CN105537898A - Tool for assembling reinforcing steel mesh cages - Google Patents
Tool for assembling reinforcing steel mesh cages Download PDFInfo
- Publication number
- CN105537898A CN105537898A CN201610061960.8A CN201610061960A CN105537898A CN 105537898 A CN105537898 A CN 105537898A CN 201610061960 A CN201610061960 A CN 201610061960A CN 105537898 A CN105537898 A CN 105537898A
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- cylinder mould
- assembling
- rebar cylinder
- column
- rebar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
The invention provides a tool for assembling reinforcing steel mesh cages. The tool comprises a support frame; the support frame is provided with a first stand column and a second stand column; a reinforcing steel mesh cage assembling device is arranged between the first stand column and the second stand column; an elevating mechanism used for ascending and descending the reinforcing steel mesh cage assembling device is arranged on the two stand columns; and the reinforcing steel mesh cage assembling device is provided with positioning reference plates which can position reinforcing steel meshes in the length direction. The tool can be adapted to assembling of the reinforcing steel mesh cages of different specifications and can improve assembling efficiency and assembling quality of the reinforcing steel mesh cages and lower production cost.
Description
Technical field
The invention belongs to aerated concrete products manufacturing technology field, be specifically related to a kind of rebar cylinder mould assembling frock.
Background technology
In the manufacturing process of air entrained concrete sheet material, in order to ensure the intensity of air entrained concrete sheet material, need in a procedure wherein, prefabricated rebar cylinder mould to be embedded in air entrained concrete sheet material.Rebar cylinder mould usually by multiple reinforced mesh (as the sequence number 11a indication in Fig. 1 and Fig. 2, reinforced mesh described herein is actual is rectangular reinforcing bar screen frame, reinforcing bar screen frame is welded by many reinforcing bars are crisscross) the drill rod 10a that is arranged on bar-mat reinforcement dragon suspension bracket 10 according to certain mode assembles (rebar cylinder mould 11 shown in figure is made up of 3 reinforced mesh 11a, 6 drill rods of another group shown in fig. 2 are used for arranging the rebar cylinder mould of another specification, and this rebar cylinder mould is assembled by 6 reinforced mesh (not shown)s).
The assembling procedure of rebar cylinder mould is one of critical process of air entrained concrete sheet material production line, and the assembling quality of rebar cylinder mould and packaging efficiency thereof directly have influence on production efficiency and the product quality of air entrained concrete sheet material.
In existing air entrained concrete sheet material manufacturing process, the assembling of rebar cylinder mould completes on a simple support, being specially rebar cylinder mould suspension bracket is placed on a support, by the artificial drill rod multiple reinforced mesh being fixed on rebar cylinder mould suspension bracket according to certain mode is assembled into rebar cylinder mould.
Because this simple support height is fixed, and the height of rebar cylinder mould (thick) degree is different according to the difference of air entrained concrete sheet material thickness.Therefore the rebar cylinder mould for different size needs to install on the support of differing heights, great inconvenience is brought for producing, and the support of this level altitude, also cannot meet the needs of the comfort level of the labourer of different height, therefore also have influence on production efficiency.
In addition, as shown in Figures 1 and 2, when arranging reinforced mesh on drill rod 10a, multiple reinforced mesh 11a need align at the two ends of length direction setting, and this alignment need of work labourer of the prior art relies on range estimation, because gross visualization causes multiple reinforced mesh in the rebar cylinder mould of assembling uneven with the factor of subjectivity, have influence on assembling quality, easily in follow-up cutting action, damage relevant devices; This dependence order side mode of aliging in addition, efficiency is also lower, finally has influence on the quality of production and the production efficiency of air entrained concrete sheet material.
Summary of the invention
The object of this invention is to provide a kind of rebar cylinder mould assembling frock.
