CN105595264A

CN105595264A - Preparation process of edible grains with resistant starch

Info

Publication number: CN105595264A
Application number: CN201610083402.1A
Authority: CN
Inventors: 朱陈伟
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-02-07
Filing date: 2016-02-07
Publication date: 2016-05-25

Abstract

The invention discloses a preparation process of edible grains with resistant starch. The preparation process comprises the following steps: a linkage disc body connected with a kinetic energy output end of an output shaft moves along the movement of an output shaft; the linkage disc body rotates in a washing inner barrel body and moves in the washing inner barrel body along the radial direction; a washing barrel guide groove, which is formed along the radial direction of the washing inner barrel body, is formed in the washing inner barrel body; the linkage disc body is connected into the washing inner barrel body in a sleeving manner; the linkage disc body is provided with a linkage convex block matched with the washing barrel guide groove; the rotation of the linkage disc body drives the rotation of the washing inner barrel body, so that impurities stuck on the surfaces of potatoes enter a washing outer barrel from washing filtering holes in the wall part of the washing inner barrel body under the action of a centrifugal force, and furthermore, a rotary washing effect is realized; and the washing inner barrel body is arranged obliquely, and cleaning ball wires are distributed on the inner wall of the washing inner barrel body, so that the potatoes can be primarily peeled in a rotation process of the washing inner barrel body.

Description

There is the edible particles reparation technology of resistant starch

Technical field

The present invention relates to food processing technology field, particularly the deep-processing system of potato.

Background technology

Potato (formal name used at school: Solanumtuberosum), belongs to Solanaceae herbaceos perennial, and stem tuber can be edible, is the fourth-largest important cereal crops in the whole world, is only second to wheat, paddy and corn. Potato claims again potato, potato, foreign sweet potato etc., the stem tuber of plant of Solanaceae. With wheat, paddy, corn, Chinese sorghum and become the large crop in the world five; Draft. Fruit is stem bulk, and oblate or high 15-80 centimetre is spherical, without hair or by thin pubescence. Stem divides the aerial stem of plant and subterranean stem two parts. Long Circle, diameter 3-10 centimetre, crust white, pale red or purple. The color of potato skin is white, yellow, pink, red, purple and black, and potato meat is white, yellowish, yellow, black, cyan, purple and black purple.

Resistant starch (resistantstarch) claim again enzyme resistant starch, and indigestibility starch can not be by enzymolysis in small intestine, but can play fermentation reaction with volatile fatty acid in people's intestines and stomach colon. Resistant starch is present in some wholefood, and the cornstarch that all contains resistant starch, particularly high amylose starches as potato, banana, rice etc. contains resistant starch up to 60%. This starch is compared with other starch difficult degradations, and digestion slowly, absorbs and to enter blood all slower in vivo. The similar disappearing fibre of its character, has certain weight reducing effect, the personage's that starts to be in recent years subject to like to be beautiful favor.

Potato tubers contains a large amount of starch. Starch is the main energy source of food potato.-general early seasonal strain potato contains 11%～14% starch, and mid-late mature seed contains 14%～20% starch, and the stem tuber of high starch kind can reach more than 25%. Stem tuber also contains glucose, fructose and sucrose etc.; Potato protein is of high nutritive value. The protein that potato tubers contains 2% left and right, during potato is dry, protein content is 8%～9%. According to the study, the protein nutritive value of potato is very high, and its quality is equivalent to the protein of egg, easily digests, absorbs, and is better than the protein of other crops. And the protein of potato contains 18 seed amino acids, comprise the various essential amino acids that human body can not synthesize. The nutritive value of high evaluation potato is that the existence of the lysine, tryptophan, histidine, arginine, phenylalanine, valine, leucine, isoleucine and the methionine that contain high-grade protein and essential amino acid with its stem tuber is undivided.

Summary of the invention

For solving the deficiencies in the prior art, main purpose of the present invention is to provide the potato deep-processing system that a kind of automaticity is high.

For realizing above-mentioned technical purpose, the technical solution adopted in the present invention is as follows.

The edible particles with resistant starch is produced system, it comprise set gradually potato is removed to the knot screen of silt, the cleaning device that potato after removal of impurities is cleaned, the device for peeling that potato after cleaning is removed the peel, potato after peeling is carried out to broken reducing mechanism, to the potato granular produced and slurry mixture after pulverizing by the filtration treatment of filter and obtain potato granular;

Above-mentioned cleaning device, comprise cleaning outer cylinder body, be socketed on the cleaning inner barrel cleaning in outer cylinder body, the interlock disk body being connected with cleaning inner barrel, the double motor equipment being connected with interlock disk body, cleaning outer cylinder body is fixedly installed and cleans and in outer cylinder body, be provided with water chamber, clean outer cylinder body and clean inner barrel arranged concentric and clean inner barrel and can freely rotate with respect to cleaning outer cylinder body, clean in inner barrel and be provided with wash chamber, clean inner core body wall portion and be provided with cleaning filter opening, clean on inner barrel and be furnished with the wash bowl gathering sill radially arranging along it, interlock disk body is socketed in cleaning inner barrel and on interlock disk body and is provided with the interlock protruding block matching with wash bowl gathering sill, double dynamical agitating device, main cylinder that it comprises headstock, be connected with headstock, be connected with main cylinder be connected housing, be socketed on kinetic energy output device in main cylinder, with the countershaft that is connected regulation device that housing is connected, matches with regulation device, main cylinder one end is connected with headstock housing, the other end of main cylinder be connected housing and be connected, in main cylinder, the drive end of main shaft and the output of headstock of socket are connected, the rotation of headstock output kinetic energy drive shaft, is provided with external screw thread on main shaft, kinetic energy output device comprises output shaft, and output sleeve is connected in main cylinder, and output shaft matches by screw and main shaft, and the central axis of output shaft and the central axes of main shaft are also provided with the direction recess of arranging along its axis direction on output shaft, connect in housing and be provided with a pair of intermeshing mainshaft gear, countershaft gear, mainshaft gear is socketed on output shaft outside, and countershaft gear is socketed on the outside of countershaft, is provided with the protruding block matching with direction recess on mainshaft gear, countershaft is socketed in disk and is flexibly connected with disk, disk be connected housing and be connected, on countershaft, be provided with annular relief, on countershaft, be also socketed with spring, one end of spring is connected with annular relief, the other end of spring is connected with disk, is provided with along the circumferential direction and evenly spaced some positioning convex portion in annular relief, regulation device comprises secondary cylindrical shell, positioning disk, secondary barrel jacket is connected to the central axes of outside and secondary cylindrical shell and the countershaft of countershaft, secondary cylindrical shell one end be connected housing and be connected, the other end of secondary cylindrical shell is connected with positioning disk, the central axes of secondary cylindrical shell and positioning disk, positioning disk sleeve is connected to the outside of countershaft, is provided with step on positioning disk, is provided with the location depressed part matching with positioning convex portion on step, the center of interlock disk body is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment,

Above-mentioned device for peeling, it comprises peeling frame, be movably installed in peeling frame and a pair of cylinder of casting off a skin rotating in opposite directions, be installed on two accommodating devices of casting off a skin of casting off a skin between cylinder and moving along the cylinder axis direction of casting off a skin, the accommodating device of casting off a skin comprises the container of casting off a skin, telescoping mechanism, the periphery that the bottom end face and two of the described container of casting off a skin is casted off a skin between cylinder matches, and the Driving plane of the container of casting off a skin connects telescoping mechanism; Casting off a skin between the initial working end of cylinder and the inwall of peeling frame is discharging clearance;

Above-mentioned reducing mechanism, it comprises pulverizing frame, be installed on the pulverizing outer cylinder body of pulverizing in frame, be installed on the clamp of pulverizing on outer cylinder body, be socketed on the broken agitating device of pulverizing in outer cylinder body, described broken agitating device comprises pulverizes middle cylindrical shell, be socketed on the interior axle of cylindrical shell fragmentation interior and concentric layout in the middle of pulverizing, be installed on the broken bistrique of cylindrical shell face machined flat in the middle of pulverizing, in broken, on axle, be provided with the tapered end face that Open Side Down, in the middle of pulverizing, in cylindrical shell, be provided with the conical indentation groove matching with tapered end face, in broken, on the face machined flat of axle, be provided with some broken push rods, on broken bistrique, be provided with the hole slot matching with broken push rod, on broken bistrique, be provided with cross Disintegrating knife, in broken, the drive end of axle connects double motor equipment, clamp is pulverized middle cylindrical shell and limits its motion in order to clamping.

The further improvement of technique scheme.

Pulverize the bottom of outer cylinder body be also provided with can folding discharging base plate, pulverize outer cylinder body outer wall external gear be installed, pulverize frame and be flexibly connected by bearing with pulverizing outer cylinder body, pulverize the latch that fixing pulverizing outer cylinder body is also installed in frame.

The further improvement of technique scheme.

Clean the bottom of inner barrel and be connected with chassis, the centre on chassis is connected with cleaning rotating shaft, and the center of cleaning outer cylinder body is provided with and the axial trough that cleans rotating shaft and match, and cleans inner barrel and can rotate around self axis.

The further improvement of technique scheme.

Main cylinder by rivet with headstock housing, be connected housing and be connected, secondary cylindrical shell by rivet be connected housing and be connected.

The further improvement of technique scheme.

On main cylinder, be also provided with travel switch, by the two ends extreme position of travel switch control output shaft.

The further improvement of technique scheme.

Cast off a skin on cylinder and be evenly distributed with respectively the friction mechanism of casting off a skin, the friction mechanism of casting off a skin comprises the projection of casting off a skin of cylinder of casting off a skin that is slidably connected, cast off a skin protruding bottom and cast off a skin and be connected with Compress Spring between inner wall of rotary drum, the protruding top of casting off a skin is provided with the spherical bistrique of casting off a skin.

The further improvement of technique scheme.

In peeling frame, be also provided with the peeling loading hopper corresponding with the container initial position of casting off a skin.

The further improvement of technique scheme.

The sidewall height of container of casting off a skin is not less than 7cm.

The further improvement of technique scheme.

The outer setting of two decortication cylinders has the peeling swash plate tangent with its surface.

The further improvement of technique scheme.

In peeling frame, elution device is also installed, elution device comprises the drip washing support of arranging along decortication cylinder axis direction, and the bottom of drip washing support is provided with the shower nozzle towards two decortication cylinder middle parts.

The edible particles reparation technology with resistant starch, its step comprises:

A, first raw potatoes is carried out to preliminary removal of impurities, remove bulk silt and other foreign material;

B, by cleaning device, potato is cleaned;

Interlock disk body rotates and cleans; In cleaning outer cylinder body, pack clean water into, the potato after removal of impurities is poured into and is socketed in the wash chamber of cleaning the cleaning inner barrel in outer cylinder body;

Press countershaft, make to be arranged at the annular relief radial motion on countershaft, be arranged at positioning convex portion in annular relief be socketed on location sunk part on countershaft from, and be arranged at annular relief and the spring contraction being connected between housing;

Turns auxiliary shaft, making to be arranged at the countershaft gear that connects in housing and be socketed on countershaft outside rotates, be arranged at connection housing mainshaft gear interior and that be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and on mainshaft gear, be provided with the protruding block matching with the direction recess being arranged on output shaft, and on main shaft, be provided with external screw thread, output shaft is connected with main shaft by screw, in the situation that main shaft does not rotate, realize rotation and the axial feed motion of output shaft;

The interlock disk body being connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and is cleaning radially motion in inner barrel in cleaning inner barrel, clean on inner barrel and be furnished with the wash bowl gathering sill radially arranging along it, interlock disk body is socketed in cleaning inner barrel and on interlock disk body and is provided with the interlock protruding block matching with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thereby the foreign material that are attached to potato surface are entered cleaning urceolus under the effect of centrifugal force from cleaning the cleaning filter opening of inner core body wall portion, thereby reach rotary-cleaning effect, and be in tilted layout owing to cleaning inner barrel, the inwall that cleans inner barrel is furnished with cleaning ball silk, cleans in the rotation process of inner barrel, realizes the preliminary peeling of potato,

Interlock disk body Radial Perturbation cleans; Be socketed on the positioning convex portion that spring on countershaft promotes to be arranged at annular relief and match with location depressed part, countershaft position is fixed, and is arranged at the mainshaft gear and the countershaft gear position that connect in housing and fixes, and does not rotate;

Drive shaft is rotated, and because the axially directed groove arranging on output shaft and the protruding block being arranged on mainshaft gear match, is socketed on main shaft output shaft outside and that be connected with main shaft by screw and realizes axial feed motion;

The radial motion of output shaft drives and is attached thereto the interlock disk body radial motion in cleaning inner barrel connecing, interlock disk body is in radial motion process, realize the draining and the absorbent function that clean inner barrel, thereby reach flow-disturbing effect, make potato rolling fast in cleaning inner barrel, thereby reach disturbance cleaning performance;

Rotate the disk body Radial Perturbation cleaning of cleaning, link according to above-mentioned interlock disk body and potato is cleaned and constantly switched, until potato is cleaned completely;

C, to clean after potato remove the peel processing;

The container of casting off a skin returns back to initial position under the driving of telescoping mechanism, and initial position is: the container of casting off a skin is positioned at the initial working end of the cylinder of casting off a skin, and the discharging clearance between frame is not communicated with the initial working end of the cylinder of casting off a skin and peeling;

Drive two decortication cylinders to rotate in opposite directions by power set, potato after cleaning is poured into and is installed on casting off a skin in container between two decortication cylinders, drive the container of casting off a skin to move along the axis direction of the cylinder of casting off a skin and towards the working distal tip of the cylinder of casting off a skin by telescoping mechanism, realize and tentatively casting off a skin under the effect of decortication cylinder thereby make to be positioned over the potato casting off a skin in container; When the vessel moving of casting off a skin is during to the working distal tip of the cylinder of casting off a skin, telescoping mechanism shrinks and draws the container of casting off a skin and return, being positioned over the potato casting off a skin in container is casted off a skin again, flexible frame continues to shrink, until cast off a skin, container is communicated with discharging clearance, the potato casting off a skin in container is all discharged, complete once and cast off a skin;

D, by peeling after potato carry out break process;

Potato after peeling is poured into and pulverized in outer cylinder body, be installed on the clamp of pulverizing on outer cylinder body cylindrical shell in the middle of pulverizing is clamped, fix thereby will pulverize intermediate cylinder body position;

Be socketed on the positioning convex portion that spring on countershaft promotes to be arranged at annular relief and match with location depressed part, countershaft position is fixed, and is arranged at the mainshaft gear and the countershaft gear position that connect in housing and fixes, and does not rotate;

Drive shaft is rotated, and because the axially directed groove arranging on output shaft and the protruding block being arranged on mainshaft gear match, is socketed on main shaft output shaft outside and that be connected with main shaft by screw and realizes axial feed motion; In the fragmentation being connected with the kinetic energy output of output shaft, axle moves along axis direction, and the broken push rod of drive installation axle face machined flat in broken is back and forth flexible, thereby bulk potato is smashed to pieces.

Axial upper return in fragmentation, the tapered end face that makes to be arranged on the interior axle of fragmentation matches with the conical indentation groove on the middle cylindrical shell of the pulverizing that is socketed on axle outside in fragmentation, and clamp separates with cylindrical shell in the middle of pulverizing, and in the middle of pulverizing, cylindrical shell is relative fixing with the interior axle of fragmentation; Press countershaft, make to be arranged at the annular relief radial motion on countershaft, be arranged at positioning convex portion in annular relief be socketed on location sunk part on countershaft from, and be arranged at annular relief and the spring contraction being connected between housing; Turns auxiliary shaft, making to be arranged at the countershaft gear that connects in housing and be socketed on countershaft outside rotates, be arranged at connection housing mainshaft gear interior and that be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and on mainshaft gear, be provided with the protruding block matching with the direction recess being arranged on output shaft, and on main shaft, be provided with external screw thread, output shaft is connected with main shaft by screw, in the situation that main shaft does not rotate, realize rotation and the axial feed motion of output shaft; In the fragmentation being connected with the kinetic energy output of output shaft, axle drives the middle cylindrical shell of pulverizing to rotate in pulverizing outer cylinder body, and the broken bistrique and the middle cylindrical shell inter-sync of pulverizing that are installed on cylindrical shell face machined flat in the middle of pulverizing are rotated, thereby potato is thoroughly pulverized; Can obtain potato and pulverize particle;

E, potato granular is processed and obtained to potato granular and the slurry mixture produced after pulverizing.

Brief description of the drawings

In order to be illustrated more clearly in the embodiment of the present invention, to the accompanying drawing of required use in embodiment be done to simple introduction below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.

Fig. 1 is the structure principle chart of double motor equipment of the present invention.

Fig. 2 is the syndeton schematic diagram of main shaft of the present invention and countershaft.

Fig. 3 is the syndeton schematic diagram of main shaft of the present invention and countershaft.

Fig. 4 is the syndeton schematic diagram of main shaft of the present invention and countershaft.

Fig. 5 is the explosive view of the syndeton of main shaft of the present invention and countershaft.

Fig. 6 is the explosive view of main shaft of the present invention.

Fig. 7 is cleaning device structural representation of the present invention.

Fig. 8 is cleaning device cross-sectional view of the present invention.

Fig. 9 is cleaning inner barrel structural representation of the present invention.

Figure 10 is cleaning inner barrel structural representation of the present invention.

Figure 11 is device for peeling structural representation of the present invention.

Figure 12 is device for peeling structural representation of the present invention.

Figure 13 is device for peeling structural representation of the present invention.

Figure 14 is device for peeling structural representation of the present invention.

Figure 15 is device for peeling structural representation of the present invention.

Figure 16 is the friction mechanism structural representation of casting off a skin of device for peeling of the present invention.

Figure 17 is reducing mechanism structural representation of the present invention.

Figure 18 is broken agitating device structural representation of the present invention.

Figure 19 is broken agitating device structural representation of the present invention.

Figure 20 is broken agitating device structural representation of the present invention.

Figure 21 is air-dry apparatus structural representation of the present invention.

Figure 22 is air-dry apparatus structural representation of the present invention.

In figure, be denoted as:

10, headstock.

20, main cylinder.

30, connect housing; 32, mainshaft gear; 34, countershaft gear.

40, regulation device; 42, secondary cylindrical shell; 44, positioning disk; 46, step.

50, bearing.

60, kinetic energy output device; 62, output shaft; 64, direction recess; 66, kinetic energy output.

70, countershaft; 72, disk; 74, spring; 76, annular relief.

80, main shaft.

100, cleaning device; 110, clean outer cylinder body; 120, clean inner barrel; 122, clean filter opening; 124, wash bowl gathering sill; 130, interlock disk body; 132, interlock protruding block; 134, connect disk body; 142, chassis; 144, clean rotating shaft.

200, device for peeling; 210, peeling frame; 212, peeling loading hopper; 214, elution device; 216, peeling swash plate; 220, decortication cylinder; 230, the friction mechanism of casting off a skin; 232, Compress Spring; 234, the projection of casting off a skin; 236, decortication bistrique; 240, the accommodating device of casting off a skin; 242, the container of casting off a skin; 244, telescoping mechanism.

300, reducing mechanism; 310, pulverize frame; 320, pulverize outer cylinder body; 330, broken agitating device; 331, pulverize middle cylindrical shell; 332, broken bistrique; 333, broken push rod; 334, broken interior axle; 335, conical indentation groove; 336, tapered end face; 340, clamp; 350, external gear.

400, air-dry apparatus; 410, air-dry outer cylinder body; 412, charging breach; 414, discharging breach; 416, leaking hole; 420, air-dry inner barrel; 430, conveying roller; 440, fan; 450, hold together aerofoil.

Detailed description of the invention

Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment. Based on the embodiment in the present invention, those of ordinary skill in the art are not making under creative work prerequisite, and the every other embodiment obtaining, belongs to protection domain of the present invention.

As shown in Figure 1-22, potato deep-processing system, it comprise set gradually potato is removed to the knot screen of silt, the cleaning device that potato after removal of impurities is cleaned, the device for peeling that potato after cleaning is removed the peel, the slicing device that potato after peeling is cut into slices, the steaming plant that potato block is carried out to boiling, carries out air-dry air-dry apparatus and the packing device of packing to the potato block after boiling.

As shown in Figure 1-22, potato deep-processing system, it comprise set gradually potato is removed to the knot screen of silt, the cleaning device that potato after removal of impurities is cleaned, the device for peeling that potato after cleaning is removed the peel, the slicing device that potato after peeling is cut into slices, the potato block of producing after potato slices is flooded to the immersion system of colour protecting liquid, the vacuum frying device that the potato block of dipping colour protecting liquid is carried out to vacuum frying, carries out the deoiler of de-oiling and the packing device of packing to the potato block after fried.

As shown in Figure 1-22, potato deep-processing system, it comprise set gradually potato is removed to the knot screen of silt, the cleaning device that potato after removal of impurities is cleaned, the device for peeling that potato after cleaning is removed the peel, potato after peeling is carried out to broken reducing mechanism, to the potato granular produced and slurry mixture after pulverizing by the filtration treatment of filter and obtain potato granular.

Can adopt the equipment with identical function having existed in prior art to realize for above-mentioned knot screen, air-dry apparatus, packing device, immersion system, deep-frying device, deoiler, filter, chlorination equipment.

Above-mentioned cleaning device 100, comprise and clean outer cylinder body 110, be socketed on the cleaning inner barrel 120 cleaning in outer cylinder body 110, the interlock disk body 130 being connected with cleaning inner barrel 120, the double motor equipment being connected with interlock disk body 130, cleaning outer cylinder body 110 is fixedly installed and cleans in outer cylinder body 110 and is provided with water chamber, clean outer cylinder body 110 and clean inner barrel 120 arranged concentric and clean inner barrel 120 and can freely rotate with respect to cleaning outer cylinder body 110, clean in inner barrel 120 and be provided with wash chamber, the bottom of cleaning inner barrel 120 is connected with chassis 142, the centre on chassis 142 is connected with cleans rotating shaft 144, cleaning the center of outer cylinder body 110 is provided with and the axial trough that cleans rotating shaft 144 and match, cleaning inner barrel 120 can rotate around self axis, clean inner barrel 120 wall portions and be provided with cleaning filter opening 122, clean on inner barrel 120 and be furnished with the wash bowl gathering sill 124 radially arranging along it, interlock disk body 130 is socketed in cleaning inner barrel 120 and on interlock disk body 130 and is provided with the interlock protruding block 132 matching with wash bowl gathering sill 124, can realize the radial motion of interlock disk body in cleaning inner barrel 120 by interlock protruding block 132 and mating of wash bowl gathering sill 124, in the time that interlock disk body 130 rotates, because link lug boss and wash bowl gathering sill 124 match, thereby the disk body 130 that makes to link drives the rotation of cleaning inner barrels 120.

As shown in Fig. 1-6, double motor equipment, main cylinder 20 that it comprises headstock 10, be connected with headstock 10, be connected with main cylinder 20 be connected housing 30, be socketed on kinetic energy output device 60 in main cylinder 20, with the countershaft 70 that is connected regulation device 40 that housing 30 is connected, matches with regulation device; The main shaft 80 that provides power drive to be socketed in main cylinder 20 by headstock 10 rotates, thereby drives the radial motion of kinetic energy output device 60; By driving the rotation of countershaft, thereby drive the rotation of kinetic energy output device 60 and along radial motion.

Main cylinder 20 one end are connected with headstock 10 housings by rivet, the other end of main cylinder 20 by rivet be connected housing 30 and be connected, the drive end of the main shaft 80 of main cylinder 20 interior sockets is connected with the output of headstock 10, the rotation of headstock 10 output kinetic energy drive shaft 80, is provided with external screw thread on main shaft 80.

Kinetic energy output device 60 comprises output shaft 62, output shaft 62 is socketed in main cylinder 20, output shaft 62 matches by screw and main shaft 80, and the central axes of the central axis of output shaft 62 and main shaft 80 is also provided with the direction recess 64 of arranging along its axis direction on output shaft 62.

Connect in housing 30 and be provided with a pair of intermeshing mainshaft gear 32, countershaft gear 34, mainshaft gear 32 is socketed on output shaft 62 outsides, countershaft gear 34 is socketed on the outside of countershaft 70, is provided with the protruding block (not shown in FIG.) matching with direction recess 64 on mainshaft gear 32.

Regulation device 40 is in order to control the rotation of countershaft 70, countershaft 70 is socketed in disk 72 and is flexibly connected with disk 72, disk 72 be connected housing 30 and fix by rivet, on countershaft 70, be provided with annular relief 76, on countershaft 70, be also socketed with spring 72, one end of spring 72 is connected with annular relief 76, and the other end of spring 72 is connected with disk 72, is provided with along the circumferential direction and evenly spaced some positioning convex portion in annular relief 76; Regulation device 40 comprises secondary cylindrical shell 42, positioning disk 44, secondary cylindrical shell 42 is socketed on the central axes of outside and secondary cylindrical shell and the countershaft of countershaft 70, secondary cylindrical shell 42 one end be connected housing 30 and fix by rivet, the other end of secondary cylindrical shell 42 fixes by rivet and positioning disk 44, the central axes of secondary cylindrical shell 42 and positioning disk 44, positioning disk 44 is socketed on the outside of countershaft 70, is provided with step 46 on positioning disk 44, is provided with the location depressed part matching with positioning convex portion on step 46.

The first type of drive, main shaft rotates, and countershaft does not rotate.

Under the effect of spring 74 elastic force by the annular relief jack-up being arranged on countershaft 70, and drive countershaft along axial-movement, the positioning convex portion that makes to be arranged in annular relief matches with the location depressed part being arranged on positioning disk 44, thereby countershaft position is fixed and countershaft gear 34 can not be rotated, thereby mainshaft gear can not be rotated.

Headstock 10 provides power drive main shaft 80 around self axis rotation, owing to being provided with the protruding block matching with the direction recess being arranged on output shaft 62 on mainshaft gear, thereby the output shaft 62 being connected with main shaft 80 by screw can only, along axial-movement, can not be rotated around self axis.

The second type of drive, countershaft rotates, main shaft does not rotate.

First push countershaft 70, shell fragment is shunk and make positioning convex portion with location sunk part from, provide kinetic energy turns auxiliary shaft 70 by power set, the rotation drive of countershaft 70 is attached thereto the countershaft gear 34 connecing and rotates, the rotation of countershaft gear 34 drives the mainshaft gear 32 being meshed with it to rotate, the rotation of mainshaft gear 32 drives the rotation of output shaft 62, because main shaft does not rotate, thereby makes output shaft 62 realize axial feed motion in rotating.

As shown in Figure 1, 2, 3, on main cylinder 20, be also provided with travel switch, by the two ends extreme position of travel switch control output shaft 62, avoid output shaft 62 and mechanism to bump, cause the damage of device.

The center of interlock disk body 130 is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment, be arranged on the connecting axle linking on disk body 130, be provided be connected with the kinetic energy output of the output shaft of double motor equipment be connected disk body 134.

In actual mechanical process, cleaning inner barrel of the present invention preferably adopts slant setting, cleans inner barrel horizontal by certain angle, makes to clean inner barrel in rotation process, promotes the phase mutual friction of each potato, thereby reaches preliminary decortication effect; Adopt vertically placement if clean inner barrel, potato is synchronized with the movement, and friction each other reduces greatly; The angular range of preferably, cleaning inner barrel central axis and horizontal plane is at 37-80 degree.

In cleaning process, be attached to a large amount of silt in potato surface and come off, from clean filter opening, depart from smoothly for ease of silt, the cleaning filter opening diameter that is arranged at cleaning inner core body wall portion should be at 0.8-2.5cm, and preferably, cleaning filter opening diameter is 1-2.2cm.

The cleaning method of cleaning device to potato.

Interlock disk body rotates and cleans.

In cleaning outer cylinder body 110, pack clean water into, the potato after removal of impurities is poured into and is socketed in the wash chamber of cleaning the cleaning inner barrel 120 in outer cylinder body 110.

Press countershaft, make to be arranged at the annular relief radial motion on countershaft, be arranged at positioning convex portion in annular relief be socketed on location sunk part on countershaft from, and be arranged at annular relief and the spring contraction being connected between housing.

Turns auxiliary shaft, making to be arranged at the countershaft gear that connects in housing and be socketed on countershaft outside rotates, be arranged at connection housing mainshaft gear interior and that be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and on mainshaft gear, be provided with the protruding block matching with the direction recess being arranged on output shaft, and on main shaft, be provided with external screw thread, output shaft is connected with main shaft by screw, in the situation that main shaft does not rotate, realize rotation and the axial feed motion of output shaft.

The interlock disk body being connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and is cleaning radially motion in inner barrel in cleaning inner barrel, clean on inner barrel and be furnished with the wash bowl gathering sill radially arranging along it, interlock disk body is socketed in cleaning inner barrel and on interlock disk body and is provided with the interlock protruding block matching with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thereby the foreign material that are attached to potato surface are entered cleaning urceolus under the effect of centrifugal force from cleaning the cleaning filter opening of inner core body wall portion, thereby reach rotary-cleaning effect.

Interlock disk body Radial Perturbation cleans.

Drive shaft is rotated, and because the axially directed groove arranging on output shaft and the protruding block being arranged on mainshaft gear match, is socketed on main shaft output shaft outside and that be connected with main shaft by screw and realizes axial feed motion.

The radial motion of output shaft drives and is attached thereto the interlock disk body radial motion in cleaning inner barrel connecing, interlock disk body is in radial motion process, realize the draining and the absorbent function that clean inner barrel, thereby reach flow-disturbing effect, make potato rolling fast in cleaning inner barrel, thereby reach disturbance cleaning performance.

Rotate the disk body Radial Perturbation cleaning of cleaning, link according to above-mentioned interlock disk body and potato is cleaned and constantly switched, until potato is cleaned completely.

As shown in Figure 11-16, device for peeling 200, it comprises peeling frame 210, the a pair of cylinder 220 of casting off a skin that is movably installed in peeling frame and rotates in opposite directions, be installed on two accommodating devices 240 of casting off a skin of casting off a skin between cylinder 220 and moving along the cylinder axis direction of casting off a skin, the accommodating device 240 of casting off a skin comprises the container 242 of casting off a skin, telescoping mechanism 244, the periphery that the bottom end face and two of the described container 242 of casting off a skin is casted off a skin between cylinder matches, cast off a skin container 242 Driving plane connect telescoping mechanism 244, this telescoping mechanism 244 can be the push rod of cylinder, apply tractive force by cylinder push-rod, promote or pull the container 242 of casting off a skin to move along the cylinder axis direction of casting off a skin, cast off a skin and leave the gap for discharge between the initial working end of cylinder 220 and the inwall of peeling frame 210.

First, drive two cylinder move toward one another of casting off a skin under the driving of power set, the container of casting off a skin is reset to initial position, and initial position is: the container of casting off a skin is positioned at the initial working end of the cylinder of casting off a skin, and is not communicated with discharging clearance; In container, place potato to be casted off a skin casting off a skin, move along the cylinder axis direction of casting off a skin by the cylinder container that promotes to cast off a skin, when the container of casting off a skin moves to while casting off a skin cylinder working distal tip, cylinder draws the container of casting off a skin and returns, until cast off a skin, container is communicated with discharging clearance, be positioned over the potato casting off a skin in container after casting off a skin, automatic discharging; Then the container of casting off a skin resets again, carries out the work of casting off a skin next time; Obviously, in this device, on cylinder, back and forth cast off a skin casting off a skin by the cylinder container that promotes to cast off a skin, with respect to the one way mode of casting off a skin, its distance of effectively casting off a skin, and this device adopts automatic discharging mode, without artificial participation, greatly saves artificial.

Because the surface of potato is irregular concaveconvex shape, if adopt common decortication bistrique to carry out surface peeling to potato, certainly be halfway, for addressing this problem, the decortication bistrique adopting in this device as shown in figure 16, cast off a skin on cylinder 220 and be evenly distributed with respectively the friction mechanism 230 of casting off a skin, the friction mechanism 230 of casting off a skin comprise be slidably connected cast off a skin cylinder cast off a skin projection 234, the projection of casting off a skin 234 bottom is connected with Compress Spring 232 between inner wall of rotary drum with casting off a skin, and protruding 234 the top of casting off a skin is provided with the spherical bistrique 236 of casting off a skin; When the cylinder of casting off a skin rotates, the bistrique of casting off a skin occurs flexible according to potato surface configuration, thereby the bistrique that makes to cast off a skin does not destroy potato meat portion, and removes the peel wider.

For ease of controlling charging and avoiding the operation element close contact cylinder of casting off a skin, improve production security, in peeling frame 210, be also provided with the peeling loading hopper 212 corresponding with the container initial position of casting off a skin.

In the time that potato is removed the peel between decortication cylinder, ceaselessly rolling is even beated, and for avoiding potato to jump out in the container 242 of casting off a skin, the sidewall height of the container 242 of casting off a skin is not less than 7cm.

Because potato epidermis has adhesiveness, after potato epidermis is cut, very easily adhere to and decortication cylinder, therefore have the peeling swash plate 216 tangent with its surface in the outer setting of peeling two decortication cylinders.

Further, in peeling frame 210, elution device 214 is also installed, elution device 214 comprises the drip washing support of arranging along decortication cylinder axis direction, and the bottom of drip washing support is provided with the shower nozzle towards two decortication cylinder middle parts; In peeling process, be attached to the epidermis on potato surface, under the flushing of circulating water, between two decortication cylinders, reserve, make potato surface more clean.

The barking method of potato.

Drive two decortication cylinders to rotate in opposite directions by power set, potato after cleaning is poured into and is installed on casting off a skin in container between two decortication cylinders, drive the container of casting off a skin to move along the axis direction of the cylinder of casting off a skin and towards the working distal tip of the cylinder of casting off a skin by telescoping mechanism, realize and tentatively casting off a skin under the effect of decortication cylinder thereby make to be positioned over the potato casting off a skin in container; When the vessel moving of casting off a skin is during to the working distal tip of the cylinder of casting off a skin, telescoping mechanism shrinks and draws the container of casting off a skin and return, being positioned over the potato casting off a skin in container is casted off a skin again, flexible frame continues to shrink, until cast off a skin, container is communicated with discharging clearance, the potato casting off a skin in container is all discharged, complete once and cast off a skin.

