CN105588169B - A kind of Far infrared carbon fiber integrates wall warm plate and its production technology - Google Patents
A kind of Far infrared carbon fiber integrates wall warm plate and its production technology Download PDFInfo
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- CN105588169B CN105588169B CN201610115625.1A CN201610115625A CN105588169B CN 105588169 B CN105588169 B CN 105588169B CN 201610115625 A CN201610115625 A CN 201610115625A CN 105588169 B CN105588169 B CN 105588169B
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- warm plate
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 70
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 70
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 238000005516 engineering process Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 67
- 239000004814 polyurethane Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 12
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 9
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 17
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 239000006260 foam Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 3
- 238000006555 catalytic reaction Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 abstract description 43
- 230000036541 health Effects 0.000 abstract description 10
- 238000009413 insulation Methods 0.000 abstract description 9
- 229910000570 Cupronickel Inorganic materials 0.000 abstract description 7
- 239000013078 crystal Substances 0.000 abstract description 5
- 239000011241 protective layer Substances 0.000 abstract description 5
- 239000003245 coal Substances 0.000 abstract description 4
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 230000018044 dehydration Effects 0.000 abstract description 3
- 238000006297 dehydration reaction Methods 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 16
- 230000005855 radiation Effects 0.000 description 9
- 238000013461 design Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 4
- 238000004134 energy conservation Methods 0.000 description 4
- 239000012774 insulation material Substances 0.000 description 4
- 230000035479 physiological effects, processes and functions Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 241000233866 Fungi Species 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 2
- 241000283984 Rodentia Species 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000002075 main ingredient Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000000554 physical therapy Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
- F24D13/022—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
- F24D13/024—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
- Central Heating Systems (AREA)
- Surface Heating Bodies (AREA)
Abstract
A kind of Far infrared carbon fiber integrates wall warm plate and its production technology, according to sequence from top to bottom, comprising: protective layer, PU layers, carbon fiber heating layer and decorative layer；Carbon fiber connector is provided at the carbon fiber heating layer；The carbon fiber connector is set as twisted pair Multi-strand structure, i.e., by similar crystal header structure, the compression type structure for the multiple connection wire types being made connect similar to the plug-in of network interface with the cupro-nickel connection cables in the external world；Described PU layers is designed for heat insulation layer structure, the insulating layer uses hard polyurethane foam insulation board, the invention uses special optimization processing technique, so that the finished wall warm plate has, the service life is long, more comfortable pleasant, hygienic environment-protecting, not will cause indoor scorching, peculiar smell, skin dehydration, mouth parched and tongue scorched are conducive to human health, the saving for being more advantageous to the energy uses, and reduces the influence caused by coal heating generates haze to a certain extent.
Description
Technical field
The invention patent relates to a kind of heating technology and its technical field of manufacturing process, especially a kind of far infrared carbon fiber
Integrated wall warm plate and its production technology are tieed up, the wall warm plate of the invention uses special process process, has the warm water of conventional wall
The warm energy-saving effect not having is also equipped with beautiful and generous, durable, good for health while meeting people's daily heating
Many advantages, such as, handling ease is manufactured, is suitble to promote.
Background technique
With the development of industrialization, urban population sharply increases, and the thermal energy consumptions such as industry, life, heating increased dramatically,
The pollutants such as a large amount of dust, the sulfur dioxide of heating boiler discharge based on fire coal just increasingly threaten people's health,
It is the one of the major reasons that haze generates in recent years；
For the health with people of preserving the ecological environment, it is inherently eliminated air pollution, reduces haze to people
The influence of health, country successively put into effect multinomial policy, and restricted driving, heating temperature reduction and energy-saving and emission-reduction of factory etc. are various to be arranged
It applies, in the prior art there is also a variety of environment-friendly type heating, keeps heating technology more diversified, such as space-heating system, solar energy
Hot water air-conditioning system, heat-supply system based upon geothermal energy, electric heating heating system etc., wherein good, controllable with its convenience with electric heating system
Property the advantages that height, high safety, utilization efficiency be high, no pollution discharge, under the support of electric system correlation preferential policy, gradually by
Auxiliary heat supplying mode is converted into one of main heat-supplying mode；By the end of 2015, China's existing residential building area nearly 530
Hundred million square metres, wherein heating system comply with standard, be not required to transformation only account for 3.5% or so, existing residential building heating system section
It can be transformed and be related to the interests of various aspects, transformation scale is big, and system is complicated, implements with certain difficulty, only from transformation
As a result carry out overall merit reducing energy consumption effect, can just advantageously promote reducing energy consumption work go on smoothly, by China both
There is architecture heating system to analyze and research, in conjunction with the problem of China's existing building heating system: i.e. energy-saving effect it is poor,
Energy consumption height, comfort, poor safety performance, meterage hardly possible, operating cost height etc., due to heat supply managing system, heating technology etc.