The present invention in order to solve the problems of the technologies described above adopted technical scheme is: a kind of rebar cylinder mould assembling frock, comprise bracing frame, bracing frame is provided with the first column and the second column, between two root posts, being provided with rebar cylinder mould apparatus for assembling, two root posts being also provided with the elevating mechanism for being elevated rebar cylinder mould apparatus for assembling.
Further, described elevating mechanism comprises the lifting hydraulic cylinder that an one end and the first column are hinged, the piston rod external part of lifting hydraulic cylinder is connected with the first steel wire rope and the second steel wire rope, the first steel wire rope walk around the first fixed pulley being located at the first column lower end backward on walk around that the second fixed pulley being located at the first column top and the 3rd fixed pulley be located on the first column side are backward lower to be connected with one end of rebar cylinder mould apparatus for assembling successively; Second steel wire rope extends to the right after walking around the first fixed pulley walks around that the 4th fixed pulley being located at the second column lower end and the 5th fixed pulley be located in the second column upper side are backward lower to be connected with the other end of rebar cylinder mould apparatus for assembling successively, by the driving of lifting hydraulic cylinder, two steel wire ropes promote rebar cylinder mould apparatus for assembling simultaneously and decline.
Further, also safety dropping prevent mechanism is provided with between rebar cylinder mould apparatus for assembling and corresponding column, safety dropping prevent mechanism comprises the Anti-dropping rack being located at rebar cylinder mould apparatus for assembling end, Anti-dropping rack is provided with the ratchet towards having a down dip, on corresponding column, correspondence is provided with safety door hook, and safety door hook is hinged with corresponding column and is hinged on anti-fall air cylinder driven on corresponding column to realize engaging or disengagement of safety door hook and ratchet by one.
Further, on the side that two root posts are just right, also symmetry is respectively equipped with a vertical guide pad, is provided with coordinates with corresponding vertical guide pad the vertical idler group led in the end of rebar cylinder mould apparatus for assembling.
Further, described rebar cylinder mould apparatus for assembling comprises a horizontally disposed rectangular frame, and the two ends of rectangular frame length direction are respectively equipped with one piece of vertical connecting plate, and vertical idler group and Anti-dropping rack are all arranged on corresponding vertically connecting plate.
Further, two pieces of location reference plates are vertically provided with at the lower end edge width of rectangular frame, two pieces of location reference plates are arranged in parallel, and having at least one piece to locate reference plate can move horizontally along long limit, to adjust the spacing between two pieces of location reference plates.
Further, the long limit of described rectangular frame adopts H profile steel to be made, and the wing limit of H profile steel is horizontally disposed with, and is respectively equipped with a horizontal guide rail in the wing limit groove inside two H profile steel; The two ends, top of at least one piece of location reference plate are respectively equipped with one section of dihedral bent plate, first wing limit of dihedral bent plate is horizontally set on the bottom of corresponding side H profile steel, is provided with is clamped on positioning fixture in corresponding H profile steel by corresponding with reference to location-plate in the end on the first wing limit of dihedral bent plate; Another wing limit of dihedral bent plate is sticked in the inner side of corresponding H profile steel upward, be provided with in the bottom of the wing limit medial surface arranged of dihedral bent plate the horizontal roller coordinating movement with corresponding horizontal guide rail upward, be also provided with the horizontal guide sheave carrying out along H profile steel upper limb limit leading on the top of this wing limit medial surface.
Further, be provided with two pairs of road wheels in the lower end of bracing frame, a pair road wheel is wherein driven can be moved horizontally by travel driving unit.
Beneficial effect:
According to the present invention, lifting moving can be carried out to rebar cylinder mould apparatus for assembling, thus the assembling meeting different size rebar cylinder mould uses, for the rebar cylinder mould of unified specification, also can be adapted to the different staff of height use, thus the packaging efficiency of rebar cylinder mould can be improved, reduce production cost.
Further, rebar cylinder mould apparatus for assembling adopts the structure of removable location reference plate, thus can ensure the rebar cylinder mould for same specification, and all reinforced mesh assemblings are neat, thus can improve the assembling quality of rebar cylinder mould.
