CN105588169A - Far infrared carbon fiber integrated wall heating plate and production technology thereof - Google Patents
Far infrared carbon fiber integrated wall heating plate and production technology thereof Download PDFInfo
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- CN105588169A CN105588169A CN201610115625.1A CN201610115625A CN105588169A CN 105588169 A CN105588169 A CN 105588169A CN 201610115625 A CN201610115625 A CN 201610115625A CN 105588169 A CN105588169 A CN 105588169A
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- carbon fiber
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- integrated wall
- heating
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 80
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 80
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 238000010438 heat treatment Methods 0.000 title claims abstract description 68
- 238000005516 engineering process Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000004814 polyurethane Substances 0.000 claims abstract description 31
- 229920002635 polyurethane Polymers 0.000 claims abstract description 14
- 238000013461 design Methods 0.000 claims abstract description 13
- 239000006260 foam Substances 0.000 claims abstract description 11
- 229910000570 Cupronickel Inorganic materials 0.000 claims abstract description 8
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 49
- 238000009413 insulation Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 11
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 9
- 239000011496 polyurethane foam Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 238000006555 catalytic reaction Methods 0.000 claims description 3
- 210000005056 cell body Anatomy 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 230000036541 health Effects 0.000 abstract description 8
- 239000013078 crystal Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 239000003245 coal Substances 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 206010013781 dry mouth Diseases 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 13
- 230000005855 radiation Effects 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 230000035479 physiological effects, processes and functions Effects 0.000 description 4
- 230000009466 transformation Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 241000233866 Fungi Species 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000006056 electrooxidation reaction Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- 210000000689 upper leg Anatomy 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000368 destabilizing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000000554 physical therapy Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
- F24D13/022—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
- F24D13/024—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
- Central Heating Systems (AREA)
- Surface Heating Bodies (AREA)
Abstract
The invention provides a far infrared carbon fiber integrated wall heating plate and a production technology thereof. The far infrared carbon fiber integrated wall heating plate comprises a protecting layer, a PU layer, a carbon fiber heating layer and a decorating layer from top to bottom, wherein carbon fiber connectors are arranged at the carbon fiber heating layer and are twisted-pair multi-strand structure, namely a plurality of connecting line type pressing structures manufactured through structures similar to crystal heads; the carbon fiber connectors are connected with external copper-nickel connecting cables in an internet access similar plugging manner; the PU layer is a thermal-insulating layer in structural design; and the thermal-insulating layer is a polyurethane rigid foam thermal-insulating plate. A special optimized treatment process is adopted in the invention, so that the finished wall heating plate has long service life, and is comfortable, sanitary and environmentally friendly, indoor dryness heat, odor, water loss of skin and dry mouth can be avoided, health of human bodies is benefited, energy can be saved, and haze generated by coal heating is reduced to a certain degree.
Description
Technical field
Patent of the present invention relates to a kind of technical field of warm oneself technology and manufacturing process thereof, especiallyThe warm plate of the integrated wall of a kind of Far infrared carbon fiber and production technology thereof, the warm plate of wall of this invention adopts specialDifferent processes is integrated, possesses the energy-saving effect that the warm hot-water heating of traditional wall does not possess, and is meeting peopleWhen daily heating, also possess elegant in appearance, durable, good for health etc. many excellentPoint, manufactures handling ease, is applicable to promoting.
