CN105549524B - A kind of system of bubble beans operation control - Google Patents
A kind of system of bubble beans operation control Download PDFInfo
- Publication number
- CN105549524B CN105549524B CN201610011398.8A CN201610011398A CN105549524B CN 105549524 B CN105549524 B CN 105549524B CN 201610011398 A CN201610011398 A CN 201610011398A CN 105549524 B CN105549524 B CN 105549524B
- Authority
- CN
- China
- Prior art keywords
- equipment
- module
- beans
- executing
- equipment module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25268—PLD programmable logic device
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses a kind of bubble beans operation control system, system includes execution EM equipment module, for controlling the device control module for executing EM equipment module, breakdown judge processing module, wherein：It includes several bubble beans cylinders, particle pump and transmission unit to execute EM equipment module；Breakdown judge processing module includes signal judging unit, status display unit and fault processing unit, and wherein signal judging unit judges equipment fault situation according to the time for starting signal in place that EM equipment module returns is executed, and carries out corresponding troubleshooting；Troubleshooting includes that status display unit shows that the state for executing EM equipment module, fault processing unit obtain the control of execution EM equipment module by indicator light.The present invention carries out electrification innovation by various control modules to device systems, and the efficiency that the use, monitoring and failure problems of equipment are handled is made to be substantially improved, and is conducive to increase enterprise competitiveness, promotes profit.
Description
Technical field
The present invention relates to a kind of systems of bubble beans operation control, belong to electric automatization field.
Background technology
Competition among enterprises are fierce in society, and the rising of human cost prevents equipment tupe independent of each other from providing more
Good achievement.
With the development and progress of science and technology, the treatment effeciency of electrification systems increases the attraction of large enterprise, can
By the processing capacity and control system of machinery, to grasp the situation of production in real time, artificial cost is reduced, control is quantified
Journey is conducive to enterprise and wins in competition.
Invention content
In order to carry out electrified upgrading, increase the efficiency of system, the present invention provides a kind of bubble beans operation control system, special
Sign is that system includes executing EM equipment module, device control module and breakdown judge processing module by control layer real-time performance to lead to
Letter；The execution EM equipment module includes that several bubble beans cylinders, particle pump, water separator, quantitative pot, transmission unit and preheating are single
Member, wherein bubble beans cylinder is for impregnating beans, for the beans impregnated to be transported to water separator, water separator is used for particle pump
Moisture is filtered, quantitative pot is used to control the amount of beans input and exports the beans for meeting quantitative requirement, and transmission unit is used for will
Beans is transmitted to preheating unit, and preheating unit is used for the pre-heat treatment of beans；The device control module include sensor group,
PLC groups and management console, wherein sensor group are used to measure the temperature and pressure of bubble beans cylinder, and PLC groups are for showing bubble beans
Cylinder operating status and control bubble beans cylinder operation, management console are used to receive and show the operating status letter for executing EM equipment module
Breath, the measurement data of processing sensor group and control execute EM equipment module；The breakdown judge processing module includes that signal judges
Unit, status display unit and fault processing unit, wherein signal judging unit are opened according to what the execution EM equipment module returned
The time of dynamic signal in place judges whether equipment breaks down, and the status display unit is shown by indicator light executes equipment mould
The state of block, the fault processing unit obtain the control for executing EM equipment module when judging that equipment breaks down.
The preferably described device control module is for executing following steps：A, carry out executing the initialization of EM equipment module, really
Recognize execution EM equipment module and it controls program and can use；B, confirm the state for executing EM equipment module, judge whether to enter next
A flow starts the equipment for executing EM equipment module, otherwise stops flow in sequence if equipment normally starts；C, it analyzes
It executes the parameter of EM equipment module output and monitors the operating condition for executing EM equipment module, and the operation information that EM equipment module will be executed
Feed back to breakdown judge processing module.
The preferably described step A further includes：Loading equipment running configuration file, wherein equipment running configuration file include setting
Standby ID, the parameter of equipment operation, the connection signal table of equipment room, failure reply program and breakdown judge threshold value.
The preferably described step A further includes：When not can confirm that executing EM equipment module can use with its control program,
Into exception handles, arrestment operation.
The preferably described step B includes：Device control module sends enabling signal to EM equipment module is executed, and executes equipment mould
Block returns after completing to start starts signal in place.
