CN105533563A - Air drying technology of flake potatoes - Google Patents
Air drying technology of flake potatoes Download PDFInfo
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- CN105533563A CN105533563A CN201610083407.4A CN201610083407A CN105533563A CN 105533563 A CN105533563 A CN 105533563A CN 201610083407 A CN201610083407 A CN 201610083407A CN 105533563 A CN105533563 A CN 105533563A
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- cleaning
- potato
- inner barrel
- air
- dry
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/02—Peeling potatoes, apples or similarly shaped vegetables or fruit
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses an air drying technology of flake potatoes, which comprises the following steps: a fan arranged on the inner bottom wall of an air drying outer barrel body is started; the bottom of an air drying inner barrel body arranged in the air drying outer barrel body is provided with a tapered wind gathering plate located at the upper end of the fan, so that wind blown from the fan flows to the region between the inner wall of the air drying outer barrel body and the outer wall of the air drying inner barrel body; washed potatoes are put into a conveying roller corresponding to a feeding notch of the air drying outer barrel body; as the conveying roller is arranged between the inner wall of the air drying outer barrel body and the outer wall of the air drying inner barrel body in a spiral array manner, a discharging end of the conveying roller corresponds to a discharging notch of the air drying outer barrel body, and the humidity on the surfaces of the potatoes is gradually decreased from bottom to top; and after air drying, the potatoes are discharged from the discharging notch, and water on the surfaces of the potatoes falls down to the bottom wall in the air drying outer barrel body and is discharged from drainage holes in the bottom wall in the air drying outer barrel body.
Description
Technical field
The present invention relates to food processing technology field, particularly the deep-processing system of potato.
Background technology
Potato (formal name used at school: Solanumtuberosum), belong to Solanaceae herbaceos perennial, stem tuber can be edible, is the fourth-largest important cereal crops in the whole world, is only second to wheat, paddy and corn.Potato also known as potato, potato, foreign sweet potato etc., the stem tuber of plant of Solanaceae.With wheat, paddy, corn, Chinese sorghum become the large crop in the world five; Draft.Fruit is that stem is block, and oblate or high 15-80 centimetre is spherical, without hair or by thin pubescence.Stem divides the aerial stem of plant and subterranean stem two parts.Long Circle, diameter is about 3-10 centimetre, crust white, pale red or purple.The color of potato skin is white, yellow, pink, red, purple and black, and potato meat is white, yellowish, yellow, black, cyan, purple and black purple.
Resistant starch (resistantstarch) is also known as enzyme resistant starch, and indigestibility starch, by enzymolysis, but can not can play fermentation reaction with volatile fatty acid in small intestine in the intestines and stomach colon of people.Resistant starch is present in some wholefood, and as potato, banana, rice etc. all contain resistant starch, particularly the cornstarch of high amylose starches contains resistant starch up to 60%.Comparatively other starch difficult degradations of this starch, digestion slowly in vivo, absorbs and to enter blood all slower.The similar disappearing fibre of its character, has certain slimming effect, the favor of the personage that starts in recent years to be subject to like to be beautiful.
Potato tubers contains a large amount of starch.Starch is the main energy sources of food potato.-general early seasonal strain potato contains the starch of 11% ~ 14%, and mid-late mature seed contains the starch of 14% ~ 20%, and the stem tuber of high starch varieties can reach more than 25%.Stem tuber is also containing glucose, fructose and sucrose etc.; Potato protein is of high nutritive value.Potato tubers contains the protein of about 2%, and during potato is dry, protein content is 8% ~ 9%.According to the study, the protein nutritive value of potato is very high, and its quality is equivalent to the protein of egg, and easily digestion, absorption, be better than the protein of other crops.And the protein of potato contains 18 seed amino acids, comprise the various essential amino acids that human body can not synthesize.The nutritive value of high evaluation potato is that the existence containing the lysine of high-grade protein and essential amino acid, tryptophan, histidine, arginine, phenylalanine, valine, leucine, isoleucine and methionine with its stem tuber is undivided.
Summary of the invention
For solving the deficiencies in the prior art, main purpose of the present invention is to provide the high potato deep-processing system of a kind of automaticity.
For realizing above-mentioned technical purpose, the technical solution adopted in the present invention is as follows.
