CN105547619A - Method and system for testing high-order modal frequency and high-order modal damping of thin wall member - Google Patents
Method and system for testing high-order modal frequency and high-order modal damping of thin wall member Download PDFInfo
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Abstract
本发明提供一种薄壁构件高阶模态频率及阻尼测试方法及系统,包括:对薄壁构件进行模态频率和模态振型理论计算,获得高阶模态频率的数量及其模态振型对应的节点、节线、节圆的位置及其分布;确定薄壁构件高阶模态频率及阻尼测试所需的约束边界条件;进行薄壁构件高阶模态频率测试;进行薄壁构件高阶模态阻尼测试。本发明采用压电陶瓷激振器对薄壁构件进行高频激励,解决了传统的激励设备无法有效激励薄壁构件高阶模态的问题。利用频域带宽法可有效获取该类结构高阶模态阻尼,解决了传统频域阻尼测试方法在薄壁结构应用中存在的问题。采用的测试系统易于搭建,测试方法步骤简洁明确,可重复性好,测试精度较高。
The invention provides a method and system for testing high-order modal frequencies and damping of thin-walled components, including: performing theoretical calculations on modal frequencies and mode shapes of thin-walled components, and obtaining the number of high-order modal frequencies and their corresponding modal shapes The position and distribution of nodes, nodal lines, and pitch circles; determine the high-order modal frequency of thin-walled components and the constraint boundary conditions required for damping tests; perform high-order modal frequency tests of thin-walled components; conduct high-order modal damping tests of thin-walled components. The invention uses a piezoelectric ceramic exciter to excite the thin-walled component at high frequency, which solves the problem that traditional excitation equipment cannot effectively excite the high-order mode of the thin-walled component. The high-order modal damping of this type of structure can be obtained effectively by using the frequency-domain bandwidth method, which solves the problems existing in the application of the traditional frequency-domain damping test method in thin-walled structures. The test system adopted is easy to build, the test method steps are concise and clear, the repeatability is good, and the test accuracy is high.
Description
技术领域technical field
本发明属于振动测试技术领域,具体涉及一种薄壁构件高阶模态频率及阻尼测试方法及系统。The invention belongs to the technical field of vibration testing, in particular to a method and system for testing high-order modal frequencies and damping of thin-walled components.
背景技术Background technique
模态频率和阻尼是薄壁构件重要的动力学参数,准确获得其模态频率和辨识其阻尼具有重要的工程及学术意义。以叶片、轮盘、轴套、薄壁鼓筒等为代表的薄壁构件通常工作在多场耦合激励的环境下,常被激发出高阶模态频率(6kHz以上),且其对应的高阶模态同时还具有频率分布密集、微小振动、局部振动丰富、应力分布复杂等特征,通常难以通过传统的激励设备测试获得。对于薄壁构件的阻尼测试问题,目前学者和研究人员一般采用时域自由振动衰减法和频域半功率带宽法两种方法来获取。时域自由振动衰减法的原理简单,但其原始数据是结构振动响应的时间历程,不可避免地包含有背景噪声的影响,阻尼测试的精度将很难保证。频域半功率带宽法只适用于模态分布较为分散、频谱中共振峰波形较为理想的情况,当相邻阶次的两个共振峰距离较近,有可能导致半功率点附近的频率值很难找到,进而影响阻尼的测试精度。另外,在薄壁构件振动测试的实践研究中,还发现其在复杂边界或涂层阻尼减振应用中往往存在刚度非线性特征,这也会增加阻尼辨识的难度,限制传统频域半功率带宽法的应用。针对薄壁构件的这些特点,传统的模态频率和阻尼测试方法已无法精确获得薄壁构件的高阶模态频率及阻尼。Modal frequency and damping are important dynamic parameters of thin-walled components, and it is of great engineering and academic significance to accurately obtain its modal frequency and identify its damping. Thin-walled components represented by blades, disks, bushings, thin-walled drums, etc. usually work in the environment of multi-field coupling excitation, and are often excited to high-order modal frequencies (above 6kHz), and the corresponding high-order modes are simultaneously It also has the characteristics of dense frequency distribution, small vibration, rich local vibration, and complex stress distribution, which are usually difficult to obtain through traditional excitation equipment testing. For the damping test of thin-walled components, scholars and researchers generally use two methods: the free vibration attenuation method in the time domain and the half-power bandwidth method in the frequency domain. The principle of the time-domain free vibration attenuation method is simple, but its original data is the time history of the structural vibration response, which inevitably includes the influence of background noise, and the accuracy of the damping test will be difficult to guarantee. The frequency-domain half-power bandwidth method is only applicable to the situation where the modal distribution is scattered and the formant waveform in the frequency spectrum is ideal. When the distance between two formant peaks of adjacent orders is relatively close, the frequency value near the half-power point may be very large It is difficult to find, which will affect the test accuracy of damping. In addition, in the practical research of vibration testing of thin-walled components, it is also found that there are often nonlinear characteristics of stiffness in complex boundary or coating damping applications, which will also increase the difficulty of damping identification and limit the traditional half-power bandwidth in the frequency domain application of the law. In view of these characteristics of thin-walled components, the traditional modal frequency and damping test methods have been unable to accurately obtain the high-order modal frequencies and damping of thin-walled components.
发明内容Contents of the invention
本发明的目的在于提供一种薄壁构件高阶模态频率及阻尼测试方法及系统。The object of the present invention is to provide a method and system for testing high-order modal frequency and damping of thin-walled components.
