CN105568504A - Production method of ultraviolet-proof curtain fabric - Google Patents
Production method of ultraviolet-proof curtain fabric Download PDFInfo
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- CN105568504A CN105568504A CN201610136541.6A CN201610136541A CN105568504A CN 105568504 A CN105568504 A CN 105568504A CN 201610136541 A CN201610136541 A CN 201610136541A CN 105568504 A CN105568504 A CN 105568504A
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- 239000004744 fabric Substances 0.000 title claims abstract description 133
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 58
- 238000004043 dyeing Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000009987 spinning Methods 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims description 37
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 35
- 239000001301 oxygen Substances 0.000 claims description 35
- 229910052760 oxygen Inorganic materials 0.000 claims description 35
- 230000006750 UV protection Effects 0.000 claims description 32
- 238000012546 transfer Methods 0.000 claims description 19
- 239000007789 gas Substances 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000005276 aerator Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 12
- 239000006260 foam Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000010981 drying operation Methods 0.000 claims description 9
- 229920000728 polyester Polymers 0.000 claims description 9
- 238000005057 refrigeration Methods 0.000 claims description 9
- 238000009941 weaving Methods 0.000 claims description 9
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000009954 braiding Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 6
- 239000011265 semifinished product Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 abstract 1
- 238000009940 knitting Methods 0.000 abstract 1
- 238000004513 sizing Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 69
- 239000000047 product Substances 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical group [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 239000002932 luster Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- -1 siloxanes Chemical class 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000009970 yarn dyeing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 241000876833 Emberizinae Species 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8214—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing ester and amide groups
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a production method of ultraviolet-proof curtain fabric, and belongs to the technical field of spinning. The production method of the ultraviolet-proof curtain fabric comprises the following steps: (1) selecting raw materials for spinning; (2) adjusting a line on board; (3) knitting grey cloth; (4) carrying out low-temperature cold-batch treatment; (5) carrying out dyeing and finishing; (6) carrying out drying and sizing; (7) compounding an ultraviolet-proof layer. The production method has the advantages that the ultraviolet-proof curtain fabric can be relatively efficiently woven and the dyeing uniformity of the curtain fabric can be ensured.
Description
Technical field
The invention belongs to textile technology field, relate to a kind of window curtain fabric, particularly a kind of production method of ultraviolet protection curtain fabric.
Background technology
Curtains Fabrics is the curtain made through design sewing with bunting, and family commonly uses one deck window screening, one deck door curtain made of cloth.Guide bead has Curtain rail and curtain rod.Curtain rail is generally arranged in pelmet; Curtain rod itself is ornament, can be used for bright dress.。
Through retrieval, as Chinese patent literature discloses a kind of novel silicon fibre multifunctional flexible decorating material and preparation method thereof [patent No.: ZL200910107814.4; Authorization Notice No.: CN101575450].This with organic polymers such as siloxanes, textile fabric and superbhort fibers for main raw material, in conjunction with digital image technique, be processed into a kind of novel silicon fibre multifunctional flexible decorating material by special combination process, possess the overall characteristic of organic material and inorganic material simultaneously.Can be applied in functional material (resistance to electric arc floor, corrosion resistant floor, UV resistant sound-absorbing interior trim) and general decor material (the fine floor of silicon, the fine wallpaper of silicon, the fine veneer of silicon and the tablecloth, sofa face) and silicon fine field protective articles etc.
But the fabric that this preparation method obtains more effectively can not realize this functional characteristics of antiultraviolet.So, for those skilled in the art, need to develop and a kind ofly can be woven into the window curtain fabric with good antiultraviolet more efficiently.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of production method of ultraviolet protection curtain fabric, the production method of this ultraviolet protection curtain fabric can not only be woven into the window curtain fabric with antiultraviolet more efficiently, and can also ensure window curtain fabric dyeing uniformity.
Object of the present invention realizes by following technical proposal:
The production method of ultraviolet protection curtain fabric, comprises following procedure of processing:
1), select raw material spinning: the composite yarn that warp thread adopts spun polyester thread and nylon yarn twisting to be formed, weft yarn adopts spun polyester thread as raw material spinning;
2), upper machine line transfer: ready warp thread and weft yarn are put into weaving loom, adjusts the scope of wide door width to reach 2.0 ~ 2.5 meters to weaving line length;
3), grey cloth is woven: warp thread and weft yarn to be interlocked stacked braiding formation weaving face fabric along direction of warp and weft;
4), low temperature cold dome arranges: arranged by low-temperature treatment plant before printing and dyeing by fabric, then carrying out drying operation by drying unit to fabric, control the temperature of drying unit at 80 ~ 90 DEG C;
5), dyeing arranges: ciba colors is added saline solution and makes dye solvent, the fabric of having weaved and dye solvent are joined in dye vat and dye;
6), drying and shaping: the drying operation fabric arranged being carried out at 90 ~ 110 DEG C 30min forms semi-finished product fabric;
7), Composite ultraviolet-proof layer; By equipment complex in a semi-finished product fabric wherein side compound last layer ultraviolet resistant layer, thus form ultraviolet protection curtain fabric.
Ultraviolet resistant layer is zinc oxide and titanium dioxide compound layer; And adopt above method, and utilize window curtain fabric flexible smooth, good permeability, the even dyeing of composite yarn and Polyester Yarns braiding, and window curtain fabric can be made by ultraviolet resistant layer to have good anti-uv.
In the production method of above-mentioned ultraviolet protection curtain fabric, in step 5) in, described low-temperature treatment plant comprises frame, frame is provided with symmetrical left-hand rotation moving axis and right rotation shafts, left-hand rotation moving axis one end is provided with left bearing, the other one end of left-hand rotation moving axis is fixed with left keeper, left keeper offers non-circular left locating slot towards an end face of right spindle, left bearing is outside equipped with left shaft holder, left spring is provided with between described left shaft holder and frame, left spring one end is fixed on left shaft holder, and the left spring other end is fixed in frame, right rotation shafts one end is provided with right bearing, the other one end of right rotation shafts is fixed with right keeper, right keeper offers non-circular right locating slot towards an end face of left rotary shaft, right bearing is outside equipped with right bearing seat, right spring is provided with between described right bearing seat and frame, right spring one end is fixed on right bearing seat, and the right spring other end is fixed in frame, frame is also fixed with cryogenic box, cryogenic box one end offers import, the cryogenic box other end offers outlet, the import department of cryogenic box is provided with the first auxiliary upper roller that can rotate and the first auxiliary lower roller that can rotate, between first auxiliary upper roller and the first auxiliary lower roller, there is the first gap passed for fabric, the center of cryogenic box is provided with the second auxiliary upper roller that can rotate and the second auxiliary lower roller that can rotate, between second auxiliary upper roller and the second auxiliary lower roller, there is the second gap passed for fabric, the 3rd auxiliary upper roller that can rotate and the 3rd auxiliary lower roller that can rotate is provided with in the exit of cryogenic box, between 3rd auxiliary upper roller and the 3rd auxiliary lower roller, there is the third space passed for fabric, offer on cryogenic box top some equally distributed enter cold air hole, describedly enter to be provided with into refrigerator pipe in cold air hole, enter the refrigerator pipe other end to be connected with the air outlet of a refrigeration machine, also guide rail is fixed with in cryogenic box, slide block is provided with in guide rail, slide block is fixed with ice machine bin, described drying unit is arranged on low-temperature treatment plant sidepiece, drying unit comprises support, support is provided with drying baker, support is also provided with winding mechanism, drying baker is between cryogenic box and winding mechanism, drying baker one end has opening one, the drying baker other end has opening two, the 4th auxiliary upper roller that can rotate and the 4th auxiliary lower roller that can rotate is provided with at opening one place of drying baker, between 4th auxiliary upper roller and the 4th auxiliary lower roller, there is the 4th gap passed for fabric, the 5th auxiliary upper roller that can rotate and the 5th auxiliary lower roller that can rotate is provided with in the middle part of drying baker, between 5th auxiliary upper roller and the 5th auxiliary lower roller, there is the 5th gap passed for fabric, the 6th auxiliary upper roller that can rotate and the 6th auxiliary lower roller that can rotate is provided with at opening two place of drying baker, between 6th auxiliary upper roller and the 6th auxiliary lower roller, there is the 6th gap passed for fabric, some equally distributed hot air inlets are offered on drying baker top, be provided with in described hot air inlet into heating pipe, enter the heating pipe other end to be connected with the air outlet of an air-heater, some electric heating tubes are also provided with at drying baker, winding mechanism comprises winding roller and winding motor, winding roller is rotated by circumference and the mode of axial restraint is arranged on support, the output shaft of winding motor is connected with winding roller by drive mechanism.One end of left-hand rotation moving axis is positioned on left keeper by left locating slot, the other end of left-hand rotation moving axis is rotated by left bearing and is provided with on left shaft holder, simultaneously, the spacing between left shaft holder and left keeper can be regulated by left spring, thus can the scope of application be expanded, one end of right rotation shafts is positioned on left keeper by right locating slot, the other end of right rotation shafts is rotated by right bearing and is provided with on right bearing seat, simultaneously, the spacing between right bearing seat and right keeper can be regulated by right spring, thus can the scope of application be expanded, can carry the window curtain fabric of the different in width weaved, refrigeration machine passes through can to transporting cold-air in cryogenic box into refrigerator pipe, and the first auxiliary upper roller, the first auxiliary lower roller, the second auxiliary upper roller, the second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller can be carried the window curtain fabric in cryogenic box, slide block can at slide on rails, and slide block is fixed with ice machine bin, be conducive to cooling further, air-heater passes through can to distribute heat in drying baker into heating pipe, and the 4th auxiliary upper roller, the 4th auxiliary lower roller, the 5th auxiliary upper roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller can be carried the window curtain fabric in drying baker, simultaneously, in drying baker, window curtain fabric drying operation can be formed finished product fabric by electric heating tube further, and finished product fabric can be carried out rolling by drive mechanism by winding roller.
In the production method of above-mentioned ultraviolet protection curtain fabric, described drive mechanism comprises gear wheel, pinion and power transmission shaft, described pinion is fixed on the output shaft of winding motor, described power transmission shaft one end is fixed on winding roller, gear wheel is fixed on other one end of power transmission shaft, pinion and gear wheel are meshed, and the gear ratio of pinion and gear wheel is 1:5.Winding motor can drive pinion rotation, and engaging by gear wheel and pinion, thus drive winding roller high speed rotating.