Sheet potato air drying system, it comprises the knot screen carrying out removing silt to potato set gradually, to the cleaning device that the potato after removal of impurities is cleaned, to the device for peeling that the potato after cleaning is removed the peel, to the slicing device that the potato after peeling is cut into slices, air-dry air-dry apparatus is carried out to potato block;
Above-mentioned cleaning device, comprise cleaning outer cylinder body, be socketed on the cleaning inner barrel in cleaning outer cylinder body, the interlock disk body be connected with cleaning inner barrel, the double motor equipment be connected with interlock disk body, cleaning outer cylinder body is fixedly installed and cleans in outer cylinder body and is provided with water chamber, clean outer cylinder body and clean inner barrel arranged concentric and clean inner barrel and freely can rotate relative to cleaning outer cylinder body, wash chamber is provided with in cleaning inner barrel, cleaning inner barrel wall portion is provided with cleaning filter opening, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, double dynamical agitating device, it comprise headstock, the main cylinder be connected with headstock, the connection housing be connected with main cylinder, the kinetic energy output device be socketed in main cylinder, with the countershaft being connected regulation device that housing is connected, match with regulation device, main cylinder one end is connected with headstock housing, the other end of main cylinder be connected housing and be connected, in main cylinder, the drive end of main shaft of socket is connected with the output of headstock, and the rotation of headstock output kinetic energy drive shaft, main shaft is provided with external screw thread, kinetic energy output device comprises output shaft, and output sleeve is connected in main cylinder, and output shaft is matched by screw and main shaft, and the central axis of output shaft and the central axes of main shaft, output shaft is also provided with the direction recess arranged along its axis direction, connect in housing and be provided with a pair intermeshing mainshaft gear, countershaft gear, mainshaft gear is socketed on output shaft outside, and countershaft gear is socketed on the outside of countershaft, mainshaft gear is provided with the protruding block matched with direction recess, countershaft to be socketed in disk and to be flexibly connected with disk, disk be connected housing and be connected, countershaft is provided with annular relief, countershaft is also socketed with spring, one end of spring is connected with annular relief, the other end of spring is connected with disk, annular relief is provided with along the circumferential direction and evenly spaced some positioning cams, regulation device comprises secondary cylindrical shell, positioning disk, secondary barrel jacket is connected to the outside of countershaft and the central axes of secondary cylindrical shell and countershaft, secondary cylindrical shell one end be connected housing and be connected, the other end of secondary cylindrical shell is connected with positioning disk, the central axes of secondary cylindrical shell and positioning disk, positioning disk sleeve is connected to the outside of countershaft, and positioning disk is provided with step, step is provided with the locating recess matched with positioning cams, the center of interlock disk body is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment,
Above-mentioned air-dry apparatus, comprise air-dry outer cylinder body, be socketed on the air-dry inner barrel of air-dry outer cylinder body inside, the bottom of air-dry outer cylinder body is provided with charging breach, the upper end of air-dry outer cylinder body is provided with discharging breach, the conveying roller of helical array is furnished with between the inwall of air-dry outer cylinder body and the outer wall of air-dry inner barrel, the feed end of conveying roller is corresponding with charging breach, the delivery end of conveying roller is corresponding with discharging breach, the interior diapire of air-dry outer cylinder body is provided with fan, the bottom of air-dry inner barrel be provided be positioned at fan upper end tapered hold together aerofoil, the diapire of air-dry outer cylinder body is provided with leaking hole.
The further improvement of technique scheme.
The bottom of cleaning inner barrel is connected with chassis, and the centre on chassis is connected with cleaning rotating shaft, and the center of cleaning outer cylinder body is provided with and the axial trough cleaning rotating shaft and match, and cleaning inner barrel can around own axis.
The further improvement of technique scheme.
Main cylinder by rivet and headstock housing, be connected housing and be connected, secondary cylindrical shell by rivet be connected housing and be connected.
The further improvement of technique scheme.
Main cylinder is also provided with travel switch, is controlled the two ends extreme position of output shaft by travel switch.
The further improvement of technique scheme.
0.5cm-1.5cm is spaced apart between each conveying roller.
The air-dry technique of sheet potato, its step comprises:
A, first preliminary removal of impurities is carried out to raw potatoes, remove bulk silt and other foreign material;
B, by cleaning device, potato to be cleaned;
Interlock disk body rotates cleaning; In cleaning outer cylinder body, load clean water, the potato after removal of impurities is poured in the wash chamber of the cleaning inner barrel be socketed in cleaning outer cylinder body;
Pressing countershaft, make the annular relief radial motion be arranged on countershaft, the positioning cams be arranged in annular relief is separated with the locating recess be socketed on countershaft, and is arranged at annular relief and the spring contraction be connected between housing;
Turns auxiliary shaft, make to be arranged at and to connect in housing and the countershaft gear being socketed on countershaft outside rotates, be arranged at and connect in housing and the mainshaft gear be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and mainshaft gear is provided with the protruding block matched with the direction recess be arranged on output shaft, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, realize rotation and the axial feed motion of output shaft;
The interlock disk body be connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and radially moves in cleaning inner barrel in cleaning inner barrel, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thus make the foreign material being attached to potato surface enter cleaning urceolus from the cleaning filter opening of cleaning inner barrel wall portion under the influence of centrifugal force, thus reach rotary-cleaning effect, and because cleaning inner barrel is in tilted layout, the inwall of cleaning inner barrel is furnished with cleaning ball silk, in the rotation process of cleaning inner barrel, realizes the preliminary peeling of potato,
The cleaning of interlock disk body Radial Perturbation; Be socketed on the positioning cams that spring on countershaft promotes to be arranged at annular relief to match with locating recess, countershaft position is fixed, and is arranged at mainshaft gear in connection housing and countershaft gear position is fixed, and does not rotate;
Drive shaft is rotated, and because the axially directed groove that output shaft is arranged and the protruding block be arranged on mainshaft gear match, is socketed on main shaft outside and realizes axial feed motion by the output shaft that screw is connected with main shaft;
The radial motion of output shaft drives the interlock disk body radial motion in cleaning inner barrel being attached thereto and connecing, interlock disk body is in radial motion process, realize draining and the absorbent function of cleaning inner barrel, thus reach flow-disturbing effect, potato is rolled fast in cleaning inner barrel, thus reaches disturbance cleaning performance;
Rotate cleaning, the cleaning of interlock disk body Radial Perturbation according to above-mentioned interlock disk body to clean potato and constantly to switch, until potato is cleaned completely;
C, by cleaning after potato carry out peeling process; ;
D, by slicing device, slicing treatment is carried out to potato;
E, air-dry process is carried out to the potato block after boiling;
Open the fan be arranged in air-dry outer cylinder body on diapire, the bottom being arranged in the air-dry inner barrel in air-dry outer cylinder body be provided be positioned at fan upper end tapered hold together aerofoil, what fan was bloated is distinguished and admirable to the region between air-dry outer cylinder body inwall and air-dry inner barrel outer wall; Potato after cleaning is put into the conveying roller place corresponding with the charging breach of air-dry outer cylinder body, because conveying roller is arranged between the inwall of air-dry outer cylinder body and the outer wall of air-dry inner barrel in helical array mode, the delivery end of conveying roller is corresponding with the discharging breach of air-dry outer cylinder body, the humidity on potato surface progressively reduces from bottom to top, potato after air-dry is discharged from discharging indentation, there, the water droplet on potato surface falls diapire in air-dry outer cylinder body, and discharges from the leaking hole be arranged in air-dry outer cylinder body diapire.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention, simple introduction is done below by the accompanying drawing used required in embodiment, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structure principle chart of double motor equipment of the present invention.
