CN115224158A - A battery string sticking film device and film sticking method - Google Patents
A battery string sticking film device and film sticking method Download PDFInfo
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- CN115224158A CN115224158A CN202210758231.3A CN202210758231A CN115224158A CN 115224158 A CN115224158 A CN 115224158A CN 202210758231 A CN202210758231 A CN 202210758231A CN 115224158 A CN115224158 A CN 115224158A
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- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明涉及电池生产领域,具体地说是一种电池串贴膜装置及贴膜方法。The invention relates to the field of battery production, in particular to a battery string film sticking device and a film sticking method.
背景技术Background technique
传统的太阳能电池片通过其上的栅线将电池片内的光生电流引到电池片外部,考虑到最终的导电性,目前的栅线多采用银浆印刷,按照印刷工艺的不同,太阳能电池片分为三主栅、四主栅以及多主栅。The traditional solar cell leads the photo-generated current in the cell to the outside of the cell through the grid lines on it. Considering the final conductivity, the current grid lines are mostly printed with silver paste. It is divided into three busbars, four busbars and multiple busbars.
对于上述的三主栅、四主栅及多主栅太阳能电池片,目前主要通过助焊剂将多根焊带分别与太阳能电池片的各主栅线进行焊接,得到由若干电池片串联而成电池串,最终实现光能向电能的转换。但这种通过焊带与主栅线焊接而得到的电池串,不仅遮光面积较大,影响光电转换效率,而且银浆成本也较高。为了克服以上问题,出现了无主栅晶体硅太阳能电池。For the above-mentioned three-busbar, four-busbar and multi-busbar solar cells, at present, a plurality of welding strips are mainly welded to each busbar of the solar cell by flux, so as to obtain a battery composed of several cells connected in series. String, and finally realize the conversion of light energy to electrical energy. However, the battery string obtained by welding the ribbon and the busbar not only has a large shading area, which affects the photoelectric conversion efficiency, but also has a high cost of silver paste. In order to overcome the above problems, busbarless crystalline silicon solar cells have appeared.
现有的无主栅电池片成串方式为,将整片的膜片叠放至电池串上,接着,加热并按压叠放好的电池片、焊带及膜带,使得焊带经熔融的膜片粘接在对应的电池片上,从而获得电池串。The existing busbarless battery cell string method is to stack the whole film sheet on the battery string, and then heat and press the stacked cells, welding tape and film tape, so that the welding tape is melted. The membranes are adhered to the corresponding cell sheets to obtain cell strings.
现有的无主栅电池片成串方式存在的缺点在于,采用整片膜片粘接焊带和电池片,需要耗费大量的膜片材料,从而增加了电池串的生产成本。The disadvantage of the existing busbar-less cell stringing method is that a large amount of film material is required to use a whole piece of film to bond the welding tape and the cell, thereby increasing the production cost of the cell string.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明首先提供了一种电池串贴膜装置,其采用如下技术方案:In order to solve the above technical problems, the present invention first provides a battery string film sticking device, which adopts the following technical solutions:
一种电池串贴膜装置,焊带提供装置、电池片提供装置、输送装置、预固定装置,其中:A battery string sticking device, a welding tape providing device, a battery slice providing device, a conveying device, and a pre-fixing device, wherein:
焊带提供装置用于提供焊带组,其中,每个焊带组包括多根并行的焊带段;The welding ribbon providing device is used for providing welding ribbon sets, wherein each welding ribbon set includes a plurality of parallel welding strip segments;
电池片提供装置用于提供电池片;The battery sheet providing device is used for providing battery sheets;
焊带提供装置和电池片提供装置被配置为相互配合,按照预定方式将焊带组和电池片叠放于输送装置上以形成电池串;The ribbon supplying device and the battery sheet supplying device are configured to cooperate with each other, and stack the ribbon assembly and the battery sheets on the conveying device in a predetermined manner to form a battery string;
预固定装置被配置为对叠放在输送装置上的所述电池串进行预固定,使得叠放的电池片和焊带组部分或全部预固定连接在一起,形成预固后的电池串;The pre-fixing device is configured to pre-fix the battery strings stacked on the conveying device, so that some or all of the stacked battery sheets and the welding ribbon group are pre-fixed and connected together to form a pre-fixed battery string;
电池串贴膜装置还包括膜条贴覆装置,膜条贴覆装置用于:The battery string sticking device also includes a film strip coating device, which is used for:
在预固定后的电池串的背面贴覆背面膜条组,背面膜条组包括多根并行的背面膜条,其中,每根背面膜条至少贴覆在电池串的背面的一根焊带上;和/或,The back of the pre-fixed battery string is covered with a back film strip group, the back film strip group includes a plurality of parallel back film strips, wherein each back film strip is attached to at least one welding tape on the back of the battery string ;and / or,
在预固定后的电池串的正面贴覆正面膜条组,正面膜条组包括多根并行的正面膜条,其中,每根正面膜条至少贴覆在电池串的正面的一根焊带上。A front side film strip group is attached to the front side of the pre-fixed battery string, and the front side film strip group includes a plurality of parallel front side film strips, wherein each front side film strip is attached to at least one welding tape on the front side of the battery string .
通过焊带提供装置、电池片提供装置、输送装置及预固定装置的配合,本发明的电池串贴膜装置能够将背面膜条组、正面膜条组自动叠放至电池串上,使得焊带与电池串最终通过膜条实现粘接,从而降低了电池串的生产成本。Through the cooperation of the welding tape providing device, the battery sheet providing device, the conveying device and the pre-fixing device, the battery string film sticking device of the present invention can automatically stack the back film strip group and the front film strip group on the battery string, so that the welding tape and the The battery string is finally bonded by the film strip, thereby reducing the production cost of the battery string.