If the preferably described signal in place that starts is not sent or is sent delay time more than breakdown judge threshold value,
Breakdown judge processing module is determined as equipment fault occur.
After the preferably described equipment fault judging treatmenting module judges equipment fault, fault message is recorded and to equipment event
Barrier is handled.
The preferably described fault message includes the ID and fault-signal of faulty equipment.
Beneficial effects of the present invention are：Using device control module, breakdown judge processing module carries out electricity to device systems
Gasification transformation, makes the efficiency that the use, monitoring and failure problems of equipment are handled be substantially improved, and is conducive to increase enterprise competitiveness,
Promote profit.
Description of the drawings
Fig. 1 show the schematic diagram of the system of bubble beans operation control according to the ... of the embodiment of the present invention；
Fig. 2 show the schematic diagram of bubble soya bean flow according to the ... of the embodiment of the present invention.
Specific implementation mode
First embodiment according to the present invention, a kind of bubble beans operation control system as shown in Figure 1, system include executing equipment
Module, device control module and breakdown judge processing module for controlling the execution EM equipment module, wherein：Execute equipment mould
Block, device control module and breakdown judge processing module are communicated by control layer real-time performance；The execution EM equipment module includes
Several bubble beans cylinder, particle pump, water separator, quantitative pot, transmission unit and preheating units, wherein bubble beans cylinder is used for soaking beans
Class, particle pump by the beans impregnated for being transported to water separator, and water separator is for filtering moisture, and quantitative pot is for controlling
The amount of beans input simultaneously exports the beans for meeting quantitative requirement, and transmission unit is used to beans being transmitted to preheating unit, preheats
Unit is used for the pre-heat treatment of beans；The sequence for executing EM equipment module operation is as follows：Bubble beans cylinder receives the beans of a process
And bubble beans processing is carried out, after bubble beans processing is completed, the processed beans of beans will be steeped by particle pump and be transferred to water separator, water
Seperator separates water and beans, and beans is passed to quantitative pot from water separator later, and quantitative pot can be according to weight or volume
Setting, by beans control on a certain amount of, the beans of the amount is then passed into delivery unit, delivery unit includes some transports
Band, by conveyer belt, beans is transported to preheating unit, and preheating unit includes preheating machine and some mating devices.The equipment
Control module includes sensor group, PLC (programmable logic controller (PLC)) groups and management console, and wherein sensor group is for surveying
The temperature and pressure of amount bubble beans cylinder；PLC (programmable logic controller (PLC)) groups are for showing bubble beans cylinder operating status and control bubble beans
Cylinder is run, PLC (programmable logic controller (PLC)) i.e. programmable logic controller (PLC)s, and journey is stored using a kind of programmable memory
Sequence executes the user oriented instructions such as logical operation, sequential control, timing, counting and arithmetical operation, and passes through number or simulation
The various types of machineries of formula input/output control or production process.According to self-ability, the operating status of equipment can be shown simultaneously
Can control device operation, such as in actual production, some bubble beans cylinder break down but do not know specific problem or
Person engineering staff needs to vacate when the practicability that bubble beans cylinder is used to verify bubble beans program, PLC (Programmable logical controllers
Device) controller as monomer, the bubble beans cylinder of monomer can gradually be controlled, the failure for being conducive to individually steep beans cylinder is asked
Topic, is conducive to production procedure or the verification of technology；Management console is used to receiving and showing the operation for executing EM equipment module
Status information, the measurement data for handling sensor group and control execute EM equipment module, and management console is as a personal-machine control
System processed, the various signals (liquid level, activity duration, flow serial number, device id etc.) by that will execute EM equipment module are converted into can
With the data shown over the display, signal is controlled by transmission and controls execution equipment to PLC (programmable logic controller (PLC))
Module；The breakdown judge processing module includes signal judging unit, status display unit and fault processing unit, wherein signal
Judging unit judges whether equipment breaks down according to the time for starting signal in place that the execution EM equipment module returns, described
Status display unit shows that the state for executing EM equipment module, the fault processing unit are judging equipment appearance event by indicator light
The control for executing EM equipment module is obtained when barrier.