Fig. 2 is the syndeton schematic diagram of main shaft of the present invention and countershaft.
Fig. 3 is the syndeton schematic diagram of main shaft of the present invention and countershaft.
Fig. 4 is the syndeton schematic diagram of main shaft of the present invention and countershaft.
Fig. 5 is the explosive view of the syndeton of main shaft of the present invention and countershaft.
Fig. 6 is the explosive view of main shaft of the present invention.
Fig. 7 is cleaning device structural representation of the present invention.
Fig. 8 is cleaning device cross-sectional view of the present invention.
Fig. 9 is cleaning inner barrel structural representation of the present invention.
Figure 10 is cleaning inner barrel structural representation of the present invention.
Figure 11 is device for peeling structural representation of the present invention.
Figure 12 is device for peeling structural representation of the present invention.
Figure 13 is device for peeling structural representation of the present invention.
Figure 14 is device for peeling structural representation of the present invention.
Figure 15 is device for peeling structural representation of the present invention.
Figure 16 is the friction mechanism structural representation of casting off a skin of device for peeling of the present invention.
Figure 17 is reducing mechanism structural representation of the present invention.
Figure 18 is broken agitating device structural representation of the present invention.
Figure 19 is broken agitating device structural representation of the present invention.
Figure 20 is broken agitating device structural representation of the present invention.
Figure 21 is air-dry apparatus structural representation of the present invention.
Figure 22 is air-dry apparatus structural representation of the present invention.
Be denoted as in figure:
10, headstock.
20, main cylinder.
30, housing is connected; 32, mainshaft gear; 34, countershaft gear.
40, regulation device; 42, secondary cylindrical shell; 44, positioning disk; 46, step.
50, bearing.
60, kinetic energy output device; 62, output shaft; 64, direction recess; 66, kinetic energy output.
70, countershaft; 72, disk; 74, spring; 76, annular relief.
80, main shaft.
100, cleaning device; 110, outer cylinder body is cleaned; 120, inner barrel is cleaned; 122, filter opening is cleaned; 124, wash bowl gathering sill; 130, link disk body; 132, link protruding block; 134, disk body is connected; 142, chassis; 144, rotating shaft is cleaned.
200, device for peeling; 210, frame is removed the peel; 212, loading hopper is removed the peel; 214, elution device; 216, swash plate is removed the peel; 220, decortication cylinder; 230, to cast off a skin friction mechanism; 232, Compress Spring; 234, to cast off a skin projection; 236, decortication bistrique; 240, to cast off a skin accommodating device; 242, to cast off a skin container; 244, telescoping mechanism.
300, reducing mechanism; 310, frame is pulverized; 320, outer cylinder body is pulverized; 330, broken agitating device; 331, middle cylinder is pulverized; 332, broken bistrique; 333, broken push rod; 334, broken interior axle; 335, conical indentation groove; 336, tapered end face; 340, clamp; 350, external gear.
400, air-dry apparatus; 410, air-dry outer cylinder body; 412, charging breach; 414, discharging breach; 416, leaking hole; 420, air-dry inner barrel; 430, conveying roller; 440, fan; 450, aerofoil is held together.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not making under creative work prerequisite, and the every other embodiment obtained, all belongs to scope.
As shown in Figure 1-22, potato deep-processing system, it comprises the knot screen carrying out removing silt to potato set gradually, to the cleaning device that the potato after removal of impurities is cleaned, to the device for peeling that the potato after cleaning is removed the peel, to the slicing device that the potato after peeling is cut into slices, potato block is carried out to the steaming plant of boiling, to the packing device that the potato block after boiling carries out air-dry air-dry apparatus and packs.
As shown in Figure 1-22, potato deep-processing system, it comprises the knot screen carrying out removing silt to potato set gradually, to the cleaning device that the potato after removal of impurities is cleaned, to the device for peeling that the potato after cleaning is removed the peel, to the slicing device that the potato after peeling is cut into slices, the immersion system flooding colour protecting liquid is carried out to the potato block produced after potato slices, the potato block of dipping colour protecting liquid is carried out to the vacuum frying device of vacuum frying, the deoiler that the potato block after fried is carried out de-oiling and the packing device packed.