In the production method of above-mentioned ultraviolet protection curtain fabric, in step 5) in, dye vat comprises cylinder body, the open top of described cylinder body is covered with cylinder cap, described cylinder body is divided into heated chamber from bottom to top successively, convection current chamber and dye transfer chamber, described heated chamber is the separate chamber of sealing, in described heated chamber, heat(ing) coil is set, baffle for separating is passed through between described convection current chamber and dye transfer chamber, described dividing plate evenly arranges some through holes, described convection cavity indoor arrange paddle and apparatus of oxygen supply, in described dye transfer chamber, hank yarn cage is set, the center of described hank yarn cage wears rotating shaft, the top of described rotating shaft passes cylinder cap and connects motor, the top of described dye transfer chamber connects feed tube, the outer end of described feed tube connects water pump, the bottom of described convection current chamber connects drain pipe, the outer end of described drain pipe connects collecting tank, described cylinder cap arranges gallery ports.Convection current chamber and dye transfer chamber form space by dividing plate and separate, but by the through hole on dividing plate, the dye liquor in two chambers are circulated mutually.Heat(ing) coil in heated chamber can be energized generation Constant Heat, to keep the temperature constant state in cylinder body, ensures required temperature environment of dying cloth.By the at the uniform velocity prolonged agitation of paddle in convection current chamber, the heat and the top dye liquor heat that accelerate bottom dye liquor on the one hand carry out heat exchange, to realize the homogeneous temperature in whole cylinder body, namely improve the utilization rate of heat, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again; Prevent on the other hand deposition of dye in dye liquor in bottom, contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely improve the utilization rate of dyestuff, decrease the waste of dyestuff, keep again the uniformity of dye level.Rotated about the axis under the drive of power source by hank yarn cage, the relative motion in dye vat of cloth and dye liquor, greatly save dyeing time, improve Color, production efficiency is improved greatly, and the rotation of hank yarn cage produces stirring to liquid such as dye liquors, therefore make yarn dyeing even, product quality is unified.
In the production method of above-mentioned ultraviolet protection curtain fabric, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and point gas foam plate, the gas outlet of described aerator connects oxygen supplying tube, described point of gas foam plate is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube inserts in point gas foam plate.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
In the production method of above-mentioned ultraviolet protection curtain fabric, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and shower nozzle, the gas outlet of described aerator connects oxygen supplying tube, and described shower nozzle is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube connects shower nozzle.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
In the production method of above-mentioned ultraviolet protection curtain fabric, be provided with at least one deck in described hank yarn cage and cage body be separated into the filter of the level in relatively independent space.
In the production method of above-mentioned ultraviolet protection curtain fabric, the outer wall of described cylinder body is coated with thermal layer.
In the production method of above-mentioned ultraviolet protection curtain fabric, the bottom of described cylinder body arranges base, and described base arranges mounting flange, the perisporium of described cylinder body is arranged some installation hangers.
In the production method of above-mentioned ultraviolet protection curtain fabric, described step 7) in equipment complex comprise hot multiple unit tube, described hot multiple unit tube has inner chamber and the relative two side of hot multiple unit tube offers charging aperture and discharging opening respectively, demarcation strip has been horizontally disposed with in described hot multiple unit tube, hot multiple unit tube inner chamber is separated into upper inner chamber and lower inner cavity by described demarcation strip, the upper inner chamber of hot multiple unit tube has been horizontally disposed with heat conduction roller one and heat conduction roller two, described heat conduction roller one has heat dissipation cavity one, heat conduction roller two has heat dissipation cavity two, the two ends of heat conduction roller one are respectively arranged with tube connector one and tube connector two, the two ends of heat conduction roller two are respectively arranged with tube connector three and tube connector four.Ultraviolet protection curtain fabric enters from the charging aperture of hot multiple unit tube and is spread out of by discharging opening, heat conduction roller one in hot multiple unit tube inner chamber and heat conduction roller two all can carry out heat treated to the covering cloth positive and negative after laminating, thus raising degree of adhesion, simultaneously, can guide heat roller tube one delivery industry high-temperature water by tube connector one, high-temperature water after having utilized can be discharged by tube connector two, in like manner, tube connector three can guide heat roller tube two delivery industry high-temperature water, high-temperature water after having utilized can be discharged by tube connector four, thus reaches the energy-conservation effect of usury.
Compared with prior art, the production method of this ultraviolet protection curtain fabric has the following advantages:
1, the present invention adopts 1), select raw material spinning; 2), upper machine line transfer; 3), grey cloth is woven; 4), low temperature cold dome arranges; 5), dyeing arranges; 6), drying and shaping; 7), the method for Composite ultraviolet-proof layer, utilize window curtain fabric flexible smooth, good permeability, the even dyeing of composite yarn and the braiding of flame-resistant terylene yarn, but also there is good antiultraviolet.
2, the present invention can regulate spacing between left shaft holder and left keeper by left spring, the spacing between right bearing seat and right keeper can be regulated by right spring, thus can the scope of application be expanded, can carry the window curtain fabric of the different in width weaved.
3, the refrigeration machine in the present invention passes through can to transporting cold-air in cryogenic box into refrigerator pipe, and the first auxiliary upper roller, the first auxiliary lower roller, the second auxiliary upper roller, the second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller can be carried the window curtain fabric in cryogenic box, slide block can at slide on rails, and slide block is fixed with ice machine bin, be conducive to cooling further.
4, in the present invention air-heater pass through can to distribute heat in drying baker into heating pipe, and the 4th auxiliary upper roller, the 4th auxiliary lower roller, the 5th auxiliary upper roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller can be carried the window curtain fabric in drying baker, meanwhile, in drying baker, window curtain fabric drying operation can be formed finished product fabric by electric heating tube further.
5, the dye vat in the present invention utilizes reverse stirring and the bubble adverse current of bottom, consistent with the temperature, the dye liquor concentration that realize differing heights position in whole cylinder body, reach the homogeneous temperature in whole cylinder body, namely the utilization rate of heat is improved, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again; Contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely improve the utilization rate of dyestuff, decrease the waste of dyestuff, keep again the uniformity of dye level.
6, the heat conduction roller one in the present invention and heat conduction roller two all can carry out heat treated to the covering cloth positive and negative after laminating, thus raising degree of adhesion, simultaneously, respectively can guide heat roller tube one, heat conduction roller two delivery industry high-temperature water by tube connector one, tube connector three, and the high-temperature water after having utilized can be discharged by tube connector two, tube connector four.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention;
Fig. 2 is the perspective view of the low-temperature treatment plant in the present invention;
Fig. 3 is the sectional structure schematic diagram of the low-temperature treatment plant in the present invention;
Fig. 4 is the internal structure schematic diagram of the dye vat in the present invention;
Fig. 5 is the sectional structure schematic diagram of the hot multiple unit tube in the present invention.
In figure, 1, frame; 2, left-hand rotation moving axis; 3, left keeper; 4, left shaft holder; 5, left spring; 6, right rotation shafts; 7, right keeper; 8, right bearing seat; 9, right spring; 10, cryogenic box; 11, the first auxiliary upper roller; 12, the first auxiliary lower roller; 13, the second auxiliary upper roller; 14, the second auxiliary lower roller; 15, the 3rd auxiliary upper roller; 16, the 3rd auxiliary lower roller; 17, refrigerator pipe is entered; 18, refrigeration machine; 19, guide rail; 20, slide block; 21, ice machine bin; 22, support; 23, drying baker; 24, the 4th auxiliary upper roller; 25, the 4th auxiliary lower roller; 26, the 5th auxiliary upper roller; 27, the 5th auxiliary lower roller; 28, the 6th auxiliary upper roller; 29, the 6th auxiliary lower roller; 30, heating pipe is entered; 31, air-heater; 32, electric heating tube; 33, reel roller; 34, winding motor; 35, pinion; 36, gear wheel; 37, power transmission shaft; 38, cylinder body; 39, cylinder cap; 40, rotary electric machine; 41, hank yarn cage; 42, dividing plate; 43, paddle; 44, gas foam plate is divided; 45, oxygen supplying tube; 46, heat(ing) coil; 47, feed tube; 48, drain pipe; 49, hanger is installed; 50, base; 51, hot multiple unit tube; 52, demarcation strip; 53, heat conduction roller one; 54, heat conduction roller two; 55, tube connector one; 56, tube connector two; 57, tube connector three; 58, tube connector four.
Detailed description of the invention
Be below specific embodiments of the invention, technical scheme of the present invention is further described, but the present invention is not limited to these embodiments.
Embodiment one
The production method of ultraviolet protection curtain fabric, comprises following procedure of processing:
1), select raw material spinning: the composite yarn that warp thread adopts spun polyester thread and nylon yarn twisting to be formed, weft yarn adopts spun polyester thread as raw material spinning;
2), upper machine line transfer: ready warp thread and weft yarn are put into weaving loom, adjusts the scope of wide door width to reach 2.0 ~ 2.5 meters to weaving line length;
3), grey cloth is woven: warp thread and weft yarn to be interlocked stacked braiding formation weaving face fabric along direction of warp and weft;
4), low temperature cold dome arranges: arranged by low-temperature treatment plant before printing and dyeing by fabric, then carrying out drying operation by drying unit to fabric, control the temperature of drying unit at 80 ~ 90 DEG C;
5), dyeing arranges: ciba colors is added saline solution and makes dye solvent, the fabric of having weaved and dye solvent are joined in dye vat and dye;
6), drying and shaping: the drying operation fabric arranged being carried out at 90 ~ 110 DEG C 30min forms semi-finished product fabric;
7), Composite ultraviolet-proof layer; By equipment complex in a semi-finished product fabric wherein side compound last layer ultraviolet resistant layer, thus form ultraviolet protection curtain fabric.
Ultraviolet resistant layer is zinc oxide and titanium dioxide compound layer; And adopt above method, and utilize window curtain fabric flexible smooth, good permeability, the even dyeing of composite yarn and Polyester Yarns braiding, and window curtain fabric can be made by ultraviolet resistant layer to have good anti-uv.
As depicted in figs. 1 and 2, in step 5) in, low-temperature treatment plant comprises frame 1, frame 1 is provided with symmetrical left-hand rotation moving axis 2 and right rotation shafts 6, left-hand rotation moving axis 2 one end is provided with left bearing, left-hand rotation moving axis 2 is fixed with left keeper 3 in one end in addition, left keeper 3 offers non-circular left locating slot towards an end face of left rotary shaft, left bearing is outside equipped with left shaft holder 4, left spring 5 is provided with between left shaft holder 4 and frame 1, left spring 5 one end is fixed on left shaft holder 4, and left spring 5 other end is fixed in frame 1; Right rotation shafts 6 one end is provided with right bearing, right rotation shafts 6 is fixed with right keeper 7 in one end in addition, right keeper 7 offers non-circular right locating slot towards an end face of right spindle, right bearing is outside equipped with right bearing seat 8, right spring 9 is provided with between right bearing seat 8 and frame 1, right spring 9 one end is fixed on right bearing seat 8, and right spring 9 other end is fixed in frame 1.One end of left-hand rotation moving axis 2 is positioned on left keeper 3 by left locating slot, the other end of left-hand rotation moving axis 2 is rotated by left bearing and is provided with on left shaft holder 4, simultaneously, the spacing between left shaft holder 4 and left keeper 3 can be regulated by left spring 5, thus can the scope of application be expanded, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, the other end of right rotation shafts 6 is rotated by right bearing and is provided with on right bearing seat 8, simultaneously, the spacing between right bearing seat 8 and right keeper 7 can be regulated by right spring 9, thus can the scope of application be expanded, can carry the window curtain fabric of the different in width weaved.
As shown in Figure 3, frame 1 is also fixed with cryogenic box 10, cryogenic box 10 one end offers import, cryogenic box 10 other end offers outlet, the import department of cryogenic box 10 is provided with the first auxiliary upper roller 11 that can rotate and the first auxiliary lower roller 12 that can rotate, between first auxiliary upper roller 11 and the first auxiliary lower roller 12, there is the first gap passed for fabric, the center of cryogenic box 10 is provided with the second auxiliary upper roller 13 that can rotate and the second auxiliary lower roller 14 that can rotate, between second auxiliary upper roller 13 and the second auxiliary lower roller 14, there is the second gap passed for fabric, the 3rd auxiliary upper roller 15 that can rotate and the 3rd auxiliary lower roller 16 that can rotate is provided with in the exit of cryogenic box 10, between 3rd auxiliary upper roller 15 and the 3rd auxiliary lower roller 16, there is the third space passed for fabric, offer on cryogenic box 10 top some equally distributed enter cold air hole, describedly enter to be provided with into refrigerator pipe 17 in cold air hole, enter refrigerator pipe 17 other end to be connected with the air outlet of a refrigeration machine 18, guide rail 19 is also fixed with in cryogenic box 10, slide block 20 is provided with in guide rail 19, slide block 20 is fixed with ice machine bin 21.Refrigeration machine 18 passes through can to transporting cold-air in cryogenic box 10 into refrigerator pipe 17, and the auxiliary lower roller 14 of the first auxiliary upper roller 11, first auxiliary upper roller 13, second of auxiliary lower roller 12, second, the 3rd auxiliary upper roller 15, the 3rd auxiliary lower roller 16 can be carried the window curtain fabric in cryogenic box 10, slide block 20 can slide on rails 19, and slide block 20 is fixed with ice machine bin 21, be conducive to cooling further.
Drying unit is arranged on low-temperature treatment plant sidepiece, drying unit comprises support 22, support 22 is provided with drying baker 23, support 22 is also provided with winding mechanism, drying baker 23 is between cryogenic box 10 and winding mechanism, drying baker 23 one end has opening one, drying baker 23 other end has opening two, the 4th auxiliary upper roller 24 that can rotate and the 4th auxiliary lower roller 25 that can rotate is provided with at opening one place of drying baker 23, between 4th auxiliary upper roller 24 and the 4th auxiliary lower roller 25, there is the 4th gap passed for fabric, the 5th auxiliary upper roller 26 that can rotate and the 5th auxiliary lower roller 27 that can rotate is provided with in the middle part of drying baker 23, between 5th auxiliary upper roller 26 and the 5th auxiliary lower roller 27, there is the 5th gap passed for fabric, the 6th auxiliary upper roller 28 that can rotate and the 6th auxiliary lower roller 29 that can rotate is provided with at opening two place of drying baker 23, between 6th auxiliary upper roller 28 and the 6th auxiliary lower roller 29, there is the 6th gap passed for fabric, some equally distributed hot air inlets are offered on drying baker 23 top, be provided with in described hot air inlet into heating pipe 30, enter heating pipe 30 other end to be connected with the air outlet of an air-heater 31, electric heating tube 32 is also provided with at drying baker 23.Air-heater 31 passes through can to distribute heat in drying baker 23 into heating pipe 30, and the 4th auxiliary upper roller 24, the 4th auxiliary lower roller 25, the 5th auxiliary upper roller 26, the 5th auxiliary lower roller 27, the 6th auxiliary upper roller 28, the 6th auxiliary lower roller 29 can be carried the window curtain fabric in drying baker 23.
Winding mechanism comprises winding roller 33 and winding motor 34, and winding roller 33 is rotated by circumference and the mode of axial restraint is arranged on support 22, and the output shaft of winding motor 34 is connected with winding roller 33 by drive mechanism.Drive mechanism comprises gear wheel 36, pinion 35 and power transmission shaft 37, described pinion 35 is fixed on the output shaft of winding motor 34, described power transmission shaft 37 one end is fixed on winding roller 33, gear wheel 36 is fixed on other one end of power transmission shaft 37, pinion 35 and gear wheel 36 are meshed, and the gear ratio of pinion 35 and gear wheel 36 is 1:5.Winding motor 34 can drive pinion 35 to rotate, and engaging by gear wheel 36 and pinion 35, thus drive roller 33 high speed rotating that reels.
Shown in Fig. 4, in step 6) in, dye vat comprises cylinder body 38, the open top of cylinder body 38 is covered with cylinder cap 39, cylinder body 38 is divided into heated chamber from bottom to top successively, convection current chamber and dye transfer chamber, heated chamber is the separate chamber of sealing, heat(ing) coil 46 is set in heated chamber, separated by dividing plate 42 between convection current chamber and dye transfer chamber, dividing plate 42 evenly arranges some through holes, convection cavity indoor arrange paddle 43 and apparatus of oxygen supply, hank yarn cage 41 is set in dye transfer chamber, and be provided with at least one deck in hank yarn cage 41 and cage body be separated into the filter of the level in relatively independent space.The center of hank yarn cage 41 wears rotating shaft, the top of rotating shaft passes cylinder cap 39 connection of rotating motor 40, the top of dye transfer chamber connects feed tube 47, the outer end of feed tube 47 connects water pump, the bottom of convection current chamber connects drain pipe 48, the outer end of drain pipe 48 connects collecting tank, and cylinder cap 39 arranges gallery ports.Convection current chamber and dye transfer chamber form space by dividing plate 42 and separate, but by the through hole on dividing plate 42, the dye liquor in two chambers is circulated mutually, heat(ing) coil 46 in heated chamber can be energized generation Constant Heat, to keep the temperature constant state in cylinder body 38, ensure required temperature environment of dying cloth, by the at the uniform velocity prolonged agitation of paddle 43 in convection current chamber, the heat and the top dye liquor heat that accelerate bottom dye liquor on the one hand carry out heat exchange, to realize the homogeneous temperature in whole cylinder body 38, namely the utilization rate of heat is improved, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again, prevent on the other hand deposition of dye in dye liquor in bottom, contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely the utilization rate of dyestuff is improved, decrease the waste of dyestuff, keep again the uniformity of dye level, rotated about the axis under the drive of power source by hank yarn cage 41, the relative motion in dye vat of cloth and dye liquor, saves dyeing time greatly, improves Color, production efficiency is improved greatly, and the rotation of hank yarn cage 41 produces stirring to liquid such as dye liquors, therefore make yarn dyeing even, product quality is unified.In addition, the outer wall of cylinder body 38 is coated with thermal layer, the bottom of cylinder body 38 arranges base 50, and base 50 arranges mounting flange, the perisporium of cylinder body 38 is arranged some installation hangers 49.
Apparatus of oxygen supply comprises aerator, oxygen supplying tube 45 and point gas foam plate 44, and the gas outlet of aerator connects oxygen supplying tube 45, and point gas foam plate 44 is positioned over the bottom of convection current chamber, and the exhaust outlet of oxygen supplying tube 45 inserts in point gas foam plate 44.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap 39, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
Shown in Fig. 5, in step 7) in equipment complex comprise hot multiple unit tube 51, hot multiple unit tube 51 has inner chamber and the relative two side of hot multiple unit tube 51 offers charging aperture and discharging opening respectively, demarcation strip 52 has been horizontally disposed with in hot multiple unit tube 51, hot multiple unit tube 51 inner chamber is separated into upper inner chamber and lower inner cavity by demarcation strip 52, the upper inner chamber of hot multiple unit tube 51 has been horizontally disposed with heat conduction roller 1 and heat conduction roller 2 54, heat conduction roller 1 has heat dissipation cavity one, heat conduction roller 2 54 has heat dissipation cavity two, the two ends of heat conduction roller 1 are respectively arranged with tube connector 1 and tube connector 2 56, the two ends of heat conduction roller 2 54 are respectively arranged with tube connector 3 57 and tube connector 4 58.Ultraviolet protection curtain fabric enters from the charging aperture of hot multiple unit tube 51 and is spread out of by discharging opening, heat conduction roller 1 in hot multiple unit tube 51 inner chamber and heat conduction roller 2 54 can to the covering cloth after laminating just, reverse side all carries out heat treated, thus raising degree of adhesion, simultaneously, can guide heat roller tube 1 delivery industry high-temperature water by tube connector 1, high-temperature water after having utilized can be discharged by tube connector 2 56, in like manner, tube connector 3 57 can guide heat roller tube 2 54 delivery industry high-temperature water, high-temperature water after having utilized can be discharged by tube connector 4 58, thus reach the energy-conservation effect of usury.
Comprehensively above-mentioned, the present invention adopts 1), select raw material spinning, 2), upper machine line transfer, 3), grey cloth is woven, 4), low temperature cold dome arranges, 5), dyeing arranges, 6), drying and shaping, 7), Composite ultraviolet-proof layer, ultraviolet resistant layer is zinc oxide and titanium dioxide compound layer, and adopt above method, and utilize window curtain fabric flexible smooth, good permeability, the even dyeing of composite yarn and Polyester Yarns braiding, and window curtain fabric can be made by ultraviolet resistant layer to have good anti-uv, and one end of left-hand rotation moving axis 2 is positioned on left keeper 3 by left locating slot, the other end of left-hand rotation moving axis 2 is rotated by left bearing and is provided with on left shaft holder 4, simultaneously, the spacing between left shaft holder 4 and left keeper 3 can be regulated by left spring 5, thus can the scope of application be expanded, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, the other end of right rotation shafts 6 is rotated by right bearing and is