Below in conjunction with the drawings and specific embodiments, concrete detailed description is further done to the present invention.
Accompanying drawing explanation
Fig. 1 is rebar cylinder mould package assembly schematic diagram.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is structural representation of the present invention.
Fig. 4 is the right view of Fig. 3.
Fig. 5 is the top view (not showing the rebar cylinder mould suspension bracket 10 in Fig. 3 and rebar cylinder mould 11 in this top view) of Fig. 3.
Fig. 6 is the A-A view in Fig. 3.
Fig. 7 is the B-B view in Fig. 5.
Fig. 8 is I place's enlarged drawing in Fig. 3.
Fig. 9 is II place's enlarged drawing in Fig. 6.
Figure 10 is III place's enlarged drawing in Fig. 7.
Figure 11 is IV place's enlarged drawing in Fig. 7.
In figure, 1, bracing frame, 101, base, 102, connector, 2, first column, 3, first fixed pulley, 4, first steel wire rope, 5, lifting hydraulic cylinder, 6, second fixed pulley, 7, 3rd fixed pulley, 8, Anti-dropping rack, 9, rebar cylinder mould apparatus for assembling, 901, rectangular frame, 901a, long limit, 902, location reference plate, 903, vertical connecting plate, 904, dihedral bent plate, 905, horizontal guide rail, 906, horizontal roller, 907, horizontal guide sheave, 908, positioning fixture, 10, bar-mat reinforcement dragon suspension bracket, 10a, drill rod, 11, rebar cylinder mould, 11a, reinforced mesh, 12, second steel wire rope, 13, 5th fixed pulley, 14, second column, 15, 4th fixed pulley, 16, vertical idler group, 16a, sidepiece guide wheel, 16b, rear portion guide wheel, 17, vertical guide pad, 18, anti-fall cylinder, 19, safety door hook, 20, travel driving unit, 21, road wheel, 22, axletree.
Detailed description of the invention
As shown in the figure, a kind of rebar cylinder mould assembling frock, comprises bracing frame 1, bracing frame 1 is provided with the first column 2 and the second column 14, between two root posts, being provided with rebar cylinder mould apparatus for assembling 9, two root posts being also provided with the elevating mechanism for being elevated rebar cylinder mould apparatus for assembling 9.
In present embodiment, bracing frame 1 is comprised between two bases, 101, two bases and being fixed together by connector 102, and the first column 2 and the second column 14 are separately fixed at the upper surface of two bases.
In present embodiment, elevating mechanism comprises the lifting hydraulic cylinder 5 that an one end and the first column are hinged, the piston rod external part of lifting hydraulic cylinder 5 be connected with the first steel wire rope 4 and the second steel wire rope 12, first steel wire rope 4 walk around the first fixed pulley 3 being located at the first column lower end backward on walk around that the second fixed pulley 6 being located at the first column top and the 3rd fixed pulley 7 be located on the first column side are backward to be connected with one end of rebar cylinder mould apparatus for assembling 9 down successively; Second steel wire rope 12 to be walked around after the first fixed pulley 3 to the right (herein, consistent up and down up and down with accompanying drawing 3 itself) extends and walk around the 4th fixed pulley 15 being located at the second column lower end and the 5th fixed pulley 13 be located in the second column upper side successively and be connected with the other end of rebar cylinder mould apparatus for assembling 9 for backward time, by the driving of lifting hydraulic cylinder 5, two steel wire ropes can promote rebar cylinder mould apparatus for assembling 9 simultaneously and decline.
Also safety dropping prevent mechanism is provided with between rebar cylinder mould apparatus for assembling 9 and corresponding column, safety dropping prevent mechanism comprises the Anti-dropping rack 8 being located at rebar cylinder mould apparatus for assembling end, Anti-dropping rack 8 is vertically arranged with the ratchet that multiple court has a down dip, on corresponding column, correspondence is provided with safety door hook 19, and safety door hook 19 is hinged with corresponding column and drives to realize engaging or disengagement of safety door hook 19 and ratchet by an anti-fall cylinder 18 be hinged on corresponding column.