As shown in Figure 1-22, potato deep-processing system, it comprises the knot screen carrying out removing silt to potato set gradually, to the cleaning device that the potato after removal of impurities is cleaned, to the device for peeling that the potato after cleaning is removed the peel, broken reducing mechanism is carried out to the potato after peeling, potato granular is obtained by the filtration treatment of filter to the potato granular produced after pulverizing and slurry mixture.
The equipment with identical function existed in prior art can be adopted to realize for above-mentioned knot screen, air-dry apparatus, packing device, immersion system, deep-frying device, deoiler, filter, chlorination equipment.
Above-mentioned cleaning device 100, comprise cleaning outer cylinder body 110, be socketed on the cleaning inner barrel 120 in cleaning outer cylinder body 110, the interlock disk body 130 be connected with cleaning inner barrel 120, the double motor equipment be connected with interlock disk body 130, cleaning outer cylinder body 110 is fixedly installed and cleans in outer cylinder body 110 and is provided with water chamber, clean outer cylinder body 110 and clean inner barrel 120 arranged concentric and clean inner barrel 120 and freely can rotate relative to cleaning outer cylinder body 110, wash chamber is provided with in cleaning inner barrel 120, the bottom of cleaning inner barrel 120 is connected with chassis 142, the centre on chassis 142 is connected with cleaning rotating shaft 144, the center of cleaning outer cylinder body 110 is provided with and the axial trough cleaning rotating shaft 144 and match, cleaning inner barrel 120 can around own axis, cleaning inner barrel 120 wall portion is provided with cleaning filter opening 122, cleaning inner barrel 120 is furnished with the wash bowl gathering sill 124 radially arranged, interlock disk body 130 is socketed on and cleans in inner barrel 120 and the disk body 130 that links be provided with the interlock protruding block 132 matched with wash bowl gathering sill 124, the disk body that can realize linking is mated cleaning the radial motion in inner barrel 120 by interlock protruding block 132 and wash bowl gathering sill 124, when the disk body 130 that links rotates, because interlock lug boss and wash bowl gathering sill 124 match, thus interlock disk body 130 is made to drive the rotation of cleaning inner barrel 120.
As shown in figures 1 to 6, double motor equipment, it comprise headstock 10, the main cylinder 20 be connected with headstock 10, the connection housing 30 be connected with main cylinder 20, the kinetic energy output device 60 be socketed in main cylinder 20, with the countershaft 70 being connected regulation device 40 that housing 30 is connected, match with regulation device; The main shaft 80 providing power drive to be socketed in main cylinder 20 by headstock 10 rotates, thus drives the radial motion of kinetic energy output device 60; By driving the rotation of countershaft, thus drive the rotation of kinetic energy output device 60 and radially move.
Main cylinder 20 one end is connected with headstock 10 housing by rivet, the other end of main cylinder 20 by rivet be connected housing 30 and be connected, in main cylinder 20, the drive end of the main shaft 80 of socket is connected with the output of headstock 10, the rotation of headstock 10 output kinetic energy drive shaft 80, main shaft 80 is provided with external screw thread.
Kinetic energy output device 60 comprises output shaft 62, output shaft 62 is socketed in main cylinder 20, output shaft 62 is matched by screw and main shaft 80, and the central axis of output shaft 62 and the central axes of main shaft 80, output shaft 62 is also provided with the direction recess 64 arranged along its axis direction.
Connect in housing 30 and be provided with a pair intermeshing mainshaft gear 32, countershaft gear 34, it is outside that mainshaft gear 32 is socketed on output shaft 62, countershaft gear 34 is socketed on the outside of countershaft 70, mainshaft gear 32 is provided with the protruding block (not shown in FIG.) matched with direction recess 64.
Regulation device 40 is in order to control the rotation of countershaft 70, countershaft 70 to be socketed in disk 72 and to be flexibly connected with disk 72, disk 72 be connected housing 30 and fixed by rivet, countershaft 70 is provided with annular relief 76, countershaft 70 is also socketed with spring 72, one end of spring 72 is connected with annular relief 76, and the other end of spring 72 is connected with disk 72, annular relief 76 is provided with along the circumferential direction and evenly spaced some positioning cams; Regulation device 40 comprises secondary cylindrical shell 42, positioning disk 44, secondary cylindrical shell 42 is socketed on the outside of countershaft 70 and the central axes of secondary cylindrical shell and countershaft, secondary cylindrical shell 42 one end be connected housing 30 and fixed by rivet, the other end of secondary cylindrical shell 42 is fixed by rivet and positioning disk 44, the central axes of secondary cylindrical shell 42 and positioning disk 44, positioning disk 44 is socketed on the outside of countershaft 70, positioning disk 44 is provided with step 46, step 46 is provided with the locating recess matched with positioning cams.
The first type of drive, main axis, countershaft does not rotate.
Annular relief jack-up on countershaft 70 will be arranged under the effect of spring 74 elastic force, and drive countershaft along axial-movement, the positioning cams be arranged in annular relief is matched with the locating recess be arranged on positioning disk 44, thus fixed countershaft position and countershaft gear 34 can not be rotated, thus mainshaft gear can not be rotated.