Background technology
Along with the sharply increase of industrialized development, urban population, industry, life, heating etc.Thermal energy consumption sharply increases, a large amount of dust, titanium dioxide taking fire coal as main heating boiler dischargeThe pollutants such as sulphur are threatening people's health just day by day, are also important former that haze produces in recent yearsOne of because of;
In order to preserve the ecological environment and people healthy, fundamentally eliminate air pollution,Reduce the impact of haze on health of people, country successively puts into effect multinomial policy, restricted driving, heating temperature, in prior art, also there is multiple environmental protection in the various measures such as the energy-saving and emission-reduction of degree reduction and factoryType heating, makes heating technology more diversified, as space-heating system, solar water air-conditioningSystem, heat-supply system based upon geothermal energy, electric heating heating system etc., wherein with electric heating system with its sideThe advantages such as just property is good, controllability is high, high safety, utilization ratio are high, zero disposal of pollutants,The relevant preferential policy of power system is converted into main confession by auxiliary heat supplying mode under helping graduallyOne of hot mode; By the end of 2015, the existing residential floor area of China was 53,000,000,000 flat nearlySide rice, wherein heating system meet standard, do not need transformation only account for 3.5% left and right, existing residenceFirmly architecture heating system reducing energy consumption relates to the interests of each side, and transformation scale is large, system complexity,Implement and there is certain difficulty, only carry out overall merit reducing energy consumption effect from transformation result,Could promote better carrying out smoothly of reducing energy consumption work, by China's existing building heatingSystem is analyzed and researched, the problem in conjunction with existing in China's existing building heating system: i.e. jointCan weak effect, high, the comfortableness of energy consumption, poor safety performance, meterage difficulty, operating cost be highDeng, due to aspect existing problems such as heat supply managing system, heating technologies, cause various heating sidesThere is defect in various degree in formula; As can not be shifted to an earlier date or extend for warm season by house, andHeating cost is fixed, no matter whether user lives, all must hand over heating expense, has caused society notPublic and charge un-reasonable phenomenon;
People are anxious for the innovation and creation of new heating technology, meet low power consuming, low emission,The requirement of low radiation, low danger, exists a kind of power wall to warm up technology in existing design, adopt logicalWhen the principle of electricity resistance heating is fitted up moulding, meet people's heating requirement, but shouldWhat technology adopted is traditional Convective Heating principle, and energy consumption is high, radiation is large, but also can make roomWhat in son, become is dry uncomfortable, does not meet the requirement of people to more and more higher goods and materials culture; SectionScholar has carried out certain research to carbon fibre material, finds that carbon fiber possesses low power consuming and low spokeThe feature such as penetrate, and its intensity is higher, can replace part metals material, for example, manufactures voluntarilyCar, racket, automobile case, bat etc., but dimension is separated all the time in the time doing heating cableNever its fatal shortcoming, be exactly easily disconnected row of its blank area, cause and open circuit or virtual connection,Because carbon fiber is polar molecular structure, and copper material is non-polar molecular structure, the two connectionConduction will inevitably produce the destabilizing factors such as sinuous flow, causes joint frequent breakage, and this is also existingThere is technology not adopt carbon fiber, and adopt the main cause of corronil as heating core; CauseFor carbon fiber during as exothermic material, the unstability of its joint and cannot obtain large-areaPromote and application;
Summary of the invention
The object of the invention is, the warm plate of the integrated wall of a kind of Far infrared carbon fiber and production work thereof are providedSkill, has solved the deficiencies such as high energy consumption in traditional heating technology, high pollution, high radiation, thisThe warm plate of wall that bright employing special producing explained hereafter is manufactured, possess elegant in appearance, energy-conserving and environment-protective,The features such as noiselessness, also possess certain body-care ability;
For solving the problems of the technologies described above, the invention provides the warm plate of the integrated wall of a kind of Far infrared carbon fiberAnd production technology, wherein:
The warm plate of the integrated wall of a kind of Far infrared carbon fiber, according to order from top to bottom, comprising: protectSheath, PU layer, carbon fiber heating layer and decorative layer; Described carbon fiber heating layer place arrangesThere is carbon fiber connector;
Illustrate as one, described carbon fiber connector is set to twisted-pair feeder Multi-strand knotStructure, by similar water crystal-tipped structure, the compression type structure of the multiple connecting line formulas that are made,The plug-in that is similar to network interface with the copper nickel connection cable in the described external world is connected;
