CN105585277B - A kind of low-cost environmental-protecting is non-burning brick and preparation method thereof - Google Patents

A kind of low-cost environmental-protecting is non-burning brick and preparation method thereof Download PDF

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Publication number
CN105585277B
CN105585277B CN201510957882.5A CN201510957882A CN105585277B CN 105585277 B CN105585277 B CN 105585277B CN 201510957882 A CN201510957882 A CN 201510957882A CN 105585277 B CN105585277 B CN 105585277B
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weight
parts
brick
moisture content
low
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CN105585277A (en
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李金顶
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Jinjiang City Min Yi Renewable Resource Co Ltd
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Jinjiang City Min Yi Renewable Resource Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The present invention relates to a kind of brick, provide that a kind of material source is wide, at low cost, environmentally friendly, compressive resistance is high, corrosion resistant low-cost environmental-protecting is non-burning brick, the content of each component and each component is:30 parts by weight of industrial sludge of moisture content 80%;15 parts by weight of domestic sludge of moisture content 80%;40 parts by weight of sintered coal ash;4 parts by weight of cinder;4 parts by weight of clinker;0.45 parts by weight of lime paste;5 parts by weight of glue;9.5 parts by weight of lime skin;0.55 parts by weight of sodium metasilicate;0.6 parts by weight of barium chloride;0.85 parts by weight of sodium chloride;0.55 parts by weight of calcium oxide.It provides a kind of low-cost environmental-protecting non-burning brick preparation method simultaneously, includes the following steps:(1) raw material is crushed;(2) it is molded;(3) it is dry.

