CN105569778A - 一种耐腐蚀性高的汽车排气管净化器 - Google Patents

一种耐腐蚀性高的汽车排气管净化器 Download PDF

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CN105569778A
CN105569778A CN201511015028.3A CN201511015028A CN105569778A CN 105569778 A CN105569778 A CN 105569778A CN 201511015028 A CN201511015028 A CN 201511015028A CN 105569778 A CN105569778 A CN 105569778A
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conductive plate
exhaust pipe
purifier
device body
electrostatic particle
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刘华
杨涛
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Wuhu Evershine Automotive Component Co Ltd
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Wuhu Evershine Automotive Component Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/01—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust by means of electric or electrostatic separators
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00—Silencing apparatus characterised by method of silencing
    • F01N1/24—Silencing apparatus characterised by method of silencing by using sound-absorbing materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/007—Apparatus used as intake or exhaust silencer
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08—Other arrangements or adaptations of exhaust conduits
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/16—Selection of particular materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0821—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with particulate filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00—Electrical control of exhaust gas treating apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2230/00—Combination of silencers and other devices
    • F01N2230/02—Exhaust filters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/04—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being an electric, e.g. electrostatic, device other than a heater
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2250/00—Combinations of different methods of purification
    • F01N2250/14—Combinations of different methods of purification absorption or adsorption, and filtering
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2510/00—Surface coverings
    • F01N2510/08—Surface coverings for corrosion prevention
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
    • F01N2590/08—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for heavy duty applications, e.g. trucks, buses, tractors, locomotives
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/40—Engine management systems

Abstract

本发明公开了一种耐腐蚀性高的汽车排气管净化器，包括装置本体、排气管连接接管、消音器、控制保护器和排气出管，装置本体上端设置有连接排气管的排气管连接接管，排气管连接接管与装置本体之间设置有消音器，装置本体内设有两组静电颗粒吸附导电板、超精细HEPA过滤网层和活性炭净化层。本发明结构简单，技术合理，通过在装置本体内部徐设置静电颗粒吸附导电板、超精细HEPA过滤网层和活性炭净化层，进行气体过滤净化操作，另外设置消音器实现消音功能，安装方便，适用范围广，可以快速、有效的清除汽车尾气的大部分有害物质，并且具有节能环保的作用。另外，通过涂装处理装置本体，使其耐腐蚀性能得到显著提升。