在一些实施例中,膜条贴覆装置包括电池串输送机构、膜条贴覆机构,膜条贴覆装置还包括缠绕有背面膜条组的背面膜条卷和/或缠绕有正面膜条组的正面膜条卷,其中:电池串输送机构设置在输送装置的输出端,电池串输送机构上设置有向远离输送装置的方向输送的输送带;输送装置上的预固后的电池串从输送装置的输出端输送至输送带上;膜条贴覆机构被配置在输送带输送电池串的过程中,在电池串的背面贴覆背面膜条卷放出的背面膜条组,和/或,在电池串的正面贴覆正面膜条卷放出的正面膜条组。In some embodiments, the film strip application device includes a battery string conveying mechanism and a film strip application mechanism, and the film strip application device further includes a back film strip roll wound with a back film strip group and/or a front film strip group wound with The front film strip roll, wherein: the battery string conveying mechanism is arranged at the output end of the conveying device, and the battery string conveying mechanism is provided with a conveyor belt for conveying in a direction away from the conveying device; the pre-fixed battery strings on the conveying device are transported from The output end of the device is conveyed to the conveyor belt; the film strip coating mechanism is configured in the process of conveying the battery string by the conveyor belt, and the back surface of the battery string is covered with the back film strip group released from the back film strip roll, and/or, in the The front side of the battery string is attached to the front side film strip group released from the front side film strip roll.
提供了一种结构简单的膜条贴覆装置,其通过电池串输送机构承接输送装置输出的预固定后的电池串,并通过膜条贴覆机构将背面膜条组、正面膜条组自动地贴敷至电池串上。Provided is a film strip sticking device with a simple structure, which receives the pre-fixed battery strings output by the conveying device through the battery string conveying mechanism, and automatically transfers the back film strip group and the front film strip group through the film strip sticking mechanism. Attached to the battery string.
在一些实施例中,膜条贴覆机构包括膜条牵引机构,其中:背面膜条卷放出的背面膜条组从电池串输送机构的靠近输送装置的一端铺放在输送带上,输送装置上的电池串从输送装置的输出端输送至输送带上并压放在背面膜条组上,背面膜条组的端部向前伸出电池串;膜条牵引机构夹紧背面膜条组的端部,并按输送带的输送方向同步牵引背面膜条组,以使得背面膜条组逐渐贴覆在电池串的背面上;和/或,正面膜条卷放出的正面膜条组铺放在背面膜条组上的电池串上,正面膜条组的端部向前伸出电池串,膜条牵引机构夹紧正面膜条组的端部,并按输送带的输送方向同步牵引正面膜条组,以使得正面膜条组逐渐贴覆在电池串的正面上。In some embodiments, the film strip applying mechanism includes a film strip pulling mechanism, wherein: the back film strip group unloaded from the back film strip roll is laid on the conveyor belt from the end of the battery string conveying mechanism close to the conveying device, and the conveying device is placed on the conveyor belt. The battery string is transported from the output end of the conveying device to the conveyor belt and pressed on the back film strip group, and the end of the back film strip group protrudes forward of the battery string; and synchronously pull the back film strip group according to the conveying direction of the conveyor belt, so that the back film strip group is gradually attached to the back of the battery string; and/or, the front film strip group released from the front film strip roll is laid on the back On the battery string on the mask strip group, the end of the front film strip group protrudes forward of the battery string, and the film strip pulling mechanism clamps the end of the front film strip group, and pulls the front film strip group synchronously according to the conveying direction of the conveyor belt. , so that the front side film strip group is gradually attached to the front side of the battery string.
提供了一种结构简单的膜条贴覆机构,其通过牵引机构按输送带的输送方向同步牵引背面膜条组、正面膜条组,从而使得背面膜条组、正面膜条组逐渐贴覆在电池串上。A simple-structured film strip sticking mechanism is provided, which pulls the back film strip group and the front film strip group synchronously according to the conveying direction of the conveyor belt through the traction mechanism, so that the back film strip group and the front film strip group are gradually attached to the surface. String on the battery.
在一些实施例中,膜条贴覆机构包括膜条压紧机构,其中,背面膜条卷放出的背面膜条组从电池串输送机构的靠近输送装置的一端铺放在输送带上,输送装置上的电池串从输送装置的输出端输送至输送带上并承载在背面膜条组上;和/或,正面膜条卷放出的正面膜条组铺放在背面膜条组上的电池串上;膜条压紧机构用于压紧电池串的端部,以将背面膜条组的端部和/或正面膜条组的端部固定至电池串上,使得输送带在输送电池串时,背面膜条组和/或正面膜条组逐渐贴覆在电池串的背面和/或正面。In some embodiments, the film strip applying mechanism includes a film strip pressing mechanism, wherein the back film strip group unloaded from the back film strip roll is laid on the conveyor belt from the end of the battery string conveying mechanism close to the conveying device, and the conveying device The battery string on the upper side is conveyed from the output end of the conveying device to the conveyor belt and carried on the back film strip group; and/or, the front film strip group released from the front film strip roll is laid on the battery string on the back film strip group ; The film strip pressing mechanism is used to press the end of the battery string to fix the end of the back film strip group and/or the end of the front film strip group to the battery string, so that when the conveyor belt is transporting the battery string, the The back film strip group and/or the front film strip group is gradually attached to the back side and/or the front side of the battery string.
提供了另一种结构膜条贴覆机构,其通过压紧铺放在电池串上的正面膜条组的端部,从而使得背面膜条组、正面膜条组均能随电池串向前移动,从而使得背面膜条组、正面膜条组逐渐贴覆在电池串上。Another structural film strip coating mechanism is provided, which can make both the back film strip group and the front film strip group move forward with the battery string by pressing the end of the front film strip group laid on the battery string. , so that the back film strip group and the front film strip group are gradually attached to the battery string.