Device control module is for executing following steps：A, the initialization for carrying out executing EM equipment module, the first of energization
A scan period sets equipment and parameter to original state, by being smoothed out initialization, confirms and executes EM equipment module equipment
Controlling program with it can use；B, the control device of equipment such as bubble beans cylinder, the particle pump and transmission unit of EM equipment module is executed
The data-interface of this equipment operating data can be exported by having, and the data line road direction equipment by controlling layer network controls mould
The state of block feedback device, device control module judge whether to enter next flow, be set if executed according to the state of equipment
The equipment state of standby module feedback is normal startup, then executes setting for EM equipment module according to the production procedure sequence starting set
It is standby, it is gradually produced, otherwise just stops production procedure；C, device control module executes the ginseng of EM equipment module output by analysis
Number (such as this processing carry out time, the height of liquid level, if be abnormal, the signal for starting and stopping with its send out when
Between, steep the temperature and pressure etc. of beans cylinder) monitoring executes EM equipment module operating condition, and will execute EM equipment module operation information feedback
Give breakdown judge processing module.
Step A further includes loading equipment running configuration file, and wherein equipment running configuration file includes equipment (such as bubble beans
Cylinder, particle pump and transmission unit) ID, the parameter of equipment operation, the connection signal table of equipment room, failure reply program and failure
Judgment threshold.
The code name of device id, that is, equipment is conducive to simplify system administration.Due to the development of science and technology, many equipment can be into
The careful operation of row and have multiple functions, the setting of equipment operating parameter is contributed to preferably to adjust the flow produced, is had
The utilization equipment of effect.Failure reply program is the performance of attribute and equipment according to cargo, orderly to take counter-measure, such as
To accurate sports equipment, need that it is made slowly to close, to protect part of appliance.Breakdown judge threshold value is as breakdown judge
According to according to circumstances being freely arranged.
If step A initialization failures, it not can confirm that the equipment of bubble beans operation control system and its control program can make
With when, that is, be judged as equipment fault, into exception handles, arrestment run simultaneously pass through breakdown judge processing module
Fault message is fed back away, maintenance personal is notified to handle.
The equipment Booting sequence of step B：Device control module sends enabling signal to EM equipment module is executed, and executes equipment mould
Block receives enabling signal and starts, and startup is returned after completing to start, and signal gives breakdown judge processing module in place.
If starting signal in place not being sent or is sent and postpone, the time postponed is more than breakdown judge threshold value
The set time is determined as equipment fault by breakdown judge processing module.
After the equipment fault judging treatmenting module judges equipment fault, processing controller record fault message simultaneously pair is set
Standby failure is handled, wherein the failure information package includes, the ID and fault-signal of faulty equipment (send delay, not actuated, hair
Send time fluctuation big or the types such as the distinctive failure of equipment itself).
According to the second embodiment of the present invention, the bubble beans flow of soya bean operation is steeped as shown in Figure 2, including as follows：
After receiving initiation command, initialization program of program scanning, and judge whether ready, it is executed if ready
Lower step command, otherwise executes exception handles, and send out sound-light alarm.After device ready, carried out to bubble beans pattern first
Selection, and it is correctly assigned to lower layer PLC (programmable logic controller (PLC)), simultaneous selection steeps well the operation mode of beans control system.
Bubble soya bean instruction starts timing after sending out, and opens the soya bean feeding pipe for the bubble beans cylinder for needing to feed at this time, performs charging and prepare,
If being delayed 10 seconds not receiving valve and reach a signal after valve opening order is sent out and being considered as failure, into exception handles.When
After the run signal for receiving particle pump, compressed air valve is opened, if being delayed 10 seconds after valve opening order is sent out does not receive valve
It reaches a signal and is considered as failure, into exception handles.Feed time reaches setting value, and fill process terminates, and is knot first
Beam signal sends back to a process, after bubble beans control system receives the stop signal of particle pump, closes the soya bean on bubble beans cylinder
Inlet valve.Feed time reaches setting value, and fill process terminates, and is prepared to enter into following bubble beans flows.
It is first the hot water circuit terminal valve for opening bubble beans cylinder, after sending out valve opening order after fill process terminates
And if be delayed do not receive within 10 seconds valve reach a signal, be considered as failure, corresponding equipment is shown in red.When program is received
After reaching a signal to valve, system will start hot water circulating pump automatically, if when start order send out after and the several seconds of delay not
It receives pump operation signal or what is received is fault-signal, be then considered as failure, into exception handles, relevant device is shown as
It is red.When temperature reaches setting value, then first stops hot water circulating pump, turn off hot water circuit terminal valve.The bubble beans time arrives, system
Go out beans pattern automatically into following, the outlet valve for opening back-water valve (BWV) moisturizing and cylinder body bottom end is needed at this time, when opening for valve
Close it is all normal in place after, start discharging pump (the particle pump for discharging) to Chu Dou workshop sections conveying.
