CN105576046B - A kind of preparation method without main grid welding for solar cell - Google Patents

A kind of preparation method without main grid welding for solar cell Download PDF

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Publication number
CN105576046B
CN105576046B CN201510933299.0A CN201510933299A CN105576046B CN 105576046 B CN105576046 B CN 105576046B CN 201510933299 A CN201510933299 A CN 201510933299A CN 105576046 B CN105576046 B CN 105576046B
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China
Prior art keywords
pur
diaphragm
copper cash
melt adhesive
adhesive film
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CN201510933299.0A
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Chinese (zh)
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CN105576046A (en
Inventor
何凤琴
杨振英
李嘉亮
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State Power Investment Group Qinghai Photovoltaic Industry Innovation Center Co ltd
Yellow River Hydropower Photovoltaic Industry Technology Co ltd
Qinghai Huanghe Hydropower Development Co Ltd
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Huanghe Water Electric Light Volt Industrial Technology Co Ltd
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Priority to CN201510933299.0A priority Critical patent/CN105576046B/en
Publication of CN105576046A publication Critical patent/CN105576046A/en
Priority to PCT/CN2016/089966 priority patent/WO2017101435A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a kind of preparation method without main grid welding for solar cell, this method includes:Many copper cash are released by copper cash pay off rack to be transported in hot-press arrangement;First hot melt adhesive film and the second hot melt adhesive film are released by the first unreeling structure and the second unreeling structure respectively, first hot melt adhesive film, which is cut, forms multiple first PUR diaphragms, and second hot melt adhesive film is cut and forms multiple second PUR diaphragms;Wherein, the first PUR diaphragm and the second PUR diaphragm are transported in hot-press arrangement with alternateing successively respectively, and the first PUR diaphragm is located at the top of many copper cash, and the second PUR diaphragm is located at the lower section of many copper cash;The many copper cash and the first PUR diaphragm and the second PUR diaphragm are distinguished into hot binding by hot-press arrangement;Make winding action with many copper cash after the first PUR diaphragm and the second PUR diaphragm hot binding by rolling-up mechanism pair.