Description

A kind of low-cost environmental-protecting is non-burning brick and preparation method thereof
Technical field
The present invention is Patent No. 201310052510.9, and the applying date is on February 18th, 2013, a kind of entitled " environmental protection It is non-burning brick and preparation method thereof " patent of invention divisional application, be related to a kind of brick, and in particular to a kind of environment-friendly baking-free bricks and its Preparation method.
Background technology
Traditional building brick has clay brick, sand lime brick, flyash brick, and since China once delivered, " stringent limitation was ruined field and burnt Brick actively promotes the opinion of wall reform ", the development for implementing " protect the fields, is energy saving, adaptation to local conditions, gathering materials on the spot " is built Material general policy, clay brick (common brick) have greatly reduced, and sand lime brick, flyash brick, aerating mixed mud block replacement clay brick become Mainstream;The raw material of sand lime brick are the exploitations of sand and lime, sand also by stringent control (due to originals such as stream bed protections Cause), while needed after green brick forming through autoclave, technique is relatively complicated, in use, sand lime brick and plastering Mortar is combined not as good as common brick, is easily generated crack and decoration peeling in metope, is influenced beauty.Three of the above brick is all to fire It forms, needs to consume a large amount of resource, be unfavorable for the saving of resource, production energy consumption is high.
It becomes increasingly conspicuous along with the problem of economic fast development, energy shortage and environmental pollution, development is energy-saving and environment-friendly Green economy is the emphasis of development of all countries economy, and to industrial wastes, the recycling of domestic refuse is also the weight of green economy Want component part.
It is non-burning brick, also known as no-firing brick, since conventional sintering serious waste land resource and preparation process can be avoided It the problem of middle discharge SO2 pollution environment, has been obtained for being widely applied in building field, it is in the prior art, non-burning brick Using river sand or river sand as primary raw material, a certain amount of auxiliary material such as cement, flyash, aggregate etc., cement are then added Binding material can be used as after hardening, flyash is as packing material, and aggregate is as reinforcing material.River sand or river sand are a kind of money The limited material in source, and higher price, therefore, using section that is non-burning brick of high cost made of river sand or river sand and being unfavorable for the energy About.
Invention content
Therefore, in view of the above-mentioned problems, the present invention provides, a kind of material source is wide, at low cost, environmentally friendly, compressive resistance is high, resistance to The low-cost environmental-protecting of corrosion is non-burning brick, while provides a kind of low-cost environmental-protecting non-burning brick preparation method.
In order to achieve the above objectives, the present invention is achieved by the following technical solutions:A kind of low-cost environmental-protecting is non-burning brick, respectively Component and the content of each component are:30 parts by weight of industrial sludge of moisture content 80%;15 weight of domestic sludge of moisture content 80% Part;40 parts by weight of sintered coal ash;4 parts by weight of cinder;4 parts by weight of clinker;0.45 parts by weight of lime paste;5 parts by weight of glue;Lime 9.5 parts by weight of skin;0.55 parts by weight of sodium metasilicate;0.6 parts by weight of barium chloride;0.85 parts by weight of sodium chloride;0.55 weight of calcium oxide Part.
A kind of non-burning brick preparation method of low-cost environmental-protecting, preparation method include the following steps:
(1) raw material is crushed:By 30 parts by weight of industrial sludge of moisture content 80%, 15 weight of domestic sludge of moisture content 80% Part, 40 parts by weight of sintered coal ash, 4 parts by weight of cinder, 4 parts by weight of clinker, 0.45 parts by weight of lime paste, 5 parts by weight of glue, lime 9.5 parts by weight of skin, 0.55 parts by weight of sodium metasilicate, 0.6 parts by weight of barium chloride, 0.85 parts by weight of sodium chloride, 0.55 weight of calcium oxide Part mixing, then crushes processing, and hybrid particles, a diameter of 2mm of the particle is made;
(2) it is molded:Hybrid particles made from step (1) are sent into molding machine and carry out forming processes, molding adobe is made;
(3) it is dry:Molding adobe after step (2) forming processes is 10 hours dry at 80 DEG C, obtain environment-protective baking-free Brick.
The drying process of the step (3) is spontaneously dries at least 12 days or is dried 7~14 hours at 70~89 DEG C.
By using preceding solution, the beneficial effects of the invention are as follows:Industrial sludge and life in the formula of the present invention The dosage of sludge accounts for greatly, effectively having recycled industrial sludge and domestic sludge, does not need to using traditional River, river sand, have saved resource, have protected environment.Sodium metasilicate that the present invention adds in, barium chloride, calcium chloride, sodium chloride, effectively Bridging property, cohesive force and the intensity of each ingredient between the main and supplementary materials such as flyash are increased, greatly reduces dry and wet shrinking percentage, and make into The phenomenon that rib of product brick, side, angle avoid the occurrence of differentiation also has the function of these antifreeze, used chemicals using calcium chloride Matter institute expense is less, price is relatively low, function admirable.Adhesive is made with glue, the dosage of lime paste is effectively reduced, reduces Cost improves intensity.In addition, by the use of carbon uncombusted in organic matter in sludge and sintered coal ash as internal combustion agent, it can Effective energy saving, the source of aggregate can be perlite, lime skin, rice husk, brickbat etc., and raw material sources are extensive, at low cost, With good economic benefit.The preparation method of the present invention, does not need to be sintered brick, spontaneously dries 12 at normal temperatures It can be prepared by or can be prepared by within dry 7~14 hours at 70~89 DEG C, save resource, and production energy consumption is low.
Specific embodiment
Carry out the embodiment that the present invention will be described in detail below with reference to specific embodiment, how skill is applied to the present invention whereby Art means solve technical problem, and the realization process for reaching technique effect can fully understand and implement according to this.
