CN105537778B - A kind of multifunction laser cuts weldering all-in-one - Google Patents

A kind of multifunction laser cuts weldering all-in-one Download PDF

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Publication number
CN105537778B
CN105537778B CN201610065277.1A CN201610065277A CN105537778B CN 105537778 B CN105537778 B CN 105537778B CN 201610065277 A CN201610065277 A CN 201610065277A CN 105537778 B CN105537778 B CN 105537778B
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Prior art keywords
laser
axis mechanism
cutting
optical fiber
head
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CN201610065277.1A
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Chinese (zh)
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CN105537778A (en
Inventor
王野
陈吉
石峰
汤壹伍
王春岩
顾威
张晶
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Hit Anshan Industrial Technology Institute Co Ltd
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Hit Anshan Industrial Technology Institute Co Ltd
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/38—Removing material by boring or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08—Devices involving relative movement between laser beam and workpiece
    • B23K26/0869—Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • B23K26/0884—Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20—Bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02—Combined welding or cutting procedures or apparatus

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Robotics (AREA)
  • Laser Beam Processing (AREA)

Abstract

A kind of multifunction laser of the present invention, which is cut to be provided with Y-axis mechanism, Y-axis mechanism in weldering all-in-one, including laser cutting control system, automatic sucking disc feeding system, machine tool main body, machine tool main body, is provided with Z-axis mechanism；It is provided with Z-axis mechanism in fiber cut head and carbon dioxide cutting head, Z-axis mechanism and is additionally provided with lead screw guide rails, the fiber cut head is connected with lead screw guide rails；The carbon dioxide cutting head is fixed on the housing of Z-axis mechanism.The present invention is in same laser head simultaneously equipped with CO2Two sets of light paths of laser and optical fiber laser, and used using the switching of same set of power supply, Time-sharing control CO2With two sets of laser equipments of optical fiber, on same lathe, realize to Metal Cutting with welding alternately, or to nonmetallic cutting, the demand to meet a variety of processing modes and processing object.Compact conformation, function is more, and cost performance is high.

