CN105586168B - 一种水基型去虫胶清洗剂及其制备方法 - Google Patents

一种水基型去虫胶清洗剂及其制备方法 Download PDF

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CN105586168B
CN105586168B CN201511009955.4A CN201511009955A CN105586168B CN 105586168 B CN105586168 B CN 105586168B CN 201511009955 A CN201511009955 A CN 201511009955A CN 105586168 B CN105586168 B CN 105586168B
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张静
雷超
王双田
程迪
单素灵
侯悖
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Beijing Bluestar Cleaning Co Ltd
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Abstract

本发明涉及一种水基型去虫胶清洗剂及其制备方法,由下列质量百分数的组分经搅拌混合而成:表面活性剂0.02‑0.12%、有机硅聚醚化合物0.04‑0.3%、水溶性一元醇0.2‑1%、水溶性多元醇醚0.2‑1%、胺类物质0.03‑0.15%和余量去离子水,各组分的质量百分比之和为100%。该水基型去虫胶清洗剂在不损伤汽车挡风玻璃表面及其周围的金属、橡胶、塑料和漆面部件的前提下,对虫胶、树黏液和鸟粪具有优异的清洗能力。

Description

一种水基型去虫胶清洗剂及其制备方法
技术领域
本发明涉及一种清洗剂及制备方法,尤其涉及一种水基型去虫胶清洗剂及制备方法。
背景技术
夏季树木分泌旺盛,当汽车停泊在树荫下一段时间后,汽车外表面会粘有一层难以清洗掉的树黏液和鸟粪等有机污垢。另外,当夏季驾驶汽车在高速或郊外快速行驶时,还会有很多昆虫撞到汽车前挡风窗玻璃上,形成难以清洗掉的虫胶。如果不及时清除虫胶、树黏液和鸟粪这些有机污垢,随着有机污垢附着在汽车外表面的时间延长,会在汽车外表面上留下难以清除的渍迹,这些渍迹甚至还会对汽车外表面造成腐蚀。
虫胶是昆虫的分泌物,是含有复杂成分的无定形高分子混合物,具有黏性,不溶于水,易溶于乙醇、乙醚等有机溶剂。树黏液也是含有复杂成分的无定形高分子混合物,鸟粪中含有食物经排泄系统消化后转化成的尿酸。虫胶、树黏液和鸟粪中含有的有机物呈酸性,长时间粘附在汽车外表面会对车漆 、玻璃和金属等部件产生腐蚀,;附着在车窗上还会影响司机视线,严重影响行车安全。
目前,市场上常见的去虫胶清洗液大多是有机溶剂型的,如醇类、醚类、苯类、石油烃类和脂肪酸类,采用“相似相溶”的原理有效地去除掉附着在汽车外表面上的虫胶、树黏液和鸟粪。然而,这类去虫胶清洗液中挥发性有机化合物的含量很高,使用过程中不仅会对人的身体造成伤害,同时也会污染周围的环境。同时,有些有机溶剂的溶解性很强,在去除虫胶、树黏液和鸟粪时,还会对汽车的外表面,尤其是车漆造成损伤。此外,市场上也有少量水基型的去虫胶清洗液,但去除虫胶、树黏液和鸟粪的效果并不好。因此,开发出一种水基型环境友好的高效去虫胶清洗剂就具有十分重要的意义。
发明内容
为解决上述存在的技术问题,本发明提供一种水基型去虫胶清洗剂,由下列质量百分数的组分经搅拌混合而成:表面活性剂0.02-0.12%、有机硅聚醚化合物0.04-0.3%、水溶性一元醇0.2-1%、水溶性多元醇醚0.2-1%、胺类物质0.03-0.15%和余量去离子水,各组分的质量百分比之和为100%。
进一步地,所述表面活性剂选自非离子表面活性剂和阳离子表面活性剂的组合物。
进一步地,所述非表面活性剂选自脂肪醇聚氧乙烯醚、氧化胺中的一种或多种。如辛基酚聚氧乙烯醚;克莱恩公司的Genapol UD 50、Genapol X 80;沙索公司生产的MULTISO13/70、MULTISO 13/80、MULTISO 13/90;空气产品公司的Tomamine AO-455;十二烷基二羟乙基氧化胺、十二烷基二甲基氧化胺、月桂酰胺丙基氧化胺。
进一步地,所述阳离子表面活性剂选自烷基苯磺酸钠、醚胺季铵盐中的一种或多种,如十二烷基苯磺酸钠;空气产品公司的Tomamine Q-17-2、Tomamine Q-17-2PG、Tomamine Q-17-5、Tomamine Q-17-5PG。
进一步地,所述表面活性剂占去虫胶清洗剂的0.04-0.05%,非离子表面活性剂与阳离子表面活性剂之间的质量比为1:0.5-3。
所述非离子表面活性剂和阳离子表面活性剂组合物具有优异的油脂乳化性能,进而高效地除去汽车表面附着的树黏液、虫胶、鸟粪等有机污物。