Headstock 10 provides power drive main shaft 80 around own axis, due to the protruding block that direction recess mainshaft gear is provided be arranged on output shaft 62 matches, thus make the output shaft 62 that is connected with main shaft 80 by screw can only along axial-movement, can not around own axis.
The second type of drive, countershaft rotates, main shaft does not rotate.
First countershaft 70 is extruded, shell fragment is shunk and positioning cams is separated with locating recess, kinetic energy is provided and turns auxiliary shaft 70 by power set, the rotation drive of countershaft 70 is attached thereto the countershaft gear 34 connect and rotates, the rotation of countershaft gear 34 drives the mainshaft gear 32 be meshed with it to rotate, the rotation of mainshaft gear 32 drives the rotation of output shaft 62, because main shaft does not rotate, thus makes output shaft 62 realize axial feed motion while rotating.
As shown in Figure 1, 2, 3, main cylinder 20 is also provided with travel switch, is controlled the two ends extreme position of output shaft 62 by travel switch, avoid output shaft 62 and mechanism to collide, cause the damage of device.
The center of interlock disk body 130 is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment, is arranged on the connecting axle on interlock disk body 130 and is provided with the connection disk body 134 be connected with the kinetic energy output of the output shaft of double motor equipment.
In actual mechanical process, cleaning inner barrel of the present invention preferably adopts slant setting, and cleaning inner barrel, horizontal by certain angle, makes cleaning inner barrel in rotation process, promotes the phase mutual friction of each potato, thus reach preliminary decortication effect; If cleaning inner barrel adopts vertically place, potato is synchronized with the movement, and friction each other reduces greatly; Preferably, the angular range of inner barrel central axis and horizontal plane is cleaned at 37-80 degree.
In cleaning process, be attached to a large amount of silt in potato surface and come off, depart from smoothly for ease of silt from cleaning filter opening, the cleaning filter opening diameter being arranged at cleaning inner barrel wall portion should at 0.8-2.5cm, and preferably, cleaning filter opening diameter is 1-2.2cm.
Cleaning device is to the cleaning method of potato.
Interlock disk body rotates cleaning.
In cleaning outer cylinder body 110, load clean water, the potato after removal of impurities is poured in the wash chamber of the cleaning inner barrel 120 be socketed in cleaning outer cylinder body 110.
Pressing countershaft, make the annular relief radial motion be arranged on countershaft, the positioning cams be arranged in annular relief is separated with the locating recess be socketed on countershaft, and is arranged at annular relief and the spring contraction be connected between housing.
Turns auxiliary shaft, make to be arranged at and to connect in housing and the countershaft gear being socketed on countershaft outside rotates, be arranged at and connect in housing and the mainshaft gear be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and mainshaft gear is provided with the protruding block matched with the direction recess be arranged on output shaft, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, realize rotation and the axial feed motion of output shaft.
The interlock disk body be connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and radially moves in cleaning inner barrel in cleaning inner barrel, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thus make the foreign material being attached to potato surface enter cleaning urceolus from the cleaning filter opening of cleaning inner barrel wall portion under the influence of centrifugal force, thus reach rotary-cleaning effect.
The cleaning of interlock disk body Radial Perturbation.
Be socketed on the positioning cams that spring on countershaft promotes to be arranged at annular relief to match with locating recess, countershaft position is fixed, and is arranged at mainshaft gear in connection housing and countershaft gear position is fixed, and does not rotate;
Drive shaft is rotated, and because the axially directed groove that output shaft is arranged and the protruding block be arranged on mainshaft gear match, is socketed on main shaft outside and realizes axial feed motion by the output shaft that screw is connected with main shaft.
The radial motion of output shaft drives the interlock disk body radial motion in cleaning inner barrel being attached thereto and connecing, interlock disk body is in radial motion process, realize draining and the absorbent function of cleaning inner barrel, thus reach flow-disturbing effect, potato is rolled fast in cleaning inner barrel, thus reaches disturbance cleaning performance.
Rotate cleaning, the cleaning of interlock disk body Radial Perturbation according to above-mentioned interlock disk body to clean potato and constantly to switch, until potato is cleaned completely.
As illustrated in figures 11-16, device for peeling 200, it comprises peeling frame 210, be movably installed in peeling frame and the cylinder 220 of casting off a skin for a pair rotated in opposite directions, be installed on two to cast off a skin between cylinder 220 and the accommodating device 240 of casting off a skin moved along cylinder axis direction of casting off a skin, accommodating device 240 of casting off a skin comprises container 242 of casting off a skin, telescoping mechanism 244, the periphery that the bottom end face and two of described container 242 of casting off a skin is casted off a skin between cylinder matches, cast off a skin container 242 Driving plane connect telescoping mechanism 244, this telescoping mechanism 244 can be the push rod of cylinder, tractive force is applied by cylinder push-rod, promote or pull container 242 of casting off a skin to move along cylinder axis direction of casting off a skin, cast off a skin between the initial working end of cylinder 220 and the inwall of peeling frame 210 and leave gap for discharge.
First, under the driving of power set, drive two cylinder move toward one another of casting off a skin, container of casting off a skin is reset to initial position, and initial position is: container of casting off a skin is positioned at the initial working end of cylinder of casting off a skin, and is not communicated with discharging clearance; Place potato to be casted off a skin casting off a skin in container, promote by cylinder container of casting off a skin to move along cylinder axis direction of casting off a skin, when container of casting off a skin move to cast off a skin drum functions end time, cylinder draws container of casting off a skin and returns, until cast off a skin, container is communicated with discharging clearance, be positioned over the potato that casts off a skin in container after casting off a skin, automatic discharging; Then container of casting off a skin resets again, carries out work of casting off a skin next time; Obviously, in this device, back and forth casted off a skin casting off a skin on cylinder by the cylinder container that promotes to cast off a skin, to cast off a skin mode relative to one way, its distance of effectively casting off a skin, and this device adopts automatic discharging mode, without the need to artificial participation, greatly saves artificial.
Surface due to potato is irregular concaveconvex shape, if adopt common decortication bistrique to carry out surface peeling to potato, certainly be halfway, for solving this problem, the decortication bistrique adopted in this device as shown in figure 16, cast off a skin on cylinder 220 and be evenly distributed with friction mechanism 230 of casting off a skin respectively, friction mechanism 230 of casting off a skin comprise be slidably connected cast off a skin cylinder cast off a skin protruding 234, cast off a skin protruding 234 bottom and cast off a skin between inner wall of rotary drum and be connected with Compress Spring 232, cast off a skin protruding 234 top spherical bistrique 236 of casting off a skin is installed; When cylinder of casting off a skin rotates, bistrique of casting off a skin occurs flexible according to potato surface configuration, thus the bistrique that makes to cast off a skin does not destroy potato meat portion, and removes the peel wider.
For ease of controlling charging and avoiding operation element close contact to cast off a skin cylinder, improve production security, peeling frame 210 is also provided with the peeling loading hopper 212 corresponding with container initial position of casting off a skin.
When potato is removed the peel between decortication cylinder, ceaselessly can roll and even beat, for avoiding potato to jump out in container 242 of casting off a skin, the Sidewall Height of container 242 of casting off a skin is not less than 7cm.
Because potato epidermis has adhesiveness, after potato epidermis is cut, very easily adhere to and decortication cylinder, therefore have the peeling swash plate 216 with its plane tangent in the peel outer setting of cylinder of peeling two.
Further, peeling frame 210 is also provided with elution device 214, elution device 214 comprises the drip washing support arranged along decortication cylinder axis direction, and the bottom of drip washing support is provided with towards the shower nozzle of two decortication cylinder middle parts; In peeling process, be attached to the epidermis on potato surface, under the flushing of circulating water, reserve between two decortication cylinders, make potato surface more clean.
The barking method of potato.
Container of casting off a skin returns back to initial position under the driving of telescoping mechanism, and initial position is: container of casting off a skin is positioned at the initial working end of cylinder of casting off a skin, and is not communicated with the discharging clearance between the initial working end of cylinder of casting off a skin with peeling frame;
Two cylinders of peeling are driven to rotate in opposite directions by power set, being poured into be installed on by potato after cleaning casts off a skin in container between two decortication cylinders, drive container of casting off a skin along the axis direction of cylinder of casting off a skin by telescoping mechanism and working distal tip towards cylinder of casting off a skin is moved, thus make to be positioned over the potato casted off a skin in container and realize tentatively casting off a skin under the effect of decortication cylinder; When container of casting off a skin moves to the working distal tip of cylinder of casting off a skin, telescoping mechanism shrinks and draws container of casting off a skin and returns, be positioned over the potato casted off a skin in container again to be casted off a skin, flexible frame contracts last, until cast off a skin, container is communicated with discharging clearance, the potato casted off a skin in container is all discharged, namely completes and once cast off a skin.
As shown in figures 17 to 20, reducing mechanism 300, it comprises pulverizes frame 310, be installed on the pulverizing outer cylinder body 320 pulverized in frame 310, be installed on the clamp 340 pulverized on outer cylinder body 320, be socketed on the broken agitating device 330 pulverized in outer cylinder body 320, described broken agitating device 330 comprises pulverizes middle cylinder 331, be socketed on and pulverize in middle cylinder 331 and axle 334 in the fragmentation of concentric layout, be installed on the broken bistrique 332 pulverizing middle cylinder 331 face machined flat, in broken, axle 334 is provided with the tapered end face 336 that Open Side Down, pulverize in middle cylinder 331 and be provided with the conical indentation groove 335 matched with tapered end face, the face machined flat of broken interior axle 334 is provided with some broken push rods 333, broken bistrique 332 is provided with the hole slot matched with broken push rod 333, broken bistrique 332 is provided with cross Disintegrating knife, in broken, the drive end of axle connects double motor equipment, clamp 340 is pulverized middle cylinder 331 in order to clamping and is limited its motion.
When only axis direction moves axle 334 in fragmentation, clamp 340 clamps pulverizes middle cylinder 331, thus fixing pulverizing middle cylinder 331, in broken, axle 334 drives broken push rod 333 flexible in the hole slot broken bistrique, thus utilizes broken push rod by bulk potato attrition crushing; When axially moving in fragmentation and make tapered end face and conical indentation groove match, in broken, axle fixes with pulverizing middle cylinder, clamp 340 is separated with pulverizing middle cylinder, in broken, axle drives and pulverizes middle cylinder rotation and move up and down along axis direction, by being arranged at the cross Disintegrating knife pulverized on bistrique, thoroughly pulverize being positioned over the potato of pulverizing in outer cylinder body.
