CN105598651A - Automatic gasket point-welding punching production line system - Google Patents
Automatic gasket point-welding punching production line system Download PDFInfo
- Publication number
- CN105598651A CN105598651A CN201610145054.6A CN201610145054A CN105598651A CN 105598651 A CN105598651 A CN 105598651A CN 201610145054 A CN201610145054 A CN 201610145054A CN 105598651 A CN105598651 A CN 105598651A
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- pad
- spot welding
- manipulator
- product line
- automated system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an automatic gasket point-welding punching production line system which comprises a feeding device, a point-welding device, a conveying device, punching devices, a detection device and a code-spraying device. The feeding device comprises a station feeding column, the station feeding column supplies gaskets to a taking manipulator located above the station feeding column, the conveying device comprises a sliding rod and a manipulator arranged on the sliding rod, the taking manipulator is provided with a vibratory hammer for avoiding gasket adhesion, the manipulator grabs the gaskets subjected to point welding and transfers the gaskets to the punching devices so as to complete two-time punching, the manipulator continues to transfer the gaskets to the detection device at the tail end of the sliding rod along the sliding rod, and the detected and qualified gaskets are subjected to code spraying by the code-spraying device, then are put on a conveying belt to be conveyed and are manually warehoused. The automatic gasket point-welding punching production line system is reasonable in design and compact in structure, achieves mechanization and has the advantages of being high in production efficiency, good in product quality, low in labor intensity, safe in operation and the like.
Description
Technical field
The present invention relates to auto parts and components manufacture field, be specifically related to pad spot welding eyelet work product line automated system.
Background technology
At present, automobile engine pad welding punching technology flow process is such: by manually first two pad spot welding and the 3rd pad being welded,The complete next process that forwards to of welding sequence carries out one-off hole-piercing, then turns next process and carry out secondary punching, and completion of processing is entered againRow hand inspection, Work inspection device is qualified, proceeds to coding operation and carries out coding, and coding finishes warehouse-in. This traditional processing technology efficiencyLow, labor strength is large, and testing result human factor is many, and quality control is unstable, and in operating process, existing in addition canThe potential safety hazard that can damage human body etc.
Summary of the invention
For the deficiencies in the prior art part, the object of this invention is to provide a kind of automaticity high, part stay in grade, operation peaceFull pad spot welding punching mechanized production system.
The technical solution adopted in the present invention is as follows: pad spot welding eyelet work product line automated system, comprise feeding device 1, and point is weldedPut 2, conveying device 3, hole punched device 4, checkout gear 5, spray code spraying apparatus 6 and PLC control system; Described feeding device1 comprises stock column 7 on station, and on described station, stock column 7 is supplied with pad the reclaimer robot 14 of the side of being located thereon, feeding machineryHand 18 is delivered to spot welding device 2 by pad and is carried out spot welding, and described conveying device 4 comprises slide bar 8, and is arranged on slide bar 8Transportation manipulator 9, transportation manipulator 9 adopts tooth bar engaged transmission with slide bar 8, and described transportation manipulator 9 is by the pad of a postweldingSheet is picked up, and pad is transferred to hole punched device 4 and completes twice punching, and transportation manipulator 9 continues pad to be delivered to along slide bar 8Be positioned at the checkout gear 5 of slide bar 8 ends, qualified pad is picked up through spray code spraying apparatus 6 codings by terminal manipulator after testing, sendTo conveyer belt 18, rear artificial warehouse-in; Described feeding device 1, spot welding device 2, conveying device 3, hole punched device 4, inspectionSurvey device 5, spray code spraying apparatus 6, conveyer belt 18 are controlled automatically by PLC control system, location.
Further, be connected with workpiece holder on described station on stock column 7, described workpiece holder below is provided with electric lift, instituteState on station and on stock column 7, be provided with correlation sensor and thickness transducer, described correlation sensor has the material of lacking measuring ability, instituteState thickness transducer has reclaimer robot to expect measuring ability more.
Further, described Feeder Manipulator 14 and transportation manipulator 9, terminal manipulator include soup stick, suction nozzle, vacuum generator,Described suction nozzle is arranged on soup stick top, and described vacuum generator is connected with soup stick, suction nozzle, and described vacuum generator has to leak to be gotMaterial measuring ability.
Further, described reclaimer robot 14 is gone back involving vibrations hammer, and it is middle near soup stick that described vibration hammer is arranged on reclaimer robotBoth sides, described vibration hammer prevents pad adhesion.
Further, described spot welding device 2 is made up of mash welder 12 and some welding work table 13, and described some welding work table 13 is arranged onUnder mash welder 12.
Further, described hole punched device 4 is on punch press 10, punch press 11 work tops.