Description

A kind of preparation method without main grid welding for solar cell
Technical field
The present invention relates to technical field of solar cell manufacturing, and in particular to a kind of to be welded for solar cell without main grid The preparation method of band.
Background technology
Crystal silicon solar batteries are a kind of solar energy can be transformed into the electronic component of electric energy.Crystal silicon solar In the front electrode of battery, electrode structure generally includes crisscross main gate line and secondary grid line, and main gate line and secondary grid line are electrical It is connected.When there is illumination, cell piece will produce electric current, and electric current flows to the secondary grid line of surface electrode by internal emitter, via Secondary grid line is collected and then is flowed in battery main gate line and exported.Electric current can produce loss during secondary grid line is collected, It is this that we are known as the power loss of resistance.Battery main gate line and secondary grid line are in the smooth surface of battery, will necessarily so hide A part of light irradiation is kept off in battery surface, so as to reduce the effective area of shining light of battery, we term it light for this partial loss Learn loss.Increase main gate line and the quantity of secondary grid line can improve the capacity gauge for solar cell formation electric current, improve electricity The conversion efficiency in pond, but if grid line width is without reduction, eclipsing loss will be increased by accelerating.Therefore, electrode knot The core of the grid line design of structure is between shading and conduction to obtain balance.
In manufacture of solar cells technical foundation now, manufacturer carries to further improve the photovoltaic efficiency of battery The solution gone out is to increase the main grid quantity of front electrode, becomes many small from two or three thick main grids more than 2 mm wides Arranged in the narrow line main grid of 1 mm wide, or even using two layers of silver grating line of overlapping printing, conductive effect must be improved.From the angle of technology From the point of view of degree, these methods can somewhat lift photovoltaic efficiency.However, the ag material cost of required input is far above improved efficiency institute The return that can be earned, has no to be benefited to industry.From the point of view of production cost, crystal silicon and silver paste are two kinds of most expensive materials, Can realize improve battery efficiency and need not increase production cost, under being the narrow and small market environment of current profit margin, photovoltaic industry Technical problem urgently to be resolved hurrily.
The content of the invention
In view of the deficiency that prior art is present, the invention provides a kind of system without main grid welding for solar cell Preparation Method, the preparation method prepares no main grid welding by heat pressing process, is applied to using copper cash and hot melt adhesive film as material In solar cell without main grid, can meet shading can meet the requirement of conduction again simultaneously less;The technique mistake of its preparation method Journey is simple, meets the technical problem of reduction material cost, also simplify in manufacture of solar cells flow simultaneously in silicon chip surface Realize the complicated technology of high photovoltaic efficient cell structure and the low shading electrode structure of high conductivity.
To achieve these goals, present invention employs following technical scheme:
A kind of preparation method without main grid welding for solar cell, this method includes:Released by copper cash pay off rack Many copper cash are transported in hot-press arrangement, and many copper cash are located in the same horizontal plane and are arranged mutually parallel;Put by first Volume mechanism and the second unreeling structure release the first hot melt adhesive film and the second hot melt adhesive film respectively, and first hot melt adhesive film is by first Cutter device cuts to form multiple first PUR diaphragms, and second hot melt adhesive film is cut to form multiple by the second cutter device Second PUR diaphragm;Wherein, the first PUR diaphragm and the second PUR diaphragm are respectively by second conveyer and Two conveyers are transported in hot-press arrangement with alternateing successively, and the first PUR diaphragm is located at many copper cash Top, the second PUR diaphragm is located at the lower section of many copper cash, also, the first PUR diaphragm and the second heat Melten gel diaphragm has a spacing distance in the conveying direction;By hot-press arrangement by many copper cash and first hot melt adhesive film Piece and the second PUR diaphragm difference hot binding;By rolling-up mechanism pair and the first PUR diaphragm and the second PUR diaphragm heat The many copper cash with reference to after are pressed to make winding action.
Wherein, many copper cash are equally arranged mutually parallel, the spacing between adjacent two copper cash be 6~ 10mm。
Wherein, the laying tension of each copper cash is individually adjusted by the copper cash pay off rack, and the scope of laying tension is 5 ~50N.
Wherein, the mode that linear velocity constant is respectively adopted in first unreeling structure and the second unreeling structure releases the first heat Melten gel film and the second hot melt adhesive film.
Wherein, the linear velocity scope that first unreeling structure releases the first hot melt adhesive film is 5~10m/min, described the The linear velocity scope that two unreeling structures release the second hot melt adhesive film is 5~10m/min.
Wherein, first unreeling structure is identical with the linear velocity of second unreeling structure.
Wherein, the spacing distance of the first PUR diaphragm and the second PUR diaphragm in the conveying direction be 2~ 3mm。
Wherein, the copper cash is tinned wird, and first hot melt adhesive film and the second hot melt adhesive film are respectively PO glued membranes.
Wherein, the line footpath of the copper cash is 0.2~0.3mm, the thickness of first hot melt adhesive film and the second hot melt adhesive film Respectively 0.09~0.11mm.
Wherein, the length and width of the first PUR diaphragm is identical, the length and width of the second PUR diaphragm Degree is identical.
A kind of preparation method without main grid welding for solar cell provided in an embodiment of the present invention, the preparation method Using copper cash and hot melt adhesive film as material, no main grid welding is prepared by heat pressing process, applied to the solar-electricity without main grid Chi Zhong, can meet shading can meet the requirement of conduction again simultaneously less;The technical process of its preparation method is simple, meets reduction material Expect the technical problem of cost, also simplify in manufacture of solar cells flow while realizing high photovoltaic efficient cell in silicon chip surface The complicated technology of structure and the low shading electrode structure of high conductivity.
Brief description of the drawings
Fig. 1 is the process chart of the preparation method provided in an embodiment of the present invention without main grid welding;
Fig. 2 is the graphical representation of exemplary of the process of the preparation method provided in an embodiment of the present invention without main grid welding;