Embodiment one:
A kind of low-cost environmental-protecting is non-burning brick, and the content of each component and each component is:20 weight of industrial sludge of moisture content 75% Measure part;10 parts by weight of domestic sludge of moisture content 80%;30 parts by weight of sintered coal ash;3 parts by weight of cinder;2 parts by weight of clinker; 0.2 parts by weight of lime paste;4 parts by weight of glue;8 parts by weight of perlite;0.5 parts by weight of sodium metasilicate;0.2 parts by weight of barium chloride;Chlorination 0.2 parts by weight of sodium;0.1 parts by weight of calcium oxide.
Preparation method includes the following steps:
(1) raw material is crushed:By 20 parts by weight of industrial sludge of moisture content 75%, 10 weight of domestic sludge of moisture content 80% Part, 30 parts by weight of sintered coal ash, 3 parts by weight of cinder, 2 parts by weight of clinker, 0.2 parts by weight of lime paste, 4 parts by weight of glue, aggregate 8 Parts by weight, 0.5 parts by weight of sodium metasilicate, 0.2 parts by weight of barium chloride, 0.2 parts by weight of sodium chloride, the mixing of 0.1 parts by weight of calcium oxide, so After carry out pulverization process, be made hybrid particles, a diameter of 3mm of the particle;
(2) it is molded:Hybrid particles made from step (1) are sent into molding machine and carry out forming processes, molding adobe is made;
(3) it is dry:Molding adobe after step (2) forming processes is spontaneously dried 12 days, obtains environment-friendly baking-free bricks.
Embodiment two:
A kind of low-cost environmental-protecting is non-burning brick, and the content of each component and each component is:30 weight of industrial sludge of moisture content 80% Measure part;15 parts by weight of domestic sludge of moisture content 80%;40 parts by weight of sintered coal ash;4 parts by weight of cinder;4 parts by weight of clinker; 0.45 parts by weight of lime paste;5 parts by weight of glue;9.5 parts by weight of lime skin;0.55 parts by weight of sodium metasilicate;0.6 parts by weight of barium chloride; 0.85 parts by weight of sodium chloride;0.55 parts by weight of calcium oxide.
Preparation method includes the following steps:
(1) raw material is crushed:By 30 parts by weight of industrial sludge of moisture content 80%, 15 weight of domestic sludge of moisture content 80% Part, 40 parts by weight of sintered coal ash, 4 parts by weight of cinder, 4 parts by weight of clinker, 0.45 parts by weight of lime paste, 5 parts by weight of glue, lime 9.5 parts by weight of skin, 0.55 parts by weight of sodium metasilicate, 0.6 parts by weight of barium chloride, 0.85 parts by weight of sodium chloride, 0.55 weight of calcium oxide Part mixing, then crushes processing, and hybrid particles, a diameter of 2mm of the particle is made;
(2) it is molded:Hybrid particles made from step (1) are sent into molding machine and carry out forming processes, molding adobe is made;
(3) it is dry:Molding adobe after step (2) forming processes is 10 hours dry at 80 DEG C, obtain environment-protective baking-free Brick.
Embodiment three:
A kind of low-cost environmental-protecting is non-burning brick, and the content of each component and each component is:40 weight of industrial sludge of moisture content 85% Measure part;20 parts by weight of domestic sludge of moisture content 80%;50 parts by weight of sintered coal ash;5 parts by weight of cinder;6 parts by weight of clinker; 0.7 parts by weight of lime paste;6 parts by weight of glue;5 parts by weight of rice husk, 6 parts by weight of brickbat;6 parts by weight of sodium metasilicate;1 weight of barium chloride Part;1.5 parts by weight of sodium chloride;1 parts by weight of calcium oxide.
Preparation method includes the following steps:
(1) raw material is crushed:By 40 parts by weight of industrial sludge of moisture content 85%, 20 weight of domestic sludge of moisture content 80% Part, 50 parts by weight of sintered coal ash, 5 parts by weight of cinder, 6 parts by weight of clinker, 0.7 parts by weight of lime paste, 6 parts by weight of glue, aggregate 11 parts by weight, 6 parts by weight of sodium metasilicate, 1 parts by weight of barium chloride, 1.5 parts by weight of sodium chloride, the mixing of 1 parts by weight of calcium oxide, Ran Houjin Hybrid particles, a diameter of 1mm of the particle is made in row pulverization process;
(2) it is molded:Hybrid particles made from step (1) are sent into molding machine and carry out forming processes, molding adobe is made;
(3) it is dry:Molding adobe after step (2) forming processes is 7 hours dry at 89 DEG C, obtain environment-protective baking-free Brick.
Wherein, the source of the aggregate in the present invention can be perlite, lime skin, rice husk, in brickbat any one or The two or more mixtures with any combination.The diameter of hybrid particles in the step (1) is less than 5mm;The step Suddenly the drying process of (3) is spontaneously dries at least 12 days or can all realize the present invention's within dry 7~14 hours at 70~89 DEG C Purpose.
The dosage of industrial sludge and domestic sludge accounts for greatly in the formula of the present invention, effective to recycle Industrial sludge and domestic sludge do not need to, using traditional river, river sand, save resource, protected environment.What the present invention added in Sodium metasilicate, barium chloride, calcium chloride, sodium chloride effectively increase the bridging property of each ingredient, cohesive force between the main and supplementary materials such as flyash And intensity, the phenomenon that greatly reducing dry and wet shrinking percentage, and the ribs of finished bricks, side, angle is made to avoid the occurrence of differentiation, using calcium chloride Also have the function of that these antifreeze, used chemical substance institute expenses are less, price is relatively low, function admirable.It is made of glue viscous Mixture effectively reduces the dosage of lime paste, reduces cost, improves intensity.In addition, utilize organic matter in sludge and sintering Uncombusted carbon, can be effectively energy saving as internal combustion agent in flyash, and the source of aggregate can be perlite, lime Skin, rice husk, brickbat etc., raw material sources are extensive, at low cost, have good economic benefit.The preparation method of the present invention, does not need to Brick is sintered, is spontaneously dried at normal temperatures and be can be prepared by within 12 days or dried 7~14 hours at 70~89 DEG C It is made, saves resource, production energy consumption is low.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright In vain, it is not departing from the spirit and scope of the present invention that the appended claims are limited, it in the form and details can be right The present invention makes a variety of changes, and is protection scope of the present invention.