Further, described checkout gear 5 comprises testing platform 15 and photoelectric sensor, and described photoelectric sensor is arranged on inspectionSurvey on workbench 15, described photoelectric sensor has the punching of leakage measuring ability.
Further, described spray code spraying apparatus 6 comprises ink jet numbering machine 16 and coding workbench, and described ink jet numbering machine 16 is positioned at coding workbenchAbove.
Further, described conveyer belt apparatus 18 comprises conveyer belt and terminal manipulator, described terminal manipulator with slide bar by workpieceDeliver to above conveyer belt 18 rear artificial warehouse-in.
Further, described PLC control system also comprises the touch operation screen 17 being attached thereto.
Further, also comprise automatic alarm system, described vacuum generator, correlation sensor, thickness transducer, photoelectric sensorAll be connected with automatic alarm system. Alarm, correlation sensor are detected to the scarce material of stock column will in the time that vacuum generator lacks materialAlarm, thickness transducer detect that the many material of manipulator detect that by alarm, photoelectric sensor pad leaks punching and will report to the policePrompting.
The invention has the beneficial effects as follows:
1 advantage of the present invention for a change traditional work pattern, reduce enterprises using the labor cost and personnel labor intensity;
2 have improved production efficiency, except artificial loading and artificial feeding, and all automation control;
3 testing processes do not need human intervention, ensure that the stable and testing result of product quality is reliable, greatly the realization of degree qualityDetect automation.
The present invention is reasonable in design, compact conformation, and realize mechanization, and there is production efficiency high, good product quality, labour intensity is low,And the advantage of handling safety.
Brief description of the drawings
Hereinafter describe specific embodiments more of the present invention in detail in exemplary and nonrestrictive mode with reference to the accompanying drawings. Identical in accompanying drawingReference numeral indicated same or similar parts or part. It should be appreciated by those skilled in the art, these accompanying drawings may not beDraw in proportion.
Fig. 1: top view of the present invention.
Fig. 2: perspective view of the present invention.
In accompanying drawing: feeding device-1, spot welding device-2, conveying device-3, hole punched device-4, checkout gear-5, spray code spraying apparatus-6,Stock column-7 on station, slide bar-8, transportation manipulator-9, punch press 10, punch press 11, mash welder-12, some welding work table-13,Reclaimer robot-14, testing platform-15, ink jet numbering machine-16, touch operation screen-17, conveyer belt-18.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As depicted in figs. 1 and 2, pad spot welding eyelet work product line automated system, comprises feeding device 1, spot welding device 2, conveyingDevice 3, hole punched device 4, checkout gear 5, spray code spraying apparatus 6 and PLC control system; Described feeding device 1 comprises stationUpper stock column 7, is connected with workpiece holder on stock column 7 on described station, described workpiece holder below is provided with electric lift, instituteState on station and on stock column 7, be provided with correlation sensor and thickness transducer, described correlation sensor has the material of lacking measuring ability, instituteState thickness transducer and have many material measuring abilities. On described station, stock column 7 is supplied with pad the reclaimer robot 14 of the side of being located thereon,Reclaimer robot 18 is delivered to spot welding device 2 by pad and is carried out spot welding, and described conveying device 4 comprises slide bar 8, and is arranged on cunningTransportation manipulator 9 on bar 8, transportation manipulator 9 adopts tooth bar engaged transmission with slide bar 8, described Feeder Manipulator 14 and turningFortune manipulator 9, terminal manipulator include soup stick, suction nozzle, vacuum generator, and described suction nozzle is arranged on soup stick, described inVacuum generator be connected with soup stick, suction nozzle, described vacuum generator has the feeding measuring ability of leakage. Described reclaimer robot 14Also involving vibrations hammer, described vibration hammer is arranged near suction nozzle both sides, and described vibration hammer prevents pad adhesion. Described transhipment machineryHand 9 is picked up the pad of a postwelding, pad is transferred to hole punched device 4 and completes twice punching, and transportation manipulator 9 continues to padSheet is delivered to the checkout gear 5 that is positioned at slide bar 8 ends along slide bar 8, qualified pad is picked up through spray by terminal manipulator after testing6 codings of code device, deliver to conveyer belt 18, rear artificial warehouse-in; Described feeding device 1, spot welding device 2, conveying device 3,Hole punched device 4, checkout gear 5, spray code spraying apparatus 6, conveyer belt 18 are controlled automatically by PLC control system, location,Described PLC control system also comprises the touch operation screen 17 being attached thereto.
Described spot welding device 2 is made up of mash welder 12 and some welding work table 13, and described some welding work table 13 is just being arranged on mash welder 12Below.
Described hole punched device 4 is positioned on punch press 10, punch press 11 work tops.