On the side that two root posts are just right, also symmetry is respectively equipped with a vertical guide pad 17, is provided with coordinates with corresponding vertical guide pad 17 the vertical idler group 16 led in the end of rebar cylinder mould apparatus for assembling 9.
In present embodiment, vertical guide pad stretches out the side of corresponding column in the direction of the width, vertical idler group 16 comprises two sidepiece guide wheel 16a led with vertical guide pad 17 side-fit, a central axis and sidepiece guide wheel central axis perpendicular rear portion guide wheel 16b and can be found out in fig. 8 with the symmetrically arranged anterior guide wheel 16c(of rear portion guide wheel 16b), at anterior guide wheel 16c, under the acting in conjunction of rear portion guide wheel 16b and two sidepiece guide wheel 16a, rebar cylinder mould apparatus for assembling 9 can only move up and down along vertical guide pad 17, and there will not be rocking all around.
In present embodiment, rebar cylinder mould apparatus for assembling 9 comprises a horizontally disposed rectangular frame 901, the two ends of rectangular frame 901 length direction are respectively equipped with one piece of vertical connecting plate 903, and guide wheel group 16 and Anti-dropping rack 8 are all arranged on corresponding vertically connecting plate 903.
Vertically be provided with reference plate 902, two pieces location, two pieces of location reference plate at the lower end edge width of rectangular frame 901 arranged in parallel, having at least one piece to locate reference plate can move horizontally along long limit, to adjust the spacing between two pieces of location reference plates.
Preferably, two pieces of location reference plates 902 all can move horizontally along long limit, can ensure that the assembling of rebar cylinder mould can be carried out in the centre position of two root posts thus make two root post uniform force like this.
The long limit 901a of rectangular frame can adopt H profile steel to be made, and the wing limit of H profile steel is horizontally disposed with, and is respectively equipped with a horizontal guide rail 905 in the wing limit groove inside two H profile steel;
Horizontal guide rail 905 can by the wing limit below in the opening down wing limit groove be arranged on inside H profile steel of section bar angle steel, and horizontal guide rail 905 length direction and long limit be arranged in parallel.
In present embodiment, the two ends, top of two pieces of location reference plates are respectively equipped with one section of dihedral bent plate 904, first wing limit of dihedral bent plate 904 is horizontally set on the bottom of corresponding side H profile steel, is provided with is clamped on positioning fixture 908 in corresponding H profile steel by corresponding with reference to location-plate in the end on the first wing limit of dihedral bent plate 904; Another wing limit of dihedral bent plate 904 is sticked in the inner side of corresponding H profile steel upward, be provided with in the bottom of dihedral bent plate 904 wing limit medial surface upward the horizontal roller 906 coordinating movement with corresponding horizontal guide rail 905, be provided with the horizontal guide sheave 907 carrying out along H profile steel upper limb limit leading on the top of the wing limit medial surface upward of dihedral bent plate 904.
Positioning fixture 908 wherein can adopt any one of the prior art can meet the structure of this place use positioning fixture.
Be provided with two pairs of road wheels 21 in the lower end of bracing frame 1, a pair road wheel is wherein driven by travel driving unit 20, moves horizontally to drive whole frock.
In present embodiment, travel driving unit 20 is reducing motor, in two pairs of road wheels 21, two road wheels of each centering adopt a common axletree 22, an axletree wherein puts in the housing of reducing motor, is driven rotate to drive whole frock to move horizontally by reducing motor.
When the present invention uses, can according to the difference of the model of the rebar cylinder mould that will assemble (mainly the difference of rebar cylinder mould height) or the height according to labourer, adopt the elevating mechanism in the present invention rebar cylinder mould apparatus for assembling 9 to be adjusted to the height of needs, then adopt safety dropping prevent mechanism that rebar cylinder mould apparatus for assembling 9 is fixed on corresponding position safely.
Further, two pieces of location reference plates that rebar cylinder mould apparatus for assembling 9 is arranged can carry out the unified location on length direction to multiple reinforced mesh of same rebar cylinder mould, ensure that the two ends of the rebar cylinder mould after assembling are concordant respectively, substantially increase the efficiency of rebar cylinder mould assembling, and improve the assembling quality of rebar cylinder mould.
Claims (8)
1. a rebar cylinder mould assembling frock, it is characterized in that: comprise bracing frame (1), bracing frame (1) is provided with the first column (2) and the second column (14), between two root posts, being provided with rebar cylinder mould apparatus for assembling (9), two root posts being also provided with the elevating mechanism for being elevated rebar cylinder mould apparatus for assembling (9).
2. a kind of rebar cylinder mould assembling frock according to claim 1, it is characterized in that: described elevating mechanism comprises the lifting hydraulic cylinder (5) that an one end and the first column (2) are hinged, the piston rod external part of lifting hydraulic cylinder (5) is connected with the first steel wire rope (4) and the second steel wire rope (12), first steel wire rope (4) walk around the first fixed pulley (3) being located at the first column (2) lower end backward on walk around that the second fixed pulley (6) being located at the first column (2) top and the 3rd fixed pulley (7) be located on the first column side are backward lower to be connected with one end of rebar cylinder mould apparatus for assembling (9) successively, second steel wire rope (12) extends to the right after walking around the first fixed pulley (3) walks around that the 4th fixed pulley (15) being located at the second column (14) lower end and the 5th fixed pulley (13) be located in the second column (14) upper side are backward lower to be connected with the other end of rebar cylinder mould apparatus for assembling (9) successively, by the driving of lifting hydraulic cylinder (5), two steel wire ropes promote simultaneously rebar cylinder mould apparatus for assembling (9) and decline.
3. a kind of rebar cylinder mould assembling frock according to claim 2, it is characterized in that: between rebar cylinder mould apparatus for assembling (9) and corresponding column, be also provided with safety dropping prevent mechanism, safety dropping prevent mechanism comprises the Anti-dropping rack (8) being located at rebar cylinder mould apparatus for assembling (9) end, Anti-dropping rack (8) is provided with the ratchet towards having a down dip, on corresponding column, correspondence is provided with safety door hook (19), safety door hook (19) is hinged with corresponding column and drives to realize engaging or disengagement of safety door hook (19) and ratchet by an anti-fall cylinder (18) be hinged on corresponding column.
4. a kind of rebar cylinder mould assembling frock according to any one of claim 1-3, it is characterized in that: on the side that two root posts are just right, also symmetry is respectively equipped with a vertical guide pad (17), is provided with coordinates with corresponding vertical guide pad (17) the vertical idler group (16) led in the end of rebar cylinder mould apparatus for assembling (9).
5. a kind of rebar cylinder mould assembling frock according to claim 1, it is characterized in that: described rebar cylinder mould apparatus for assembling (9) comprises a horizontally disposed rectangular frame (901), the two ends of rectangular frame (901) length direction are respectively equipped with one piece of vertical connecting plate (903), and vertical idler group (16) and Anti-dropping rack (8) are all arranged on corresponding vertically connecting plate (903).
6. a kind of rebar cylinder mould assembling frock according to claim 5, it is characterized in that: be vertically provided with two pieces of location reference plate (902) at the lower end edge width of rectangular frame (901), two pieces of location reference plate (902) are arranged in parallel, have at least one piece to locate reference plate to move horizontally along long limit, to adjust the spacing between two pieces of location reference plates.