本发明的技术方案是:Technical scheme of the present invention is:
一种薄壁构件高阶模态频率及阻尼测试方法,包括以下步骤:A method for testing high-order modal frequencies and damping of thin-walled components, comprising the following steps:
步骤1:对薄壁构件进行模态频率和模态振型理论计算,获得高阶模态频率的数量及其模态振型对应的节点、节线、节圆的位置及其分布;Step 1: Carry out theoretical calculation of modal frequency and mode shape for thin-walled components, and obtain the number of high-order modal frequencies and the positions and distributions of nodes, nodal lines, and pitch circles corresponding to the mode shapes;
步骤2:确定薄壁构件高阶模态频率及阻尼测试所需的约束边界条件;Step 2: Determine the high-order modal frequency of thin-walled components and the constraint boundary conditions required for damping tests;
步骤3:进行薄壁构件高阶模态频率测试;Step 3: Carry out high-order modal frequency test of thin-walled components;
步骤3.1:设置高阶模态频率测试所需的基本参数,包括:压电陶瓷激振器的灵敏度、激光多普勒测振仪的灵敏度、采样频率、频率分辨率、信号发生器的信号类型;Step 3.1: Set the basic parameters required for the high-order modal frequency test, including: the sensitivity of the piezoelectric ceramic vibrator, the sensitivity of the laser Doppler vibrometer, the sampling frequency, the frequency resolution, and the signal type of the signal generator;
所述信号发生器的信号类型为周期性蜂鸣脉冲激励信号,且对该信号加hanning窗处理,响应信号也一并加hanning窗。The signal type of the signal generator is a periodic buzzer pulse excitation signal, and a hanning window is added to the signal for processing, and a hanning window is also added to the response signal.
步骤3.2:通过实验确定压电陶瓷激振器对应激励点的数量、位置和激励电压;Step 3.2: Determine the number, position and excitation voltage of the corresponding excitation points of the piezoelectric ceramic vibrator through experiments;
步骤3.3:利用压电陶瓷激振器对薄壁构件进行振动激励,获得薄壁构件的多个频响函数和多个相干函数,并由集总相干函数确定集总频响函数的置信区间,在此置信区间内获得薄壁构件的高阶模态频率;Step 3.3: Use the piezoelectric ceramic exciter to vibrate the thin-walled components, obtain multiple frequency response functions and multiple coherence functions of the thin-walled components, and determine the confidence interval of the aggregated frequency response function by the aggregated coherence function, Obtain the higher-order modal frequencies of thin-walled members within this confidence interval;
步骤4:进行薄壁构件高阶模态阻尼测试;Step 4: Conduct high-order modal damping test of thin-walled components;
步骤4.1:设置高阶模态阻尼测试所需的基本参数,包括:扫频区间和扫频速率;Step 4.1: Set the basic parameters required for the high-order modal damping test, including: frequency sweep interval and frequency sweep rate;
步骤4.2:采用分时段FFT变换方法,获得扫频激励下的频域响应信号;Step 4.2: Obtain the frequency-domain response signal under frequency-sweep excitation by using the time-divided FFT transformation method;
步骤4.3:采用频域带宽法选定带宽值,辨识获得薄壁构件的某高阶模态阻尼,并依次测试获得其它高阶模态阻尼。Step 4.3: Use the frequency domain bandwidth method to select the bandwidth value, identify and obtain a certain high-order modal damping of thin-walled components, and sequentially test to obtain other high-order modal damping.
所述步骤3.2具体按如下步骤进行:The step 3.2 is specifically carried out as follows:
步骤3.2.1:参照模态频率和模态振型理论计算结果,在薄壁构件表面初步确定激励点的数量、位置和激励电压;Step 3.2.1: Refer to the theoretical calculation results of modal frequency and mode shape, preliminarily determine the number, location and excitation voltage of excitation points on the surface of thin-walled components;
步骤3.2.2:将压电陶瓷驱动电源的激励电压设置为高、中、低三个档位,并在激励点数量为一个的条件下开展实验,即参照步骤1获得的高阶模态频率的数量,判断是否有效激发薄壁构件的高阶模态频率,若高档位对应的激励电压不能有效激发薄壁构件的高阶模态频率,则增加激励点的数量或者改变激励点的位置,直到通过实验测试获得的高阶模态频率数量大于等于步骤1中获得高阶模态频率的数量,确定压电陶瓷激振器对应激励点的数量、位置和激励电压。Step 3.2.2: Set the excitation voltage of the piezoelectric ceramic drive power supply to three levels of high, medium, and low, and carry out the experiment under the condition that the number of excitation points is one, that is, the number of high-order modal frequencies obtained by referring to step 1 , to judge whether the high-order modal frequency of the thin-walled component can be effectively excited. If the excitation voltage corresponding to the high level cannot effectively excite the high-order modal frequency of the thin-walled component, increase the number of excitation points or change the position of the excitation point until the obtained The number of high-order modal frequencies is greater than or equal to the number of high-order modal frequencies obtained in step 1, and the number, location and excitation voltage of the corresponding excitation points of the piezoelectric ceramic vibrator are determined.
所述步骤3.3具体按如下步骤进行:The step 3.3 is specifically carried out as follows:
步骤3.3.1:测试获得薄壁构件的多个频响函数和多个相干函数,分别获得激励信号的时域波形和响应信号的时域波形,并进一步获得一个或多个激励信号相对于响应信号的频响函数和相干函数;Step 3.3.1: Test to obtain multiple frequency response functions and multiple coherence functions of thin-walled components, respectively obtain the time-domain waveform of the excitation signal and the time-domain waveform of the response signal, and further obtain one or more excitation signals relative to the response The frequency response function and coherence function of the signal;
步骤3.3.2:针对每个激励信号相对于响应信号的频响函数和相干函数分别进行求和取平均,计算出集总频响函数和集总相干函数;Step 3.3.2: sum and average the frequency response function and coherence function of each excitation signal relative to the response signal, and calculate the aggregate frequency response function and aggregate coherence function;
步骤3.3.3:由集总相干函数确定集总频响函数的置信区间,如果集总相干函数在某采样频率范围内的相干系数大于等于0.8,则该采样频率范围为集总频响函数的置信区间;Step 3.3.3: Determine the confidence interval of the aggregated frequency response function from the aggregated coherence function. If the coherence coefficient of the aggregated coherence function in a certain sampling frequency range is greater than or equal to 0.8, then the sampling frequency range is the aggregated frequency response function. confidence interval;
步骤3.3.4:在集总频响函数的置信区间内,通过模态识别获得薄壁构件的高阶模态频率。Step 3.3.4: Within the confidence interval of the lumped frequency response function, obtain the higher-order modal frequencies of the thin-walled components through modal identification.