Description

A kind of multifunction laser cuts weldering all-in-one
Technical field
Weldering all-in-one is cut the present invention relates to field of laser processing, more particularly to a kind of multifunction laser.
Background technology
Laser cutting and welding are on the basis of setting laser head and material are performed relative motion along certain track, to utilize laser Laser beam focus melts it by focus lamp in material surface in head, so as to complete cutting or weldering that material surface provides shape Connect.Laser cutting is welded, with kerf quality is good, kerf width is narrow, welding precision is high, cutting is quick, soldered is narrow, safety The features such as cleaning, be current plate cutting, a kind of advanced processing mode of welding.Due to being cut the difference with welding material, The thermophysical property of material itself and the absorptivity difference to laser, the adaptability for showing to be cut by laser and welding are also different. So the laser cutting machine and bonding machine of specialty, the laser cutting machine and bonding machine of particularly middle power (200W-500W), typically It is divided into metal and nonmetallic cutting machine and the class of bonding machine two.Wherein, metal material has carbon steel sheet, stainless steel plate etc., non-metallic material Material has, acrylic board, cutting die plate, leather, timber and fiber etc..
Low power laser cutting machine and bonding machine because its operating cost is low, using, it is easy to maintenance, be widely used in In industry-by-industry.But divided by low-power laser cutting machine and bonding machine species, client should buy accordingly respectively as needed Laser cutting and welding equipment so that the later stage for limiting laser cutting machine and bonding machine use scope, or even in cutting and Under the conditions of welding material is uncertain, metal and nonmetallic four laser cutting machines and bonding machine need to be bought simultaneously, is greatly increased Production cost and maintenance cost, the popularization to low-power laser cutting machine and bonding machine cause to have a strong impact on.
How to change this case, eliminate low-power laser cutting machine and bonding machine, to cutting and welded blank species Limitation, improves the applicability of plate cutting and welding, should just innovate a kind of " multifunction laser cuts weldering all-in-one " and meet market need Ask.
The content of the invention
Weldering all-in-one is cut it is an object of the invention to provide a kind of multifunction laser, a machine is furnished with CO2Laser and optical fiber swash Light device and double light path are exchanged, to meet the demand of a variety of processing modes and processing object.
To achieve the above object, the present invention is realized using following technical scheme：
A kind of multifunction laser cuts the method for work of weldering all-in-one, is used using the switching of a set of power supply, Time-sharing control CO2With Two sets of laser equipments of optical fiber, on same lathe, are realized to Metal Cutting and welding alternately, or nonmetallic is cut Cut.Method is as follows：
Equipment initialization operation, differentiates that job category is CO2Laser or optical fiber laser；If CO2Laser is then Power supply enters CO2The nonmetallic cut mode of laser, CO2Laser enters nonmetallic cutting working condition.
If job category is judged as optical fiber laser, the task for continuing to judge optical fiber laser be weld or Cutting, if then power supply enters optical fiber laser Metal Cutting pattern for cutting, optical fiber laser enters Metal Cutting work shape State.If it is determined that the task of optical fiber laser is welding, then power supply enters optical fiber laser metal bond pattern, and optical fiber swashs Light device enters metal and welds working condition.
A kind of multifunction laser cuts weldering all-in-one, including laser cutting control system, automatic sucking disc feeding system, lathe master Y-axis mechanism is provided with body, machine tool main body, Z-axis mechanism is provided with Y-axis mechanism；Fiber cut head is provided with Z-axis mechanism With carbon dioxide cutting head；CO 2 laser tube and microscope base are additionally provided with Y-axis mechanism, CO 2 laser tube is laterally set Put in the upper end of Y-axis mechanism, microscope base be set at the light-emitting window end of CO 2 laser tube, 45 ° of speculums are installed in microscope base, Relevant position in Z-axis mechanism housing is also provided with 45 ° of speculums, and carbon dioxide laser is projected from light-emitting window, through in microscope base The refractions of 45 ° of speculums enter laterally Z-axis mechanism, be refracted into carbon dioxide through 45 ° of speculums in Z-axis mechanism again Cutting head.
Compared with prior art, the beneficial effects of the invention are as follows：
1) machine is furnished with CO2Laser and optical fiber laser and double light path are exchanged, to meet a variety of processing modes and processing The demand of object；
2) multifunction laser cutting, welding integrated compact conformation, function is more, the relatively every kind of processing mode of price and every Class material all matches somebody with somebody a kind of special plane, and its price is greatly lowered；
3) multifunction laser cuts weldering all-in-one, is particularly suitable for use in the processing such as ad production, kitchen tools, metal plate；
4) multifunction laser cuts weldering all-in-one, employs intelligent control and vision positioning technology, makes operation flexible；
5) multifunction laser cuts weldering all-in-one, and laser cuts weldering one, used for cutting Change with power supply, embody the reason of energy-conservation Read.
In summary, multifunction laser cuts weldering all-in-one, from principle, structure, technology and process aspect, there is innovation.
Brief description of the drawings
Fig. 1 is that multifunction laser cuts weldering integrated machine system overall construction drawing；
Fig. 2 is the overall structure diagram of Y-axis mechanism, Z-axis mechanism and laser head；
Fig. 3 is Fig. 2 A-A direction views；
Fig. 4 is Fig. 2 B-B direction view；
Fig. 5 is Fig. 2 C-C direction views；
Fig. 6 is that multifunction laser cuts weldering all-in-one Y-axis mechanism map (removing timing belt)；
Fig. 7 is that multifunction laser cuts weldering all-in-one machine tool main body top view；
Fig. 8 is that multifunction laser cuts weldering all-in-one intelligence control system figure；
Fig. 9 is that multifunction laser cuts weldering all-in-one workflow diagram.
In figure：20- tap optical fiber 30- laser cutting control system 60- laser head 61-A fiber optic cables drag chains 62-B Fiber optic cables drag chain 63- fiber cuts head 64- CO 2 laser tube 65- carbon dioxide 66-45 ° of speculum of light-emitting window 67- carbon dioxide cutting head 68- microscope base 100- automatic sucking disc feeding system 200-Z axis mechanism 201-Z axial filament thick sticks 202-Z Axis rail 203-Y axle sliding block 204-Y timing belt adjustable plate 205-Z axle sliding block 206-Y axles synchronization strip connecting plate 300-Y axles Mechanism 301-Y axis rail 302-X axle sliding block 303-Y axle synchronizing wheel 304-X timing belt middle connecting plate 305-Y axles are synchronous Band 400- machine tool main body 401- control panel 402-X timing belt adjustable plate 403-X axis rail 404- web plates 405- is automatically controlled Case 406-X axle timing belt 500- laser-beam welding machines