There are problems for aspect, cause various heating systems to have the defects that different degrees of；Such as it cannot need in advance or extend to supply by house
Warm season, and heating cost is fixed, no matter whether user lives, must all hand over heating expense, causes the injustice and charge of society
Un-reasonable phenomenon；
People are anxious for the innovation and creation of new heating technology, to meet low power consuming, low emission, Low emissivity, low danger
Requirement, there are a kind of power walls to warm up technology in existing design, carries out the same of finishing moulding using the principle of energization resistance heating
When, meet the heating requirement of people, but the technology, using traditional Convective Heating principle, energy consumption is high, radiation is big, but also
The drying become in room can be made uncomfortable, do not meet requirement of the people to higher and higher goods and materials culture；Scientist is to carbon fiber
Material has carried out certain research, and discovery carbon fiber has the features such as low power consuming and Low emissivity, and its intensity is higher, Ke Yidai
For part metals material, such as manufacture bicycle, racket, automobile case, bat etc., but dimension is when doing heating cable
Always it can't resolve its fatal disadvantage, be exactly that its junction portion is easy disconnected column, open circuit or virtual connection caused, because carbon fiber is
Polar molecular structure, and copper material is non-polar molecular structure, the two connection conduction will necessarily generate the unstable factors such as sinuous flow,
Joint frequent breakage is caused, this is also that the prior art does not use carbon fiber, and uses master of the corronil as heating core
Want reason；Because when carbon fiber is as exothermic material, the unstability of joint and be unable to get the popularization of large area and answer
With；
Summary of the invention
It is an object of the present invention to provide a kind of Far infrared carbon fibers to integrate wall warm plate and its production technology, solves tradition
High energy consumption, high pollution, high the deficiencies of radiating in heating technology, the invention are warm using the wall that special producing technique is manufactured
Plate has the features such as beautiful and generous, energy conservation and environmental protection, noiseless, is also equipped with certain body-care ability；
In order to solve the above technical problems, the present invention, which provides a kind of Far infrared carbon fiber, integrates wall warm plate and its production technology,
Wherein:
A kind of integrated wall warm plate of Far infrared carbon fiber, according to sequence from top to bottom, comprising: protective layer, PU layers, carbon fiber
Heating layer and decorative layer；Carbon fiber connector is provided at the carbon fiber heating layer；
Illustrate as an example, the carbon fiber connector is set as twisted pair Multi-strand structure, that is, passes through similar water
Crystal-tipped structure, the compression type structure for the multiple connection wire types being made are similar with the progress of the cupro-nickel connection cables in the external world
It is connected in the plug-in of network interface；
As a kind of practical application for example, when the carbon fiber separated time in the crystal head goes out 2 bursts of connector conductings, that
After compressing connection, by experimental verification, service life is not less than common carbon fibers and is connect when using with cupro-nickel conducting wire
1.5 times, because two carbon fibers connect conducting with cupro-nickel conducting wire, by its service life that should can have 2 times of design principle,
Truthful data when in view of use environment and experiment, is the experimental data most insured again not less than the sub-thread service life 1.5；Class according to this
It pushes away, when the carbon fiber being pressed into crystal head is connected if it is 10 strands of connectors, then the service life that can reach of the design is just not
15 times of prior art value can be lower than, which has greatly reinforced the service life of carbon fiber；
Illustrate as an example, the number of share of stock of the carbon fiber connector is not less than 2；
Illustrate as an example, the carbon fiber connector can also connect a microcomputer temperature controller, convenient
The automatic setting and adjustment of room temperature；
Carbon fiber natural fiber or artificial organic chemical fibres are made by carbonization.Its main ingredient is by carbon atom group
At heat resistance is good, and 1000 DEG C of high temperature resistant or more in inert gas, ignition point is up to 500 DEG C in air, at 300 DEG C
Continuous high temperature in can ensure 30000 hours service life, have higher safe handling coefficient；And its is acidproof, resistance to
Alkali also has good electric conductivity and chemical stability；
The heating principle of carbon fiber is to do Brownian movement by the oscillation of carbon fiber molecule activity using electric power to obtain heat, this
Kind heating mode takes full advantage of three kinds of circulation ways of heat, it may be assumed that heat transfer, thermal convection and heat radiation, this former material of carbon fiber
