CN105537778A - Multifunctional laser cutting and welding integrated machine - Google Patents

Multifunctional laser cutting and welding integrated machine Download PDF

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Publication number
CN105537778A
CN105537778A CN201610065277.1A CN201610065277A CN105537778A CN 105537778 A CN105537778 A CN 105537778A CN 201610065277 A CN201610065277 A CN 201610065277A CN 105537778 A CN105537778 A CN 105537778A
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CN
China
Prior art keywords
laser
cutting
axis mechanism
optical fiber
enters
Prior art date
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Granted
Application number
CN201610065277.1A
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Chinese (zh)
Other versions
CN105537778B (en
Inventor
王野
陈吉
石峰
汤壹伍
王春岩
顾威
张晶
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Hit Anshan Industrial Technology Institute Co Ltd
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Hit Anshan Industrial Technology Institute Co Ltd
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Priority to CN201610065277.1A priority Critical patent/CN105537778B/en
Publication of CN105537778A publication Critical patent/CN105537778A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/38—Removing material by boring or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08—Devices involving relative movement between laser beam and workpiece
    • B23K26/0869—Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • B23K26/0884—Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20—Bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02—Combined welding or cutting procedures or apparatus

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Robotics (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a multifunctional laser cutting and welding integrated machine which comprises a laser cutting control system, an automatic sucking disc feeding system and a machine tool body. The machine tool body is provided with a Y-axis mechanism. The Y-axis mechanism is provided with a Z-axis mechanism. The Z-axis mechanism is internally provided with a fiber cutting head and a carbon dioxide cutting head and further internally provided with a lead screw guide rail. The fiber cutting head is connected with the lead screw guide rail in a transmission manner. The carbon dioxide cutting head is fixed to a shell of the Z-axis mechanism. According to the multifunctional laser cutting and welding integrated machine, a CO2 laser and a fiber laser are arranged in the same laser head at the same time and are switched and used through the same power source, the CO2 laser and the fiber laser are controlled in a time-sharing manner, and metals can be cut and welded alternatively or nonmetals can be cut through the same machine tool to meet the requirements of multiple machining manners and machining objects. The multifunctional laser cutting and welding integrated machine is compact in structure, multiple in function and high in performance cost ratio.