Illustrate as a kind of practical application, when the carbon fiber separated time in described crystal head goes out 2When the conducting of thigh joint, compress so after connection, checking by experiment, its service life is all not lowBe connected 1.5 times while use with copper nickel wire line in common carbon fibers, because two carbon fibers and copperNickel wire line connects conducting, and by design principle, it should possess the service life of 2 times, considersTo the True Data in environment for use and when experiment, being not less than 1.5 times of sub-thread life-spans insures mostExperimental data; The rest may be inferred, and the carbon fiber being pressed in crystal head is 10 bursts of joint conductings ifTime, the service life that this design can reach so just can be lower than 15 of prior art value times,This design principle has been strengthened the service life of carbon fiber greatly;
Illustrate as one, the number of share of stock of described carbon fiber connector is not less than 2;
Illustrate the described carbon fiber connector micro computer temperature of can also connecting as oneDegree controller, facilitates automatic setting and the adjustment of indoor temperature;
Carbon fiber is to make through carbonization with natural fiber or artificial organic chemistry fiber. It is mainComposition is made up of carbon atom, and its heat resistance is good, in inert gas high temperature resistant 1000 DEG CAbove, in air, ignition point reaches 500 DEG C, in the continuous high temperature of 300 DEG C, can ensureThe service life of 30000 hours, possesses higher safe handling coefficient; And it is acidproof, resistance toAlkali, has good electric conductivity and chemical stability in addition;
The heating principle of carbon fiber is to utilize electric power to be Blang by the vibration of carbon fiber molecule activityMotion obtains heat, and this heating mode takes full advantage of three kinds of circulation ways of heat, that is:Heat conduction, thermal convection current and heat radiation, these raw material of carbon fiber itself are exactly fire-retardant, CelsiusIn the temperature of thousands of degree, produce, we can do a test then and there with client, while taking sparking captainBetween burn, can find that it had not both had burn pattern, also without any powder, considerably safety, andAnd its efficiency of energy utilization is high, compare with common electric heating equipment with existing hot-water heating, possessHigh energy-saving effect;
Illustrate as one, described protective layer adopts aluminum layer structure fabrication to form;
Illustrate as one, described PU layer designs for heat insulation layer structure, described heat-insulation layerAdopt hard polyurethane foam warming plate;
Illustrate as one, described polyurethane adopts hard polyaminoester, and its density adopts36kg/m3；
Because hard polyaminoester thermal conductivity factor is low, thermal property is good, when hard polyaminoester density isWhen 35～40kg/m3, thermal conductivity factor is only 0.018-0.024w/ (m.k), is approximately equivalent to EPSHalf, be that in current all insulation materials, thermal conductivity factor is minimum, be also current insulation materialMiddle cost performance is the highest; And described polyurethane material porosity Stability Analysis of Structures, substantially closePore structure, not only excellent thermal insulation performance, and freeze thawing resistance, sound absorption might as well, hard-foam polyurethaneThe average life span of thermal insulation structure, under the normal condition using with maintenance, can reach 30 years withUpper, can accomplish under the lifetime regular service conditions of structure, dry, moist or electrochemicalCorrosion, and due to insect, fungi or algal grown or due to outside rodentine destruction etc.Because of impact, the plurality of advantages such as can not be damaged;
Illustrate as one, described decorative layer adopts aluminium alloy decorative layer structure;
A production technology for the warm plate of the integrated wall of Far infrared carbon fiber, comprises the steps:
The processing and fabricating of step 1, PU layer:
1. polyurethane foam material is put into the pre-set basic mode cell body work that foamsOrder, makes hard-foam polyurethane;
Illustrate as one, described polyurethane foam material adopts isocyanates and polyethers to bePrimary raw material, makes after the catalytic reaction by catalyst;
Illustrate as one, described making apparatus adopts high-pressure injection device, passes through high pressureThe mode of spraying is made;
2. by neat, the corresponding sheet metal hard-foam polyurethane surface that covers, then cut limit and repairAfter reason, flatten;
Illustrate as one, described pressing operation adopts soft electric rolling, carries out parallelPressing advance operation, ensure its laminating closely;
3. put into incubator, ensure that its condition at 35 DEG C is incubated processing;
Illustrate as one, the time of described insulation processing is for being not less than 50 minutes;
Illustrate as one, pressure when described insulation is processed in incubator is negative value atmospherePress;
Illustrate as one, described negative value atmospheric pressure coordinates airtight insulation by air ejectorCase can generate, and described sheet metal and hard-foam polyurethane surface can be better got rid of in this measureAir bubble, makes the quality of later stage product more firm;