Material is inherently fire-retardant, produces in the temperature of thousands of degree Celsius, we can do a test on the spot with client, takes lighter
It burns for a long time, it is found that it is both without burn pattern, also without any powder, considerably safety, and its efficiency of energy utilization
Height has higher energy-saving effect compared with existing hot-water heating and common electric heating equipment；
Illustrate as an example, the protective layer is formed using aluminum layer structure fabrication；
Illustrate as an example, described PU layers is designed for heat insulation layer structure, and the insulating layer is protected using hard polyurethane foam
Warm plate；
Illustrate as an example, the polyurethane uses hard polyaminoester, and density uses 36kg/m3；
Because hard polyaminoester thermal coefficient is low, thermal property is good, when hard polyaminoester density is 35~40kg/m3,
Thermal coefficient is only 0.018-0.024w/ (m.k), is approximately equivalent to the half of EPS, is thermal coefficient in current all thermal insulation materials
Minimum, and cost performance is highest in current thermal insulation material；And the polyurethane material porosity stable structure, substantially
It is hole-closing structure, not only excellent thermal insulation performance, but also freeze thawing resistance, sound absorption properties, the average longevity of hard-foam polyurethane thermal insulation structure
Life can reach 30 years or more under conditions of normal use and maintenance, can accomplish the lifetime regular service conditions in structure
Under, in drying, humidity or couple corrosion, and due to insect, fungi or algal grown or due to the destruction etc. of rodent
Exogenous influence, many advantages, such as not will receive destruction；
Illustrate as an example, the decorative layer uses aluminium alloy decorative layer structure；
A kind of Far infrared carbon fiber integrates the production technology of wall warm plate, includes the following steps:
Step 1: PU layers of processing and fabricating:
1. polyurethane foam material being put into pre-set basic mode groove body and carrying out foamed process, the poly- ammonia of hard bubble is made
Ester；
Illustrate as an example, the polyurethane foam material uses isocyanates and polyethers for primary raw material, passes through
It is made after the catalysis reaction of catalyst；
Illustrate as an example, the making apparatus uses high-pressure injection device, is made by way of high-pressure injection
It forms；
2. sheet metal is neat, corresponding be covered on hard-foam polyurethane surface, then cutting edge flattens after repairing；
Illustrating as an example, the pressing process uses soft electric rolling, and it carries out parallel pressing and promotes operation,
Guarantee that its fitting is close；
3. being put into incubator, guarantee that it carries out isothermal holding in 35 DEG C of condition；
Illustrate as an example, the time of the isothermal holding is not less than 50 minutes；
Illustrate as an example, the pressure when isothermal holding in incubator is negative value atmospheric pressure；
Illustrating as an example, the negative value atmospheric pressure cooperates closed incubator to produce by air ejector, this
The air bubble that can preferably exclude the sheet metal Yu hard-foam polyurethane surface is lifted, so that the quality of later product is more firm
Gu；
Step 2: by size, the identical carbon fiber heating layer of shape side by melt viscosity connection technology be adhered to by
The PU layers of the side that step 1 is completed；
Illustrate as an example, after bonding, stands 20 minutes at normal temperature, standing can make its adhesive effect and subsequent
Processing more safety is firm；
Illustrate as an example, one end of the carbon fiber heating layer is connected with carbon fiber connector；
Step 3: it is identical that PU layers of the other side by the melt viscosity connection technology is adhered to size, shape
The side of protection board；
Step 4: the other side of the carbon fiber heating layer is adhered to size, shape phase by melt viscosity connection technology
The side of same decorative layer, completes；
Beneficial effects of the present invention:
1. the present invention uses carbon fiber electrically heating technology, handled by special connector, so that service life greatly enhances；
2. the present invention can reach more decorative effect and heat preservation and energy conservation effects by special multi-layer structure design,
While improving value-added content of product, the desire to purchase of people is enhanced；
3. the present invention uses carbon fiber electrically heating technology, make indoor environment more it is comfortable it is pleasant, experience sunlight shower, avoid
Cross-ventilation, hygienic environment-protecting, radiant heating to indoor object directly heat liter by far-infrared radiation form heat radiation heating
Temperature is not without will cause indoor scorching, peculiar smell, skin dehydration, mouth parched and tongue scorched, house moss, dirt by heating atmosphere temperature rising
Cross-ventilation；
4. not occupying usable floor area, enjoying carbon fiber electrically thermal effect under perfect decorative effect；
5. while energy conservation and environmental protection, the heating cost of people is reduced, while guaranteeing to reduce cost of use, high-quality