Description

A kind of multifunction laser cuts weldering all-in-one
Technical field
The present invention relates to field of laser processing, particularly relate to a kind of multifunction laser and cut weldering all-in-one.
Background technology
Laser cutting and welding do on relative motion basis at setting laser head and material along certain track, utilizes focus lamp in laser head to make it melt at material surface laser beam focus, thus complete cutting or welding that material surface specifies shape.Laser cutting or welding, have the features such as kerf quality is good, kerf width is narrow, welding precision is high, cutting is quick, soldered is narrow, safely cleaning, is the advanced processing mode of one of current plate cutting, welding.Due to difference that is cut and welding material, the thermophysical property of material self and the absorptivity difference to laser, the adaptability showing laser cutting and welding is also different.So the laser cutting machine of specialty and bonding machine, the laser cutting machine of power (200W-500W) and bonding machine particularly, be generally divided into metal and nonmetal cutting machine and bonding machine two class.Wherein, metal material has carbon steel sheet, corrosion resistant plate etc., and nonmetallic materials have, acrylic board, cutting die plate, leather, timber and fiber etc.
Low power laser cutting machine and bonding machine because its operating cost is low, use, easy to maintenance, be widely used in industry-by-industry.But be subject to the division of low-power laser cutting machine and bonding machine kind, client should buy corresponding laser cutting and welding equipment as required respectively, thus limit the later stage scope of application of laser cutting machine and bonding machine, even under cutting and the uncertain condition of welding material, metal and nonmetal four laser cutting machines and bonding machine need be bought simultaneously, considerably increase production cost and maintenance cost, cause having a strong impact on to the popularization of low-power laser cutting machine and bonding machine.
How to change this situation, eliminate low-power laser cutting machine and bonding machine, to the restriction of cutting and welded blank kind, improve the applicability of plate cutting and welding, just should innovate one " multifunction laser is cut and welded all-in-one " and meet the need of market.
Summary of the invention
The object of this invention is to provide a kind of multifunction laser and cut weldering all-in-one, a machine is furnished with CO 2laser instrument and optical fiber laser and double light path exchange, to meet the demand of multiple processing mode and processing object.
For achieving the above object, the present invention realizes by the following technical solutions:
Multifunction laser cuts a method of work for weldering all-in-one, adopts a set of electrical source exchange to use, Time-sharing control CO 2overlap laser equipment with optical fiber two, on same lathe, realize Metal Cutting and hocketing of welding, or to nonmetallic cutting.Method is as follows:
Device initialize runs, and differentiates that job category is CO 2laser instrument or optical fiber laser; If CO 2laser instrument then power supply enters CO 2the nonmetal cut mode of laser instrument, CO 2laser instrument enters nonmetal cutting duty.
If job category is judged as optical fiber laser, then continue to judge that the task of optical fiber laser is welding or cutting, if cut, power supply enters optical fiber laser Metal Cutting pattern, and optical fiber laser enters Metal Cutting duty.If judge that the task of optical fiber laser is welding, then power supply enters optical fiber laser metal solder pattern, and optical fiber laser enters metal solder duty.
A kind of multifunction laser cuts weldering all-in-one, comprises laser cutting control system, automatic sucking disc feeding system, machine tool main body, machine tool main body is provided with Y-axis mechanism, Y-axis mechanism is provided with Z-axis mechanism; Fiber cut head and carbon dioxide cutting head is provided with in Z-axis mechanism; Y-axis mechanism is also provided with CO 2 laser tube and microscope base, CO 2 laser tube is horizontally installed on the upper end of Y-axis mechanism, at the light-emitting window end of CO 2 laser tube, microscope base is set, 45 ° of speculums are installed in microscope base, relevant position in Z-axis mechanism housing is also provided with 45 ° of speculums, carbon dioxide laser penetrates from light-emitting window, the refraction of 45 ° of speculums in microscope base laterally enters Z-axis mechanism, and the refraction of 45 ° of speculums again in Z-axis mechanism enters carbon dioxide cutting head.
Compared with prior art, the invention has the beneficial effects as follows:
1) machine is furnished with CO 2laser instrument and optical fiber laser and double light path exchange, to meet the demand of multiple processing mode and processing object;
2) multifunction laser cutting, welding integrated compact conformation, function is many, and price relatively often kind of processing mode and every class material all joins a kind of special plane, and its price greatly reduces;
3) multifunction laser cuts weldering all-in-one, is specially adapted to the processings such as ad production, kitchen tools, panel beating;
4) multifunction laser cuts weldering all-in-one, have employed Based Intelligent Control and vision location technology, makes flexible operation;
5) multifunction laser cuts weldering all-in-one, and laser cuts weldering one, cuts Change, embody energy-conservation theory for power supply.
In sum, multifunction laser cuts weldering all-in-one, from principle, structure, technology and process aspect, all has innovation.
Accompanying drawing explanation
Fig. 1 is that multifunction laser cuts weldering integrated machine system overall construction drawing;
The overall structure schematic diagram of Tu2Shi Y-axis mechanism, Z-axis mechanism and laser head;
Fig. 3 is the A-A direction view of Fig. 2;
Fig. 4 is the B-B direction view of Fig. 2;
Fig. 5 is the C-C direction view of Fig. 2;
Fig. 6 is that multifunction laser cuts weldering all-in-one Y-axis mechanism map (removing Timing Belt);
Fig. 7 is that multifunction laser cuts weldering all-in-one machine tool main body top view;
Fig. 8 is that multifunction laser cuts weldering all-in-one intelligence control system figure;
Fig. 9 is that multifunction laser cuts weldering all-in-one workflow diagram.
In figure: 20-tap optical fiber 30-laser cutting control system 60-laser head 61-A fiber optic cables drag chain 62-B fiber optic cables drag chain 63-fiber cut head 64-CO 2 laser tube 65-carbon dioxide light-emitting window 66-45 ° of speculum 67-carbon dioxide cutting head 68-microscope base 100-automatic sucking disc feeding system 200-Z axis mechanism 201-Z axial filament thick stick 202-Z axis rail 203-Y axle slide block 204-Y Timing Belt adjustable plate 205-Z axle slide block 206-Y axle Timing Belt connecting plate 300-Y axis mechanism 301-Y axis rail 302-X axle slide block 303-Y axle synchronizing wheel 304-X Timing Belt middle connecting plate 305-Y axle Timing Belt 400-machine tool main body 401-control panel 402-X Timing Belt adjustable plate 403-X axis rail 404-web plate 405-electric cabinet 406-X axle Timing Belt 500-laser-beam welding machine
Detailed description of the invention
Below in conjunction with specific embodiment, embodiments of the present invention are further illustrated:
As illustrated in figs. 8-9, a kind of multifunction laser cuts the method for work of weldering all-in-one, adopts a set of electrical source exchange to use, Time-sharing control CO 2overlap laser equipment with optical fiber two, on same lathe, realize Metal Cutting and hocketing of welding, or to nonmetallic cutting.
Device initialize runs, and differentiates that job category is CO 2laser instrument or optical fiber laser; If CO 2laser instrument then power supply enters CO 2the nonmetal cut mode of laser instrument, CO 2laser instrument enters nonmetal cutting duty.
If job category is judged as optical fiber laser, then continue to judge that the task of optical fiber laser is welding or cutting, if cut, power supply enters optical fiber laser Metal Cutting pattern, and optical fiber laser enters Metal Cutting duty.If judge that the task of optical fiber laser is welding, then power supply enters optical fiber laser metal solder pattern, and optical fiber laser enters metal solder duty.
Concrete grammar is as follows:
Device start brings into operation, device initialize, for power supply differentiates whether job category is CO 2laser instrument, whether discriminating device job category is CO simultaneously 2laser instrument, if it is comprises the steps: that power supply enters CO 2the nonmetal cut mode of laser instrument, CO 2laser instrument enters duty, carries out nonmetal cutting, judges whether nonmetal cutting task completes, if do not completed, proceeds nonmetal cutting task, if completed, enters processing loitering phase.
If power work type and equipment job category are non-CO 2laser instrument, then power work type and equipment job category are determined as optical fiber laser simultaneously, continuation judges whether the task of optical fiber laser is cutting, if it is comprise the steps: that power supply enters optical fiber laser Metal Cutting pattern, optical fiber laser enters Metal Cutting duty, carries out Metal Cutting, judges whether Metal Cutting task completes, if do not completed, proceed Metal Cutting, if completed, enter processing loitering phase; If judge that the task of optical fiber laser is non-cutting task, then comprise the steps: that power supply enters optical fiber laser metal solder pattern, optical fiber laser enters metal solder duty, carry out metal solder task, judge whether weld task completes, if do not completed, proceed metal solder, if completed, enter processing loitering phase.