It is to open water separator first, if after sending out valve opening order and being delayed 10 seconds not after steeping beans operation completion
Receive valve reaches a signal, then is considered as failure, and corresponding equipment is shown in red.Believe in place when program receives water separator
After number, the inlet valve of quantitative pot is opened, water separator has detached the beans of moisture, into quantitative pot, when the beans in quantitative pot
After class meets certain condition, quantitative pot opens outlet valve, beans is transferred to conveyer belt, being transferred to preheating by conveyer belt sets
It is standby, after preheating is completed, it is prepared to enter into next process.
The above, only presently preferred embodiments of the present invention, the invention is not limited in the above embodiments, as long as
It reaches the technique effect of the present invention with identical means, should all belong to the scope of protection of the present invention.In the protection model of the present invention
Its technical solution and/or embodiment can have a variety of different modifications and variations in enclosing.
Claims (7)
1. a kind of bubble beans operation control system, it is characterised in that system includes executing EM equipment module, being set for controlling the execution
The device control module and breakdown judge processing module of standby module, wherein：
EM equipment module, device control module and breakdown judge processing module is executed to communicate by control layer real-time performance；
The execution EM equipment module includes that several bubble beans cylinders, particle pump, water separator, quantitative pot, transmission unit and preheating are single
Member, wherein bubble beans cylinder is for impregnating beans, for the beans impregnated to be transported to water separator, water separator is used for particle pump
Moisture is filtered, quantitative pot is used to control the amount of beans input and exports the beans for meeting quantitative requirement, and transmission unit is used for will
Beans is transmitted to preheating unit, and preheating unit is used for the pre-heat treatment of beans；
The device control module includes sensor group, PLC groups and management console, and wherein sensor group is for measuring bubble beans
The temperature and pressure of cylinder, PLC groups are for showing bubble beans cylinder operating status and control bubble beans cylinder operation, and management console is for connecing
It receives and shows and execute the running state information of EM equipment module, the measurement data for handling sensor group and control execution EM equipment module；
The breakdown judge processing module includes signal judging unit, status display unit and fault processing unit, wherein signal
Judging unit judges whether equipment breaks down according to the time for starting signal in place that the execution EM equipment module returns, described
Status display unit shows that the state for executing EM equipment module, the fault processing unit are judging equipment appearance event by indicator light
The control for executing EM equipment module is obtained when barrier；
The device control module is for executing following steps：
A, the initialization for carrying out executing EM equipment module confirms that executing EM equipment module and its controls program and can use；
B, confirm the state for executing EM equipment module, judge whether to enter next flow, if equipment normally starts, according to suitable
Sequence starts the equipment for executing EM equipment module, otherwise stops flow；
C, analysis executes the parameter of EM equipment module output and monitors the operating condition for executing EM equipment module, and will execute EM equipment module
Operation information feed back to breakdown judge processing module.
2. a kind of bubble beans operation control system according to claim 1, which is characterized in that the step A further includes：
Loading equipment running configuration file, the equipment running configuration file include device id, equipment operating parameter, equipment room
Connection signal table, failure reply program and breakdown judge threshold value.
3. a kind of bubble beans operation control system according to claim 1, which is characterized in that the step A further includes：
When not can confirm that executing EM equipment module can use with its control program, into exception handles, arrestment
Operation.
4. a kind of bubble beans operation control system according to claim 1, which is characterized in that the step B includes：
Device control module sends enabling signal and returns and start to after completing to start to EM equipment module, execution EM equipment module is executed
Position signal.
5. a kind of bubble beans operation control system according to claim 4, which is characterized in that if start in place signal not by
It is more than breakdown judge threshold value to send or send delay time, then breakdown judge processing module is determined as equipment fault occur.
6. a kind of bubble beans operation control system according to claim 5, which is characterized in that the breakdown judge processing module
After judging equipment fault, records fault message and equipment fault is handled.