Enjoy the satisfied life of gas-fired infrared radiant heating system；
6. the heating of far infrared heat dissipation type, the degression type temperature difference meet the needs of Human Physiology, ordinary heating side is changed completely
Formula " hot foot it is cold " the case where, be conducive to human health, and its infrared wavelength is between 8-18 microns, just as infrared treatment
Equally, it is under infrared radiation, is not only harmless to the health for a long time, be conducive to the healthy cycle in Human Physiology on the contrary；
7. not having noise, pollution, instant-heating are not generated, but also room open and close can be divided to operate, and are more advantageous to the energy
Saving use, reduce to a certain extent coal heating to haze generate caused by influence；
Detailed description of the invention
Fig. 1 is the structural schematic diagram that a kind of Far infrared carbon fiber of the present invention integrates wall warm plate
Specific embodiment
With reference to the accompanying drawing to a preferred embodiment of the present invention will be described in detail.
Shown in referring to Fig.1, a kind of Far infrared carbon fiber integrates wall warm plate and its production technology, in which:
A kind of Far infrared carbon fiber integrates wall warm plate, according to sequence from top to bottom, comprising: protective layer 101, PU layer 102,
Carbon fiber heating layer 103 and decorative layer 104；Carbon fiber connector is provided at the carbon fiber heating layer 103；
Illustrate as an example, the carbon fiber connector is set as twisted pair Multi-strand structure, that is, passes through similar water
Crystal-tipped structure, the compression type structure for the multiple connection wire types being made are similar with the progress of the cupro-nickel connection cables in the external world
It is connected in the plug-in of network interface；
As a kind of practical application for example, when the carbon fiber separated time in the crystal head goes out 2 bursts of connector conductings, that
After compressing connection, by experimental verification, service life is not less than common carbon fibers and is connect when using with cupro-nickel conducting wire
1.5 times, because two carbon fibers connect conducting with cupro-nickel conducting wire, by its service life that should can have 2 times of design principle,
Truthful data when in view of use environment and experiment, is the experimental data most insured again not less than the sub-thread service life 1.5；Class according to this
It pushes away, when the carbon fiber being pressed into crystal head is connected if it is 10 strands of connectors, then the service life that can reach of the design is just not
15 times of prior art value can be lower than, which has greatly reinforced the service life of carbon fiber；
Illustrate as an example, the number of share of stock of the carbon fiber connector is not less than 2；
Illustrate as an example, the carbon fiber connector can also connect a microcomputer temperature controller, convenient
The automatic setting and adjustment of room temperature；
Carbon fiber natural fiber or artificial organic chemical fibres are made by carbonization.Its main ingredient is by carbon atom group
At heat resistance is good, and 1000 DEG C of high temperature resistant or more in inert gas, ignition point is up to 500 DEG C in air, at 300 DEG C
Continuous high temperature in can ensure 30000 hours service life, have higher safe handling coefficient；And its is acidproof, resistance to
Alkali also has good electric conductivity and chemical stability；
The heating principle of carbon fiber is to do Brownian movement by the oscillation of carbon fiber molecule activity using electric power to obtain heat, this
Kind heating mode takes full advantage of three kinds of circulation ways of heat, it may be assumed that heat transfer, thermal convection and heat radiation, this former material of carbon fiber
Material is inherently fire-retardant, produces in the temperature of thousands of degree Celsius, we can do a test on the spot with client, takes lighter
It burns for a long time, it is found that it is both without burn pattern, also without any powder, considerably safety, and its efficiency of energy utilization
Height has higher energy-saving effect compared with existing hot-water heating and common electric heating equipment；
Illustrate as an example, the protective layer 101 is formed using aluminum layer structure fabrication；
Illustrate as an example, the PU layer 102 designs for heat insulation layer structure, and the insulating layer uses hard polyurethane foam
Insulation board；
Illustrate as an example, the polyurethane uses hard polyaminoester, and density uses 36kg/m3；
Because hard polyaminoester thermal coefficient is low, thermal property is good, when hard polyaminoester density is 35~40kg/m3,
Thermal coefficient is only 0.018-0.024w/ (m.k), is approximately equivalent to the half of EPS, is thermal coefficient in current all thermal insulation materials
Minimum, and cost performance is highest in current thermal insulation material；And the polyurethane material porosity stable structure, substantially
It is hole-closing structure, not only excellent thermal insulation performance, but also freeze thawing resistance, sound absorption properties, the average longevity of hard-foam polyurethane thermal insulation structure