After task completes, judge whether new task in addition, if it is re-start the differentiation of job category, side is shut down if not.
See Fig. 1, a kind of multifunction laser cuts weldering all-in-one, comprises laser cutting control system 30, automatic sucking disc feeding system 100, machine tool main body 400, machine tool main body 400 is provided with Y-axis mechanism 300, Y-axis mechanism 300 is provided with Z-axis mechanism 200.See Fig. 2, Fig. 3, Fig. 5, in Z-axis mechanism 200, be provided with fiber cut 63 and carbon dioxide cutting head 67.In Z-axis mechanism 200, be also provided with lead screw guide rails, fiber cut 63 and lead screw guide rails are in transmission connection; Carbon dioxide cutting head 67 is fixed on the housing of Z-axis mechanism 200.See Fig. 4, Y-axis mechanism 300 is also provided with CO 2 laser tube 64 and microscope base 68, CO 2 laser tube 64 is horizontally installed on the upper end of Y-axis mechanism 300, at light-emitting window 65 end of CO 2 laser tube, microscope base 68 is set, two 45 ° of speculums 66 are installed in microscope base 68, relevant position in Z-axis mechanism housing is also provided with 45 ° of speculums 66 (this speculum is arranged on the top vertical with carbon dioxide cutting head), carbon dioxide laser penetrates from light-emitting window 65, twice refraction of 45 ° of speculums 66 in microscope base 68, laterally enter Z-axis mechanism 200, the refraction of 45 ° of speculums 66 again in Z-axis mechanism 200 vertically enters carbon dioxide cutting head 67.
The connected mode that fiber cut 63 is concrete with lead screw guide rails is: fiber cut 63 is fixedly connected with Z axis slide block 205, and Z axis slide block 205 is screwed onto on Z axis leading screw 201, is slidably connected with Z axis guide rail 202 simultaneously.
See Fig. 3, Fig. 5, A fiber optic cables drag chain 61 and B fiber optic cables drag chain 62 is fixed with respectively at the rear side of Z-axis mechanism 200 and upper end, the upper end of Z-axis mechanism 200 guided to by fiber optic cables 20 from the rear side of Z-axis mechanism 200 via A fiber optic cables drag chain 61, enter in housing via B fiber optic cables drag chain 62 from the upper end of Z-axis mechanism 200 again, be connected with fiber cut 63.
See Fig. 2, Fig. 6, be provided with Timing Belt track-type facilities in Y-axis mechanism 300, synchronizing wheel 303 is arranged on the two ends of Y-axis mechanism 300 and driving mechanism is in transmission connection, and Timing Belt 305 and synchronizing wheel 303 are in transmission connection.See Fig. 5, the rear side of Z-axis mechanism 200 is fixedly connected with Y-axis Timing Belt connecting plate 204, and the slide block 203 being fixed on Timing Belt fishplate bar about 204 two ends is slidably connected with Y-axis guide rail 301, and the middle part of Timing Belt connecting plate 204 is fixedly connected with Y-axis Timing Belt 305.Be fixed with X Timing Belt middle connecting plate 304 in the bottom of Y-axis mechanism 300, X-axis slide block 302 is fixedly connected with X Timing Belt middle connecting plate 304.
See Fig. 7, Timing Belt track-type facilities is provided with equally in the both sides of machine tool main body 400, Y-axis mechanism 300 is in transmission connection with the Timing Belt track-type facilities of X-axis by X-axis slide block 302: X-axis slide block 302 is fixedly connected with X-axis Timing Belt 406 by middle connecting plate 304, and is slidably connected with X-axis guide rail 403.X Timing Belt adjustable plate 402 is for regulating the degree of tightness of X Timing Belt 406.Web plate 404 is provided with in the middle of machine tool main body 400.
The Timing Belt track-type facilities of machine tool main body 400 both sides can drive Y-axis mechanism 300 to move in the X-axis direction, Timing Belt track-type facilities in Y-axis mechanism 300 can drive Z-axis mechanism 200 to move in the Y-axis direction, and fiber cut 63 can move in the Z-axis direction along Z axis leading screw 201.
The present invention is furnished with CO in same laser head 60 simultaneously 2laser instrument and optical fiber laser two overlap light path, and utilize same set of electrical source exchange to use, Time-sharing control CO 2overlap laser equipment with optical fiber two, on same lathe, realize Metal Cutting and hocketing of welding, or to nonmetallic cutting, in order to meet the demand of multiple processing mode and processing object.