Fig. 3 is the structural representation provided in an embodiment of the present invention without main grid welding.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the accompanying drawings to the specific reality of the present invention The mode of applying is described in detail.The example of these preferred embodiments is illustrated in the accompanying drawings.Shown in accompanying drawing and according to What the embodiments of the present invention of accompanying drawing description were merely exemplary, and the present invention is not limited to these embodiments.
Here, it should also be noted that, in order to avoid having obscured the present invention because of unnecessary details, in the accompanying drawings only Show and according to the solution of the present invention closely related structure and/or process step, and eliminate little with relation of the present invention Other details.
Present embodiments provide a kind of preparation method without main grid welding for solar cell.Refering to Fig. 1 and combine Fig. 2 and Fig. 3, this method comprises the following steps:
S101, many copper cash are released by copper cash pay off rack be transported in hot-press arrangement, many copper cash are located at same water Plane is interior and is arranged mutually parallel.Specifically, as shown in Fig. 2 copper cash pay off rack 1, which releases many copper cash 10, is transported to hot-press arrangement In 2, the laying tension of each copper cash 10 can individually be adjusted by copper cash pay off rack 1, and the scope of laying tension can be 5~50N. Normally, as shown in figure 3, many copper cash 10 are equally arranged mutually parallel, the spacing d1 between adjacent two copper cash 10 can To select as 6~10mm.Spacing d1 is set as 8mm in the present embodiment.The quantity of copper cash 10 is main according to welding to be prepared Width and spacing d1 are set.Line comb was provided with copper cash pay off rack 1, acquisition can be adjusted by adjusting line comb Spacing d1 size.
S102, by the first unreeling structure and the second unreeling structure multiple first PUR diaphragms and multiple second are provided respectively PUR diaphragm is transported in hot-press arrangement.Specifically, as shown in Figure 2 and refering to Fig. 3, first is released by the first unreeling structure 3a Hot melt adhesive film 21, the first hot melt adhesive film 21 is cut to form multiple first PUR diaphragm 21a, Duo Ge by the first cutter device 4a One PUR diaphragm 21a is fed sequentially into hot-press arrangement 2 by second conveyer 5a;Similarly, by the second unreeling structure 3b The second hot melt adhesive film 22 is released, the second hot melt adhesive film 22 is cut to form multiple second PUR diaphragms by the second cutter device 4b 22a, multiple second PUR diaphragm 22a are fed sequentially into hot-press arrangement 2 by second conveyer 5b.Further, it is described First PUR diaphragm 21a and the second PUR diaphragm 22a respectively by second conveyer 5a and second conveyer 5b successively It is transported to alternateing in hot-press arrangement 2, the first PUR diaphragm 21a is transported to the upper of many copper cash 10 Side, the second PUR diaphragm 22a is transported to the lower section of many copper cash 10, also, the first PUR diaphragm 21a and the second PUR diaphragm 22a have a spacing distance d2 in the conveying direction.
S103, by hot-press arrangement many copper cash and the first PUR diaphragm and the second PUR diaphragm distinguished into hot pressing With reference to.Specifically, refering to Fig. 2 and Fig. 3, copper cash 10, the first PUR diaphragm 21a and the second hot melt adhesive film 22a are conveyed respectively To after hot-press arrangement 2, hot-press arrangement 2 by copper cash 10, the first PUR diaphragm 21a and the second hot melt adhesive film 22a hot bindings, Welding is formed, Fig. 3 is that the part of dotted line in the structural representation without main grid welding that hot binding is obtained, figure represents the first hot melt Glue film 21a is located at the top of copper cash 10.
S104, by rolling-up mechanism pair and described many after the first PUR diaphragm and the second PUR diaphragm hot binding Copper cash makees winding action.Specifically, refering to Fig. 2 and Fig. 3, step S103 hot bindings obtain without main grid welding after, by Rolling-up mechanism 6 makees winding action and reclaims finished product.
Wherein, in step S102, linear velocity constant is respectively adopted in the first unreeling structure 3a and the second unreeling structure 3b Mode release the first hot melt adhesive film 21 and the second hot melt adhesive film 22.The first unreeling structure 3a releases the first hot melt adhesive film 21 Linear velocity scope can be 5~10m/min, the second unreeling structure 3b releases the linear velocity scope of the second hot melt adhesive film 22 Can be 5~10m/min.Preferably, the first unreeling structure 3a is identical with the linear velocity of the second unreeling structure 3b.
Wherein, refering to Fig. 2, the first PUR diaphragm 21a and the second PUR diaphragm 22a in the conveying direction between Gauge can be 2~3mm from d2.As shown in figure 3, hot binding obtain without in main grid welding, the first PUR diaphragm 21a and There is spacing distance d2 between second PUR diaphragm 22a, facilitate butt welding band to be cut when in use.
Wherein, the copper cash 10 used in the present embodiment is tinned wird, and line footpath can be 0.2~0.3mm.Described first The hot melt adhesive film 22 of hot melt adhesive film 21 and second is respectively PO (polyolefin, polyolefin) glued membrane, first hot melt adhesive film 21 Thickness with the second hot melt adhesive film 22 is respectively 0.09~0.11mm.
In the present embodiment, refering to Fig. 3, the width of the first hot melt adhesive film 21 is D1, and the first hot melt adhesive film 21 is cut by first Cut device 4a to cut to be formed after multiple first PUR diaphragm 21a, the first PUR diaphragm 21a width is also D1, and length is L1.The width of second hot melt adhesive film 22 is D2, and the second hot melt adhesive film 22 is cut to form multiple second heat by the second cutter device 4b After melten gel diaphragm 22a, the width after the second PUR diaphragm 22a is also D2, and length is L2.Normally D1=D2, and setting L1=D1, L2=D2.
A kind of preparation method without main grid welding for solar cell provided in an embodiment of the present invention, the preparation method Using copper cash and hot melt adhesive film as material, no main grid welding is prepared by heat pressing process, applied to the solar-electricity without main grid Chi Zhong, can meet shading can meet the requirement of conduction again simultaneously less;The technical process of its preparation method is simple, meets reduction material Expect the technical problem of cost, also simplify in manufacture of solar cells flow while realizing high photovoltaic efficient cell in silicon chip surface The complicated technology of structure and the low shading electrode structure of high conductivity.Further, in the technique of this method, first is set to heat Glue film and the second PUR diaphragm are located at the both sides of copper cash, and in being staggered, one side, Ke Yiyou are placed on compared to by glued membrane Effect avoids copper cash broken string there is provided operating efficiency, reduces cost.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that Also there is other identical element in process, method, article or equipment including the key element.
Described above is only the embodiment of the application, it is noted that for the ordinary skill people of the art For member, on the premise of the application principle is not departed from, some improvements and modifications can also be made, these improvements and modifications also should It is considered as the protection domain of the application.