所述步骤4.2具体按如下步骤进行:The step 4.2 is specifically carried out as follows:
步骤4.2.1:数据预处理:对获得的原始扫频信号进行去直流分量以及平滑处理;Step 4.2.1: Data preprocessing: remove the DC component and smooth the obtained original frequency sweep signal;
步骤4.2.2:划分时间段:将整个时域响应划分为若干时间段,把原始扫频信号转换为若干时间段内的时域响应信号;Step 4.2.2: Divide the time period: divide the entire time domain response into several time periods, and convert the original frequency sweep signal into time domain response signals within several time periods;
步骤4.2.3:时频变换:对每个时间段的时域响应信号进行FFT变换,并进行加窗、滤波处理,将各段的时域响应信号转为频域响应信号;Step 4.2.3: Time-frequency transformation: perform FFT transformation on the time-domain response signal of each time period, and perform windowing and filtering processing, and convert the time-domain response signal of each period into a frequency-domain response signal;
步骤4.2.4:绘制频域响应曲线图:在整个扫频区间内,将每个时间段的FFT变换后的频率作为x轴,不同时间段的频域响应峰值作为y轴,经插值平滑处理后,绘制出原始扫频信号的频域响应曲线图。Step 4.2.4: Draw the frequency domain response curve: In the entire frequency sweep interval, the frequency after FFT transformation of each time period is used as the x-axis, and the frequency domain response peak value of different time periods is used as the y-axis, which is smoothed by interpolation After that, the frequency domain response curve of the original frequency sweep signal is drawn.
所述薄壁构件的高阶模态阻尼的辨识公式如下:The identification formula of the higher-order modal damping of the thin-walled member is as follows:
其中,ωn、ξ分别为高阶模态频率和高阶模态阻尼比,ω1、ω2分别为ωn左右两边的频率点,r为带宽值。Among them, ω n and ξ are the high-order modal frequency and high-order modal damping ratio respectively, ω 1 and ω 2 are the frequency points on the left and right sides of ω n respectively, and r is the bandwidth value.
所述的方法所采用的薄壁构件高阶模态频率及阻尼测试系统,包括:The thin-walled member high-order modal frequency and damping test system adopted by the method includes:
产生低电压激励信号的信号发生器;A signal generator for generating a low-voltage excitation signal;
将低电压激励信号转换成高电压激励信号的多通道压电陶瓷驱动电源;A multi-channel piezoelectric ceramic drive power supply that converts low-voltage excitation signals into high-voltage excitation signals;
根据高电压激励信号对薄壁构件进行激励的压电陶瓷激振器;A piezoelectric ceramic exciter that excites thin-walled components according to a high-voltage excitation signal;
测试薄壁构件响应信号的激光多普勒测振仪;Laser Doppler vibrometer to test the response signal of thin-walled components;
采集激振力信号和响应信号的数据采集设备;Data acquisition equipment for collecting excitation force signals and response signals;
设置高阶模态频率及阻尼测试所需的基本参数、在集总相干函数确定集总频响函数的置信区间内获得薄壁构件的高阶模态频率、辨识获得薄壁构件的高阶模态阻尼的计算机;A computer to set the high-order modal frequencies and basic parameters required for damping tests, obtain the high-order modal frequencies of thin-walled components within the confidence interval of the aggregated frequency response function determined by the lumped coherence function, and identify and obtain the high-order modal damping of thin-walled components;
信号发生器的输出端连接多通道压电陶瓷驱动电源的输入端,多通道压电陶瓷驱动电源的输出端连接压电陶瓷激振器的输入端,压电陶瓷激振器贴在薄壁构件表面,激光多普勒测振仪的输出端连接数据采集设备的输入端,数据采集设备的输出端连接计算机的输入端。The output end of the signal generator is connected to the input end of the multi-channel piezoelectric ceramic drive power supply, the output end of the multi-channel piezoelectric ceramic drive power supply is connected to the input end of the piezoelectric ceramic exciter, and the piezoelectric ceramic exciter is attached to the thin-walled member On the surface, the output end of the laser Doppler vibrometer is connected to the input end of the data acquisition device, and the output end of the data acquisition device is connected to the input end of the computer.
有益效果:Beneficial effect:
本发明方法通过搭建的测试系统解决了薄壁构件高阶模态频率和阻尼测试问题,该装置及方法具有以下技术优势:The method of the present invention solves the problem of high-order modal frequency and damping testing of thin-walled components through the built test system. The device and method have the following technical advantages:
(1)采用压电陶瓷激振器对薄壁构件进行高频激励,解决了传统的激励设备无法有效激励薄壁构件高阶模态的问题。(1) The piezoelectric ceramic exciter is used to excite the thin-walled components at high frequency, which solves the problem that the traditional excitation equipment cannot effectively excite the high-order modes of the thin-walled components.
(2)采用的高阶模态频率测试步骤可以较高精度地获得薄壁构件的高阶模态频率。(2) The high-order modal frequency test procedure adopted can obtain the high-order modal frequency of thin-walled components with high precision.
(3)利用频域带宽法可有效获取该类结构高阶模态阻尼,解决了传统频域阻尼测试方法在薄壁结构应用中存在的问题。(3) The high-order modal damping of this type of structure can be obtained effectively by using the frequency-domain bandwidth method, which solves the problems existing in the application of the traditional frequency-domain damping test method in thin-walled structures.
(4)采用的测试系统易于搭建,测试方法步骤简洁明确,可重复性好,测试精度较高。(4) The test system adopted is easy to build, the test method steps are concise and clear, the repeatability is good, and the test accuracy is high.
