CN105599315B - The manufacture method of intelligent tableware - Google Patents

The manufacture method of intelligent tableware Download PDF

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Publication number
CN105599315B
CN105599315B CN201610092107.2A CN201610092107A CN105599315B CN 105599315 B CN105599315 B CN 105599315B CN 201610092107 A CN201610092107 A CN 201610092107A CN 105599315 B CN105599315 B CN 105599315B
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China
Prior art keywords
magazine
melamine resin
tableware
resin powder
cavity plate
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CN201610092107.2A
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Chinese (zh)
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CN105599315A (en
Inventor
徐柏桂
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Dongguan Zhengai Industry Co Ltd
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Dongguan Zhengai Industry Co Ltd
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Priority to CN201610092107.2A priority Critical patent/CN105599315B/en
Publication of CN105599315A publication Critical patent/CN105599315A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/02Combined thermoforming and manufacture of the preform

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Table Devices Or Equipment (AREA)

Abstract

The invention discloses a kind of manufacture method of intelligent tableware, comprise the following steps:Step 1:A magazine is taken, magazine includes upper magazine and blanking box;Step 2:Melamine resin powder is filled in blanking box, and electronic tag is placed on melamine resin powder, then by feeding lid on blanking box, and melamine resin powder is also filled in upper magazine;Step 3:Heated baking makes magazine be lumpd with the melamine resin powder in blanking box, then it is taken out from magazine, obtains expecting block;Step 4:Material block is placed in cavity plate, then tableware raw material is placed on cavity plate;Step 5:Punch-pin and cavity plate are subjected to high-temperature laminating, tableware raw material and material block curing molding, obtain intelligent tableware.The step of the present invention is simple, and both simplifies manufacturing procedure, reduces processing and equipment cost, improves processing efficiency again, practical.