Step 2, a side of size, carbon fiber heating layer that shape is identical is passed through to melt viscosityConnection technology bonds to a side of the described PU layer completing by step 1;
Illustrate as one, bonding after, at normal temperatures leave standstill 20 minutes, leave standstill can makeIts adhesive effect and following process more safety are firm;
Illustrate as one, one end of described carbon fiber heating layer is connected with carbon fiber and connectsHead;
Step 3, the opposite side of described PU layer is bonded to by described melt viscosity connection technologyOne side of the baffle big or small, shape is identical;
Step 4, the opposite side of described carbon fiber heating layer is bonding by melt viscosity connection technologyTo a side of the decorative layer big or small, shape is identical, complete;
Beneficial effect of the present invention:
1. the present invention adopts carbon fiber electrically heating technology, by special joint processing, makesGreatly strengthen with the life-span;
2. the present invention is by the design of special sandwich construction, can reach more decorative effect andHeat preservation and energy conservation effects, when having improved value-added content of product, has strengthened people's desire to purchase;
3. the present invention adopts carbon fiber electrically heating technology, make indoor environment more comfortable pleasant,Experience sunlight and take a shower, avoided cross-ventilation, hygienic environment-protecting, radiant heating passes through far infraredForms of radiation heat radiation heating, to the direct heat temperature raising of indoor object and by heating air literTemperature, can not cause indoor scorching, peculiar smell, skin dehydration, mouth parched and tongue scorched, house moss, dirtTurbid cross-ventilation;
4. do not occupy usable floor area, perfectly under decorative effect, enjoying carbon fiber electrically thermal effect;
5. when energy-conserving and environment-protective, reduce people's heating cost, ensured to reduce cost of useTime, the satisfied life of the enjoyment gas-fired infrared radiant heating system of high-quality;
6. the needs that far infrared heat dissipation type heats up, the degression type temperature difference meets Human Physiology, change completelyBecome ordinary heating mode " a hot pin cold " situation, be conducive to health, Er QieqiInfrared wavelength, between 8-18 micron, just as infrared treatment, is in infrared photograph for a long timePenetrate down, be not only harmless to the health, be conducive on the contrary the healthy cycle in Human Physiology;
7. there is no noise, do not produce pollution, instant-heating, but also can divide room open and closeOperation, the saving that is more conducive to the energy is used, and has reduced to a certain extent coal heating to mistHaze produces the impact causing;
Brief description of the drawings
Fig. 1 is the structural representation of the warm plate of the integrated wall of a kind of Far infrared carbon fiber of the present invention
Detailed description of the invention
Below in conjunction with accompanying drawing to a preferred embodiment of the present invention will be described in detail.
Shown in Fig. 1, the warm plate of the integrated wall of a kind of Far infrared carbon fiber and production technology thereof, itsIn:
The warm plate of the integrated wall of a kind of Far infrared carbon fiber, according to order from top to bottom, comprising: protectSheath 101, PU layer 102, carbon fiber heating layer 103 and decorative layer 104; Described carbon fibreDimension heating layer 103 places are provided with carbon fiber connector;
Illustrate as one, described carbon fiber connector is set to twisted-pair feeder Multi-strand knotStructure, by similar water crystal-tipped structure, the compression type structure of the multiple connecting line formulas that are made,The plug-in that is similar to network interface with the copper nickel connection cable in the described external world is connected;
Illustrate as a kind of practical application, when the carbon fiber separated time in described crystal head goes out 2When the conducting of thigh joint, compress so after connection, checking by experiment, its service life is all not lowBe connected 1.5 times while use with copper nickel wire line in common carbon fibers, because two carbon fibers and copperNickel wire line connects conducting, and by design principle, it should possess the service life of 2 times, considersTo the True Data in environment for use and when experiment, being not less than 1.5 times of sub-thread life-spans insures mostExperimental data; The rest may be inferred, and the carbon fiber being pressed in crystal head is 10 bursts of joint conductings ifTime, the service life that this design can reach so just can be lower than 15 of prior art value times,This design principle has been strengthened the service life of carbon fiber greatly;
Illustrate as one, the number of share of stock of described carbon fiber connector is not less than 2;
Illustrate the described carbon fiber connector micro computer temperature of can also connecting as oneDegree controller, facilitates automatic setting and the adjustment of indoor temperature;
Carbon fiber is to make through carbonization with natural fiber or artificial organic chemistry fiber. It is mainComposition is made up of carbon atom, and its heat resistance is good, in inert gas high temperature resistant 1000 DEG CAbove, in air, ignition point reaches 500 DEG C, in the continuous high temperature of 300 DEG C, can ensureThe service life of 30000 hours, possesses higher safe handling coefficient; And it is acidproof, resistance toAlkali, has good electric conductivity and chemical stability in addition;