7. a kind of bubble beans operation control system according to claim 6, which is characterized in that the fault message includes failure
The ID and fault-signal of equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610011398.8A CN105549524B (en) | 2016-01-06 | 2016-01-06 | A kind of system of bubble beans operation control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610011398.8A CN105549524B (en) | 2016-01-06 | 2016-01-06 | A kind of system of bubble beans operation control |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105549524A CN105549524A (en) | 2016-05-04 |
| CN105549524B true CN105549524B (en) | 2018-07-27 |
Family
ID=55828772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610011398.8A Active CN105549524B (en) | 2016-01-06 | 2016-01-06 | A kind of system of bubble beans operation control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105549524B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116138434A (en) * | 2023-02-28 | 2023-05-23 | 李锦记（新会）食品有限公司 | System for controlling production operation of Guangdong soy sauce |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101171958A (en) * | 2007-11-29 | 2008-05-07 | 山西瑞飞机械制造有限公司 | Computer-controlled energy-saving circulation bean soaking device |
| CN203676035U (en) * | 2014-01-24 | 2014-07-02 | 江苏谷全生物科技有限公司 | Automatic bean soaking device |
| CN104298165A (en) * | 2014-09-19 | 2015-01-21 | 西北农林科技大学 | PLC control system of orchard working platform |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3776531B2 (en) * | 1996-10-24 | 2006-05-17 | 株式会社フジワラテクノアート | Continuous pressure steaming device using water-cooled rotary valve |
| WO2004017758A1 (en) * | 2002-08-21 | 2004-03-04 | Yugengaisha Chima | Apparatus for producing processed soybean product having individual soybean cells dispersed therein and process for producing the same |
-
2016
- 2016-01-06 CN CN201610011398.8A patent/CN105549524B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101171958A (en) * | 2007-11-29 | 2008-05-07 | 山西瑞飞机械制造有限公司 | Computer-controlled energy-saving circulation bean soaking device |
| CN203676035U (en) * | 2014-01-24 | 2014-07-02 | 江苏谷全生物科技有限公司 | Automatic bean soaking device |
| CN104298165A (en) * | 2014-09-19 | 2015-01-21 | 西北农林科技大学 | PLC control system of orchard working platform |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105549524A (en) | 2016-05-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP1370770B1 (en) | Modular system for the control of compression systems | |
| CN107065793B (en) | Assembly line Real-time Monitor Management method, assembly line real-time monitoring management device | |
| CN104635669B (en) | A kind of I＆C system verification method | |
| US10554522B2 (en) | Master device, slave device, error monitoring system, and control method and control program of master device | |
| CN108965044A (en) | A kind of electric car electrically-charging equipment universal data link health status test device, system and method | |
| CN107505576A (en) | Module automatic recognition system and method in distributed system | |
| CN104968922A (en) | System for acquiring pressure data | |
| CN105549524B (en) | A kind of system of bubble beans operation control | |
| CN107797816A (en) | FPGA program online updating circuits | |
| CN110409206A (en) | A kind of automatic control system and its operation method of papermaking pulping section | |
| US20100234983A1 (en) | Control system for granular material transport system | |
| CN107910086A (en) | One kind is based on nuclear plant safety abnormal parameters condition adjudgement system and method | |
| CN110269513A (en) | A kind of self-service milk tea machine control system | |
| CN106502749A (en) | Based on the method and system that program write with a brush dipped in Chinese ink by CAN multimachine | |
| CN104122507A (en) | Program-controllable online detection system for low-power power supply module | |
| CN109933179A (en) | A kind of server intelligence start-up control method, device and equipment | |
| CN102223268A (en) | Network equipment as well as method and device for starting hardware testing of same | |
| CN205066909U (en) | Accuracy feed proportioning system of weighing | |
| CN105467977A (en) | Bean storehouse operation control system | |
| CN111287824B (en) | Control method, device and system for urea pump in air-assisted SCR system | |
| CN110427291A (en) | A kind of embedded software is from closed loop verification method | |
| CN107870614A (en) | A kind of plastic and plant producing line and its management method based on CC LINK | |
| CN109733831A (en) | Control the method and device of feeder | |
| CN105353645B (en) | A kind of pilot solenoid valve device and test method | |
| CN105511327B (en) | A kind of system for washing beans operation control |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Gang Inventor after: Wu Yusheng Inventor after: Liang Zhanpeng Inventor after: Guo Xiantang Inventor after: Li Jiongzhou Inventor before: Wang Gang Inventor before: Wu Yusheng Inventor before: Guo Xiantang Inventor before: Li Jiongzhou |
|
| COR | Change of bibliographic data | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |