of rotary transfer platform, unloading system and move car method |
| CN106698014A (en) * | 2016-08-31 | 2017-05-24 | 泰富重工制造有限公司 | Swinging type vehicle migrating table, vehicle unloading system and vehicle migrating method |
| CN108438952A (en) * | 2018-05-21 | 2018-08-24 | 大连华锐重工集团股份有限公司 | A kind of efficient unloading system of circular type tipper |
| CN111960138A (en) * | 2020-09-30 | 2020-11-20 | 华电重工股份有限公司 | Tippler and tippler system |
| CN113511524A (en) * | 2021-04-22 | 2021-10-19 | 华电曹妃甸重工装备有限公司 | Dumping operation method of car dumper |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106144673A (en) * | 2016-07-22 | 2016-11-23 | 泰富重工制造有限公司 | A kind of rotary transfer platform, unloading system and move car method |
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| CN106698014A (en) * | 2016-08-31 | 2017-05-24 | 泰富重工制造有限公司 | Swinging type vehicle migrating table, vehicle unloading system and vehicle migrating method |
| CN108438952A (en) * | 2018-05-21 | 2018-08-24 | 大连华锐重工集团股份有限公司 | A kind of efficient unloading system of circular type tipper |
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| CN111960138B (en) * | 2020-09-30 | 2024-05-03 | 华电重工股份有限公司 | Car dumper and car dumper system |
| CN113511524A (en) * | 2021-04-22 | 2021-10-19 | 华电曹妃甸重工装备有限公司 | Dumping operation method of car dumper |
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