附图说明Description of drawings
图1是本发明具体实施方式的薄壁构件高阶模态频率及阻尼测试系统结构框图;Fig. 1 is a thin-walled component high-order modal frequency and damping test system structural block diagram of the specific embodiment of the present invention;
图2是本发明具体实施方式的由压电陶瓷激励获得的薄壁构件的频响函数和相干函数;Fig. 2 is the frequency response function and the coherence function of the thin-walled member obtained by piezoelectric ceramic excitation according to the specific embodiment of the present invention;
图3是本发明具体实施方式的薄壁圆柱壳3个响应点的第3阶扫频信号的频域响应图;Fig. 3 is the frequency domain response graph of the third-order frequency sweep signal of the thin-walled cylindrical shell 3 response points of the specific embodiment of the present invention;
图4是本发明具体实施方式的测试薄壁圆柱壳示意图,其中,1-测振点,2-圆环压板,3-M8螺栓,4-基座,5-压电陶瓷激振器,6-薄壁圆柱壳结构件;Fig. 4 is a schematic diagram of a test thin-walled cylindrical shell according to a specific embodiment of the present invention, wherein, 1-vibration measuring point, 2-annular pressure plate, 3-M8 bolt, 4-base, 5-piezoelectric ceramic exciter, 6 - Thin-walled cylindrical shell structures;
图5是本发明具体实施方式的压电陶瓷激励下薄壁圆柱壳高频模态频率测试及阻尼辨识流程图。Fig. 5 is a flow chart of high-frequency modal frequency testing and damping identification of a thin-walled cylindrical shell excited by piezoelectric ceramics according to a specific embodiment of the present invention.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式做详细说明。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings.
本实施方式采用的薄壁构件高阶模态频率及阻尼测试系统,如图1所示,包括:The high-order modal frequency and damping test system for thin-walled components used in this embodiment, as shown in Figure 1, includes:
产生低电压激励信号的信号发生器;A signal generator for generating a low-voltage excitation signal;
将低电压激励信号转换成高电压激励信号的多通道压电陶瓷驱动电源;A multi-channel piezoelectric ceramic drive power supply that converts low-voltage excitation signals into high-voltage excitation signals;
根据高电压激励信号对薄壁构件进行激励的压电陶瓷激振器;A piezoelectric ceramic exciter that excites thin-walled components according to a high-voltage excitation signal;
测试薄壁构件响应信号的激光多普勒测振仪;Laser Doppler vibrometer to test the response signal of thin-walled components;
采集激振力信号和响应信号的数据采集设备;Data acquisition equipment for collecting excitation force signals and response signals;
设置高阶模态频率及阻尼测试所需的基本参数、在集总相干函数确定集总频响函数的置信区间内获得薄壁构件的高阶模态频率、辨识获得薄壁构件的高阶模态阻尼的计算机;A computer to set the high-order modal frequencies and basic parameters required for damping tests, obtain the high-order modal frequencies of thin-walled components within the confidence interval of the aggregated frequency response function determined by the lumped coherence function, and identify and obtain the high-order modal damping of thin-walled components;
信号发生器的输出端连接多通道压电陶瓷驱动电源的输入端,多通道压电陶瓷驱动电源的输出端连接压电陶瓷激振器的输入端,压电陶瓷激振器贴在薄壁构件表面,激光多普勒测振仪的输出端连接数据采集设备的输入端,数据采集设备的输出端连接计算机的输入端。The output end of the signal generator is connected to the input end of the multi-channel piezoelectric ceramic drive power supply, the output end of the multi-channel piezoelectric ceramic drive power supply is connected to the input end of the piezoelectric ceramic exciter, and the piezoelectric ceramic exciter is attached to the thin-walled member On the surface, the output end of the laser Doppler vibrometer is connected to the input end of the data acquisition device, and the output end of the data acquisition device is connected to the input end of the computer.
信号发生器用于发出正弦、扫频、随机、周期性蜂鸣脉冲等多种模拟信号。本实施方式中将LMSSCADAS采集控制器的信号源作为信号发生器。LMSSCADAS采集控制器包括16个数据采集通道和2个标准信号源,所以同时具备数据采集和信号发生器的功能,可以发出正弦、扫频、随机、周期性蜂鸣脉冲等多种模拟信号。The signal generator is used to send a variety of analog signals such as sine, frequency sweep, random, and periodic buzzer pulses. In this embodiment, the signal source of the LMSSCADAS acquisition controller is used as the signal generator. The LMSSCADAS acquisition controller includes 16 data acquisition channels and 2 standard signal sources, so it has the functions of data acquisition and signal generator at the same time, and can send out various analog signals such as sine, frequency sweep, random, and periodic buzzer pulses.
压电陶瓷驱动电源用于为压电陶瓷激振器提供高稳定性、高分辨率的电压,本实施方式中将驱动电源设计成多通道驱动的形式,以避免单个通道激励在面向较大尺寸的壳体结构可能存在激励能量不足的问题。所选配的Rhvd3c110v驱动电源具备同时驱动三个压电陶瓷激振器的功能,通过BNC接头与信号发生器的输出端相连。可以将模拟激励信号放大24倍,并通过设置偏置电压使得压电陶瓷工作在正电压范围内。其电压输出分辨率5mV,最大输出功率100W,可以通过LCD显示屏实时监测输出电压量。The piezoelectric ceramic driving power supply is used to provide high stability and high resolution voltage for the piezoelectric ceramic exciter. The shell structure may have the problem of insufficient excitation energy. The selected Rhvd3c110v driving power supply has the function of driving three piezoelectric ceramic exciters at the same time, and is connected to the output terminal of the signal generator through the BNC connector. The analog excitation signal can be amplified by 24 times, and the piezoelectric ceramic can work in the positive voltage range by setting the bias voltage. Its voltage output resolution is 5mV, the maximum output power is 100W, and the output voltage can be monitored in real time through the LCD display.
本实施方式的薄壁构件为薄壁圆柱壳结构件,压电陶瓷激振器用于粘贴在薄壁构件的表面并对其进行振动激励,为了避免带给薄壁圆柱壳结构太大的附加质量影响,应选配外形尺寸较小的压电陶瓷激振器。同时,为了具备较大的激励幅度,陶瓷片层叠的厚度应尽可能大些。经过实际测试效果对比,压电陶瓷激振器选配德国PI公司的P-885.10,其外形尺寸5×5×9mm,电容量0.6uf,仅重2g。可承受2.5V到100V的偏置电压,在25kHz激励下,最大位移振动响应接近0.65um,可以在0.1k~20kHz频率范围内实现振动激励,可以有效满足薄壁构件在6kHz以上的高频激励需求。The thin-walled member in this embodiment is a thin-walled cylindrical shell structure, and the piezoelectric ceramic exciter is used to stick on the surface of the thin-walled member and vibrate it. In order to avoid adding too much additional mass to the thin-walled cylindrical shell structure Affected, should choose the smaller size of the piezoelectric ceramic exciter. At the same time, in order to have a larger excitation amplitude, the thickness of the laminated ceramic sheets should be as large as possible. After comparing the actual test results, the piezoelectric ceramic vibrator is selected from the P-885.10 of the German PI company. Its dimensions are 5×5×9mm, the capacitance is 0.6uf, and it only weighs 2g. It can withstand the bias voltage of 2.5V to 100V. Under the excitation of 25kHz, the maximum displacement vibration response is close to 0.65um, and the vibration excitation can be realized in the frequency range of 0.1k ~ 20kHz, which can effectively meet the high frequency excitation of thin-walled components above 6kHz need.
激光多普勒测振仪用于获取薄壁构件的振动响应信号,并将振动响应信号传送至数据采集分析仪。本实施方式选用的激光多普勒测振仪是PolytecPDV-100,振动速度最小分辨率为0.02μm/s,工作距离0.15m~30m,频率范围1Hz~22KHZ。The laser Doppler vibrometer is used to obtain the vibration response signal of the thin-walled component, and transmit the vibration response signal to the data acquisition analyzer. The laser Doppler vibrometer used in this embodiment is PolytecPDV-100, the minimum resolution of the vibration velocity is 0.02μm/s, the working distance is 0.15m-30m, and the frequency range is 1Hz-22KHZ.
数据采集设备是16通道LMSSCADASMobileFront-End,用于采集压电陶瓷激振器的激振力信号和激光多普勒测振仪测试获得的响应信号,并发送到计算机。The data acquisition device is a 16-channel LMSSCADAS MobileFront-End, which is used to collect the excitation force signal of the piezoelectric ceramic vibrator and the response signal obtained by the laser Doppler vibrometer test, and send it to the computer.
计算机对测试数据进行存储、显示以及时、频域分析,本实施方式选用的是DELLM6400高性能笔记本电脑。The computer stores, displays, and analyzes the test data in time and frequency domain. The DELLM6400 high-performance notebook computer is selected in this embodiment.
本实施方式中,测试对象为如图4所示的薄壁圆柱壳结构件6,其质量为1070g,其尺寸参数见表1,具体材料参数见表2。利用圆环压板2通过8个M8螺栓3将其安装边固定在夹具上来模拟固支-自由的边界条件,夹具上的M8螺栓则通过力矩扳手以统一规定的力矩拧紧在基座4上,压电陶瓷激振器5粘贴在薄壁圆柱壳结构件6的表面,在测振点1处通过激光多普勒测振仪采集响应信号。In this embodiment, the test object is a thin-walled cylindrical shell structural member 6 as shown in FIG. Use the ring pressure plate 2 to fix its mounting edge on the fixture through 8 M8 bolts 3 to simulate the fixed support-free boundary condition, and the M8 bolts on the fixture are tightened on the base 4 with a uniform specified torque through a torque wrench. The electric ceramic vibrator 5 is pasted on the surface of the thin-walled cylindrical shell structure 6, and the response signal is collected by a laser Doppler vibrometer at the vibration measurement point 1.
表1薄壁圆柱壳结构件的尺寸参数Table 1 Dimensional parameters of thin-walled cylindrical shell structures
表2薄壁圆柱壳结构件的材料参数Table 2 Material parameters of thin-walled cylindrical shell structures
本实施方式的薄壁构件高阶模态频率及阻尼测试方法,如图5所示,包括以下步骤:The thin-walled component high-order modal frequency and damping test method of this embodiment, as shown in Figure 5, includes the following steps:
步骤1:对薄壁圆柱壳结构件进行模态频率和模态振型理论计算,获得高阶模态频率的数量及其模态振型对应的节点、节线、节圆的位置及其分布;Step 1: Carry out theoretical calculations of modal frequency and mode shape for the thin-walled cylindrical shell structure, and obtain the number of high-order modal frequencies and the positions and distributions of nodes, nodal lines, and pitch circles corresponding to the mode shapes;
选择薄壁圆柱壳结构件高阶模态频率的频率下限fl,当模态频率大于等于该频率下限fl时,即为高阶模态频率,当模态频率小于该频率下限fl时,即为低阶模态频率(下限频率的选择)。同时,分别在低阶模态频率和高阶模态频率范围内,通过解析或有限元方法对薄壁圆柱壳结构件的模态频率进行理论计算初步获得高阶模态频率的数量,并掌握其模态振型对应的节点、节线、节圆的位置及其分布。Select the frequency lower limit f l of the high-order modal frequency of the thin-walled cylindrical shell structure. When the modal frequency is greater than or equal to the frequency lower limit f l , it is the high-order modal frequency. When the modal frequency is smaller than the frequency lower limit f l , it is the low frequency. modal frequency (selection of the lower limit frequency). At the same time, in the range of low-order modal frequencies and high-order modal frequencies, the theoretical calculation of the modal frequencies of thin-walled cylindrical shell structural members is carried out by analytical or finite element methods to obtain the number of high-order modal frequencies, and to grasp the modal vibrations. The positions and distributions of nodes, pitch lines, and pitch circles corresponding to the model.
步骤2:确定薄壁构件高阶模态频率及阻尼测试所需的约束边界条件;Step 2: Determine the high-order modal frequency of thin-walled components and the constraint boundary conditions required for damping tests;
自由态测试时,需采用橡皮绳将被测薄壁构件悬挂;约束态测试,需要通过夹具将薄壁构件有效夹持,通过力矩扳手来确定M8螺栓的最大力矩值,并确保可以有效的夹紧被测壳体(对于夹具采用的12.9级螺栓,最终确定拧紧力矩值为40Nm)。保证其在测试时模态频率和阻尼参数,不会受到边界条件的干扰和影响,具有较好的重复性和一致性。In the free state test, the thin-walled component under test needs to be suspended by a rubber rope; in the constrained state test, the thin-walled component needs to be clamped effectively by the clamp, and the maximum torque value of the M8 bolt is determined by the torque wrench, and it can be effectively clamped. Tighten the tested shell (for the 12.9 grade bolts used in the fixture, the final tightening torque value is 40Nm). It is guaranteed that the modal frequency and damping parameters will not be disturbed and affected by boundary conditions during the test, and have good repeatability and consistency.
步骤3:进行薄壁构件高阶模态频率测试;Step 3: Carry out high-order modal frequency test of thin-walled components;
步骤3.1:设置高阶模态频率测试所需的基本参数,包括:压电陶瓷激振器的灵敏度、激光多普勒测振仪的灵敏度、采样频率、频率分辨率、信号发生器的信号类型;Step 3.1: Set the basic parameters required for the high-order modal frequency test, including: the sensitivity of the piezoelectric ceramic vibrator, the sensitivity of the laser Doppler vibrometer, the sampling frequency, the frequency resolution, and the signal type of the signal generator;
设置压电陶瓷激振器的灵敏度和激光多普勒测振仪的灵敏度分别为11.4mV/Pa和40000mV/(m/s)。Set the sensitivity of piezoelectric ceramic vibrator and laser Doppler vibrometer to 11.4mV/Pa and 40000mV/(m/s) respectively.
参照有限元分析结果确定高频模态频率的测试频段,并根据Shannon定理确定测试时所用的采样频率。Refer to the finite element analysis results to determine the test frequency band of high-frequency modal frequencies, and determine the sampling frequency used in the test according to Shannon's theorem.
信号发生器的信号类型为周期性蜂鸣脉冲激励信号,且对该信号加hanning窗处理,响应信号也一并加hanning窗,以减少泄露误差的影响。The signal type of the signal generator is a periodic buzzer pulse excitation signal, and the signal is processed with a hanning window, and the response signal is also added with a hanning window to reduce the impact of leakage errors.
步骤3.2:通过实验确定压电陶瓷激振器对应激励点的数量、位置和激励电压;Step 3.2: Determine the number, position and excitation voltage of the corresponding excitation points of the piezoelectric ceramic vibrator through experiments;
步骤3.2.1:参照模态频率和模态振型理论计算结果,在薄壁构件表面初步确定激励点的数量、位置和激励电压;Step 3.2.1: Refer to the theoretical calculation results of modal frequency and mode shape, preliminarily determine the number, location and excitation voltage of excitation points on the surface of thin-walled components;
由于激光多普勒测振仪属于精密、贵重仪器,通常激光测振点的数量只确定为一个,且将激光多普勒测振仪的布置在薄壁构件振动响应较大的位置;然后,将一个压电陶瓷激振器布置在壳体的根部位置。Since the laser Doppler vibrometer is a precise and expensive instrument, usually the number of laser vibration measuring points is only determined as one, and the laser Doppler vibrometer is arranged at the position where the vibration response of the thin-walled component is larger; then, A piezo exciter is placed at the root of the housing.
步骤3.2.2:将压电陶瓷驱动电源的激励电压设置为高、中、低三个档位,并在激励点数量为一个的条件下开展实验,即参照步骤1获得的高阶模态频率的数量,判断是否有效激发薄壁构件的高阶模态频率,若高档位对应的激励电压不能有效激发薄壁构件的高阶模态频率,则增加激励点的数量或者改变激励点的位置,直到通过实验测试获得的高阶模态频率数量大于等于步骤1中获得高阶模态频率的数量,确定压电陶瓷激振器对应激励点的数量、位置和激励电压。Step 3.2.2: Set the excitation voltage of the piezoelectric ceramic drive power supply to three levels of high, medium, and low, and carry out the experiment under the condition that the number of excitation points is one, that is, the number of high-order modal frequencies obtained by referring to step 1 , to judge whether the high-order modal frequency of the thin-walled component can be effectively excited. If the excitation voltage corresponding to the high level cannot effectively excite the high-order modal frequency of the thin-walled component, increase the number of excitation points or change the position of the excitation point until the obtained The number of high-order modal frequencies is greater than or equal to the number of high-order modal frequencies obtained in step 1, and the number, location and excitation voltage of the corresponding excitation points of the piezoelectric ceramic vibrator are determined.