The heating principle of carbon fiber is to utilize electric power to be Blang by the vibration of carbon fiber molecule activityMotion obtains heat, and this heating mode takes full advantage of three kinds of circulation ways of heat, that is:Heat conduction, thermal convection current and heat radiation, these raw material of carbon fiber itself are exactly fire-retardant, CelsiusIn the temperature of thousands of degree, produce, we can do a test then and there with client, while taking sparking captainBetween burn, can find that it had not both had burn pattern, also without any powder, considerably safety, andAnd its efficiency of energy utilization is high, compare with common electric heating equipment with existing hot-water heating, possessHigh energy-saving effect;
Illustrate as one, described protective layer 101 adopts aluminum layer structure fabrication to form;
Illustrate as one, described PU layer 102 is for heat insulation layer structure designs, described guarantorTemperature layer adopts hard polyurethane foam warming plate;
Illustrate as one, described polyurethane adopts hard polyaminoester, and its density adopts36kg/m3；
Because hard polyaminoester thermal conductivity factor is low, thermal property is good, when hard polyaminoester density isWhen 35～40kg/m3, thermal conductivity factor is only 0.018-0.024w/ (m.k), is approximately equivalent to EPSHalf, be that in current all insulation materials, thermal conductivity factor is minimum, be also current insulation materialMiddle cost performance is the highest; And described polyurethane material porosity Stability Analysis of Structures, substantially closePore structure, not only excellent thermal insulation performance, and freeze thawing resistance, sound absorption might as well, hard-foam polyurethaneThe average life span of thermal insulation structure, under the normal condition using with maintenance, can reach 30 years withUpper, can accomplish under the lifetime regular service conditions of structure, dry, moist or electrochemicalCorrosion, and due to insect, fungi or algal grown or due to outside rodentine destruction etc.Because of impact, the plurality of advantages such as can not be damaged;
Illustrate as one, described decorative layer 104 adopts aluminium alloy decorative layer structure;
A production technology for the warm plate of the integrated wall of Far infrared carbon fiber, comprises the steps:
The processing and fabricating of step 1, PU layer 102:
1. polyurethane foam material is put into the pre-set basic mode cell body work that foamsOrder, makes hard-foam polyurethane;
Illustrate as one, described polyurethane foam material adopts isocyanates and polyethers to bePrimary raw material, makes after the catalytic reaction by catalyst;
Illustrate as one, described making apparatus adopts high-pressure injection device, passes through high pressureThe mode of spraying is made;
2. by neat, the corresponding sheet metal hard-foam polyurethane surface that covers, then cut limit and repairAfter reason, flatten;
Illustrate as one, described pressing operation adopts soft electric rolling, carries out parallelPressing advance operation, ensure its laminating closely;
3. put into incubator, ensure that its condition at 35 DEG C is incubated processing;
Illustrate as one, the time of described insulation processing is for being not less than 50 minutes;
Illustrate as one, pressure when described insulation is processed in incubator is negative value atmospherePress;
Illustrate as one, described negative value atmospheric pressure coordinates airtight insulation by air ejectorCase can generate, and described sheet metal and hard-foam polyurethane surface can be better got rid of in this measureAir bubble, makes the quality of later stage product more firm;
Step 2, a side of size, carbon fiber heating layer 103 that shape is identical is passed through to hot meltGluing connection technology bonds to a side of the described PU layer 102 completing by step 1;
Illustrate as one, bonding after, at normal temperatures leave standstill 20 minutes, leave standstill can makeIts adhesive effect and following process more safety are firm;
Illustrate as one, one end of described carbon fiber heating layer 103 is connected with carbon fiberConnector;
Step 3, the opposite side of described PU layer 102 is sticky by described melt viscosity connection technologyReceive a side of size, baffle 101 that shape is identical;
Step 4, by the opposite side of described carbon fiber heating layer 103 by melt viscosity connection technologyA side that bonds to size, decorative layer 104 that shape is identical, completes;