7. a kind of rebar cylinder mould assembling frock according to claim 6, it is characterized in that: the long limit (901a) of described rectangular frame adopts H profile steel to be made, the wing limit of H profile steel is horizontally disposed with, and is respectively equipped with a horizontal guide rail (905) in the wing limit groove inside two H profile steel; The two ends, top of at least one piece of location reference plate are respectively equipped with one section of dihedral bent plate (904), first wing limit of dihedral bent plate (904) is horizontally set on the bottom of corresponding side H profile steel, is provided with is clamped on positioning fixture (908) in corresponding H profile steel by corresponding with reference to location-plate in the end on the first wing limit of dihedral bent plate (904); Another wing limit of dihedral bent plate (904) is sticked in the inner side of corresponding H profile steel upward, be provided with in the bottom of the wing limit medial surface arranged of dihedral bent plate (904) horizontal roller (906) coordinating movement with corresponding horizontal guide rail (905) upward, be also provided with the horizontal guide sheave (907) carrying out along H profile steel upper limb limit leading on the top of this wing limit medial surface.
8. a kind of rebar cylinder mould assembling frock according to claim 1, is characterized in that: be provided with two pairs of road wheels (21) in the lower end of bracing frame (1), and a pair road wheel is wherein driven can be moved horizontally by travel driving unit (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610061960.8A CN105537898B (en) | 2016-01-29 | 2016-01-29 | A kind of rebar cylinder mould assembling frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610061960.8A CN105537898B (en) | 2016-01-29 | 2016-01-29 | A kind of rebar cylinder mould assembling frock |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105537898A true CN105537898A (en) | 2016-05-04 |
| CN105537898B CN105537898B (en) | 2018-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610061960.8A Expired - Fee Related CN105537898B (en) | 2016-01-29 | 2016-01-29 | A kind of rebar cylinder mould assembling frock |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106182403A (en) * | 2016-08-29 | 2016-12-07 | 洛阳中冶重工机械有限公司 | Rebar cylinder mould suspension bracket cyclic delivery system |
| CN106640144A (en) * | 2016-12-20 | 2017-05-10 | 中车建设工程有限公司 | Positioner for tunnel side wall steel ribs and positioning method |
| CN106827222A (en) * | 2017-01-05 | 2017-06-13 | 洛阳中冶重工集团有限公司 | It is a kind of for rebar separator cylinder mould and the pin tripper of drill rod |
| CN107052205A (en) * | 2017-06-16 | 2017-08-18 | 建科机械（天津）股份有限公司 | Bar-mat reinforcement positioning and guiding correction mechanism and reinforcing mesh welding production line |
| CN111558996A (en) * | 2020-05-14 | 2020-08-21 | 安徽科达机电有限公司 | Circulating plate line for steel mesh cage saddle and preparation process |
| CN113264336A (en) * | 2021-04-13 | 2021-08-17 | 优客智能装备有限公司 | High-bit networking device, networking production line and networking process |
| CN114643331A (en) * | 2020-12-21 | 2022-06-21 | 广东博智林机器人有限公司 | Reinforcing mesh fixing device, reinforcing mesh cage assembling equipment and assembling method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107052205B (en) * | 2017-06-16 | 2018-10-19 | 建科机械（天津）股份有限公司 | Bar-mat reinforcement positioning and guiding correction mechanism and reinforcing mesh welding production line |
| CN111558996A (en) * | 2020-05-14 | 2020-08-21 | 安徽科达机电有限公司 | Circulating plate line for steel mesh cage saddle and preparation process |
| CN114643331A (en) * | 2020-12-21 | 2022-06-21 | 广东博智林机器人有限公司 | Reinforcing mesh fixing device, reinforcing mesh cage assembling equipment and assembling method |
| CN113264336A (en) * | 2021-04-13 | 2021-08-17 | 优客智能装备有限公司 | High-bit networking device, networking production line and networking process |
| CN113264336B (en) * | 2021-04-13 | 2022-12-13 | 优客智能装备有限公司 | High-bit networking device, networking production line and networking process |
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| CN105537898B (en) | 2018-01-09 |
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Granted publication date: 20180109 Termination date: 20220129 |