步骤3.3:利用压电陶瓷激振器对薄壁构件进行振动激励,获得薄壁构件的多个频响函数和多个相干函数,并由集总相干函数确定集总频响函数的置信区间,在此置信区间内获得薄壁构件的高阶模态频率;Step 3.3: Use the piezoelectric ceramic exciter to vibrate the thin-walled components, obtain multiple frequency response functions and multiple coherence functions of the thin-walled components, and determine the confidence interval of the aggregated frequency response function by the aggregated coherence function, Obtain the higher-order modal frequencies of thin-walled members within this confidence interval;
步骤3.3.1:信号发生器发出模拟信号并由压电陶瓷驱动电源放大,驱动压电陶瓷激振器对薄壁构件进行振动激励,数据采集设备采集激光多普勒测振仪获得的振动响应信号,计算机获得薄壁构件的多个频响函数和多个相干函数,分别获得激励信号的时域波形和响应信号的时域波形,并进一步获得一个或多个激励信号相对于响应信号的频响函数和相干函数,如图2所示;Step 3.3.1: The signal generator sends an analog signal and is amplified by the piezoelectric ceramic drive power supply, drives the piezoelectric ceramic vibrator to vibrate the thin-walled components, and the data acquisition equipment collects the vibration response obtained by the laser Doppler vibrometer signal, the computer obtains multiple frequency response functions and multiple coherence functions of thin-walled components, respectively obtains the time-domain waveform of the excitation signal and the time-domain waveform of the response signal, and further obtains the frequency of one or more excitation signals relative to the response signal Ring function and coherence function, as shown in Figure 2;
步骤3.3.2:针对每个激励信号相对于响应信号的频响函数和相干函数分别进行求和取平均,计算出集总频响函数和集总相干函数;Step 3.3.2: sum and average the frequency response function and coherence function of each excitation signal relative to the response signal, and calculate the aggregate frequency response function and aggregate coherence function;
步骤3.3.3:由集总相干函数确定集总频响函数的置信区间,如果集总相干函数在某采样频率范围内的相干系数大于等于0.8,则该采样频率范围为集总频响函数的置信区间;Step 3.3.3: Determine the confidence interval of the aggregated frequency response function from the aggregated coherence function. If the coherence coefficient of the aggregated coherence function in a certain sampling frequency range is greater than or equal to 0.8, then the sampling frequency range is the aggregated frequency response function. confidence interval;
步骤3.3.4:在集总频响函数的置信区间内,通过单自由度峰值法等模态识别方法,模态识别获得薄壁构件的高阶模态频率fn。Step 3.3.4: Within the confidence interval of the lumped frequency response function, the high-order modal frequency f n of the thin-walled component is obtained through modal identification methods such as the single-degree-of-freedom peak method.
在压电陶瓷激振器激励下获得的薄壁圆柱壳0~12kHz范围内的模态频率见表3。The modal frequencies of the thin-walled cylindrical shell in the range of 0-12kHz obtained under the excitation of the piezoelectric ceramic vibrator are shown in Table 3.
表3压电陶瓷激励下获得的薄壁圆柱壳0~12kHz范围内的模态频率Table 3 The modal frequencies of thin-walled cylindrical shells obtained under the excitation of piezoelectric ceramics in the range of 0-12kHz
步骤4:进行薄壁构件高阶模态阻尼测试;Step 4: Conduct high-order modal damping test of thin-walled components;
步骤4.1:设置高阶模态阻尼测试所需的基本参数,包括:扫频区间和扫频速率;Step 4.1: Set the basic parameters required for the high-order modal damping test, including: frequency sweep interval and frequency sweep rate;
根据扫频区间准则确定扫频开始频率和结束频率。该扫频区间准则可描述为:Determine the frequency sweep start frequency and end frequency according to the frequency sweep interval criterion. The frequency sweep interval criterion can be described as:
首先,必须保证该扫频区间的开始频率f1和结束频率f2和薄壁圆柱壳结构件的某阶模态频率fn,及其前、后阶模态频率fn-1、fn+1需要满足公式(1),同时,根据公式(2)确定开始频率f1和结束频率f2的具体数值。First of all, it is necessary to ensure the start frequency f 1 and end frequency f 2 of the frequency sweep interval and a certain modal frequency f n of the thin-walled cylindrical shell structure, as well as the front and rear modal frequencies f n-1 and f n +1 needs to satisfy the formula (1), and at the same time, determine the specific values of the start frequency f 1 and the end frequency f 2 according to the formula (2).
fn-1<f1≤fn≤f2<fn+1(1)f n-1 < f 1 ≤ f n ≤ f 2 < f n+1 (1)
f1=(0.8~0.85)fn(2)f 1 =(0.8~0.85)f n (2)
f2=(1.15~1.2)fn f 2 =(1.15~1.2) f n
确定测试某高阶模态阻尼所需的扫频速率:由于过快的扫频速度有可能包含瞬态振动的影响,导致最终获得的阻尼结果出现误差。因此,在开展扫频测试前,需要先比较若干个扫频速率下获得的振动响应信号的频谱曲线最大值对应的频率结果,如果某几个速度参数对应的上述频率结果非常接近,则可以选用其中之一作为测试所用的扫频速率。Determine the frequency sweep rate required to test a certain high-order modal damping: Because the sweep frequency is too fast, it may include the influence of transient vibration, resulting in errors in the final damping results. Therefore, before carrying out the frequency sweep test, it is necessary to compare the frequency results corresponding to the maximum value of the frequency spectrum curve of the vibration response signal obtained at several frequency sweep rates. If the above frequency results corresponding to certain speed parameters are very close, you can choose One of them is used as the sweep rate for the test.
步骤4.2:采用分时段FFT变换方法,获得扫频激励下的频域响应信号,如图3所示;Step 4.2: Use the time-segmented FFT transformation method to obtain the frequency domain response signal under the frequency sweep excitation, as shown in Figure 3;
步骤4.2.1:数据预处理:对获得的原始扫频信号进行去直流分量以及平滑处理,剔除时域信号中的毛刺,降低干扰因素的影响,使测试获得的原始扫频信号尽可能接近其真实值;Step 4.2.1: Data preprocessing: remove the DC component and smooth the obtained original frequency sweep signal, remove the burrs in the time domain signal, reduce the influence of interference factors, and make the original frequency sweep signal obtained by the test as close as possible to its actual value;
步骤4.2.2:划分时间段:将整个时域响应划分为若干时间段,把原始扫频信号转换为若干时间段内的时域响应信号;时间段划分越多,则后续获得的频域响应曲线的精度就越高。Step 4.2.2: Divide time segments: Divide the entire time domain response into several time segments, and convert the original frequency sweep signal into time domain response signals within several time segments; the more time segments are divided, the subsequent obtained frequency domain response The higher the accuracy of the curve.
步骤4.2.3:时频变换:对每个时间段的时域响应信号进行FFT变换,并进行加窗、滤波处理,将各段的时域响应信号转为频域响应信号;Step 4.2.3: Time-frequency transformation: perform FFT transformation on the time-domain response signal of each time period, and perform windowing and filtering processing, and convert the time-domain response signal of each period into a frequency-domain response signal;
步骤4.2.4:绘制频域响应曲线图:在整个扫频区间内,将每个时间段的FFT变换后的频率作为x轴,不同时间段的频域响应峰值作为y轴,经插值平滑处理后,绘制出原始扫频信号的频域响应曲线图。Step 4.2.4: Draw the frequency domain response curve: In the entire frequency sweep interval, the frequency after FFT transformation of each time period is used as the x-axis, and the frequency domain response peak value of different time periods is used as the y-axis, which is smoothed by interpolation After that, the frequency domain response curve of the original frequency sweep signal is drawn.
步骤4.3:采用频域带宽法选定带宽值,辨识获得薄壁构件的某高阶模态阻尼,并依次测试获得其它高阶模态阻尼。Step 4.3: Use the frequency domain bandwidth method to select the bandwidth value, identify and obtain a certain high-order modal damping of thin-walled components, and sequentially test to obtain other high-order modal damping.
假设被测薄壁构件在某个压电陶瓷激振器激励下的运动为x(t),m,c,k为系统的质量、阻尼和刚度,激励类型为简谐激励,激励幅值为F0,激励频率为ω,则其运动方程可表示为:Assume that the motion of the thin-walled component under test is x(t) under the excitation of a certain piezoelectric ceramic exciter, m, c, k are the mass, damping and stiffness of the system, the excitation type is simple harmonic excitation, and the excitation amplitude is F 0 , the excitation frequency is ω, then its motion equation can be expressed as:
其稳态响应幅度为Its steady-state response amplitude is
式中,ωn、ξ分别为某阶模态频率和模态阻尼比。where ω n and ξ are the modal frequency and modal damping ratio of a certain order, respectively.
设λ=ω/ωn为频率比,对公式(4)进行化解可得Let λ=ω/ω n be the frequency ratio, and solve the formula (4) to get
在ωn左右取两个频率点ω1,ω2,且保证ω1,ω2所对应的无量纲幅值相等,即β1=β2,β1,β2与无量纲幅值最大值βmax的比值为r(0<r<1),即β1=β2=rβmax,则有Take two frequency points ω 1 , ω 2 around ω n , and ensure that the dimensionless amplitudes corresponding to ω 1 , ω 2 are equal, that is, β 1 = β 2 , β 1 , β 2 and the maximum dimensionless amplitude The ratio of β max is r (0<r<1), that is, β 1 = β 2 = rβ max , then
进一步可得further available
当ξ〈〈1时,可忽略ξ2项,则可以将公式(6)进一步化简为When ξ<<1, the ξ 2 term can be ignored, then the formula (6) can be further simplified as
对应的两个解分别为The corresponding two solutions are
两个解的平方相减得Subtracting the squares of the two solutions yields
对公式(12)化简可得Simplify formula (12) to get
两个解的平方相加得将其带入式(13),可得薄壁构件的高阶模态阻尼的辨识公式为Adding the squares of the two solutions gives Bringing it into Equation (13), the identification formula of high-order modal damping of thin-walled components can be obtained as
其中,ωn、ξ分别为高阶模态频率和高阶模态阻尼比,ω1、ω2分别为ωn左右两边的频率点,r为带宽值。Among them, ω n and ξ are the high-order modal frequency and high-order modal damping ratio respectively, ω 1 and ω 2 are the frequency points on the left and right sides of ω n respectively, and r is the bandwidth value.
式(14)即为采用频域带宽法辨识薄壁构件的某高阶模态阻尼的原理性公式,可根据该公式,选定合理的带宽值r后,辨识获得薄壁构件的某高阶阻尼。由于本实施方式中的薄壁圆柱壳结构件的各阶模态并不是非常密集,因此将频域带宽法的r值设定为即为半功率带宽法测试获取其模态阻尼。但薄壁构件的某些高频固有频率的间隔往往较近,设定可能找不到半功率点附近的频率值,则需要设定新的带宽值r来辨识阻尼。采用频域带宽法辨识薄壁构件的某高阶模态阻尼的原理性公式(12)依次获得薄壁圆柱壳的高阶模态阻尼,测试获得的薄壁圆柱壳的高阶模态阻尼比见表4。Equation (14) is the principle formula for identifying a certain higher-order modal damping of thin-walled components using the frequency-domain bandwidth method. According to this formula, after selecting a reasonable bandwidth value r, a certain high-order damping of thin-walled components can be identified. Since the various modes of the thin-walled cylindrical shell structure in this embodiment are not very dense, the r value of the frequency domain bandwidth method is set as That is to obtain its modal damping for the half power bandwidth method test. However, some high-frequency natural frequencies of thin-walled components tend to be relatively close to each other, setting The frequency value near the half power point may not be found, so a new bandwidth value r needs to be set to identify the damping. The principle formula (12) for identifying a certain higher-order modal damping of thin-walled components using the frequency-domain bandwidth method is used to obtain the higher-order modal damping of thin-walled cylindrical shells in turn.
表4测试获得的薄壁圆柱壳结构件的前8阶模态频率、阻尼比和方差Table 4 The first 8 modal frequencies, damping ratios and variances of the thin-walled cylindrical shell structures obtained from the test
本实施方式中所描述的具体实施例仅仅是对本发明专利技术方案的实施作举例说明。本发明专利所属技术领域的技术人员可以对所描述的具体实施例做修改或补充或采用类似的方式替代,但并不会偏离本发明的技术方案或者超越所附权利要求书所定义的范围。The specific examples described in this implementation mode are only examples to illustrate the implementation of the patented technical solution of the present invention. Those skilled in the technical field to which the patent of the present invention belongs can modify or supplement the described specific embodiments or replace them in similar ways, but they will not deviate from the technical solutions of the present invention or go beyond the scope defined in the appended claims.
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