Claims (2)

1. multifunction laser cuts a method of work for weldering all-in-one, it is characterized in that, adopts a set of electrical source exchange to use, Time-sharing control CO 2overlap laser equipment with optical fiber two, on same lathe, realize Metal Cutting and hocketing of welding, or to nonmetallic cutting, method be as follows:
Device initialize runs, and differentiates that job category is CO 2laser instrument or optical fiber laser; If CO 2laser instrument then power supply enters CO 2the nonmetal cut mode of laser instrument, CO 2laser instrument enters nonmetal cutting duty;
If job category is judged as optical fiber laser, then continue to judge that the task of optical fiber laser is welding or cutting, if cutting, then power supply enters optical fiber laser Metal Cutting pattern, and optical fiber laser enters Metal Cutting duty; If judge that the task of optical fiber laser is welding, then power supply enters optical fiber laser metal solder pattern, and optical fiber laser enters metal solder duty.
2. multifunction laser cuts a weldering all-in-one, comprises laser cutting control system, automatic sucking disc feeding system, machine tool main body, machine tool main body is provided with Y-axis mechanism, Y-axis mechanism is provided with Z-axis mechanism, it is characterized in that, fiber cut head and carbon dioxide cutting head is provided with in Z-axis mechanism, Y-axis mechanism is also provided with CO 2 laser tube and microscope base, CO 2 laser tube is horizontally installed on the upper end of Y-axis mechanism, at the light-emitting window end of CO 2 laser tube, microscope base is set, 45 ° of speculums are installed in microscope base, relevant position in Z-axis mechanism housing is also provided with 45 ° of speculums, carbon dioxide laser penetrates from light-emitting window, the refraction of 45 ° of speculums in microscope base laterally enters Z-axis mechanism, the refraction of 45 ° of speculums again in Z-axis mechanism enters carbon dioxide cutting head.
CN201610065277.1A 2016-01-29 2016-01-29 A kind of multifunction laser cuts weldering all-in-one Active CN105537778B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106313999A (en) * 2016-08-18 2017-01-11 成都振中电气有限公司 Carving-cutting integrated forming machine
CN106426970A (en) * 2016-10-11 2017-02-22 常州信息职业技术学院 Forming machining device and machining method of straight-through type plastic inspection well
CN106670808A (en) * 2017-03-11 2017-05-17 苏州科技大学 Multifunctional machining integrated machine for additives and consumables
CN107838558A (en) * 2017-09-30 2018-03-27 昆山力维拓工业自动化科技有限公司 A kind of special laser cutting machine of metal plate
CN109226946A (en) * 2018-10-17 2019-01-18 上海气焊机厂有限公司 A kind of cutting machine and production line
CN111660017A (en) * 2020-06-29 2020-09-15 莱芜钢铁集团有限公司 Multifunctional cutting and welding integrated machine
CN116690192A (en) * 2023-05-18 2023-09-05 杭州伟跃金属制品有限公司 Barbecue net rack processing platform capable of automatically collecting scraps

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CN204504516U (en) * 2014-12-30 2015-07-29 上海团结普瑞玛激光设备有限公司 Laser weld cutting production line
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CN204148723U (en) * 2014-08-25 2015-02-11 江苏津荣激光科技有限公司 A kind of twin-laser diced system
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106313999A (en) * 2016-08-18 2017-01-11 成都振中电气有限公司 Carving-cutting integrated forming machine
CN106426970A (en) * 2016-10-11 2017-02-22 常州信息职业技术学院 Forming machining device and machining method of straight-through type plastic inspection well
CN106670808A (en) * 2017-03-11 2017-05-17 苏州科技大学 Multifunctional machining integrated machine for additives and consumables
CN107838558A (en) * 2017-09-30 2018-03-27 昆山力维拓工业自动化科技有限公司 A kind of special laser cutting machine of metal plate
CN107838558B (en) * 2017-09-30 2019-05-31 河南创客智能装备有限公司 A kind of dedicated laser cutting machine of metal plate
CN109226946A (en) * 2018-10-17 2019-01-18 上海气焊机厂有限公司 A kind of cutting machine and production line
CN111660017A (en) * 2020-06-29 2020-09-15 莱芜钢铁集团有限公司 Multifunctional cutting and welding integrated machine
CN116690192A (en) * 2023-05-18 2023-09-05 杭州伟跃金属制品有限公司 Barbecue net rack processing platform capable of automatically collecting scraps
CN116690192B (en) * 2023-05-18 2023-10-31 杭州伟跃金属制品有限公司 Barbecue net rack processing platform capable of automatically collecting scraps

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