在一些实施例中,输送带包括并排设置的第一输送带和第二输送带,输送装置上的电池串从输送装置的输出端输送至输送带上后,电池串的第一侧搭放在第一输送带上,电池串的第二侧边缘搭放在第二输送带上;膜条叠放机构包括背面膜条叠放部和/或正面膜条叠放部,其中:背面膜条叠放部被配置为从电池串的下方将背面膜条组贴覆至电池串的背面;和/或,正面膜条叠放部被配置为从电池串的上方将正面膜条组贴覆至电池串的正面。In some embodiments, the conveyor belt includes a first conveyor belt and a second conveyor belt arranged side by side, and after the battery strings on the conveyor device are conveyed from the output end of the conveyor device to the conveyor belt, the first side of the battery strings is placed on the conveyor belt. On the first conveyor belt, the second side edge of the battery string is placed on the second conveyor belt; the film strip stacking mechanism includes a back film strip stacking part and/or a front film strip stacking part, wherein: the back film strip stacking The placing portion is configured to apply the back film strip group to the back of the battery string from below the battery string; and/or the front film strip stacking portion is configured to apply the front film strip group to the battery from above the battery string The front of the string.
电池串仅两侧边缘搭放在输送带上,如此电池串的下表面能够暴露出输送带。即,背面膜条叠放部、正面膜条叠放部能够从上方、下方实施对电池片的贴膜。Only two edges of the battery string are placed on the conveyor belt, so that the lower surface of the battery string can expose the conveyor belt. That is, the back surface film strip stacking portion and the front surface film strip stacking portion can be applied to the cell sheets from above and below.
在一些实施例中,背面膜条叠放部包括顶升承接台、背面膜条牵引组件及背面膜条切断组件,其中:背面膜条牵引组件用于将背面膜条卷放出的背面膜条组牵引至顶升承接台上,背面膜条切断组件用于切断位于顶升承接台上的背面膜条组,顶升承接台用于向上顶升背面膜条组,使得背面膜条组贴覆在电池串的背面。In some embodiments, the back film strip stacking part includes a lifting platform, a back film strip pulling assembly and a back film strip cutting assembly, wherein: the back film strip pulling assembly is used for the back film strip group for unwinding the back film strip roll Pulled to the jacking platform, the back film strip cutting assembly is used to cut off the back film strip group located on the jacking platform, and the jacking platform is used to lift the back film strip group upward, so that the back film strip group is attached to the The back of the battery string.
提供了一种结构简单的背面膜条叠放部,其通过顶升承接台、背面膜条牵引组件及背面膜条切断组件的配合,从下方将背面膜条组顶升、贴敷至电池串上。A back film strip stacking part with a simple structure is provided, which lifts the back film strip group from below and sticks it to the battery string through the cooperation of the lifting receiving platform, the back film strip pulling component and the back film strip cutting component. superior.
在一些实施例中,正面膜条叠放部包括正面膜条牵引组件及正面膜条切断组件,其中:正面膜条牵引组件用于将正面膜条卷放出的正面膜条组牵引至电池串上,正面膜条切断组件用于切断正面膜条组,使得正面膜条组贴覆在电池串的正面。In some embodiments, the front film strip stacking part includes a front film strip pulling assembly and a front film strip cutting assembly, wherein: the front film strip pulling assembly is used for pulling the front film strip group from the front film strip roll to the battery string. , The front film strip cutting assembly is used to cut the front film strip group, so that the front film strip group is attached to the front side of the battery string.
提供了一种结构简单的正面膜条叠放部,其通过正面膜条牵引组件和正面膜条切断组件的配合,从上方将正面膜条组贴敷至电池串上。Provided is a front film strip stacking part with a simple structure, which can attach the front film strip group to the battery string from above through the cooperation of the front film strip pulling component and the front film strip cutting component.
在一些实施例中,电池片上设有胶点,各焊带段均覆盖在对应的电池片的胶点上;或者,焊带段上包覆有热熔层;电池串贴膜装置还包括加热机构,加热机构用于加热输送装置上的叠放好的电池串,使得胶点或热熔层受热熔融;预固定装置被配置为向下按压输送装置上的电池串,使得各焊带段经熔融的胶点或熔融的热熔层粘接在对应的电池片上。In some embodiments, glue dots are provided on the battery sheets, and each welding tape segment is covered on the corresponding glue dots of the battery sheet; or, the welding tape segment is covered with a hot melt layer; the battery string film sticking device further includes a heating mechanism , the heating mechanism is used to heat the stacked battery strings on the conveying device, so that the glue point or the hot-melt layer is heated and melted; the pre-fixing device is configured to press down the battery strings on the conveying device, so that each welding strip segment is melted The glue point or the molten hot melt layer is bonded to the corresponding battery sheet.
通过设置加热机构,实现了对电池串的加热,从而使得电池片上的胶点或焊带表面的热熔层受热熔融,最终保证,经预固定装置按压后,各焊带段能够粘接在对应的电池片上。By setting the heating mechanism, the battery string is heated, so that the glue spots on the battery sheets or the hot-melt layer on the surface of the welding tape are heated and melted, and finally, after being pressed by the pre-fixing device, each welding tape segment can be bonded to the corresponding on the battery slice.
在一些实施例中,加热机构包括第一加热组件和/或第二加热组件,其中:第一加热组件设置在输送装置上;第二加热组件设置在预固定装置上,预固定装置向下按压输送装置上的电池串时,第二加热组件加热输送装置上的叠放好的电池串。In some embodiments, the heating mechanism includes a first heating component and/or a second heating component, wherein: the first heating component is arranged on the conveying device; the second heating component is arranged on the pre-fixing device, and the pre-fixing device is pressed down When the battery strings on the conveying device are conveyed, the second heating assembly heats the stacked battery strings on the conveying device.