Description

The manufacture method of intelligent tableware
Technical field
The present invention relates to the manufacturing field of tableware, more particularly, to a kind of manufacture method of intelligent tableware.
Background technology
Nowadays a kind of intelligent tableware on the market be present, it is essentially relying on tableware bottom implantation electronic tag and causes tableware intelligence Energyization.User can be by the various information of the food that write-in is filled on tableware in electronic tag, can be in terminal with this The shelf-life of monitoring food, freshness etc., moreover it is possible to which using terminal carries out quick, accurate valency to used multiple intelligent tablewares Lattice calculate, without manpower.
But traditional intelligent tableware makes the method usually using multiple pressing and forming, i.e., first presses the first layer of tableware Obtain, then electronic tag is fixed to relevant position, then the second of tableware is laminated into, then obtain complete intelligent tableware.But It is such production method, is primarily due to the small volume of electronic tag, it is difficult to fix, and difficulty of processing is big, secondly because needing Repeatedly pressed, therefore either monochromatic tableware and be double-colored tableware, all at least need to use three moulds (two cavity plates One cavity plate of one punch-pin or two punch-pin) made, the cost of mould is high, and manufacturing procedure is cumbersome, and processing request is more, Processing efficiency is low, the problems such as layering is obvious easily occurs, on the other hand, is made for not thick enough the tableware in bottom, it is also necessary to increase Add bottom thickness, this can cause the waste of raw material, also can additionally increase cost.
The content of the invention
It is high in machining efficiency it is an object of the invention to provide a kind of procedure of processing is simple, lower-cost intelligent tableware Manufacture method.
According to an aspect of the invention, there is provided a kind of manufacture method of intelligent tableware, comprises the following steps:
Step 1:A magazine is taken, the magazine includes upper magazine and blanking box;
Step 2:Melamine resin powder is filled in blanking box, and electronic tag is placed on melamine resin powder, then by feeding Lid also fills melamine resin powder on blanking box in upper magazine;
Step 3:Heated baking makes magazine be lumpd with the melamine resin powder in blanking box, then it is taken out from magazine, Obtain expecting block;
Step 4:Material block is placed in cavity plate, then tableware raw material is placed on cavity plate;
Step 5:Punch-pin and cavity plate are subjected to high-temperature laminating, tableware raw material and material block curing molding, obtain intelligent tableware.
The beneficial effects of the invention are as follows:The step of the present invention is simple, by step 1, step 2 and step 3 by electronic tag The larger material block of a volume is made, then block and tableware raw material together pressing and forming will be expected by step 4 and step 5.First make Material block enables the position of electronic tag to fix, and central melamine resin powder is only toasted, i.e., it only allows melamine resin Gap between powder is reduced and be combined with each other blocking, is not chemically reacted, therefore its material block made can be carried out easily Processing and fixed, the tableware for facilitating it to be used to manufacture various different-thickness, in addition, the setting of material block enables the present invention to pass through One step press can obtain finished product, i.e., can just complete processing using only a cavity plate and a punch-pin, both simplify manufacturing procedure, Processing and equipment cost are reduced, improves processing efficiency again, it is practical.
In some embodiments, the upper magazine in step 1 is provided with through hole.The setting of through hole can facilitate follow-up melamine resin The addition of powder, simplify manufacturing procedure.
In some embodiments, the melamine resin powder in step 2 is that A1 material type melamine resins powder (contains 30% melamine tree Fat, separately have 70% composition for additive, starch etc.), A3 material type melamine resins powder (contains 70% melamine resin, separately there is 30% one-tenth Part for additive, starch etc.), A5 material type melamine resins powder (containing 100% melamine resin) or A8 material type melamine resins powder (i.e. Its source jade porcelain powder).These types are common melamine resin powder, select the melamine resin powder of these types, can be readily available Raw material simultaneously reduces cost of material.
In some embodiments, the baking temperature in step 3 is 100 DEG C~120 DEG C.Toasted at such a temperature, Melamine resin powder agglomeration efficiency is can guarantee that, it is not scattered easily and is also unlikely to lose plasticity, improves the reliability of the present invention.
In some embodiments, the bottom of the cavity plate of step 4 is provided with groove, and material block is placed in into groove wherein in step 3 In.The setting of groove, which can facilitate, to be positioned and is fixed to material block, ensures that material block can be pressed together on the bottom of tableware exactly, and carry High processing efficiency.
In some embodiments, the volume of the material block of step 4 is more than the volume of groove, leads to material block wherein in step 3 Extruding is crossed to be placed in groove.When being bonded using progress of the invention is outer, due to cavity plate and expect that block is located at the top of punch-pin, expect that block is easy Fallen by gravity from groove, therefore expect that the volume of block is slightly larger than the volume of groove, and be placed in by extruding in groove, material can be made Block is sufficiently secured within groove, and difficult for drop-off, ensures the accurate of its Working position, and facilitates it to continue the pressure with tableware raw material Close.
In some embodiments, the tableware raw material of step 4 is melamine resin.Tableware raw material selection melamine resin can facilitate Its electronic tag made of with melamine resin powder is preferably bonded, without the combination that is brought because two secondary clearings are suppressed not Completely, so as to cause tableware intensity bad the problem of, and melamine resin is conventional tableware raw material, can be easier to obtain and save original Expect cost.
In some embodiments, the pressing-in temp in step 5 is 160 DEG C~180 DEG C.Pressed at such a temperature, Meal raw material can be strengthened and expect the plasticity of block, ensured tableware and expect the combination reliability of block.
In some embodiments, the melamine resin as tableware raw material is A1 material types melamine resin, A3 material type melamine trees Fat, A5 material type melamine resins or A8 material type melamine resins.These types are common melamine resin, select these types Melamine resin, the readily available raw material of energy simultaneously reduce cost of material.
Brief description of the drawings
Fig. 1 is the flow chart of the manufacture method of the intelligent tableware of one embodiment of the present invention.
Fig. 2 is the manufacturing process schematic diagram of the material block shown in Fig. 1.
Fig. 3 is the manufacturing process schematic diagram of the intelligent tableware of the lining type described in Fig. 1.
Fig. 4 is the manufacturing process schematic diagram of the intelligent tableware of the external labeling type described in Fig. 1.
Embodiment
Embodiment 1
With reference to 1-Fig. 3 of figure, the manufacture method of intelligent tableware of the invention, comprise the following steps:
Step 1:The model of Quanzhou Quan Gang Hua Fu melamine resins Co., Ltd supply in melamine resin powder selection Fujian Province 2859 A5 type melamine resin powder, the supply of electronic tag selection Shanghai Zan Run Microelectronics Technology Co., Ltd have NXP- The electronic tag of SLIX15693 agreements, takes a magazine 1, and magazine 1 includes upper magazine 111 and blanking box 112, the upper middle part of magazine 111 Provided with through hole;
Step 2:Melamine resin powder is filled in blanking box 112, and electronic tag 10 is placed on melamine resin powder, then will Upper magazine 111 is covered on blanking box 112, and is put into melamine resin powder from the through hole of upper magazine 111 so that in upper magazine 111 Also same melamine resin powder is filled so that electronic tag 10 can be covered by the melamine resin powder in magazine 1;
Step 3:Then the model CH-5KW supplied using Dongguan City Sheng Hao Machinery Co., Ltd.s high frequency heater To magazine 1 increase cycle heat baking makes melamine resin powder therein lump, and baking temperature is 110 DEG C, then by it from magazine 1 Middle taking-up, obtain expecting block 12;
Step 4:Tableware raw material selects the A5 types of the model 2859 of Quanzhou Quan Gang Hua Fu melamine resins Co., Ltd supply Melamine resin, and the bottom of cavity plate 13 is provided with groove, material block 12 is placed in the groove of cavity plate 13, then tableware raw material is placed in On cavity plate 13 so that tableware raw material can be located at the top of material block 12;
Step 5:Punch-pin 14 and cavity plate 13 are subjected to high-temperature laminating using moulding press, pressing-in temp is 170 DEG C so that tableware Raw material can extrude the shape of the tableware of needs, and material block 12 is bonded with tableware raw material, finally to tableware raw material and material block 12 Curing molding is carried out, obtains intelligent tableware.
Embodiment 2
With reference to figure 1, Fig. 2 and Fig. 4, the manufacture method of intelligent tableware of the invention, comprise the following steps:
Step 1:Melamine resin powder selects the A1 material type melamine resin powder that Huizhou Jiu great plastics Co., Ltd supplies, electronics mark The electronic tag of label selection Nantong Mei Run Electronic Science and Technology Co., Ltd.s supply, takes a magazine 1, and magazine 1 includes upper magazine 111 with Magazine 112, the upper middle part of magazine 111 are provided with through hole;
Step 2:Melamine resin powder is filled in blanking box 112, and electronic tag 10 is placed on melamine resin powder, then will Upper magazine 111 is covered on blanking box 112, and is put into melamine resin powder from the through hole of upper magazine 111 so that in upper magazine 111 Also same melamine resin powder is filled so that electronic tag 10 can be covered by the melamine resin powder in magazine 1;
Step 3:Then the model CH-5KW supplied using Dongguan City Sheng Hao Machinery Co., Ltd.s high frequency heater Carrying out high frequency heated baking to magazine 1 makes melamine resin powder therein lump, and baking temperature is 100 DEG C, then by it from magazine 1 Middle taking-up, obtain expecting block 12;
Step 4:Tableware raw material selects the A1 material type melamine resins that Huizhou Jiu great plastics Co., Ltd supplies, and cavity plate 13 Bottom is provided with groove, and groove is sized to be slightly smaller than material block 12, and material block 12 is placed in cavity plate 13 by extruding, then by tableware raw material It is placed on cavity plate 13 so that tableware raw material can be located at the top of material block 12;
Step 5:Punch-pin 14 and cavity plate 13 are subjected to high-temperature laminating using moulding press, pressing-in temp is 160 DEG C so that tableware Raw material can extrude the shape of the tableware of needs, and material block 12 is bonded with tableware raw material, finally to tableware raw material and material block 12 Curing molding is carried out, obtains intelligent tableware.
Embodiment 3
Step 1:Melamine resin powder selects the A3 material type melamine resin powder that Rongtai Industry Co., Ltd., Guangdong supplies, electricity The electronic tag of subtab selection Guangzhou naval vessels Zhi Chu Science and Technology Ltd.s supply, takes a magazine 1, magazine 1 includes upper magazine 111 With blanking box 112, the upper middle part of magazine 111 is provided with through hole;
Step 2:Melamine resin powder is filled in blanking box 112, and electronic tag 10 is placed on melamine resin powder, will be upper Magazine 111 is covered on blanking box 112, and is put into melamine resin powder from the through hole of upper magazine 111 so that in upper magazine 111 Fill same melamine resin powder so that electronic tag 10 can be covered by the melamine resin powder in magazine 1;
Step 3:Then the model CH-5KW supplied using Dongguan City Sheng Hao Machinery Co., Ltd.s high frequency heater Carrying out heated baking to magazine 1 makes melamine resin powder therein lump, and baking temperature is 120 DEG C, then it is taken from magazine 1 Go out, obtain expecting block 12;
Step 4:Tableware raw material selects the A3 material type melamine resins that Rongtai Industry Co., Ltd., Guangdong supplies, and cavity plate 13 bottom is provided with groove, material block 12 is placed in the groove of cavity plate 13, then tableware raw material is placed on cavity plate 13 so that meal Has the top that raw material can be located at material block 12;
Step 5:Punch-pin 14 and cavity plate 13 are subjected to high-temperature laminating using moulding press, pressing-in temp is 180 DEG C and causes tableware Raw material can extrude the shape of the tableware of needs, and material block 12 is bonded with tableware raw material, finally to tableware raw material and material block 12 Curing molding is carried out, obtains intelligent tableware.
Embodiment 4
Step 1:The A8 material type melamine resin powder of melamine resin powder selection Nanjing Jing Run melamines Co., Ltd supply, electronics mark The electronic tag with NXP-SLIX15693 agreements of label selection Shanghai Zan Run Microelectronics Technology Co., Ltd supply, takes a material Box 1, magazine 1 include upper magazine 111 and blanking box 112, and the upper middle part of magazine 111 is provided with through hole;
Step 2:Melamine resin powder is filled in blanking box 112, and electronic tag 10 is placed on melamine resin powder, then will Upper magazine 111 is covered on blanking box 112, and is put into melamine resin powder from the through hole of upper magazine 111 so that in upper magazine 111 Also same melamine resin powder is filled so that electronic tag 10 can be covered by the melamine resin powder in magazine 1;
Step 3:Then the model CH-5KW supplied using Dongguan City Sheng Hao Machinery Co., Ltd.s high frequency heater Carrying out heated baking to magazine 1 makes melamine resin powder therein lump, and baking temperature is 120 DEG C, then it is taken from magazine 1 Go out, obtain expecting block 12;
Step 4:The A8 material type melamine resins of tableware raw material selection Nanjing Jing Run melamines Co., Ltd supply, and cavity plate 13 Bottom is provided with groove, material block 12 is placed in the groove of cavity plate 13, then tableware raw material is placed on cavity plate 13 so that tableware is former Material can be located at the top of material block 12;
Step 5:Punch-pin 14 and cavity plate 13 are subjected to high-temperature laminating using moulding press, pressing-in temp is 170 DEG C and causes tableware Raw material can extrude the shape of the tableware of needs, and material block 1 is bonded with tableware raw material, and finally tableware raw material and material block 12 are entered Row curing molding, obtain intelligent tableware.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention Enclose.

