CN105563809A - Welding machine for separated nets - Google Patents
Welding machine for separated nets Download PDFInfo
- Publication number
- CN105563809A CN105563809A CN201610129729.8A CN201610129729A CN105563809A CN 105563809 A CN105563809 A CN 105563809A CN 201610129729 A CN201610129729 A CN 201610129729A CN 105563809 A CN105563809 A CN 105563809A
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- CN
- China
- Prior art keywords
- welding
- filter
- frame
- bonding machine
- mounting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention discloses a welding machine for separated nets. The welding machine is used for welding the separated nets made of polyurethane materials by ultrasonic waves according to technological requirements and comprises a rack, an upper separation board, a lower separation board, a compression roller, an electric cabinet, a sliding platform assembly, an ultrasonic generator, a driving mechanism, a cross sliding table coupling, an air cylinder, a welding gun mounting plate and a control system, wherein the driving mechanism is driven by adopting lead screw, is arranged at the top end of the rack and is used for driving a welding head to do transverse reciprocating motion; and the control system adopts a programmable logic controller, and uses an absolute pulse mode to control a servo motor for welding the separated nets at any position within a certain range. The welding machine for the separated nets is simple in structure and high in working efficiency.
Description
Technical field
The present invention relates to bonding machine, particularly a kind of filter bonding machine.
Background technology
Solder technology is widely used in every field, but processing of films field mostly is manual operation, and welding quality varies with each individual, and product percent of pass is low, and inefficiency, and labour intensity is large.
A few days ago, enterprise is progressively had to bring into use welding robot that the film that material is polyurethane is welded together on request, therefore in the urgent need to special a set of welding robot.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of filter bonding machine, for being that the filter of polyurethane is connected together by technological requirement supersonic welding by material, comprise frame, upper spacer, lower clapboard, pressure roller, electric cabinet, sliding platform assembly, supersonic generator, transmission mechanism, sliding cross coupling, cylinder, welding gun installing plate and control system.
Described frame divides three functional layers, and the movable adjustment of the spacing of every layer.
Described upper spacer is installed on the upper position, middle part of frame, for placing filter, it being upper mounting plate, being connected between upper spacer with upper mounting plate with studdle.
Described lower clapboard is installed on the middle part upper position of frame, holds up filter during for welding filter.
Described pressure roller is installed in welding gripper shoe, does not rock for compressing when filter makes it weld.
Described electric cabinet is installed in the base cross members of frame.
Described sliding platform assembly is installed in the top cross-bar of frame.
Described supersonic generator is located in the base cross members of frame, sets up the both sides of base cross members separately with electric cabinet.
Described transmission mechanism adopts lead screw transmission, being located at the top of described frame, making traverse motion for driving plumb joint.
Described sliding cross coupling is installed between servomotor and reductor, for connecting servomotor and reductor.
Described cylinder is installed vertically on leading screw by connecting plate.
Described welding gun installing plate is located at the lower end of cylinder push-rod, for installing welding gun.
Described control system adopts programmable logic controller (PLC), uses absolute pulse mode to control servomotor, in order to realize welding filter in optional position in certain limit.
Further, the material of described frame is stainless steel.
Further, described filter bonding machine also comprises stiffener, for fixing welding gun.
Further, described filter bonding machine also comprises adjusting nut, is located on studdle, for regulating the spacing of upper spacer and upper mounting plate.
Further, described filter bonding machine also comprises location-plate and positive stop strip, is installed in welding gripper shoe, for limiting the position of filter.
During work, be first energized start, treats that power supply indicator is bright, enter main menu, carries out the optimum configurations of man-machine interface; Then initial position filter is positioned over; After mould is lived in cylinder action, system starts welding job automatically; PLC controls servomotor work, by the rotation of screw mandrel, drives the movable of plumb joint workpiece, after arriving setpoint distance primary importance, plumb joint workpiece stops moving forward, and then plumb joint is released in cylinder action, and welding job district plumb joint being extended film carries out weld heating; Weld interval one arrives, and cylinder retracts plumb joint, and plumb joint workpiece moves on, and goes the second place successively, the 3rd position After machining, plumb joint gets back to initial point, and press mold cylinder unclamps, and waits for next processing of films; After completing processing, disconnect main power source beginning.