通过对加热机构进行设置,实现了对电池串的加热。By setting the heating mechanism, the heating of the battery string is realized.
本发明还提供了一种电池串贴膜方法,其包括:The present invention also provides a battery string sticking method, which includes:
按照预定方式将焊带组和电池片叠放于输送装置上以形成电池串;stacking the ribbon pack and the battery sheet on the conveying device in a predetermined manner to form a battery string;
对叠放好的电池串进行预固定,使得叠放的电池片和焊带组部分或全部预固定连接在一起,形成预固后的电池串;Pre-fixing the stacked battery strings, so that some or all of the stacked battery sheets and the welding ribbon group are pre-fixed and connected together to form a pre-fixed battery string;
在预固定后的电池串的背面贴覆背面膜条组,背面膜条组包括多根并行的背面膜条,其中,每根背面膜条至少贴覆在电池串的背面的一根焊带上;和/或,The back of the pre-fixed battery string is covered with a back film strip group, the back film strip group includes a plurality of parallel back film strips, wherein each back film strip is attached to at least one welding tape on the back of the battery string ;and / or,
在预固定后的电池串的正面贴覆正面膜条组,正面膜条组包括多根并行的正面膜条,其中,每根正面膜条至少贴覆在电池串的正面的一根焊带上。A front side film strip group is attached to the front side of the pre-fixed battery string, and the front side film strip group includes a plurality of parallel front side film strips, wherein each front side film strip is attached to at least one welding tape on the front side of the battery string .
本发明的电池串贴膜方法能够将背面膜条组、正面膜条组自动叠放至电池上,使得焊带与电池串最终通过膜条实现粘接,从而降低了电池串的生产成本。The battery string sticking method of the invention can automatically stack the back film strip group and the front film strip group on the battery, so that the welding tape and the battery string are finally bonded through the film strip, thereby reducing the production cost of the battery string.
附图说明Description of drawings
图1为本发明实施例提供的电池串贴膜装置的结构示意图;FIG. 1 is a schematic structural diagram of a battery string film sticking device provided by an embodiment of the present invention;
图2为图1中E处的放大图;Fig. 2 is the enlarged view of E place in Fig. 1;
图3为图1中F处的放大图;Fig. 3 is the enlarged view of F place in Fig. 1;
图1至图3中包括如下附图标记:Figures 1 to 3 include the following reference numerals:
焊带提供装置1:焊带卷11、焊带压紧机构12、焊带压制机构13、焊带裁切机构14;Ribbon providing device 1:
输送装置2;
预固定装置3;Prefixing
膜条贴覆装置4:电池串输送机构41、背面膜条卷42、正面膜条卷43、膜条牵引机构44;Film strip coating device 4: battery
焊带导向装置5;
分串切断装置6;
电池串100、背面膜条组A、正面膜条组B。The
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
现有的无主栅电池片成串方式为,将整片的膜片叠放至电池串上,接着,加热并按压叠放好的电池片、焊带及膜带,使得焊带经熔融的膜片粘接在对应的电池片上,从而获得电池串。其存在的缺点在于,采用整片膜片粘接焊带和电池片,需要耗费大量的膜片材料,从而增加了电池串的生产成本。The existing busbarless battery cell string method is to stack the whole film sheet on the battery string, and then heat and press the stacked cells, welding tape and film tape, so that the welding tape is melted. The membranes are adhered to the corresponding cell sheets to obtain cell strings. The disadvantage is that the use of a whole piece of film to bond the welding tape and the battery sheet requires a lot of film material, thereby increasing the production cost of the battery string.
鉴于此,本发明提供了一种电池串贴膜装置及贴膜方法,其能够将背面膜条组和正面膜条组自动叠放至电池串上,使得焊带与电池串最终通过膜条实现粘接,降低了电池串的生产成本。In view of this, the present invention provides a battery string film sticking device and film sticking method, which can automatically stack the back film strip group and the front film strip group on the battery string, so that the welding tape and the battery string are finally bonded through the film strip. The production cost of the battery string is reduced.
如图1所示,本发明提供的电池串贴膜装置包括焊带提供装置1、电池片提供装置(未图示)、输送装置2及预固定装置3,其中:As shown in FIG. 1 , the battery string lamination device provided by the present invention includes a welding
焊带提供装置1用于提供焊带组,其中,每个焊带组包括多根并行的焊带段。The
电池片提供装置用于提供电池片。The battery sheet providing device is used for providing battery sheets.
焊带提供装置1和电池片提供装置被配置为相互配合,按照预定方式将焊带组和电池片叠放于输送装置2上以形成电池串。The
目标电池串由N+1个焊带组和N个电池片按照预定方式叠放形成,N+1个焊带组中包括1和头部焊带组,1个尾部焊带组和N-1个中间焊带组。The target battery string is formed by stacking N+1 ribbon groups and N battery slices in a predetermined manner. The N+1 ribbon groups include 1 and the head ribbon group, 1 tail ribbon group and N-1 A set of intermediate ribbons.
针对两面均需焊接焊带的电池串,焊带组和电池片的叠放方式为:第i个电池片叠放于第i个焊带组的后半段上,第i+1个焊带组的前半段叠放于第i个电池片上,i为0~N之间的任一自然数。该类型的电池串,两面均需焊接焊带,因此,其两面均需贴敷膜条。For the battery string that needs to be welded with ribbons on both sides, the stacking method of the ribbon group and the battery slices is as follows: the i-th battery slice is stacked on the second half of the i-th ribbon group, and the i+1-th ribbon The first half of the group is stacked on the ith cell, where i is any natural number between 0 and N. This type of battery string requires welding ribbons on both sides, so film strips need to be attached to both sides.
