Background technology
Crystal silicon solar batteries are a kind of solar energy can be transformed into the electronic component of electric energy.Crystal silicon solar
In the front electrode of battery, electrode structure generally includes crisscross main gate line and secondary grid line, and main gate line and secondary grid line are electrical
It is connected.When there is illumination, cell piece will produce electric current, and electric current flows to the secondary grid line of surface electrode by internal emitter, via
Secondary grid line is collected and then is flowed in battery main gate line and exported.Electric current can produce loss during secondary grid line is collected,
It is this that we are known as the power loss of resistance.Battery main gate line and secondary grid line are in the smooth surface of battery, will necessarily so hide
A part of light irradiation is kept off in battery surface, so as to reduce the effective area of shining light of battery, we term it light for this partial loss
Learn loss.Increase main gate line and the quantity of secondary grid line can improve the capacity gauge for solar cell formation electric current, improve electricity
The conversion efficiency in pond, but if grid line width is without reduction, eclipsing loss will be increased by accelerating.Therefore, electrode knot
The core of the grid line design of structure is between shading and conduction to obtain balance.
In manufacture of solar cells technical foundation now, manufacturer carries to further improve the photovoltaic efficiency of battery
The solution gone out is to increase the main grid quantity of front electrode, becomes many small from two or three thick main grids more than 2 mm wides
Arranged in the narrow line main grid of 1 mm wide, or even using two layers of silver grating line of overlapping printing, conductive effect must be improved.From the angle of technology
From the point of view of degree, these methods can somewhat lift photovoltaic efficiency.However, the ag material cost of required input is far above improved efficiency institute
The return that can be earned, has no to be benefited to industry.From the point of view of production cost, crystal silicon and silver paste are two kinds of most expensive materials,
Can realize improve battery efficiency and need not increase production cost, under being the narrow and small market environment of current profit margin, photovoltaic industry
Technical problem urgently to be resolved hurrily.
The content of the invention
In view of the deficiency that prior art is present, the invention provides a kind of system without main grid welding for solar cell
Preparation Method, the preparation method prepares no main grid welding by heat pressing process, is applied to using copper cash and hot melt adhesive film as material
In solar cell without main grid, can meet shading can meet the requirement of conduction again simultaneously less;The technique mistake of its preparation method
Journey is simple, meets the technical problem of reduction material cost, also simplify in manufacture of solar cells flow simultaneously in silicon chip surface
Realize the complicated technology of high photovoltaic efficient cell structure and the low shading electrode structure of high conductivity.
To achieve these goals, present invention employs following technical scheme:
A kind of preparation method without main grid welding for solar cell, this method includes:Released by copper cash pay off rack
Many copper cash are transported in hot-press arrangement, and many copper cash are located in the same horizontal plane and are arranged mutually parallel;Put by first
Volume mechanism and the second unreeling structure release the first hot melt adhesive film and the second hot melt adhesive film respectively, and first hot melt adhesive film is by first
Cutter device cuts to form multiple first PUR diaphragms, and second hot melt adhesive film is cut to form multiple by the second cutter device
Second PUR diaphragm;Wherein, the first PUR diaphragm and the second PUR diaphragm are respectively by second conveyer and
Two conveyers are transported in hot-press arrangement with alternateing successively, and the first PUR diaphragm is located at many copper cash
Top, the second PUR diaphragm is located at the lower section of many copper cash, also, the first PUR diaphragm and the second heat
Melten gel diaphragm has a spacing distance in the conveying direction;By hot-press arrangement by many copper cash and first hot melt adhesive film
Piece and the second PUR diaphragm difference hot binding;By rolling-up mechanism pair and the first PUR diaphragm and the second PUR diaphragm heat
The many copper cash with reference to after are pressed to make winding action.
Wherein, many copper cash are equally arranged mutually parallel, the spacing between adjacent two copper cash be 6~
10mm。
Wherein, the laying tension of each copper cash is individually adjusted by the copper cash pay off rack, and the scope of laying tension is 5
~50N.
Wherein, the mode that linear velocity constant is respectively adopted in first unreeling structure and the second unreeling structure releases the first heat
Melten gel film and the second hot melt adhesive film.