Claims (9)

1. a kind of preparation method without main grid welding for solar cell, it is characterised in that this method includes:
Many copper cash are released by copper cash pay off rack to be transported in hot-press arrangement, many copper cash are located in the same horizontal plane and phase Mutual parallel arrangement;
First hot melt adhesive film and the second hot melt adhesive film, first heat are released by the first unreeling structure and the second unreeling structure respectively Melten gel film is cut to form multiple first PUR diaphragms by the first cutter device, and second hot melt adhesive film is by the second cutter device Cutting forms multiple second PUR diaphragms;Wherein, the first PUR diaphragm and the second PUR diaphragm are respectively by first Conveyer and second conveyer are transported in hot-press arrangement with alternateing successively, and the first PUR diaphragm is located at institute The top of many copper cash is stated, the second PUR diaphragm is located at the lower section of many copper cash, also, first PUR Diaphragm and the second PUR diaphragm have a spacing distance in the conveying direction;First unreeling structure and the second unreeling structure The mode that linear velocity constant is respectively adopted releases the first hot melt adhesive film and the second hot melt adhesive film;
The many copper cash and the first PUR diaphragm and the second PUR diaphragm are distinguished into hot binding by hot-press arrangement;
Received by rolling-up mechanism pair with many copper cash after the first PUR diaphragm and the second PUR diaphragm hot binding Scrolling is made.
2. the preparation method without main grid welding according to claim 1 for solar cell, it is characterised in that described Many copper cash are equally arranged mutually parallel, and the spacing between adjacent two copper cash is 6~10mm.
3. the preparation method without main grid welding according to claim 2 for solar cell, it is characterised in that each The laying tension of the copper cash is individually adjusted by the copper cash pay off rack, and the scope of laying tension is 5~50N.
4. the preparation method without main grid welding according to claim 1 for solar cell, it is characterised in that described The linear velocity scope that first unreeling structure releases the first hot melt adhesive film is 5~10m/min, and second unreeling structure releases second The linear velocity scope of hot melt adhesive film is 5~10m/min.
5. the preparation method without main grid welding according to claim 4 for solar cell, it is characterised in that described First unreeling structure is identical with the linear velocity of second unreeling structure.
6. according to any described preparation methods without main grid welding for solar cell of claim 1-5, its feature exists In the spacing distance of the first PUR diaphragm and the second PUR diaphragm in the conveying direction is 2~3mm.
7. the preparation method without main grid welding according to claim 6 for solar cell, it is characterised in that described Copper cash is tinned wird, and first hot melt adhesive film and the second hot melt adhesive film are respectively PO glued membranes.
8. the preparation method without main grid welding according to claim 6 for solar cell, it is characterised in that described The line footpath of copper cash is 0.2~0.3mm, the thickness of first hot melt adhesive film and the second hot melt adhesive film is respectively 0.09~ 0.11mm。
9. the preparation method without main grid welding according to claim 6 for solar cell, it is characterised in that described The length and width of first PUR diaphragm is identical, and the length and width of the second PUR diaphragm is identical.
CN201510933299.0A 2015-12-15 2015-12-15 A kind of preparation method without main grid welding for solar cell Active CN105576046B (en)

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PCT/CN2016/089966 WO2017101435A1 (en) 2015-12-15 2016-07-14 Method for making main-grid-free welding strip for solar cell

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