Embodiment
Embodiments of the present invention are further illustrated with reference to specific embodiment：
As illustrated in figs. 8-9, a kind of multifunction laser cuts the method for work of weldering all-in-one, is made using the switching of a set of power supply With Time-sharing control CO2With two sets of laser equipments of optical fiber, on same lathe, realize to Metal Cutting with welding alternately, Or to nonmetallic cutting.
Equipment initialization operation, differentiates that job category is CO2Laser or optical fiber laser；If CO2Laser is then Power supply enters CO2The nonmetallic cut mode of laser, CO2Laser enters nonmetallic cutting working condition.
If job category is judged as optical fiber laser, the task for continuing to judge optical fiber laser be weld or Cutting, if then power supply enters optical fiber laser Metal Cutting pattern for cutting, optical fiber laser enters Metal Cutting work shape State.If it is determined that the task of optical fiber laser is welding, then power supply enters optical fiber laser metal bond pattern, and optical fiber swashs Light device enters metal and welds working condition.
Specific method is as follows：
Equipment, which starts, to bring into operation, equipment initialization, is that power supply differentiates whether job category is CO2Laser, sentences simultaneously Whether other equipment job category is CO2Laser, if it is comprises the following steps：Power supply enters CO2The nonmetallic cutting of laser Pattern, CO2Laser enters working condition, carries out nonmetallic cutting, judges whether nonmetallic cutting task completes, if not complete Cheng Ze proceeds nonmetallic cutting task, and processing loitering phase is entered if completing.
If power work type and equipment job category are non-CO2Laser, then by power work type and equipment work Make type while being determined as optical fiber laser, whether the task for continuing to judge optical fiber laser is cutting, is if it is wrapped Include following steps：Power supply enters optical fiber laser Metal Cutting pattern, and optical fiber laser enters Metal Cutting working condition, carries out Metal Cutting, judges whether Metal Cutting task completes, and Metal Cutting is proceeded if not completing, and enters if completing Process loitering phase；If it is determined that the task of optical fiber laser is non-cutting task, then comprise the following steps：Power supply enters Optical fiber laser metal bond pattern, optical fiber laser enters metal and welds working condition, carries out metal weld task, judges weldering Take over whether business completes, proceed metal welding if not completing, processing loitering phase is entered if completing.
After the completion of task, judge whether also new task, if it is re-start the differentiation of job category, if not side Shut down.
See Fig. 1, a kind of multifunction laser cuts weldering all-in-one, including laser cutting control system 30, automatic sucking disc feeding system It is provided with system 100, machine tool main body 400, machine tool main body 400 in Y-axis mechanism 300, Y-axis mechanism 300 and is provided with Z-axis mechanism 200. See and fiber cut first 63 and carbon dioxide cutting head 67 are provided with Fig. 2, Fig. 3, Fig. 5, Z-axis mechanism 200.In Z-axis mechanism 200 Lead screw guide rails are additionally provided with, fiber cut first 63 is connected with lead screw guide rails；Carbon dioxide cutting head 67 is fixed on Z-axis mechanism On 200 housing.See in Fig. 4, Y-axis mechanism 300 and be additionally provided with CO 2 laser tube 64 and microscope base 68, CO 2 laser tube 64 are horizontally installed on the upper end of Y-axis mechanism 300, microscope base 68 are set at the end of light-emitting window 65 of CO 2 laser tube, in microscope base 68 Two 45 ° of speculums 66 are inside installed, the relevant position in Z-axis mechanism housing is also provided with 45 ° of speculums 66, and (this is anti- Penetrate mirror and be arranged on the top vertical with carbon dioxide cutting head), carbon dioxide laser is projected from light-emitting window 65, through in microscope base 68 The refraction twice of 45 ° of speculums 66, enters laterally Z-axis mechanism 200, the folding again through 45 ° of speculums 66 in Z-axis mechanism 200 Penetrate vertically into carbon dioxide cutting head 67.
Fiber cut first 63 is with the specific connected mode of lead screw guide rails：Fiber cut first 63 is fixed with Z axis sliding block 205 to be connected Connect, Z axis sliding block 205 is screwed onto on Z axis leading screw 201, while being slidably connected with Z axis guide rail 202.
See Fig. 3, Fig. 5, A fiber optic cables drag chain 61 and B optical fiber electricity are respectively fixed with the rear side of Z-axis mechanism 200 and upper end Cable drag chain 62, fiber optic cables 20 guide to the upper end of Z-axis mechanism 200 via A fiber optic cables drag chain 61 from the rear side of Z-axis mechanism 200, Enter in housing, be connected with fiber cut first 63 from the upper end of Z-axis mechanism 200 via B fiber optic cables drag chain 62 again.
See Fig. 2, Fig. 6, timing belt track-type facilities are provided with Y-axis mechanism 300, synchronizing wheel 303 is arranged on Y-axis mechanism 300 two ends are connected with drive mechanism, and timing belt 305 is connected with synchronizing wheel 303.See after Fig. 5, Z-axis mechanism 200 Side strip connecting plate 204 synchronous with Y-axis is fixedly connected, and is fixed on the sliding block 203 and Y-axis guide rail of the upper and lower ends of timing belt fishplate bar 204 301 are slidably connected, and the middle part of synchronous strip connecting plate 204 is fixedly connected with Y-axis timing belt 305.At the bottom of Y-axis mechanism 300 Portion is fixed with X timing belts middle connecting plate 304, and X-axis slide block 302 is fixedly connected with X timing belts middle connecting plate 304.
See Fig. 7, timing belt track-type facilities are again provided with the both sides of machine tool main body 400, Y-axis mechanism 300 is slided by X-axis Block 302 and the timing belt track-type facilities of X-axis are connected：It is synchronous that X-axis slide block 302 is fixedly connected with X-axis by middle connecting plate 304 Band 406, and be slidably connected with X-axis guide rail 403.X timing belts adjustable plate 402 is used to adjust the elastic of X timing belts 406.In lathe Web plate 404 is provided with the middle of main body 400.
The timing belt track-type facilities of the both sides of machine tool main body 400 can drive Y-axis mechanism 300 to move in the X-axis direction, Y-axis Timing belt track-type facilities in mechanism 300 can drive Z-axis mechanism 200 to move in the Y-axis direction, and fiber cut first 63 can edge Z axis leading screw 201 to move in the Z-axis direction.
The present invention is in same laser head 60 simultaneously equipped with CO2Two sets of light paths of laser and optical fiber laser, and using together A set of power supply switching is used, Time-sharing control CO2With two sets of laser equipments of optical fiber, on same lathe, realize to Metal Cutting with Weld alternately, or to nonmetallic cutting, the demand to meet a variety of processing modes and processing object.