Claims (1)

1. a kind of non-burning brick preparation method of low-cost environmental-protecting, it is characterised in that:Preparation method includes the following steps:(1) powder Broken raw material:By 30 parts by weight of industrial sludge, 15 parts by weight of domestic sludge of moisture content 80%, sintered coal ash of moisture content 80% 40 parts by weight, 4 parts by weight of cinder, 4 parts by weight of clinker, 0.45 parts by weight of lime paste, 5 parts by weight of glue, 9.5 parts by weight of lime skin, 0.55 parts by weight of sodium metasilicate, 0.6 parts by weight of barium chloride, 0.85 parts by weight of sodium chloride, the mixing of 0.55 parts by weight of calcium oxide, Ran Houjin Hybrid particles, a diameter of 2mm of the particle is made in row pulverization process;(2) it is molded:Hybrid particles made from step (1) are sent Enter molding machine and carry out forming processes, molding adobe is made;(3) it is dry:By the molding adobe after step (2) forming processes at 80 DEG C It is 10 hours dry, obtain environment-friendly baking-free bricks.
CN201510957882.5A 2013-02-18 2013-02-18 A kind of low-cost environmental-protecting is non-burning brick and preparation method thereof Expired - Fee Related CN105585277B (en)

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CN201510957882.5A CN105585277B (en) 2013-02-18 2013-02-18 A kind of low-cost environmental-protecting is non-burning brick and preparation method thereof
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CN104817300A (en) * 2015-04-25 2015-08-05 安徽阜阳富龙建筑材料有限责任公司 Steam-pressing brick containing sludge
CN107473661A (en) * 2017-08-31 2017-12-15 中冶华天工程技术有限公司 It is a kind of that non-burning brick method is produced as raw material using municipal sludge
CN109574569A (en) * 2019-01-25 2019-04-05 陶祖岐 Non-burning brick and its production method
CN113292286A (en) * 2020-02-23 2021-08-24 石旭艳 Environment-friendly baking-free brick utilizing industrial waste

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1072160A (en) * 1992-08-15 1993-05-19 张维一 Non-burning blocks with building refuse and manufacture method thereof
CN102826796A (en) * 2011-06-14 2012-12-19 北京仁创科技集团有限公司 Brick prepared from composition containing sludge and building waste and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101708983A (en) * 2009-09-07 2010-05-19 中国地质大学(北京) Burning-free geology polymer material of red mud coal ash and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1072160A (en) * 1992-08-15 1993-05-19 张维一 Non-burning blocks with building refuse and manufacture method thereof
CN102826796A (en) * 2011-06-14 2012-12-19 北京仁创科技集团有限公司 Brick prepared from composition containing sludge and building waste and preparation method thereof

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