Described filter bonding machine structure provided by the invention is simple, and the film that can be polyurethane material welds together on request, and operating efficiency is high.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of filter bonding machine provided by the invention;
Fig. 2 is the side view of a kind of filter bonding machine provided by the invention;
Fig. 3 is the top view of a kind of filter bonding machine provided by the invention;
Fig. 4 is the enlarged diagram of Fig. 3 I part.
Drawing reference numeral illustrates:
Servomotor 1, sliding cross coupling 2, sliding platform assembly 3, welding gun installing plate 4, positive stop strip 5, upper spacer 6, electric cabinet 7, stiffener 8, frame 9, welding gun 10, supersonic generator 11, welding gripper shoe 12, pressure roller 13, cylinder 14, lower clapboard 15, location-plate 16, upper mounting plate 17, adjusting nut 18, supersonic generator 19.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail.
Refer to Fig. 1 to Fig. 4, the invention provides a kind of filter bonding machine, comprise servomotor 1, sliding cross coupling 2, sliding platform assembly 3, positive stop strip 5, upper spacer 6, electric cabinet 7, stiffener 8, frame 9, welding gun installing plate 12, pressure roller 13, lower clapboard 15, supersonic generator 19, transmission mechanism, cylinder 14, adjusting nut 18 and control system.
The material of described frame 9 is stainless steel, point three functional layers, and bottom one deck is main operation layer, and upper two layers is raw material placed layer, and the movable adjustment of the spacing of every layer.
Described upper spacer 6 is installed on the upper position, middle part of frame 9, for placing filter, it being upper mounting plate 17, being connected between upper spacer 6 with upper mounting plate 17 with studdle.
Described lower clapboard 15 is installed on the middle part upper position of frame 9, holds up filter during for welding filter.
Described pressure roller 13 is installed in welding gripper shoe 12, does not rock for compressing when filter makes it weld.
Described electric cabinet 7 is installed in the base cross members of frame 9; Described sliding platform assembly 3 is installed in the top cross-bar of frame.
Described supersonic generator 19 is located in the base cross members of frame 9, sets up the both sides of base cross members separately with electric cabinet 7.
Described transmission mechanism adopts lead screw transmission, being located at the top of described frame 9, for driving plumb joint to make traverse motion, can realizing hi-Fix.
Described sliding cross coupling 2 is installed between servomotor 1 and reductor, for connecting servomotor 1 and reductor.
Described cylinder 14 is installed vertically on leading screw by connecting plate.
Described welding gun installing plate 4 is located at the lower end of cylinder push-rod, and for installing welding gun 10, and described welding gun 10 is fixed by described stiffener 8.
Described adjusting nut is located on studdle, for regulating the spacing of upper spacer 6 and upper mounting plate 17.
Described location-plate 16 and positive stop strip 5 are installed in welding gripper shoe 12, for limiting the position of filter.
Described control system adopts programmable logic controller (PLC), is specially the programmable logic controller (PLC) of Mitsubishi FX series, uses absolute pulse mode to control servomotor, in order to realize welding filter in optional position in certain limit.
During work, be first energized start, treats that power supply indicator is bright, enter main menu, carries out the optimum configurations of man-machine interface; Then initial position A filter is positioned over; Cylinder 14 action, mould is lived, and system starts welding job automatically; PLC controls servomotor 1 and works, and by the rotation of screw mandrel, drives the movable of plumb joint workpiece, after arriving setpoint distance primary importance B, plumb joint workpiece stops moving forward, and then plumb joint is released in cylinder 14 action, and welding job district plumb joint being extended film carries out weld heating; Weld interval one arrives, and cylinder retracts plumb joint, and plumb joint workpiece moves on, and removes second place C successively, the 3rd position D After machining, plumb joint gets back to initial point, and press mold cylinder unclamps, and waits for next processing of films; After completing processing, disconnect main power source beginning.
Described filter bonding machine structure provided by the invention is simple, and the film that can be polyurethane material welds together on request, and operating efficiency is high.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (5)
1. a filter bonding machine, for being that the dense net of polyurethane is connected together by technological requirement supersonic welding by material, is characterized in that, comprise:
Frame, point three functional layers, and the movable adjustment of the spacing of every layer;
Upper spacer, is installed on the upper position, middle part of frame, for placing filter, it being upper mounting plate, being connected between upper spacer with upper mounting plate with studdle;
Lower clapboard, is installed on the middle part upper position of frame, holds up filter during for welding filter;
Pressure roller, being installed in welding gripper shoe, not rocking for compressing when filter makes it weld;
Electric cabinet, is installed in the base cross members of frame;
Sliding platform assembly, is installed in the top cross-bar of frame;
Supersonic generator, is located in the base cross members of frame, sets up the both sides of base cross members separately with electric cabinet;
Transmission mechanism, adopts lead screw transmission, being located at the top of described frame, making traverse motion for driving plumb joint;
Sliding cross coupling, is installed between servomotor and reductor, for connecting servomotor and reductor;
Cylinder, is installed vertically on leading screw by connecting plate;
Welding gun installing plate, is located at the lower end of cylinder push-rod, for installing welding gun;
Control system, adopts programmable logic controller (PLC), uses absolute pulse mode to control servomotor, in order to realize welding filter in optional position in certain limit.
2. a kind of filter bonding machine according to claim 1, is characterized in that, the material of described frame is stainless steel.
3. a kind of filter bonding machine according to claim 1, is characterized in that, also comprise stiffener, for fixing welding gun.
4. a kind of filter bonding machine according to claim 1, is characterized in that, also comprise adjusting nut, be located on studdle, for regulating the spacing of upper spacer and upper mounting plate.
5. a kind of filter bonding machine according to claim 1, is characterized in that, also comprise location-plate and positive stop strip, is installed in welding gripper shoe, for limiting the position of filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610129729.8A CN105563809A (en) | 2016-02-19 | 2016-02-19 | Welding machine for separated nets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610129729.8A CN105563809A (en) | 2016-02-19 | 2016-02-19 | Welding machine for separated nets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105563809A true CN105563809A (en) | 2016-05-11 |
Family
ID=55874706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610129729.8A Pending CN105563809A (en) | 2016-02-19 | 2016-02-19 | Welding machine for separated nets |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105563809A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172327A (en) * | 2021-05-17 | 2021-07-27 | 和县隆盛精密机械有限公司 | Multi-axis linkage ultrasonic welding device based on industrial Internet of things and implementation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5519983A (en) * | 1993-11-02 | 1996-05-28 | Conflex Packaging, Inc. | Shrink wrap packaging system with an ultrasonic side sealer |
| CN201067970Y (en) * | 2007-05-20 | 2008-06-04 | 徐寿增 | Plastics net welding machine |
| CN202169703U (en) * | 2011-06-29 | 2012-03-21 | 晋江联兴反光材料有限公司 | Ultrasonic film welding device |
| CN204451212U (en) * | 2015-01-29 | 2015-07-08 | 伟视幕墙（上海）有限公司 | A kind of film welding equipment that stretches tight for outstanding film double glazing |
-
2016
- 2016-02-19 CN CN201610129729.8A patent/CN105563809A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5519983A (en) * | 1993-11-02 | 1996-05-28 | Conflex Packaging, Inc. | Shrink wrap packaging system with an ultrasonic side sealer |
| CN201067970Y (en) * | 2007-05-20 | 2008-06-04 | 徐寿增 | Plastics net welding machine |
| CN202169703U (en) * | 2011-06-29 | 2012-03-21 | 晋江联兴反光材料有限公司 | Ultrasonic film welding device |
| CN204451212U (en) * | 2015-01-29 | 2015-07-08 | 伟视幕墙（上海）有限公司 | A kind of film welding equipment that stretches tight for outstanding film double glazing |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172327A (en) * | 2021-05-17 | 2021-07-27 | 和县隆盛精密机械有限公司 | Multi-axis linkage ultrasonic welding device based on industrial Internet of things and implementation method thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180326 Address after: 410205 Hunan province Changsha high tech Development Zone, Lu Valley Lu Tin Road No. 6 Applicant after: Hunan Qinsen Gao Ke new materials Co., Ltd. Address before: 410205 Hunan city high tech Development Zone Changsha Changsha Valley Lu Lu Tin Road No. 6 Applicant before: Hunan Qin Sen environmental protection High Seience Technology Co., Ltd. |
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160511 |