进一步地,所述有机硅聚醚化合物选自聚醚-聚二甲基硅氧烷共聚物、聚醚接枝聚二甲基硅氧烷、聚醚接枝三硅氧烷中的一种,如道康宁公司的XIAMETER OFX-0193、XIAMETER OFX-3667、XIAMETER OFX-5043、DC-51、DC-65。
进一步地,所述有机硅聚醚化合物占去虫胶清洗剂的0.1-0.2%。
有机硅聚醚化合物特有的表面超级润湿性可以很好地将表面活性剂组合润湿铺展在汽车外表面,加快并增强它们与汽车外表面有机类污物的接触,提高清洗剂的清洗能力。
进一步地,所述水溶性一元醇选自含1到3个碳原子的一元醇。其中,优选的水溶性一元醇为甲醇、乙醇、正丙醇和异丙醇中的一种或多种。所述水溶性一元醇优选为占去虫胶清洗剂的0.4-0.6%。
进一步地,所述水溶性多元醇醚选自含3到10个碳原子的多元醇醚。优选的水溶性多元醇醚为乙二醇单甲醚、乙二醇单丁醚、二乙二醇单丁醚、丙二醇单甲醚、丙二醇单丁醚、二丙二醇单甲醚和二丙二醇单丁醚中的一种或多种。所述水溶性多元醇醚优选为占去虫胶清洗剂的0.2-0.4%。
水溶性一元醇和水溶性多元醇醚可以促进表面活性剂组合溶解汽车外表面的有机类污物,提高清洗剂整体的清洗能力。
进一步地,所述胺类物质选自氨水、吗啉、咪唑啉、一乙醇胺、二乙醇胺、三乙醇胺、六次甲基四胺和环己胺中的一种。优选的胺类物质为氨水、吗啉和三乙醇胺中的一种。
进一步地,所述胺类物质占去虫胶清洗剂的0.04-0.08%。
胺类物质可以调节所述去虫胶清洗剂的pH值使其呈碱性,更加有效的溶解有机污物,去除虫胶。特别地,还能够有效抑制铝、黄铜和镀锌钢板的腐蚀,起到金属缓蚀剂的作用。
本发明的组合物和制备方法,优选使用在汽车外表面,更优选地,使用在汽车挡风玻璃表面。
本发明还提供上述水基型去虫胶清洗剂的制备方法,包括以下步骤:按照各物质的质量百分比,将水溶性一元醇、水溶性多元醇醚和去离子水混合均匀后投入到反应釜内,依次加入表面活性剂和有机硅聚醚化合物于反应釜内,室温下匀速搅拌1-2 h 后,再在反应釜中加入有机胺类物质,继续搅拌直至反应釜内的原料混合均匀。
与现有技术的虫胶清洗剂相比,本发明的水基型去虫胶清洗剂,在不损伤汽车车漆及其周围的金属、橡胶、塑料和玻璃部件的前提下,可以高效地去除汽车外表面上的虫胶、树黏液和鸟粪。
具体实施方式
下面通过实施例对本发明做进一步的描述。
本发明水基型去虫胶清洗剂配方经过大量的筛选实验,得到了经济合理、技术优异的配方组合。各个实施例的具体组分及比例如表1所示。
表1 水基型去虫胶清洗剂的组分及比例
按照下述方法制备虫胶、树粘液和鸟粪清洗标准液。
虫胶清洗标准液的制备。将捕获的夏季常见的蚊子与蒸馏水按照质量比为1∶2 在室温下进行充分混合,然后,将混合液在2000 r /min 下离心20 min 后,取上层清液作为虫胶清洗用的标准液。
树黏液清洗标准液的制备。将松香与1-丁氧基-2-丙醇按照质量比为5∶1 在70 ℃下充分混合30 min,然后,将混合液用布氏漏斗进行抽滤,所得的滤液即为树黏液清洗用的标准液。
鸟粪清洗标准液的制备。将收集来的鸟粪与蒸馏水按照质量比为1∶1 在室温下充分混合,该混合液就是鸟粪清洗用的标准液。
玻璃表面清洁力试验
首先,将尺寸为5cm×2.5cm×0.2cm的玻璃片用去离子水清洗干净,在100℃下烘干,称量得到玻璃片质量m0。随后,将清洗干净后的玻璃片浸没于上述配制好的标准有机污物中2s,使得有机污物涂覆在玻璃片的两面,在50℃下干燥2h后,称量得到玻璃片质量m1。然后,在500ml的干净烧杯中倒入300ml的测试试液,用夹子竖直夹住涂覆有标准有机污物的玻璃片,垂直浸没于测试试液中,在磁子转速为2000rpm的条件下保持5min,取出玻璃片后用去离子水冲洗并在50℃下干燥1h,称量得到玻璃片质量m2。最后,计算得到测试试液的清洁力为:
以实施例7为例,本发明水基型去虫胶清洗剂对虫胶、树黏液和鸟粪的清洗能力见表2。
表2 各测试液对虫胶、树黏液和鸟粪的清洗能力试验结果对比
从表2中可以发现实施例7对虫胶、树黏液和鸟粪具有优异的清洗能力,清洗能力均在90%以上。为了证明本发明水基型去虫胶清洗剂的清洗能力优于市场上常规销售的去虫胶清洗液,进一步对三种去虫胶清洗液进行了虫胶、树黏液和鸟粪的清洗能力对比实验,结果如表2 所示。试验结果表明本发明水基型去虫胶清洗剂与市场上销售的3M牌和龟牌去虫胶清洗液相比具有更强的去除虫胶、树黏液和鸟粪的能力。
对本发明实施例7按照汽车风窗玻璃清洗液GB/T 23436-2009标准的项目要求以及相应的试验方法进行了测试试验,具体性能指标数据如表3所示。
表3 性能指标
通过对本发明水基型去虫胶清洗剂进行金属腐蚀性检验、橡胶影响检验、塑料影响检验、汽车有机涂膜影响检验、稳定性检验和硬水相容性检验,表明本发明水基型去虫胶清洗剂对金属、橡胶、塑料和漆膜具有优异的保护性能,同时其稳定性好,耐硬水性强。
上面结合实施例对本发明进行了示例性的描述,显然本发明的实现并不受上述实施例的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围内。