Life can reach 30 years or more under conditions of normal use and maintenance, can accomplish the lifetime regular service conditions in structure
Under, in drying, humidity or couple corrosion, and due to insect, fungi or algal grown or due to the destruction etc. of rodent
Exogenous influence, many advantages, such as not will receive destruction；
Illustrate as an example, the decorative layer 104 uses aluminium alloy decorative layer structure；
A kind of Far infrared carbon fiber integrates the production technology of wall warm plate, includes the following steps:
Step 1: the processing and fabricating of PU layer 102:
1. polyurethane foam material being put into pre-set basic mode groove body and carrying out foamed process, the poly- ammonia of hard bubble is made
Ester；
Illustrate as an example, the polyurethane foam material uses isocyanates and polyethers for primary raw material, passes through
It is made after the catalysis reaction of catalyst；
Illustrate as an example, the making apparatus uses high-pressure injection device, is made by way of high-pressure injection
It forms；
2. sheet metal is neat, corresponding be covered on hard-foam polyurethane surface, then cutting edge flattens after repairing；
Illustrating as an example, the pressing process uses soft electric rolling, and it carries out parallel pressing and promotes operation,
Guarantee that its fitting is close；
3. being put into incubator, guarantee that it carries out isothermal holding in 35 DEG C of condition；
Illustrate as an example, the time of the isothermal holding is not less than 50 minutes；
Illustrate as an example, the pressure when isothermal holding in incubator is negative value atmospheric pressure；
Illustrating as an example, the negative value atmospheric pressure cooperates closed incubator to produce by air ejector, this
The air bubble that can preferably exclude the sheet metal Yu hard-foam polyurethane surface is lifted, so that the quality of later product is more firm
Gu；
Step 2: the side of size, the identical carbon fiber heating layer 103 of shape is adhered to by melt viscosity connection technology
By the side for the PU layer 102 that step 1 is completed；
Illustrate as an example, after bonding, stands 20 minutes at normal temperature, standing can make its adhesive effect and subsequent
Processing more safety is firm；
Illustrate as an example, one end of the carbon fiber heating layer 103 is connected with carbon fiber connector；
Step 3: it is identical that the other side of the PU layer 102 by the melt viscosity connection technology is adhered to size, shape
Protection board 101 side；
Step 4: the other side of the carbon fiber heating layer 103 is adhered to size, shape by melt viscosity connection technology
The side of identical decorative layer 104, completes；
The present invention uses carbon fiber electrically heating technology, is handled by special connector, so that service life greatly enhances；It is logical
Special multi-layer structure design is crossed, more decorative effect and heat preservation and energy conservation effects can be reached, improve value-added content of product
While, enhance the desire to purchase of people；Using carbon fiber electrically heating technology, make the more comfortable pleasant, impression of indoor environment
Sunlight is taken a shower, and avoids cross-ventilation, hygienic environment-protecting, radiant heating is by far-infrared radiation form heat radiation heating, to interior
Object directly heats heating without by heating atmosphere temperature rising, not will cause indoor scorching, peculiar smell, skin dehydration, mouth parched and tongue scorched,
House moss, foul atmosphere convection current；Do not occupy usable floor area, enjoy carbon fiber electrically thermal effect under perfect decorative effect；Section
While can be environmentally friendly, the heating cost of people be reduced, while guaranteeing to reduce cost of use, the enjoyment infrared ray spoke of high-quality
Penetrate the satisfied life of heating；The heating of far infrared heat dissipation type, the degression type temperature difference meet the needs of Human Physiology, change completely common
Heating mode " hot foot it is cold " the case where, be conducive to human health, and its infrared wavelength is between 8-18 microns, just as red
Outer physical therapy is the same, is under infrared radiation for a long time, is not only harmless to the health, and the health be conducive in Human Physiology on the contrary is followed
Ring；There is no noise, do not generate pollution, instant-heating, but also room open and close can be divided to operate, is more advantageous to the saving of the energy
It uses, reduces the influence caused by coal heating generates haze to a certain extent；
It is above-described to be merely a preferred embodiment of the present invention, it should be understood that the explanation of above embodiments is only used
In facilitating the understanding of the method and its core concept of the invention, it is not intended to limit the scope of protection of the present invention, it is all of the invention
Any modification for being made within thought and principle, equivalent replacement etc., should all be included in the protection scope of the present invention.