provided with on right bearing seat 8, simultaneously, the spacing between right bearing seat 8 and right keeper 7 can be regulated by right spring 9, thus can the scope of application be expanded, can carry the window curtain fabric of the different in width weaved, refrigeration machine 18 passes through can to transporting cold-air in cryogenic box 10 into refrigerator pipe 17, and the auxiliary lower roller 14 of the first auxiliary upper roller 11, first auxiliary upper roller 13, second of auxiliary lower roller 12, second, the 3rd auxiliary upper roller 15, the 3rd auxiliary lower roller 16 can be carried the window curtain fabric in cryogenic box 10, slide block 20 can slide on rails 19, and slide block 20 is fixed with ice machine bin 21, be conducive to cooling further, air-heater 31 passes through can to distribute heat in drying baker 23 into heating pipe 30, and the 4th auxiliary upper roller 24, the 4th auxiliary lower roller 25, the 5th auxiliary upper roller 26, the 5th auxiliary lower roller 27, the 6th auxiliary upper roller 28, the 6th auxiliary lower roller 29 can be carried the window curtain fabric in drying baker 23, simultaneously, in drying baker 23, window curtain fabric drying operation can be formed finished product fabric by electric heating tube 32 further, and finished product fabric can be carried out rolling by drive mechanism by winding roller 33.Dye vat utilizes reverse stirring and the bubble adverse current of bottom, consistent with the temperature, the dye liquor concentration that realize differing heights position in whole cylinder body 38, reach the homogeneous temperature in whole cylinder body 38, namely improve the utilization rate of heat, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again, contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely improve the utilization rate of dyestuff, decrease the waste of dyestuff, keep again the uniformity of dye level, ultraviolet protection curtain fabric enters from the charging aperture of hot multiple unit tube 51 and is spread out of by discharging opening, heat conduction roller 1 in hot multiple unit tube 51 inner chamber and heat conduction roller 2 54 can to the covering cloth after laminating just, reverse side all carries out heat treated, thus raising degree of adhesion, simultaneously, can guide heat roller tube 1 delivery industry high-temperature water by tube connector 1, high-temperature water after having utilized can be discharged by tube connector 2 56, in like manner, tube connector 3 57 can guide heat roller tube 2 54 delivery industry high-temperature water, high-temperature water after having utilized can be discharged by tube connector 4 58, thus reach the energy-conservation effect of usury.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: in embodiment one, and apparatus of oxygen supply comprises aerator, oxygen supplying tube 45 and point gas foam plate 44; And in the present embodiment two, apparatus of oxygen supply comprises aerator, oxygen supplying tube and shower nozzle, the gas outlet of aerator connects oxygen supplying tube 45, and shower nozzle is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube 45 connects shower nozzle.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 1 herein, frame; 2, left-hand rotation moving axis; 3, left keeper; 4, left shaft holder; 5, left spring; 6, right rotation shafts; 7, right keeper; 8, right bearing seat; 9, right spring; 10, cryogenic box; 11, the first auxiliary upper roller; 12, the first auxiliary lower roller; 13, the second auxiliary upper roller; 14, the second auxiliary lower roller; 15, the 3rd auxiliary upper roller; 16, the 3rd auxiliary lower roller; 17, refrigerator pipe is entered; 18, refrigeration machine; 19, guide rail; 20, slide block; 21, ice machine bin; 22, support; 23, drying baker; 24, the 4th auxiliary upper roller; 25, the 4th auxiliary lower roller; 26, the 5th auxiliary upper roller; 27, the 5th auxiliary lower roller; 28, the 6th auxiliary upper roller; 29, the 6th auxiliary lower roller; 30, heating pipe is entered; 31, air-heater; 32, electric heating tube; 33, reel roller; 34, winding motor; 35, pinion; 36, gear wheel; 37, power transmission shaft; 38, cylinder body; 39, cylinder cap; 40, rotary electric machine; 41, hank yarn cage; 42, dividing plate; 43, paddle; 44, gas foam plate is divided; 45, oxygen supplying tube; 46, heat(ing) coil; 47, feed tube; 48, drain pipe; 49, hanger is installed; 50, base; 51, hot multiple unit tube; 52, demarcation strip; 53, heat conduction roller one; 54, heat conduction roller two; 55, tube connector one; 56, tube connector two; 57, tube connector three; 58, tube connector fourth class term, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (10)
1. the production method of ultraviolet protection curtain fabric, comprises following procedure of processing:
1), select raw material spinning: the composite yarn that warp thread adopts spun polyester thread and nylon yarn twisting to be formed, weft yarn adopts spun polyester thread as raw material spinning;
2), upper machine line transfer: ready warp thread and weft yarn are put into weaving loom, adjusts the scope of wide door width to reach 2.0 ~ 2.5 meters to weaving line length;
3), grey cloth is woven: warp thread and weft yarn to be interlocked stacked braiding formation weaving face fabric along direction of warp and weft;
4), low temperature cold dome arranges: arranged by low-temperature treatment plant before printing and dyeing by fabric, then carrying out drying operation by drying unit to fabric, control the temperature of drying unit at 80 ~ 90 DEG C;
5), dyeing arranges: ciba colors is added saline solution and makes dye solvent, the fabric of having weaved and dye solvent are joined in dye vat and dye;
6), drying and shaping: the drying operation fabric arranged being carried out at 90 ~ 110 DEG C 30min forms semi-finished product fabric;
7), Composite ultraviolet-proof layer: by equipment complex in a semi-finished product fabric wherein side compound last layer ultraviolet resistant layer, thus form ultraviolet protection curtain fabric.