而针对仅一面均需焊接焊带的电池串(IBC电池串),焊带和电池片的的叠放方式为:第1个焊带组(即头部焊带组)的后半段叠放于第1片电池片上。第i个焊带组的后半段叠放于第i片电池片上。第i个焊带组的前半段叠放于第i-1个电池片上,其中,i为大于1且小于N+1的任一自然数。第N+1个焊带组(即尾部焊带组)的前半段叠放在第N个电池片上。该类型的电池串,其仅一面均需焊接焊带,因此,对应的,其仅一面需贴敷膜条。For the battery string (IBC battery string) that only needs to weld the ribbon on one side, the stacking method of the ribbon and the battery is as follows: the second half of the first ribbon group (ie the head ribbon group) is stacked. on the first cell. The second half of the i-th ribbon group is stacked on the i-th cell. The first half of the i-th ribbon group is stacked on the i-1-th cell, where i is any natural number greater than 1 and less than N+1. The first half of the N+1 th ribbon group (ie, the tail ribbon group) is stacked on the N th cell. In this type of battery string, only one side of the battery string needs to be welded with a welding tape, so correspondingly, only one side of the battery string needs to be covered with a film strip.
预固定装置3被配置为对叠放在输送装置2上的电池串进行预固定,使得叠放的电池片和焊带组部分或全部预固定连接在一起,形成预固后的电池串100,使焊带组相对对电池片不发生偏移即可。The
电池串贴膜装置还包括膜条贴覆装置4,其中:The battery string film sticking device also includes a film
针对预固后两面均需焊接焊带的电池串100,膜条贴覆装置4用于:For the
在预固定后的电池串100的背面贴覆背面膜条组,背面膜条组包括多根并行的背面膜条,其中,每根背面膜条至少贴覆在电池串的背面的一根焊带上。A backside film strip group is attached to the back of the
以及,在预固定后的电池串100的正面贴覆正面膜条组,正面膜条组包括多根并行的正面膜条,其中,每根正面膜条至少贴覆在电池串100的正面的一根焊带上。And, the front surface of the
针对预固后的仅一面需焊接焊带的电池串100,则分如下两种情况:For the
情况1、如果电池串100的需焊接焊带的一面朝上时,膜条贴覆装置4用于:在预固定后的电池串100的正面(即当前朝上的面)上贴覆正面膜条组,同样的,正面膜条组包括多根并行的正面膜条,其中,每根正面膜条至少贴覆在电池串的正面的一根焊带上。
情况2、如果电池串100的需焊接焊带的一面朝下时,膜条贴覆装置4用于:在预固定后的电池串100的背面(即当前朝下的面)上贴覆背面膜条组,同样的,背面膜条组包括多根并行的背面膜条,其中,每根背面膜条至少贴覆在电池串的背面的一根焊带上。
正面膜条、背面膜条具体覆盖一根焊带还是两根以上的焊带,则根据具体实施例中,相邻焊带之间的间距进行选择,如,当焊带之间的间距较大时,则每根正面膜条、背面膜条对应覆盖一根焊带,而当焊带之间的间距较小时,则每根正面膜条、背面膜条可对应覆盖相邻的两根或两根以上的焊带。Whether the front film strip or the back film strip specifically covers one welding strip or two or more welding strips, then according to the specific embodiment, the spacing between adjacent welding strips is selected. For example, when the spacing between welding strips is large When the front and back film strips are covered with a corresponding welding strip, and when the distance between the welding strips is small, each front and back film strips can cover two or two adjacent strips correspondingly. Ribbon above the root.
可见,通过焊带提供装置1、电池片提供装置、输送装置2及预固定装置3的配合,本发明的电池串贴膜装置能够将背面膜条组和/或正面膜条组自动叠放至电池片上,从而降低电池串的生产成本。It can be seen that, through the cooperation of the
如图1和图2所示,可选的,焊带提供装置1包括多个焊带卷11、焊带压紧机构12、焊带裁切机构14及焊带牵引机构,焊带卷11、焊带压紧机构12、焊带裁切机构14及焊带牵引机构沿焊带的延伸方向依次布置,焊带牵引机构牵引焊带穿过焊带压紧机构12及焊带裁切机构14至预设位置,且焊带压紧机构12压紧焊带时,焊带裁切机构14裁切焊带形成包括多个焊带段的焊带组,焊带牵引机构夹持裁切的焊带组放置在输送装置2上。As shown in FIG. 1 and FIG. 2 , optionally, the welding
当然,可以理解的是,焊带提供装置1也可以为直接提供焊带组的装置。Of course, it can be understood that the welding
可选地,焊带提供装置1还包括焊带压制机构13,焊带压制机构13设置在焊带压紧机构12和焊带裁切机构14之间,用于对待裁切的焊带组进行压制,以在焊带组与电池片叠放时位于相邻的两个电池片之间的位置形成弯折结构,弯折后焊带组在后半段与前半段之间形成台阶状,后半段位于该台阶状的下方,这样,在与电池片进行叠放时,焊带的前半段适合于叠放在前一电池片上,而后半段的上方叠放电池片。Optionally, the
焊带提供装置1提供焊带组的具体过程为:焊带牵引机构从焊带卷11夹持多根并行的焊带,然后牵引焊带依次穿过焊带压紧机构12、焊带压制机构13和焊带裁切机构14,在将焊带牵引至预设位置时,焊带压制机构13对焊带进行压制形成弯折结构,在压制完毕且焊带压紧机构13压紧焊带时,焊带裁切机构14裁切焊带形成中间位置具有弯折结构的焊带组,然后焊带牵引机构牵引所裁切的焊带组移动至输送装置2上铺放。The specific process of providing the welding strip group by the welding
电池串贴膜装置还包括位于输送装置2靠近焊带提供装置1的一端的焊带导向装置5,焊带导向装置5对焊带提供装置1向输送装置2上提供焊带时对焊带进行导向。The battery string laminating device also includes a
为了能够实现电池片和焊带之间的预固定,在一些应用例中,电池片上设有胶点,叠放过程中,各焊带段均覆盖在对应的电池片的胶点上。而在另一些应用例中,焊带段上则包覆有热熔层。通过加热叠放好的电池串,使得电池片的胶点或焊带段上的热熔层呈熔融状态,此时对电池串施加压力,即能使得各焊带段粘接在对应的电池片上,实现预固定。In order to realize the pre-fixation between the battery sheet and the welding tape, in some application examples, glue dots are provided on the battery sheet, and each welding tape segment is covered on the corresponding glue dot of the battery sheet during the stacking process. In other application examples, the welding strip section is covered with a hot melt layer. By heating the stacked battery strings, the glue points of the battery sheets or the hot-melt layer on the welding tape segments are in a molten state. At this time, pressure is applied to the battery strings, so that each welding tape segment can be bonded to the corresponding battery sheet. , to achieve pre-fixation.
可选的,电池串贴膜装置还包括加热机构,加热机构用于加热输送装置2上的叠放好的电池串,使得电池片上的胶点或焊带上的热熔层受热熔融。预固定装置3被配置为向下按压输送装置2上的电池串,使得各焊带段经熔融的胶点或熔融的热熔层粘接在对应的电池片上。Optionally, the battery string sticking device further includes a heating mechanism, and the heating mechanism is used to heat the stacked battery strings on the conveying
加热机构可以是设置在输送装置2上的第一加热组件,如安装在输送装置2的输送带下方的加热板,输送装置2在叠放及输送电池串的过程中,直接实施对电池串的加热。加热机构也可以是设置在预固定装置3上的第二加热组件,预固定装置3向下按压输送装置2上的电池串时,第二加热组件同步加热电池串。The heating mechanism can be a first heating component arranged on the conveying
如图1和图3所示,可选的,膜条贴覆装置4包括电池串输送机构41、膜条贴覆机构,缠绕有背面膜条组的背面膜条卷42,和/或缠绕有正面膜条组的正面膜条卷43,其中:As shown in FIG. 1 and FIG. 3 , optionally, the film
电池串输送机构41设置在输送装置2的输出端,电池串输送机构41上设置有向远离输送装置的方向输送的输送带。The battery
输送装置2上的预固后的电池串100从输送装置2的输出端输送至电池串输送机构41的输送带上。The
膜条贴覆机构被配置在输送带输送电池串的过程中,在电池串100的背面贴覆背面膜条卷42放出的背面膜条组A,和/或,在电池串100的正面贴覆正面膜条卷43放出的正面膜条组B。具体的:The film sticking mechanism is configured in the process of conveying the battery string by the conveyor belt, and sticks the back film strip group A released from the
针对预固后两面均需焊接焊带的电池串100,需同时设置背面膜条卷42和正面膜条卷43。预固后的电池串100从输送装置2的输出端输送至电池串输送机构41的输送带上后,膜条贴覆机构将背面膜条卷42放出的背面膜条组A贴覆至电池串100的背面,以及将正面膜条卷43放出的正面膜条组B贴覆至电池串100的正面。For the
针对预固后仅一面需焊接焊带的电池串100,则:For the
如果电池串100的需焊接焊带的一面朝上时,则可仅设置正面膜条卷43,膜条贴覆机构将正面膜条卷43放出的正面膜条组贴覆至电池串100的正面(即当前朝上的面)。If the side of the
而如果电池串100的需焊接焊带的一面朝下时,则可仅设置背面膜条卷42,膜条贴覆机构将背面膜条卷42放出的背面膜条组贴覆至电池串100的的背面(即当前朝下的面)。However, if the side of the
下文,将通过三个实施例对本发明中的膜条贴覆装置4的结构及贴膜过程进行示例性描述。Hereinafter, the structure of the
第一实施例first embodiment
如图3所示,本实施例中的膜条贴覆装置4,其中的膜条贴覆机构包括膜条牵引机构44。As shown in FIG. 3 , in the film
针对预固后两面均需焊接焊带的电池串100,本实施例中的贴膜过程为:For the
首先,控制背面膜条卷42放出的背面膜条组A从电池串输送机构41的靠近输送装置2的一端铺放在电池串输送机构41的输送带上。First, the back film strip group A that is controlled to be released from the back
在输送装置2的输送下,电池串100从输送装置2的输出端输送至输送带上并压放在背面膜条组A上,并确保背面膜条组A的端部向前伸出电池串100,即,向前伸出位于电池串100首端的电池片。Under the conveying of the conveying
接着,将正面膜条卷43放出的正面膜条组B铺放在背面膜条组A上的电池串100上,并确保正面膜条组B的端部向前伸出电池串100。Next, lay the front film strip group B unloaded from the front
接着,控制膜条牵引机构44同时夹紧背面膜条组A的端部及正面膜条组B的端部,并按输送带的输送方向同步牵引背面膜条组A、正面膜条组B,在此过程中,背面膜条组A、正面膜条组B逐渐贴覆在电池串100上。Next, the control film
可选的,在牵引机构44牵引膜条移动的过程中,可以在贴覆好的正面膜条组B上依次放置压紧工装,以将正面膜条组B、背面膜条组A和电池串100压紧在一起。Optionally, in the process of pulling the film strips by the pulling
可选的,还可以设置正面膜切断装置和背面膜条切断装置,完成背面膜条组、正面膜条组贴覆后,正面膜切断装置用于切断贴覆好的正面膜条组,背面膜条切断装置用于切断贴覆好的背面膜条组。Optionally, a front film cutting device and a back film strip cutting device can also be provided. After the back film strip group and the front film strip group are pasted, the front film cutting device is used to cut the pasted front film strip group. The strip cutting device is used to cut the laminated back film strip group.