As shown in figure 17, pulverizing that the bottom of outer cylinder body 320 is also provided with can the discharging base plate of folding, pulverize outer cylinder body 320 outer wall and external gear 350 is installed, pulverize frame 310 to be flexibly connected by bearing with pulverizing outer cylinder body 320, pulverize in frame 310 and the fixing latch pulverizing outer cylinder body 320 is also installed, when broken agitating device 330 works, latch inserts and pulverizing outer cylinder body and pulverizing frame is fixed; When broken agitating device 330 quits work, and when starting discharging, extract latch, open drive motors and also drive external gear 350 to rotate, drive and pulverize outer cylinder body and rotate, thus realize centrifugal discharge, discharging is followed conveniently, faster, more thorough.
Above-mentioned clamp can be pneumatic clamps.
Reducing mechanism pulverizes the method for potato.
Potato after peeling is poured into and pulverizes in outer cylinder body, be installed on the clamp pulverized on outer cylinder body and pulverizing middle cylinder is clamped, thus pulverizing middle cylinder position is fixed;
Be socketed on the positioning cams that spring on countershaft promotes to be arranged at annular relief to match with locating recess, countershaft position is fixed, and is arranged at mainshaft gear in connection housing and countershaft gear position is fixed, and does not rotate;
Drive shaft is rotated, and because the axially directed groove that output shaft is arranged and the protruding block be arranged on mainshaft gear match, is socketed on main shaft outside and realizes axial feed motion by the output shaft that screw is connected with main shaft; In the fragmentation be connected with the kinetic energy output of output shaft, axle moves along axis direction, the broken push rod reciprocal telescopic of drive installation axle face machined flat in fragmentation, thus is smashed to pieces by bulk potato.
Axially return in fragmentation, make to be arranged at broken in tapered end face on axle be socketed on broken in axle outside pulverizing middle cylinder on conical indentation groove match, clamp is separated with pulverizing middle cylinder, pulverizes middle cylinder relative with axle in fragmentation fixing; Pressing countershaft, make the annular relief radial motion be arranged on countershaft, the positioning cams be arranged in annular relief is separated with the locating recess be socketed on countershaft, and is arranged at annular relief and the spring contraction be connected between housing; Turns auxiliary shaft, make to be arranged at and to connect in housing and the countershaft gear being socketed on countershaft outside rotates, be arranged at and connect in housing and the mainshaft gear be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and mainshaft gear is provided with the protruding block matched with the direction recess be arranged on output shaft, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, realize rotation and the axial feed motion of output shaft; In the fragmentation be connected with the kinetic energy output of output shaft, axle drives and pulverizes middle cylinder pulverizing in outer cylinder body and rotate, and is installed on the broken bistrique of pulverizing middle cylinder face machined flat and pulverizes middle cylinder inter-sync and rotate, thus is thoroughly pulverized by potato; Potato pulverized particles can be obtained.
As shown in fig. 21-22, air-dry apparatus 400, comprise air-dry outer cylinder body 410, be socketed on the air-dry inner barrel 420 of air-dry outer cylinder body 410 inside, the bottom of air-dry outer cylinder body 410 is provided with charging breach 412, the upper end of air-dry outer cylinder body 410 is provided with discharging breach 412, the conveying roller 430 of helical array is furnished with between the inwall of air-dry outer cylinder body 410 and the outer wall of air-dry inner barrel, the feed end of conveying roller 430 is corresponding with charging breach 412, the delivery end of conveying roller 430 is corresponding with discharging breach 414, the interior diapire of air-dry outer cylinder body 410 is provided with fan 440, the bottom of air-dry inner barrel 420 be provided be positioned at fan 440 upper end tapered hold together aerofoil 450, the diapire of air-dry outer cylinder body 410 is provided with leaking hole 416.
Interval between each conveying roller should between 0.5cm-1.5cm, preferably, is spaced apart 1cm between each conveying roller.
Fan is opened, potato after cleaning is fed through the feed end of conveying roller 430, potato is delivered to the top of cleaning outer cylinder body by conveying roller along helical form, due in this device, potato is conveying from bottom to top, the potato surface moisture just entered in conveying roller is maximum, along with potato motion from bottom to top, the moisture on potato surface gradually reduces, and superposed potato is when dripping, water droplet can be attached to potato surface, lower end, lower end potato is in uphill process, moisture is dried up, so, the potato being arranged at upper end is dripped, to the potato of bottom be do not have influential.
Distinguished and admirable to the region between air-dry outer cylinder body inwall and air-dry inner barrel outer wall by what hold together that aerofoil 450 guides fan 440 to bloat, improve wind energy utilization, reduce energy consumption.
The air-dry method of potato.