Wherein, the linear velocity scope that first unreeling structure releases the first hot melt adhesive film is 5~10m/min, described the
The linear velocity scope that two unreeling structures release the second hot melt adhesive film is 5~10m/min.
Wherein, first unreeling structure is identical with the linear velocity of second unreeling structure.
Wherein, the spacing distance of the first PUR diaphragm and the second PUR diaphragm in the conveying direction be 2~
3mm。
Wherein, the copper cash is tinned wird, and first hot melt adhesive film and the second hot melt adhesive film are respectively PO glued membranes.
Wherein, the line footpath of the copper cash is 0.2~0.3mm, the thickness of first hot melt adhesive film and the second hot melt adhesive film
Respectively 0.09~0.11mm.
Wherein, the length and width of the first PUR diaphragm is identical, the length and width of the second PUR diaphragm
Degree is identical.
A kind of preparation method without main grid welding for solar cell provided in an embodiment of the present invention, the preparation method
Using copper cash and hot melt adhesive film as material, no main grid welding is prepared by heat pressing process, applied to the solar-electricity without main grid
Chi Zhong, can meet shading can meet the requirement of conduction again simultaneously less;The technical process of its preparation method is simple, meets reduction material
Expect the technical problem of cost, also simplify in manufacture of solar cells flow while realizing high photovoltaic efficient cell in silicon chip surface
The complicated technology of structure and the low shading electrode structure of high conductivity.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the accompanying drawings to the specific reality of the present invention
The mode of applying is described in detail.The example of these preferred embodiments is illustrated in the accompanying drawings.Shown in accompanying drawing and according to
What the embodiments of the present invention of accompanying drawing description were merely exemplary, and the present invention is not limited to these embodiments.
Here, it should also be noted that, in order to avoid having obscured the present invention because of unnecessary details, in the accompanying drawings only
Show and according to the solution of the present invention closely related structure and/or process step, and eliminate little with relation of the present invention
Other details.
Present embodiments provide a kind of preparation method without main grid welding for solar cell.Refering to Fig. 1 and combine
Fig. 2 and Fig. 3, this method comprises the following steps:
S101, many copper cash are released by copper cash pay off rack be transported in hot-press arrangement, many copper cash are located at same water
Plane is interior and is arranged mutually parallel.Specifically, as shown in Fig. 2 copper cash pay off rack 1, which releases many copper cash 10, is transported to hot-press arrangement
In 2, the laying tension of each copper cash 10 can individually be adjusted by copper cash pay off rack 1, and the scope of laying tension can be 5~50N.
Normally, as shown in figure 3, many copper cash 10 are equally arranged mutually parallel, the spacing d1 between adjacent two copper cash 10 can
To select as 6~10mm.Spacing d1 is set as 8mm in the present embodiment.The quantity of copper cash 10 is main according to welding to be prepared
Width and spacing d1 are set.Line comb was provided with copper cash pay off rack 1, acquisition can be adjusted by adjusting line comb
Spacing d1 size.
S102, by the first unreeling structure and the second unreeling structure multiple first PUR diaphragms and multiple second are provided respectively
PUR diaphragm is transported in hot-press arrangement.Specifically, as shown in Figure 2 and refering to Fig. 3, first is released by the first unreeling structure 3a
Hot melt adhesive film 21, the first hot melt adhesive film 21 is cut to form multiple first PUR diaphragm 21a, Duo Ge by the first cutter device 4a
One PUR diaphragm 21a is fed sequentially into hot-press arrangement 2 by second conveyer 5a;Similarly, by the second unreeling structure 3b
The second hot melt adhesive film 22 is released, the second hot melt adhesive film 22 is cut to form multiple second PUR diaphragms by the second cutter device 4b
22a, multiple second PUR diaphragm 22a are fed sequentially into hot-press arrangement 2 by second conveyer 5b.Further, it is described
First PUR diaphragm 21a and the second PUR diaphragm 22a respectively by second conveyer 5a and second conveyer 5b successively
It is transported to alternateing in hot-press arrangement 2, the first PUR diaphragm 21a is transported to the upper of many copper cash 10
Side, the second PUR diaphragm 22a is transported to the lower section of many copper cash 10, also, the first PUR diaphragm
21a and the second PUR diaphragm 22a have a spacing distance d2 in the conveying direction.