Described checkout gear 5 comprises testing platform 15 and photoelectric sensor, and described photoelectric sensor is arranged on testing platform 15Upper surface, described photoelectric sensor has the punching of leakage measuring ability.
Described spray code spraying apparatus 6 comprises ink jet numbering machine 16 and coding workbench, and described ink jet numbering machine 16 is positioned at above coding workbench.
Also comprise automatic alarm system, described vacuum generator, correlation sensor, thickness transducer, photoelectric sensor all with are automatically reportedAlarm system connects. Vacuum generator leak alarm, correlation sensor are detected when feeding stock column lack material by alarm,Thickness transducer detects that the many material of manipulator detect that by alarm, photoelectric sensor pad leaks punching by alarm.
The course of work of the present invention is as follows:
1. manually on corresponding station, stock column 7 is put part to be welded, and on station, stock column 7 can design according to the difference of part,Adaptability is stronger, and on station, stock column 7 is driven and moved by motor, in the time that correlation sensor detects that on station, stock column 7 has part,On station, stock column 7 stops location automatically; Upper elevator work, promotes part one by one, gives taking mechanical hand 9, stationFinish elevator for stock column 7 feed and automatically decline, change the standby post of getting the raw materials ready, circulation successively, simultaneously correlation sensor and alarmConnect timely alarm filling in the time lacking material.
2. reclaimer robot 14 is by cylinder control rise and fall, and captured or discharged soldering part, simultaneously position by pneumatic suction nozzlePneumatic vibration hammer on reclaimer robot 14 will pound the weldment of crawl, avoids being adhered of workpiece, prevents maloperation;Reclaimer robot 14 is sent the workpiece of crawl into welding bench 13 frocks successively, behind location, mash welder 12 electric automatically underFall and weld.
Welding finishes, and proceeds to lower road punching operation:
3. transportation manipulator 9 is risen, is declined by cylinder, is captured or is discharged welding work pieces by pneumatic suction nozzle; Workpiece is along with conveyanceTool hand 9 is transverse shifting on slide bar 8, and transportation manipulator 9 adopts tooth bar engaged transmission to coordinate with slide bar 8, and workpiece is sent into oneInferior punch press 10, transportation manipulator 9 exits, and behind location, punch press 10 obtains electric work; Transportation manipulator 9 enters punch press 10 again,Capture one-off hole-piercing workpiece, deliver to station to adding material; Another group transportation manipulator 9 is sent station to adding material workpiece into secondary punching simultaneouslyPunch press 11, behind location, punch press 11 obtains electric work; Punching finishes, and transportation manipulator 9 enters secondary punching station, captures workPart, after testing, coding station, delivers to conveyer belt 18, successively circulation.
Punching finishes, and proceeds to and detects coding operation:
4. the workpiece that workpiece sensing station processes last process detects, and testing platform 15 is provided with photoelectric sensor, lightThe difference of the workpiece hole position that the quantity of electric transducer and position can be detected as required and designing accordingly; Position, hole is carried outDetect, whether punching is successful, and described photoelectric sensor is connected with alarm, detects underproof workpiece by alarm.
5. detect qualified workpiece, carry out coding by terminal manipulator picking up work piece through ink jet numbering machine 16; After finishing, coding delivers to conveyer belt 18Upper, rear artificial warehouse-in.
Whole process all has PLC automatic control system 7, controls, locates, and adopts and touches operation screen 17, by single peopleMachine interactive mode, has realized the interactive mode of whole system, and reaction speed is fast, saves space, is easy to the advantages such as interchange;PLC control system is processed the signal of each sensor feedback, controls the action of each moving cell, not only have high in real timeProperty, more there is high reliability; Thereby realize the dynamic precise positioning of workpiece.
Above-mentioned explanation is not limitation of the present invention, and the present invention is also not limited in above-mentioned giving an example, and those skilled in the art existVariation, remodeling, interpolation or the replacement in essential scope of the present invention, made, also should belong to protection scope of the present invention.
Claims (10)
1. pad spot welding eyelet work product line automated system, is characterized in that: comprise feeding device (1), spot welding device (2),Conveying device (3), hole punched device (4), checkout gear (5), spray code spraying apparatus (6), conveyer belt (18) andPLC control system; Described feeding device (1) comprises stock column on station (7), and stock column on described station (7) is by padThe reclaimer robot (18) of the supply side of being located thereon, reclaimer robot (18) is delivered to spot welding device (2) by pad and is carried outSpot welding, described conveying device (4) comprises slide bar (8), and is arranged on the transportation manipulator (9) on slide bar (8),Transportation manipulator (9) adopts tooth bar engaged transmission with slide bar (8), and described transportation manipulator (9) is by the pad of a postweldingPick up, pad is transferred to hole punched device (4) and completes twice punching, transportation manipulator (9) continues pad along slide bar(8) be delivered to the checkout gear (5) that is positioned at slide bar (8) end, qualified pad is picked up by terminal manipulator after testingThrough spray code spraying apparatus (6) coding, deliver to conveyer belt (18) upper, rear artificial warehouse-in; Described feeding device (1), spot weldingDevice (2), conveying device (3), hole punched device (4), checkout gear (5), spray code spraying apparatus (6), conveyer belt(18) automatically control location by PLC control system.
2. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that stock column on described station (7)On be connected with workpiece holder, described workpiece holder below is provided with electric lift, stock column on described station (7) position arrangesThere are correlation sensor and thickness transducer.
3. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that described Feeder Manipulator (18)And transportation manipulator (9), terminal manipulator includes soup stick, suction nozzle, vacuum generator, and described suction nozzle is arranged on suctionMasthead end, described soup stick, suction nozzle are connected with vacuum generator.
4. according to pad spot welding eyelet work product line automated system described in claim 1 or 3, it is characterized in that described feeding machineryHand (14) is gone back involving vibrations hammer, and described vibration hammer is arranged on the middle both sides of reclaimer robot.
5. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that described spot welding device (2)Be made up of mash welder (12) and some welding work table (13), described some welding work table (13) is arranged on mash welder (12)Under.
6. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that described hole punched device (4)Lay respectively on punch press (10), punch press (11) work top.
7. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that described checkout gear (5)Comprise testing platform (15) and photoelectric sensor, described photoelectric sensor is arranged on testing platform (15).
8. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that described spray code spraying apparatus (6)Comprise ink jet numbering machine (16) and coding workbench, described ink jet numbering machine (16) is positioned at coding workbench top.
9. pad spot welding eyelet work product line automated system according to claim 1, is characterized in that described PLC control systemAlso comprise the touch operation screen (17) being attached thereto.
10. according to pad spot welding eyelet work product line automated system described in claim 1,2,3,5,6,7 any one, its featureBe, also comprise automatic alarm system, described vacuum generator, vibration hammer, correlation sensor, thickness transducer, lightElectric transducer is all connected with automatic alarm system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610145054.6A CN105598651B (en) | 2016-03-15 | 2016-03-15 | Pad spot welding eyelet work product line automated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610145054.6A CN105598651B (en) | 2016-03-15 | 2016-03-15 | Pad spot welding eyelet work product line automated system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105598651A true CN105598651A (en) | 2016-05-25 |
| CN105598651B CN105598651B (en) | 2017-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610145054.6A Expired - Fee Related CN105598651B (en) | 2016-03-15 | 2016-03-15 | Pad spot welding eyelet work product line automated system |
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| Country | Link |
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| CN (1) | CN105598651B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311610A (en) * | 2018-04-02 | 2018-07-24 | 江苏宝得换热设备股份有限公司 | A kind of plate heat exchanger press line and its technique |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05329724A (en) * | 1992-05-29 | 1993-12-14 | Amada Co Ltd | Compound machining device |
| CN201997908U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Production line of liquid crystal display (LCD) panel frame |
| CN103056659A (en) * | 2013-01-29 | 2013-04-24 | 上海卡邦电气有限公司 | Automatic production device for cabinets |
| CN204893424U (en) * | 2015-08-25 | 2015-12-23 | 五莲县长泰工贸有限公司 | Flange numerical control complete set production line |
| CN205571836U (en) * | 2016-03-15 | 2016-09-14 | 青岛平一自动化科技有限公司 | Gasket spot welding manufacturing automation system of punching a hole |
-
2016
- 2016-03-15 CN CN201610145054.6A patent/CN105598651B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05329724A (en) * | 1992-05-29 | 1993-12-14 | Amada Co Ltd | Compound machining device |
| CN201997908U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Production line of liquid crystal display (LCD) panel frame |
| CN103056659A (en) * | 2013-01-29 | 2013-04-24 | 上海卡邦电气有限公司 | Automatic production device for cabinets |
| CN204893424U (en) * | 2015-08-25 | 2015-12-23 | 五莲县长泰工贸有限公司 | Flange numerical control complete set production line |
| CN205571836U (en) * | 2016-03-15 | 2016-09-14 | 青岛平一自动化科技有限公司 | Gasket spot welding manufacturing automation system of punching a hole |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311610A (en) * | 2018-04-02 | 2018-07-24 | 江苏宝得换热设备股份有限公司 | A kind of plate heat exchanger press line and its technique |
| CN108311610B (en) * | 2018-04-02 | 2024-04-19 | 江苏宝得换热设备股份有限公司 | Plate heat exchanger punch production line and process thereof |
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| Publication number | Publication date |
|---|---|
| CN105598651B (en) | 2017-09-22 |
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Granted publication date: 20170922 |