2. the production method of ultraviolet protection curtain fabric according to claim 1, it is characterized in that, in step 5) in, described low-temperature treatment plant comprises frame, frame is provided with symmetrical left-hand rotation moving axis and right rotation shafts, left-hand rotation moving axis one end is provided with left bearing, the other one end of left-hand rotation moving axis is fixed with left keeper, left keeper offers non-circular left locating slot towards an end face of right spindle, left bearing is outside equipped with left shaft holder, left spring is provided with between described left shaft holder and frame, left spring one end is fixed on left shaft holder, the left spring other end is fixed in frame, right rotation shafts one end is provided with right bearing, the other one end of right rotation shafts is fixed with right keeper, right keeper offers non-circular right locating slot towards an end face of left rotary shaft, right bearing is outside equipped with right bearing seat, right spring is provided with between described right bearing seat and frame, right spring one end is fixed on right bearing seat, and the right spring other end is fixed in frame, frame is also fixed with cryogenic box, cryogenic box one end offers import, the cryogenic box other end offers outlet, the import department of cryogenic box is provided with the first auxiliary upper roller that can rotate and the first auxiliary lower roller that can rotate, between first auxiliary upper roller and the first auxiliary lower roller, there is the first gap passed for fabric, the center of cryogenic box is provided with the second auxiliary upper roller that can rotate and the second auxiliary lower roller that can rotate, between second auxiliary upper roller and the second auxiliary lower roller, there is the second gap passed for fabric, the 3rd auxiliary upper roller that can rotate and the 3rd auxiliary lower roller that can rotate is provided with in the exit of cryogenic box, between 3rd auxiliary upper roller and the 3rd auxiliary lower roller, there is the third space passed for fabric, offer on cryogenic box top some equally distributed enter cold air hole, describedly enter to be provided with into refrigerator pipe in cold air hole, enter the refrigerator pipe other end to be connected with the air outlet of a refrigeration machine, also guide rail is fixed with in cryogenic box, slide block is provided with in guide rail, slide block is fixed with ice machine bin, described drying unit is arranged on low-temperature treatment plant sidepiece, drying unit comprises support, support is provided with drying baker, support is also provided with winding mechanism, drying baker is between cryogenic box and winding mechanism, drying baker one end has opening one, the drying baker other end has opening two, the 4th auxiliary upper roller that can rotate and the 4th auxiliary lower roller that can rotate is provided with at opening one place of drying baker, between 4th auxiliary upper roller and the 4th auxiliary lower roller, there is the 4th gap passed for fabric, the 5th auxiliary upper roller that can rotate and the 5th auxiliary lower roller that can rotate is provided with in the middle part of drying baker, between 5th auxiliary upper roller and the 5th auxiliary lower roller, there is the 5th gap passed for fabric, the 6th auxiliary upper roller that can rotate and the 6th auxiliary lower roller that can rotate is provided with at opening two place of drying baker, between 6th auxiliary upper roller and the 6th auxiliary lower roller, there is the 6th gap passed for fabric, some equally distributed hot air inlets are offered on drying baker top, be provided with in described hot air inlet into heating pipe, enter the heating pipe other end to be connected with the air outlet of an air-heater, some electric heating tubes are also provided with at drying baker, winding mechanism comprises winding roller and winding motor, winding roller is rotated by circumference and the mode of axial restraint is arranged on support, the output shaft of winding motor is connected with winding roller by drive mechanism.
3. the production method of ultraviolet protection curtain fabric according to claim 2, it is characterized in that, described drive mechanism comprises gear wheel, pinion and power transmission shaft, described pinion is fixed on the output shaft of winding motor, described power transmission shaft one end is fixed on winding roller, gear wheel is fixed on other one end of power transmission shaft, and pinion and gear wheel are meshed, and the gear ratio of pinion and gear wheel is 1:5.
4. the production method of ultraviolet protection curtain fabric according to claim 1, it is characterized in that, in step 5) in, dye vat comprises cylinder body, the open top of described cylinder body is covered with cylinder cap, described cylinder body is divided into heated chamber from bottom to top successively, convection current chamber and dye transfer chamber, described heated chamber is the separate chamber of sealing, in described heated chamber, heat(ing) coil is set, baffle for separating is passed through between described convection current chamber and dye transfer chamber, described dividing plate evenly arranges some through holes, described convection cavity indoor arrange paddle and apparatus of oxygen supply, in described dye transfer chamber, hank yarn cage is set, the center of described hank yarn cage wears rotating shaft, the top of described rotating shaft passes cylinder cap and connects motor, the top of described dye transfer chamber connects feed tube, the outer end of described feed tube connects water pump, the bottom of described convection current chamber connects drain pipe, the outer end of described drain pipe connects collecting tank, described cylinder cap arranges gallery ports.
5. the production method of ultraviolet protection curtain fabric according to claim 4, it is characterized in that, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and point gas foam plate, the gas outlet of described aerator connects oxygen supplying tube, described point of gas foam plate is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube inserts in point gas foam plate.
6. the production method of ultraviolet protection curtain fabric according to claim 4, it is characterized in that, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and shower nozzle, the gas outlet of described aerator connects oxygen supplying tube, described shower nozzle is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube connects shower nozzle.
7. the production method of ultraviolet protection curtain fabric according to claim 4, is characterized in that, is provided with at least one deck and cage body is separated into the filter of the level in relatively independent space in described hank yarn cage.
8. the production method of ultraviolet protection curtain fabric according to claim 4, is characterized in that, the outer wall of described cylinder body is coated with thermal layer.
9. the production method of ultraviolet protection curtain fabric according to claim 8, is characterized in that, the bottom of described cylinder body arranges base, and described base arranges mounting flange, the perisporium of described cylinder body is arranged some installation hangers.
10. the production method of ultraviolet protection curtain fabric according to claim 1, it is characterized in that, described step 7) in equipment complex comprise hot multiple unit tube, described hot multiple unit tube has inner chamber and the relative two side of hot multiple unit tube offers charging aperture and discharging opening respectively, demarcation strip has been horizontally disposed with in described hot multiple unit tube, hot multiple unit tube inner chamber is separated into upper inner chamber and lower inner cavity by described demarcation strip, the upper inner chamber of hot multiple unit tube has been horizontally disposed with heat conduction roller one and heat conduction roller two, described heat conduction roller one has heat dissipation cavity one, heat conduction roller two has heat dissipation cavity two, the two ends of heat conduction roller one are respectively arranged with tube connector one and tube connector two, the two ends of heat conduction roller two are respectively arranged with tube connector three and tube connector four.
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| CN106400513A (en) * | 2016-08-31 | 2017-02-15 | 福建金苑服饰有限公司 | Production method of UV resistant fabric |
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| CN108486740A (en) * | 2018-04-04 | 2018-09-04 | 石狮市三益织造染整有限公司 | A kind of elastic cotton sense textile fabric and its production technology |
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