在电池串的正面和背面都完成膜条贴附的时候,正面膜条卷处的正面膜切断装置将正面膜条切断,背面膜条卷处的背面膜条切断装置将背面膜条切断。When the film strips are attached on both the front and the back of the battery string, the front film cutting device at the front film strip roll cuts the front film strip, and the back film strip cutting device at the back film strip roll cuts the back film strip.
针对预固后仅一面需焊接焊带的电池串100,则:For the
如果电池串100的需焊接焊带的一面朝上时,本实施例中的贴膜过程为:If the side of the
电池串100从输送装置2的输出端输送至电池串输送机构41的输送带上后,将正面膜条卷43放出的正面膜条组B铺放在背面膜条组A上的电池串100上,并确保正面膜条组B的端部向前伸出电池串100。After the
接着,控制膜条牵引机构44夹紧正面膜条组B的端部,并按输送带的输送方向同步牵引正面膜条组B,在此过程中,正面膜条组B逐渐贴覆在电池串100的正面上。Next, the control film
而如果电池串100的需焊接焊带的一面朝下时,本实施例中的贴膜过程为:And if the side of the
首先,控制背面膜条卷42放出的背面膜条组A从电池串输送机构41的靠近输送装置2的一端铺放在电池串输送机构41的输送带上。First, the back film strip group A that is controlled to be released from the back
在输送装置2的输送下,电池串100从输送装置2的输出端输送至输送带上并压放在背面膜条组A上,确保背面膜条组A的端部向前伸出电池串100。Under the conveying of the conveying
接着,控制膜条牵引机构44夹紧背面膜条组A的端部,并按输送带的输送方向同步牵引背面膜条组A,在此过程中,背面膜条组A逐渐贴覆在电池串的背面上。Next, the control film
可选的,针对预固后仅一面需焊接焊带的电池串100,也可以使用压紧工装将正面膜条或背面膜条压紧到电池串上,从而保证正面膜条或背面膜条能够贴敷至电池串100上。在完成贴敷后,使用正面膜条切断装置或者背面膜条切断装置切断贴敷好的正面膜条组或背面膜条组。Optionally, for the
为了进一步提升膜条组的贴敷效果,可选的,本实施例中的电池串输送机构41的输送带的下方可以设置有加热装置,加热装置用于对电池串、正面膜条组和/或背面膜条组进行加热,以使得正面膜条组和背面膜条组熔融、粘接在电池串上。In order to further improve the sticking effect of the film strip group, optionally, a heating device may be provided under the conveyor belt of the battery
第二实施例Second Embodiment
本实施例中的膜条贴覆装置4,其中的膜条贴覆机构包括膜条压紧机构。In the film
针对预固后两面均需焊接焊带的电池串100,本实施例中的贴膜过程为:For the
首先,控制背面膜条卷42放出的背面膜条组A从电池串输送机构41的靠近输送装置2的一端铺放在电池串输送机构41的输送带上。First, the back film strip group A that is controlled to be released from the back
在输送装置2的输送下,电池串100从输送装置2的输出端输送至输送带上并压放在背面膜条组A上。Under the conveyance of the conveying
接着,将正面膜条卷43放出的正面膜条组B铺放在背面膜条组A上的电池串100上。Next, the front film strip group B unloaded from the front
接着,膜条压紧机构将正面膜条组B的端部压紧在电池串100的端部上。如此,正面膜条组B、背面膜条组均能随电池串100同步向前输送,从而使得背面膜条组A、正面膜条组B逐渐贴覆在电池串100上。Next, the film strip pressing mechanism presses the end of the front film strip group B against the end of the
针对预固后仅一面需焊接焊带的电池串100,则:For the
如果电池串100的需焊接焊带的一面朝上时,本实施例中的贴膜过程为:If the side of the
待电池串100从输送装置2的输出端输送至电池串输送机构41的输送带上后,将正面膜条卷43放出的正面膜条组B铺放在背面膜条组A上的电池串100上。After the
接着,膜条压紧机构将正面膜条组B的端部压紧在电池串100的端部上。如此,正面膜条组B能随电池串100同步向前输送,从而使得正面膜条组B逐渐贴覆在电池串100上。Next, the film strip pressing mechanism presses the end of the front film strip group B against the end of the
而如果电池串100的需焊接焊带的一面朝下时,本实施例中的贴膜过程为:And if the side of the
首先,控制背面膜条卷42放出的背面膜条组A从电池串输送机构41的靠近输送装置2的一端铺放在电池串输送机构41的输送带上。First, the back film strip group A controlled to be released from the back
在输送装置2的输送下,电池串100从输送装置2的输出端输送至输送带上并压放在背面膜条组A上。Under the conveyance of the conveying
接着,膜条压紧机构压紧在电池串100的端部上。如此,背面膜条组A也能被压紧定位在电池串100的背面上,从而随电池串100同步向前输送,并逐渐贴覆在电池串100上。Next, the film strip pressing mechanism is pressed against the end of the
为了进一步提升对膜条组的贴敷效果,可选的,本实施例中的电池串输送机构41的输送带的下方可以设置有加热装置,加热装置用于对电池串、正面膜条组和/或背面膜条组进行加热,以使得正面膜条组和背面膜条组熔融、粘接在电池串上。In order to further improve the sticking effect of the film strip group, optionally, a heating device may be provided under the conveyor belt of the battery
可选的,本实施例中也可以设置正面膜条切断装置和背面膜条切断装置,在电池串贴敷完膜条组之后,正面膜条切断装置、背面膜条切断装置将对应的正面膜条组、背面膜条组切断,然后待下一串电池串输送到位时,继续对下一电池串贴敷膜条组。Optionally, in this embodiment, a front film strip cutting device and a back film strip cutting device can also be provided. After the battery string is pasted with the film strip group, the front film strip cutting device and the back film strip cutting device The strip group and the back film strip group are cut off, and when the next battery string is transported in place, the film strip group continues to be applied to the next battery string.