The present invention adopts carbon fiber electrically heating technology, by special joint processing, makes to useLife-span strengthens greatly; By special sandwich construction design, can reach more decorative effectAnd heat preservation and energy conservation effects, when having improved value-added content of product, strengthen people's desire to buyHope; Adopt carbon fiber electrically heating technology, make indoor environment more comfortable pleasant, experience sunlight and wash one's hairBathe, avoided cross-ventilation, hygienic environment-protecting, radiant heating is loose by far-infrared radiation formHeat heating,, can not cause not by heating atmosphere temperature rising the direct heat temperature raising of indoor objectIndoor scorching, peculiar smell, skin dehydration, mouth parched and tongue scorched, house moss, foul atmosphere convection current;Do not occupy usable floor area, perfectly under decorative effect, enjoying carbon fiber electrically thermal effect; Energy-saving ringWhen guarantor, reduce people's heating cost, when ensureing to reduce cost of use, Gao PinThe satisfied life of the enjoyment gas-fired infrared radiant heating system of matter; Far infrared heat dissipation type heats up, degression type temperatureThe poor needs that meet Human Physiology, have changed " hot a pin " that tremble with fear of ordinary heating mode completelySituation, is conducive to health, and its infrared wavelength is between 8-18 micron, just as redOuter physiotherapy is the same, is in for a long time under infrared radiation, is not only harmless to the health, and is conducive on the contraryHealthy cycle in Human Physiology; There is no noise, do not produce pollution, instant-heating, but alsoCan divide room open and close operation, the saving that is more conducive to the energy is used, and falls to a certain extentLow coal heating produces the impact causing on haze;
Above-described is only the preferred embodiments of the present invention, the above enforcement that it should be understood thatThe explanation of example is just understood method of the present invention and core concept thereof for helping, and be not used in limitDetermine protection scope of the present invention, all do within thought of the present invention and principle any repairProtection scope of the present invention changes, be equal to replacement etc., within all should be included in.
Claims (10)
1. the warm plate of the integrated wall of Far infrared carbon fiber, is characterized in that, according to from top to bottomOrder, comprising: protective layer, PU layer, carbon fiber heating layer and decorative layer; Described carbonFiber heating layer place is provided with carbon fiber connector;
Described carbon fiber connector is set to twisted-pair feeder Multi-strand structure, by similar water crystal-tippedStructure, the compression type structure of the multiple connecting line formulas that are made, connects with the copper nickel in the described external worldThe plug-in that wiring cable is similar to network interface connects;
Described PU layer designs for heat insulation layer structure, and described heat-insulation layer adopts hard polyurethane foam insulationPlate.
2. the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 1, its spyLevy and be, the number of share of stock of described carbon fiber connector is not less than 2.
3. the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 1, its spyLevy and be, a microcomputer temperature controller of described carbon fiber connector series connection.
4. the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 1, its spyLevy and be, described protective layer adopts aluminum layer structure fabrication to form.
5. the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 1, its spyLevy and be, described polyurethane adopts hard polyaminoester.
6. the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 1, its spyLevy and be, the density of described hard polyaminoester adopts: 36kg/m3.
7. the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 1, its spyLevy and be, described decorative layer adopts aluminium alloy decorative layer structure.
8. a production technology for the warm plate of the integrated wall of Far infrared carbon fiber, is characterized in that, bagDraw together following steps:
The processing and fabricating of step 1, PU layer 102:
1. polyurethane foam material is put into the pre-set basic mode cell body work that foamsOrder, makes hard-foam polyurethane;
It is primary raw material that described polyurethane foam material adopts isocyanates and polyethers, by catalysisAfter the catalytic reaction of agent, make;
Described making apparatus adopts high-pressure injection device, make by the mode of high-pressure injection andBecome;
2. by neat, the corresponding sheet metal hard-foam polyurethane surface that covers, then cut limit and repairAfter reason, flatten;
Described pressing operation adopts soft electric rolling, carries out parallel pressing and advances operation;
3. put into incubator, ensure that its condition at 35 DEG C is incubated processing;
Step 2, a side of size, carbon fiber heating layer 103 that shape is identical is passed through to hot meltGluing connection technology bonds to a side of the described PU layer 102 completing by step 1;
Step 3, the opposite side of described PU layer 102 is sticky by described melt viscosity connection technologyReceive a side of size, baffle 101 that shape is identical;
Step 4, by the opposite side of described carbon fiber heating layer 103 by melt viscosity connection technologyA side that bonds to size, decorative layer 104 that shape is identical, completes.
9. the production of the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 8Technique, is characterized in that, the time of a kind of insulation processing of described step is for being not less than 50 pointsClock, pressure when described insulation is processed in incubator is negative value atmospheric pressure.
10. the production of the warm plate of the integrated wall of a kind of Far infrared carbon fiber according to claim 8Technique, is characterized in that, while being disposed, need leave standstill at normal temperatures 20 points in described step 2Clock.
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