Claims (3)
1. the production technology that a kind of Far infrared carbon fiber integrates wall warm plate, which comprises the steps of:
Step 1: the processing and fabricating of PU layer 102:
1. polyurethane foam material being put into pre-set basic mode groove body and carrying out foamed process, hard-foam polyurethane is made；
The polyurethane foam material uses isocyanates and polyethers for primary raw material, by making after the catalysis reaction of catalyst
?；
The making apparatus uses high-pressure injection device, is made by way of high-pressure injection；
2. sheet metal is neat, corresponding be covered on hard-foam polyurethane surface, then cutting edge flattens after repairing；
The pressing process uses soft electric rolling, carries out parallel pressing and promotes operation；
3. being put into incubator, guarantee that it carries out isothermal holding in 35 DEG C of condition；
Step 2: being adhered to the side of size, the identical carbon fiber heating layer 103 of shape by melt viscosity connection technology by step
The side of the rapid one PU layer 102 completed；
Step 3: the other side of the PU layer 102 is adhered to the identical guarantor of size, shape by the melt viscosity connection technology
The side of backplate 101；
Step 4: it is identical that the other side of the carbon fiber heating layer 103 by melt viscosity connection technology is adhered to size, shape
Decorative layer 104 side, complete.
2. the production technology that a kind of Far infrared carbon fiber according to claim 1 integrates wall warm plate, which is characterized in that described
The time of the isothermal holding of step one kind is that the pressure not less than 50 minutes, when the isothermal holding in incubator is negative value atmosphere
Pressure.
3. the production technology that a kind of Far infrared carbon fiber according to claim 1 integrates wall warm plate, which is characterized in that described
20 minutes need to be stood at normal temperature when being disposed in step 2.
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| CN106996587A (en) * | 2017-03-15 | 2017-08-01 | 浙江庆元赛博电子科技有限公司 | The integrating device of Far infrared carbon fiber heating furred ceiling |
| CN107060194A (en) * | 2017-06-14 | 2017-08-18 | 广东木立方装配式建筑科技有限公司 | A kind of prefabricated buildings wall of energy saving temperature controlling |
| CN108692357A (en) * | 2018-06-19 | 2018-10-23 | 河北暖牛电器有限公司 | The carbon fiber electrically heated picture production technology of 3D minute surfaces |
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| CN202544214U (en) * | 2012-02-22 | 2012-11-21 | 上海热丽电热材料有限公司 | Far infrared heat energy building module arranged on wall body |
| CN104595964A (en) * | 2014-12-29 | 2015-05-06 | 上海格加电热材料有限公司 | Electrothermal film floor heating system easy to install |
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| CN201661054U (en) * | 2010-03-24 | 2010-12-01 | 陈允瑞 | Carbon-fiber electric-heating ceramic tile |
| JP2013221703A (en) * | 2012-04-18 | 2013-10-28 | With One:Kk | Wall heater and wall heating system |
| CN103306447B (en) * | 2012-12-31 | 2017-02-08 | 江苏华中冷弯机械有限公司 | Metal hard foam polyurethane composite decorative sheet and production process thereof |
| CN104652738A (en) * | 2013-11-19 | 2015-05-27 | 嘉兴缔尚保温材料有限公司 | Aluminum alloy polyurethane foam three-dimensional embossed wallboard and manufacturing method thereof |
| CN205025048U (en) * | 2015-10-15 | 2016-02-10 | 胡飞 | Compound warm heated board of electricity that generates heat |
| CN205536082U (en) * | 2016-03-01 | 2016-08-31 | 朱云杰 | Warm board of integrated wall of far infrared carbon fiber |
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| CN202544214U (en) * | 2012-02-22 | 2012-11-21 | 上海热丽电热材料有限公司 | Far infrared heat energy building module arranged on wall body |
| CN104595964A (en) * | 2014-12-29 | 2015-05-06 | 上海格加电热材料有限公司 | Electrothermal film floor heating system easy to install |
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