Open the fan be arranged in air-dry outer cylinder body on diapire, the bottom being arranged in the air-dry inner barrel in air-dry outer cylinder body be provided be positioned at fan upper end tapered hold together aerofoil, what fan was bloated is distinguished and admirable to the region between air-dry outer cylinder body inwall and air-dry inner barrel outer wall; Potato after cleaning is put into the conveying roller place corresponding with the charging breach of air-dry outer cylinder body, because conveying roller is arranged between the inwall of air-dry outer cylinder body and the outer wall of air-dry inner barrel in helical array mode, the delivery end of conveying roller is corresponding with the discharging breach of air-dry outer cylinder body, the humidity on potato surface progressively reduces from bottom to top, potato after air-dry is discharged from discharging indentation, there, the water droplet on potato surface falls diapire in air-dry outer cylinder body, and discharges from the leaking hole be arranged in air-dry outer cylinder body diapire.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention; To be apparent for those skilled in the art to the multiple amendment of these embodiments, the General Principle defined in the present invention when not departing from spirit of the present invention or scope, can realize in other embodiments.Therefore, the present invention can not be defined to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (1)
1. the air-dry technique of sheet potato, its step comprises:
A, first preliminary removal of impurities is carried out to raw potatoes, remove bulk silt and other foreign material;
B, by cleaning device, potato to be cleaned;
Interlock disk body rotates cleaning; In cleaning outer cylinder body, load clean water, the potato after removal of impurities is poured in the wash chamber of the cleaning inner barrel be socketed in cleaning outer cylinder body;
Pressing countershaft, make the annular relief radial motion be arranged on countershaft, the positioning cams be arranged in annular relief is separated with the locating recess be socketed on countershaft, and is arranged at annular relief and the spring contraction be connected between housing;
Turns auxiliary shaft, make to be arranged at and to connect in housing and the countershaft gear being socketed on countershaft outside rotates, be arranged at and connect in housing and the mainshaft gear be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and mainshaft gear is provided with the protruding block matched with the direction recess be arranged on output shaft, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, realize rotation and the axial feed motion of output shaft;
The interlock disk body be connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and radially moves in cleaning inner barrel in cleaning inner barrel, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thus make the foreign material being attached to potato surface enter cleaning urceolus from the cleaning filter opening of cleaning inner barrel wall portion under the influence of centrifugal force, thus reach rotary-cleaning effect, and because cleaning inner barrel is in tilted layout, the inwall of cleaning inner barrel is furnished with cleaning ball silk, in the rotation process of cleaning inner barrel, realizes the preliminary peeling of potato,
The cleaning of interlock disk body Radial Perturbation; Be socketed on the positioning cams that spring on countershaft promotes to be arranged at annular relief to match with locating recess, countershaft position is fixed, and is arranged at mainshaft gear in connection housing and countershaft gear position is fixed, and does not rotate;
Drive shaft is rotated, and because the axially directed groove that output shaft is arranged and the protruding block be arranged on mainshaft gear match, is socketed on main shaft outside and realizes axial feed motion by the output shaft that screw is connected with main shaft;
The radial motion of output shaft drives the interlock disk body radial motion in cleaning inner barrel being attached thereto and connecing, interlock disk body is in radial motion process, realize draining and the absorbent function of cleaning inner barrel, thus reach flow-disturbing effect, potato is rolled fast in cleaning inner barrel, thus reaches disturbance cleaning performance;
Rotate cleaning, the cleaning of interlock disk body Radial Perturbation according to above-mentioned interlock disk body to clean potato and constantly to switch, until potato is cleaned completely;
C, by cleaning after potato carry out peeling process; ;
D, by slicing device, slicing treatment is carried out to potato;
E, air-dry process is carried out to the potato block after boiling;
Open the fan be arranged in air-dry outer cylinder body on diapire, the bottom being arranged in the air-dry inner barrel in air-dry outer cylinder body be provided be positioned at fan upper end tapered hold together aerofoil, what fan was bloated is distinguished and admirable to the region between air-dry outer cylinder body inwall and air-dry inner barrel outer wall; Potato after cleaning is put into the conveying roller place corresponding with the charging breach of air-dry outer cylinder body, because conveying roller is arranged between the inwall of air-dry outer cylinder body and the outer wall of air-dry inner barrel in helical array mode, the delivery end of conveying roller is corresponding with the discharging breach of air-dry outer cylinder body, the humidity on potato surface progressively reduces from bottom to top, potato after air-dry is discharged from discharging indentation, there, the water droplet on potato surface falls diapire in air-dry outer cylinder body, and discharges from the leaking hole be arranged in air-dry outer cylinder body diapire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083407.4A CN105533563A (en) | 2016-02-07 | 2016-02-07 | Air drying technology of flake potatoes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083407.4A CN105533563A (en) | 2016-02-07 | 2016-02-07 | Air drying technology of flake potatoes |
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| CN105533563A true CN105533563A (en) | 2016-05-04 |
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| CN201610083407.4A Withdrawn CN105533563A (en) | 2016-02-07 | 2016-02-07 | Air drying technology of flake potatoes |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111449125A (en) * | 2020-03-31 | 2020-07-28 | 陕西科技大学 | Drying method of fruit and vegetable spiral slice |
| CN113000116A (en) * | 2021-02-03 | 2021-06-22 | 儋州沐晨家食品有限公司 | Preparation method and preparation device of health-care Chinese fevervine herb noodles |
-
2016
- 2016-02-07 CN CN201610083407.4A patent/CN105533563A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111449125A (en) * | 2020-03-31 | 2020-07-28 | 陕西科技大学 | Drying method of fruit and vegetable spiral slice |
| CN113000116A (en) * | 2021-02-03 | 2021-06-22 | 儋州沐晨家食品有限公司 | Preparation method and preparation device of health-care Chinese fevervine herb noodles |
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Application publication date: 20160504 |