Description

一种耐腐蚀性高的汽车排气管净化器
技术领域
本发明涉及汽车工业技术领域，特别是指一种耐腐蚀性高的汽车排气管净化器。
背景技术
近年来，汽车的数量急剧上升，而汽车在行驶时产生大量的汽车尾气。汽车尾气中含有上百种不同的化合物，其中污染物有固体悬浮微粒（重金属化合物、铅化合物、黑烟及油雾）、臭气（甲醛等）、一氧化碳、二氧化碳、碳氢化合物、氮氧化合物、铅及硫氧化合物等。一辆轿车一年排除的有害废气比自身重量大3倍。英国空气洁净和环境保护协会曾发表研究报告称，与交通事故遇难者相比，每年死于空气污染的人要多出10倍。
尾气在直接危害人体健康的同时，还会对人类生活的环境产生深远影响。尾气中的二氧化硫具有强烈的刺激气味达到一定浓度时容易导致“酸雨”的发生，造成土壤和水源酸化，影响农作物和森林的生长。近100年来，气候变暖已成为人类的一大祸患。冰川融化、水位上涨、厄尔尼诺现象、拉尼娜现象等都对人类的生存带来了严峻的挑战。
发明内容
本发明要解决的技术问题是提供一种耐腐蚀性高的汽车排气管净化器，可以快速、有效的清除汽车尾气的大部分有害物质，并且具有节能环保的作用。
为解决上述技术问题，本发明的实施例提供一种耐腐蚀性高的汽车排气管净化器，包括装置本体、排气管连接接管、消音器、控制保护器和排气出管，所述装置本体上端设置有连接排气管的排气管连接接管，所述排气管连接接管与装置本体之间设置有消音器，所述装置本体内设有两组静电颗粒吸附导电板、超精细HEPA过滤网层和活性炭净化层，每组静电颗粒吸附导电板由正极导电板和负极导电板组成，静电颗粒吸附导电板上设置有多个通气圆孔，每组静电颗粒吸附导电板的正极导电板和负极导电板上的通气圆孔交错设置，相邻两组静电颗粒吸附导电板之间设置有树脂吸附层，静电颗粒吸附导电板一侧连接有控制保护器，所述装置本体外壁设置有隔音棉层；
装置本体通过涂装处理在其外表面形成防护膜，加工工艺为：
步骤①、将工件放入处理剂中浸泡10分钟，处理剂由15份聚醋酸乙烯乳液、6份芳香族羟基酸、5份柠檬酸、0.6份黄酮甙、5份乙二醇和85份水混合制成；
步骤②、将工件烘干，烘干温度为40℃；
步骤③、采用喷膜方法在工件的表面涂装一层厚度为0.5μm的聚四氟乙烯薄膜；
步骤④、将工件烘干，烘干温度为70℃；
步骤⑤、在工件上的聚四氟乙烯薄膜的表面涂装底漆及面漆；
步骤⑥、将工件烘干，烘干温度为70℃。
本发明结构简单，技术合理，通过在装置本体内部徐设置静电颗粒吸附导电板、超精细HEPA过滤网层和活性炭净化层，进行气体过滤净化操作，另外设置消音器实现消音功能，安装方便，适用范围广，可以快速、有效的清除汽车尾气的大部分有害物质，并且具有节能环保的作用。另外，通过涂装处理装置本体，使其耐腐蚀性能得到显著提升。
附图说明
为了便于本领域技术人员理解，下面结合附图对发明作进一步的说明。
图1为本发明的结构示意图。
具体实施方式
如图1所示，本发明实施例提供了一种耐腐蚀性高的汽车排气管净化器，包括装置本体1、排气管连接接管2、消音器3、控制保护器6和排气出管10，所述装置本体1上端设置有连接排气管的排气管连接接管2，所述排气管连接接管2与装置本体1之间设置有消音器3，所述装置本体1内设有两组静电颗粒吸附导电板4、超精细HEPA过滤网层8和活性炭净化层9，每组静电颗粒吸附导电板4由正极导电板和负极导电板组成，静电颗粒吸附导电板4上设置有多个通气圆孔5，每组静电颗粒吸附导电板4的正极导电板和负极导电板上的通气圆孔5交错设置，相邻两组静电颗粒吸附导电板4之间设置有树脂吸附层7，静电颗粒吸附导电板4一侧连接有控制保护器6，所述装置本体1外壁设置有隔音棉层，所述控制保护器6上设置有显示屏和控制按钮，所述控制保护器6上设置有无线信号收发装置，所述控制保护器6通过无线信号收发装置与汽车内部主机相连。
值得注意的是，所述装置本体1下端连接设置有排气出管10。
值得注意的是，所述装置本体1采用高硬度不锈钢管制成。
其中，还包括汽车发动机，还包括传动机构、发电机、变压器，所述汽车发动机通过传动机构带动发电机，所述变压器连接静电颗粒吸附导电板4。
本发明结构简单，技术合理，通过在装置本体内部徐设置静电颗粒吸附导电板、超精细HEPA过滤网层和活性炭净化层，进行气体过滤净化操作，另外设置消音器实现消音功能，安装方便，适用范围广，可以快速、有效的清除汽车尾气的大部分有害物质，并且具有节能环保的作用。
装置本体1通过涂装处理在其外表面形成防护膜，加工工艺为：
步骤①、将工件放入处理剂中浸泡10分钟，处理剂由15份聚醋酸乙烯乳液、6份芳香族羟基酸、5份柠檬酸、0.6份黄酮甙、5份乙二醇和85份水混合制成；
步骤②、将工件烘干，烘干温度为40℃；
步骤③、采用喷膜方法在工件的表面涂装一层厚度为0.5μm的聚四氟乙烯薄膜；
步骤④、将工件烘干，烘干温度为70℃；
步骤⑤、在工件上的聚四氟乙烯薄膜的表面涂装底漆及面漆；
步骤⑥、将工件烘干，烘干温度为70℃。
本发明使用到的标准零件均可以从市场上购买，异形件根据说明书的和附图的记载均可以进行订制，各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段，机械、零件和设备均采用现有技术中，常规的型号，加上电路连接采用现有技术中常规的连接方式，在此不再详述。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明所述原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (1)

1.一种耐腐蚀性高的汽车排气管净化器，其特征在于，包括装置本体（1）、排气管连接接管（2）、消音器（3）、控制保护器（6）和排气出管（10），所述装置本体（1）上端设置有连接排气管的排气管连接接管（2），所述排气管连接接管（2）与装置本体（1）之间设置有消音器（3），所述装置本体（1）内设有两组静电颗粒吸附导电板（4）、超精细HEPA过滤网层（8）和活性炭净化层（9），每组静电颗粒吸附导电板（4）由正极导电板和负极导电板组成，静电颗粒吸附导电板（4）上设置有多个通气圆孔（5），每组静电颗粒吸附导电板（4）的正极导电板和负极导电板上的通气圆孔（5）交错设置，相邻两组静电颗粒吸附导电板（4）之间设置有树脂吸附层（7），静电颗粒吸附导电板（4）一侧连接有控制保护器（6），所述装置本体（1）外壁设置有隔音棉层；
装置本体（1）通过涂装处理在其外表面形成防护膜，加工工艺为：
步骤①、将工件放入处理剂中浸泡10分钟，处理剂由15份聚醋酸乙烯乳液、6份芳香族羟基酸、5份柠檬酸、0.6份黄酮甙、5份乙二醇和85份水混合制成；
步骤②、将工件烘干，烘干温度为40℃；
步骤③、采用喷膜方法在工件的表面涂装一层厚度为0.5μm的聚四氟乙烯薄膜；
步骤④、将工件烘干，烘干温度为70℃；
步骤⑤、在工件上的聚四氟乙烯薄膜的表面涂装底漆及面漆；
步骤⑥、将工件烘干，烘干温度为70℃。
CN201511015028.3A 2015-12-31 2015-12-31 一种耐腐蚀性高的汽车排气管净化器 Pending CN105569778A (zh)

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