S103, by hot-press arrangement many copper cash and the first PUR diaphragm and the second PUR diaphragm distinguished into hot pressing
With reference to.Specifically, refering to Fig. 2 and Fig. 3, copper cash 10, the first PUR diaphragm 21a and the second hot melt adhesive film 22a are conveyed respectively
To after hot-press arrangement 2, hot-press arrangement 2 by copper cash 10, the first PUR diaphragm 21a and the second hot melt adhesive film 22a hot bindings,
Welding is formed, Fig. 3 is that the part of dotted line in the structural representation without main grid welding that hot binding is obtained, figure represents the first hot melt
Glue film 21a is located at the top of copper cash 10.
S104, by rolling-up mechanism pair and described many after the first PUR diaphragm and the second PUR diaphragm hot binding
Copper cash makees winding action.Specifically, refering to Fig. 2 and Fig. 3, step S103 hot bindings obtain without main grid welding after, by
Rolling-up mechanism 6 makees winding action and reclaims finished product.
Wherein, in step S102, linear velocity constant is respectively adopted in the first unreeling structure 3a and the second unreeling structure 3b
Mode release the first hot melt adhesive film 21 and the second hot melt adhesive film 22.The first unreeling structure 3a releases the first hot melt adhesive film 21
Linear velocity scope can be 5~10m/min, the second unreeling structure 3b releases the linear velocity scope of the second hot melt adhesive film 22
Can be 5~10m/min.Preferably, the first unreeling structure 3a is identical with the linear velocity of the second unreeling structure 3b.
Wherein, refering to Fig. 2, the first PUR diaphragm 21a and the second PUR diaphragm 22a in the conveying direction between
Gauge can be 2~3mm from d2.As shown in figure 3, hot binding obtain without in main grid welding, the first PUR diaphragm 21a and
There is spacing distance d2 between second PUR diaphragm 22a, facilitate butt welding band to be cut when in use.
Wherein, the copper cash 10 used in the present embodiment is tinned wird, and line footpath can be 0.2~0.3mm.Described first
The hot melt adhesive film 22 of hot melt adhesive film 21 and second is respectively PO (polyolefin, polyolefin) glued membrane, first hot melt adhesive film 21
Thickness with the second hot melt adhesive film 22 is respectively 0.09~0.11mm.
In the present embodiment, refering to Fig. 3, the width of the first hot melt adhesive film 21 is D1, and the first hot melt adhesive film 21 is cut by first
Cut device 4a to cut to be formed after multiple first PUR diaphragm 21a, the first PUR diaphragm 21a width is also D1, and length is
L1.The width of second hot melt adhesive film 22 is D2, and the second hot melt adhesive film 22 is cut to form multiple second heat by the second cutter device 4b
After melten gel diaphragm 22a, the width after the second PUR diaphragm 22a is also D2, and length is L2.Normally D1=D2, and setting
L1=D1, L2=D2.
A kind of preparation method without main grid welding for solar cell provided in an embodiment of the present invention, the preparation method
Using copper cash and hot melt adhesive film as material, no main grid welding is prepared by heat pressing process, applied to the solar-electricity without main grid
Chi Zhong, can meet shading can meet the requirement of conduction again simultaneously less;The technical process of its preparation method is simple, meets reduction material
Expect the technical problem of cost, also simplify in manufacture of solar cells flow while realizing high photovoltaic efficient cell in silicon chip surface
The complicated technology of structure and the low shading electrode structure of high conductivity.Further, in the technique of this method, first is set to heat
Glue film and the second PUR diaphragm are located at the both sides of copper cash, and in being staggered, one side, Ke Yiyou are placed on compared to by glued membrane
Effect avoids copper cash broken string there is provided operating efficiency, reduces cost.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those
Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment
Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Also there is other identical element in process, method, article or equipment including the key element.
Described above is only the embodiment of the application, it is noted that for the ordinary skill people of the art
For member, on the premise of the application principle is not departed from, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as the protection domain of the application.