Claims (1)

1. a kind of multifunction laser cuts weldering all-in-one, used using the switching of a set of power supply, Time-sharing control CO2With two sets of laser of optical fiber Equipment, on same lathe, is realized to Metal Cutting and welding alternately, or to nonmetallic cutting, method is as follows：
Equipment initialization operation, differentiates that job category is CO2Laser or optical fiber laser；If CO2Laser then power supply Into CO2The nonmetallic cut mode of laser, CO2Laser enters nonmetallic cutting working condition；
If job category is judged as optical fiber laser, the task for continuing to judge optical fiber laser is welding or cut Cut, if cutting, then power supply enters optical fiber laser Metal Cutting pattern, and optical fiber laser enters Metal Cutting work shape State；If it is determined that the task of optical fiber laser is welding, then power supply enters optical fiber laser metal bond pattern, and optical fiber swashs Light device enters metal and welds working condition；It is characterized in that：
Including laser cutting control system, automatic sucking disc feeding system, machine tool main body, Y-axis mechanism, Y are provided with machine tool main body Z-axis mechanism is provided with axis mechanism；Characterized in that, being provided with fiber cut head and carbon dioxide cutting head, Y in Z-axis mechanism CO 2 laser tube and microscope base are additionally provided with axis mechanism, CO 2 laser tube is horizontally installed on the upper end of Y-axis mechanism, The light-emitting window end of CO 2 laser tube sets microscope base, and 45 ° of speculums, the phase in Z-axis mechanism housing are provided with microscope base Answer position that 45 ° of speculums are also installed, carbon dioxide laser is projected from light-emitting window, and the refraction through 45 ° of speculums in microscope base is horizontal To Z-axis mechanism is entered, carbon dioxide cutting head is refracted into through 45 ° of speculums in Z-axis mechanism again；
A fiber optic cables drag chain and B fiber optic cables drag chains are respectively fixed with the rear side of Z-axis mechanism and upper end, fiber optic cables are via A Fiber optic cables drag chain guides to the upper end of Z-axis mechanism on rear side of Z-axis mechanism, then via B fiber optic cables drag chain from the upper of Z-axis mechanism End is entered in housing, is connected with fiber cut head.
CN201610065277.1A 2016-01-29 2016-01-29 A kind of multifunction laser cuts weldering all-in-one Active CN105537778B (en)

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CN107838558B (en) * 2017-09-30 2019-05-31 河南创客智能装备有限公司 A kind of dedicated laser cutting machine of metal plate
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