Claims (5)

1. the manufacture method of intelligent tableware, wherein, comprise the following steps:
Step (1):A magazine is taken, the magazine includes upper magazine and blanking box, and the upper magazine is provided with through hole;
Step (2):Melamine resin powder is filled in blanking box, and electronic tag is placed on melamine resin powder, then by upper magazine Cover on blanking box, and melamine resin powder is also filled in upper magazine;
Step (3):Heated baking makes magazine be lumpd with the melamine resin powder in blanking box, then it is taken out from magazine, obtains To material block;
Step (4):Material block is placed in cavity plate, then tableware raw material is placed on cavity plate, the bottom of the cavity plate is provided with groove, will The material block is placed in groove;
Step (5):Punch-pin and cavity plate are subjected to high-temperature laminating, tableware raw material and material block curing molding, obtain intelligent tableware.
2. the manufacture method of intelligent tableware according to claim 1, it is characterised in that the baking temperature in the step (3) Spend for 100 DEG C~120 DEG C.
3. the manufacture method of intelligent tableware according to claim 1, it is characterised in that the body of the material block of the step (4) Product is more than the volume of groove, is placed in material block in groove by extruding in the step (4).
4. the manufacture method of intelligent tableware according to claim 1, it is characterised in that the tableware raw material of the step (4) It is melamine resin.
5. the manufacture method of intelligent tableware according to claim 1, it is characterised in that the pressing temperature in the step (5) Spend for 160 DEG C~180 DEG C.
CN201610092107.2A 2016-02-18 2016-02-18 The manufacture method of intelligent tableware Active CN105599315B (en)

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