Claims (8)

1.一种水基型去虫胶清洗剂,其特征在于,由下列质量百分数的组分经搅拌混合而成:表面活性剂0.04-0.05%、有机硅聚醚化合物0.04-0.3%、水溶性一元醇0.2-1%、水溶性多元醇醚0.2-1%、胺类物质0.03-0.15%和余量去离子水,各组分的质量百分比之和为100%;
所述的表面活性剂选自非离子表面活性剂和阳离子表面活性剂的组合物,其中,非离子表面活性剂与阳离子表面活性剂之间的质量比为1:0.5-3;
所述的非离子表面活性剂选自脂肪醇聚氧乙烯醚、氧化胺中的一种或多种;所述的阳离子表面活性剂选自醚胺季铵盐。
2.根据权利要求1所述的清洗剂,其特征在于,所述的脂肪醇聚氧乙烯醚为克莱恩公司的Genapol UD 50、Genapol X 80及沙索公司生产的MULTISO 13/70、MULTISO 13/80、MULTISO 13/90的一种或多种;所述的氧化胺为十二烷基二羟乙基氧化胺、十二烷基二甲基氧化胺、月桂酰胺丙基氧化胺以及空气产品公司的Tomamine AO-455中的一种或多种;所述的阳离子表面活性剂为空气产品公司的Tomamine Q-17-2、Tomamine Q-17-2PG、TomamineQ-17-5、Tomamine Q-17-5PG中的一种或多种。
3.根据权利要求1所述的清洗剂,其特征在于,所述有机硅聚醚化合物占去虫胶清洗剂的0.1-0.2%,所述有机硅聚醚化合物选自聚醚-聚二甲基硅氧烷共聚物、聚醚接枝聚二甲基硅氧烷、聚醚接枝三硅氧烷中的一种。
4.根据权利要求3所述的清洗剂,其特征在于,所述的有机硅聚醚化合物为道康宁公司的XIAMETER OFX-0193、XIAMETER OFX-3667、XIAMETER OFX-5043、DC-51、DC-65中的一种或多种。
5.根据权利要求1所述的清洗剂,其特征在于,所述水溶性一元醇占去虫胶清洗剂的0.4-0.6%;所述的水溶性一元醇选自甲醇、乙醇、正丙醇和异丙醇中的一种或多种。
6.根据权利要求1所述的清洗剂,其特征在于,所述水溶性多元醇醚为占去虫胶清洗剂的0.2-0.4%;所述的水溶性多元醇醚选自乙二醇单甲醚、乙二醇单丁醚、二乙二醇单丁醚、丙二醇单甲醚、丙二醇单丁醚、二丙二醇单甲醚和二丙二醇单丁醚中的一种或多种。
7.根据权利要求1所述的清洗剂,其特征在于,所述胺类物质占去虫胶清洗剂的0.04-0.08%;所述的胺类物质选自氨水、吗啉、咪唑啉、一乙醇胺、二乙醇胺、三乙醇胺、六次甲基四胺和环己胺中的一种。
8.根据权利要求1-7中任一项所述的清洗剂的制备方法,其特征在于,包括以下步骤:按照各物质的质量百分比,将水溶性一元醇、水溶性多元醇醚和去离子水混合均匀后投入到反应釜内,依次加入表面活性剂和有机硅聚醚化合物于反应釜内,室温下匀速搅拌1-2 h后,再在反应釜中加入有机胺类物质,继续搅拌直至反应釜内的原料混合均匀。
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