第三实施例Third Embodiment
本实施例中的膜条贴覆装置4,其中的电池串输送机构41的输送带包括并排设置的第一输送带和第二输送带,输送装置2上的电池串从输送装置的输出端输送至输送带上后,电池串100的第一侧搭放在第一输送带上,电池串的第二侧边缘搭放在第二输送带上。In the film
本实施例中,膜条叠放机构则包括背面膜条叠放部和/或正面膜条叠放部,其中:背面膜条叠放部用于从电池串100的下方将背面膜条组贴覆至电池串的背面。正面膜条叠放部用于从电池串的上方将正面膜条组贴覆至电池串的正面。In this embodiment, the membrane strip stacking mechanism includes a back membrane strip stacking part and/or a front membrane strip stacking part, wherein: the back membrane strip stacking part is used to attach the back membrane strip assembly from below the
其中,针对预固后两面均需焊接焊带的电池串100,则,需同时设置背面膜条叠放部和正面膜条叠放部,其中,背面膜条叠放部、正面膜条叠放部分别从电池串的下方、上方,将背面膜条组A、正面膜条组B分别贴敷至电池串100的背面、正面上。Among them, for the
而针对仅一面需焊接焊带的电池串100,则可只设置背面膜条叠放部,或只设置正面膜条叠放部。For the
可选的,本实施例中,背面膜条叠放部包括顶升承接台、背面膜条牵引组件及背面膜条切断组件,其中:背面膜条牵引组件用于将背面膜条卷42放出的背面膜条组A牵引至顶升承接台上,背面膜条切断组件用于切断位于顶升承接台上的背面膜条组A,顶升承接台用于向上顶升背面膜条组A,使得背面膜条组A贴覆在电池串的背面。Optionally, in this embodiment, the back film strip stacking part includes a jack-up receiving platform, a back film strip pulling assembly and a back film strip cutting assembly, wherein: the back film strip pulling assembly is used to release the back
可选的,正面膜条叠放部包括正面膜条牵引组件及正面膜条切断组件,其中:正面膜条牵引组件用于将正面膜条卷43放出的正面膜条组B牵引至电池串100上,正面膜条切断组件则用于切断被牵引至电池串100上的正面膜条组B,使得正面膜条组B贴覆在电池串的正面。Optionally, the front film strip stacking part includes a front film strip pulling assembly and a front film strip cutting assembly, wherein: the front film strip pulling assembly is used for pulling the front film strip group B released from the front
如图3所示,如图1所示,本发明中的电池串贴膜装置还包括分串切断装置6,分串切断装置6用于将完成贴膜的整体电池串分割成多个独立的预定长度的电池串。As shown in FIG. 3 , as shown in FIG. 1 , the battery string film sticking device in the present invention further includes a
本发明还提供了一种电池串贴膜方法,其可由本发明上述任一实施例提供的电池串贴膜装置加以实施。本发明提供的电池串贴膜方法包括如下步骤:The present invention also provides a method for attaching a film to a battery string, which can be implemented by the device for attaching a film to a battery string provided by any of the above embodiments of the present invention. The battery string sticking method provided by the present invention comprises the following steps:
按照预定方式将焊带组和电池片叠放于输送装置上以形成电池串。The ribbon packs and battery sheets are stacked on the conveyor in a predetermined manner to form battery strings.
对叠放好的电池串进行预固定,使得叠放的电池片和焊带组部分或全部预固定连接在一起,形成预固后的电池串。The stacked battery strings are pre-fixed, so that part or all of the stacked battery sheets and the welding ribbon group are pre-fixed and connected together to form a pre-fixed battery string.
在预固定后的电池串的背面贴覆背面膜条组,背面膜条组包括多根并行的背面膜条,其中,每根背面膜条至少贴覆在电池串的背面的一根焊带上。和/或,The back of the pre-fixed battery string is covered with a back film strip group, the back film strip group includes a plurality of parallel back film strips, wherein each back film strip is attached to at least one welding tape on the back of the battery string . and / or,
在预固定后的电池串的正面贴覆正面膜条组,正面膜条组包括多根并行的正面膜条,其中,每根正面膜条至少贴覆在电池串的正面的一根焊带上。A front side film strip group is attached to the front side of the pre-fixed battery string, and the front side film strip group includes a plurality of parallel front side film strips, wherein each front side film strip is attached to at least one welding tape on the front side of the battery string .
上文对本发明进行了足够详细的具有一定特殊性的描述。所属领域内的普通技术人员应该理解,实施例中的描述仅仅是示例性的,在不偏离本发明的真实精神和范围的前提下做出所有改变都应该属于本发明的保护范围。本发明所要求保护的范围是由所述的权利要求书进行限定的,而不是由实施例中的上述描述来限定的。The invention has been described above in sufficient detail with certain particularities. Those of ordinary skill in the art should understand that the descriptions in the embodiments are only exemplary, and all changes made without departing from the true spirit and scope of the present invention should belong to the protection scope of the present invention. The claimed scope of the present invention is defined by the claims, rather than by the above description in the embodiments.
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Application publication date: 20221021 |