As shown in Figure 17-20, reducing mechanism 300, it comprises pulverizes frame 310, be installed on the pulverizing outer cylinder body 320 of pulverizing in frame 310, be installed on the clamp 340 of pulverizing on outer cylinder body 320, be socketed on the broken agitating device 330 of pulverizing in outer cylinder body 320, described broken agitating device 330 comprises pulverizes middle cylindrical shell 331, be socketed on the interior axle 334 of cylindrical shell 331 fragmentation interior and concentric layout in the middle of pulverizing, be installed on the broken bistrique 332 of cylindrical shell 331 face machined flats in the middle of pulverizing, in broken, on axle 334, be provided with the tapered end face 336 that Open Side Down, in the middle of pulverizing, in cylindrical shell 331, be provided with the conical indentation groove 335 matching with tapered end face, in broken, on the face machined flat of axle 334, be provided with some broken push rods 333, on broken bistrique 332, be provided with the hole slot matching with broken push rod 333, on broken bistrique 332, be provided with cross Disintegrating knife, in broken, the drive end of axle connects double motor equipment, clamp 340 is pulverized middle cylindrical shell 331 and limits its motion in order to clamping.

Axle 334 is when only axis direction moves in broken, middle cylindrical shell 331 is pulverized in clamp 340 clampings, thereby cylindrical shell 331 in the middle of fixing pulverizing, broken interior axle 334 drives in the hole slot of broken push rod 333 from broken bistrique flexible, thereby utilizes broken push rod by bulk potato attrition crushing; In the time that in fragmentation, axle moves upward and tapered end face and conical indentation groove is matched, in broken, axle fixes with the middle cylindrical shell of pulverizing, clamp 340 separates with cylindrical shell in the middle of pulverizing, in broken, axle drives and pulverizes middle barrel body rotation and move up and down along axis direction, by being arranged at the cross Disintegrating knife of pulverizing on bistrique, thoroughly pulverize being positioned over the potato of pulverizing in outer cylinder body.

As shown in figure 17, pulverize the bottom of outer cylinder body 320 be also provided with can folding discharging base plate, pulverize outer cylinder body 320 outer walls external gear 350 is installed, pulverizing frame 310 is flexibly connected by bearing with pulverizing outer cylinder body 320, pulverize the latch that fixing pulverizing outer cylinder body 320 is also installed in frame 310, in the time that broken agitating device 330 is worked, latch inserts and will pulverize outer cylinder body and fixes with pulverizing frame; When broken agitating device 330 quits work, and while starting discharging, extract latch, open drive motors and also drive external gear 350 to rotate, drive and pulverize outer cylinder body and rotate, thereby realize centrifugal discharge, make discharging follow conveniently, faster, more thorough.

Above-mentioned clamp can be pneumatic clamps.

Reducing mechanism is pulverized the method for potato.

Axial upper return in fragmentation, the tapered end face that makes to be arranged on the interior axle of fragmentation matches with the conical indentation groove on the middle cylindrical shell of the pulverizing that is socketed on axle outside in fragmentation, and clamp separates with cylindrical shell in the middle of pulverizing, and in the middle of pulverizing, cylindrical shell is relative fixing with the interior axle of fragmentation; Press countershaft, make to be arranged at the annular relief radial motion on countershaft, be arranged at positioning convex portion in annular relief be socketed on location sunk part on countershaft from, and be arranged at annular relief and the spring contraction being connected between housing; Turns auxiliary shaft, making to be arranged at the countershaft gear that connects in housing and be socketed on countershaft outside rotates, be arranged at connection housing mainshaft gear interior and that be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and on mainshaft gear, be provided with the protruding block matching with the direction recess being arranged on output shaft, and on main shaft, be provided with external screw thread, output shaft is connected with main shaft by screw, in the situation that main shaft does not rotate, realize rotation and the axial feed motion of output shaft; In the fragmentation being connected with the kinetic energy output of output shaft, axle drives the middle cylindrical shell of pulverizing to rotate in pulverizing outer cylinder body, and the broken bistrique and the middle cylindrical shell inter-sync of pulverizing that are installed on cylindrical shell face machined flat in the middle of pulverizing are rotated, thereby potato is thoroughly pulverized; Can obtain potato and pulverize particle.

As shown in Figure 21-22, air-dry apparatus 400, comprise air-dry outer cylinder body 410, be socketed on the air-dry inner barrel 420 of air-dry outer cylinder body 410 inside, the bottom of air-dry outer cylinder body 410 is provided with charging breach 412, the upper end of air-dry outer cylinder body 410 is provided with discharging breach 412, between the inwall of air-dry outer cylinder body 410 and the outer wall of air-dry inner barrel, be furnished with the conveying roller 430 of helical array, the feed end of conveying roller 430 is corresponding with charging breach 412, the delivery end of conveying roller 430 is corresponding with discharging breach 414, on the interior diapire of air-dry outer cylinder body 410, be provided with fan 440, the bottom of air-dry inner barrel 420 be provided be positioned at fan 440 upper ends tapered hold together aerofoil 450, on the diapire of air-dry outer cylinder body 410, be provided with leaking hole 416.

Interval between each conveying roller should be between 0.5cm-1.5cm, preferred, between each conveying roller, is spaced apart 1cm.

Fan is opened, potato after cleaning is fed through to the feed end of conveying roller 430, conveying roller is delivered to potato the top of cleaning outer cylinder body along helical form, due in this device, potato is conveying from bottom to top, just enter the potato surface moisture maximum in conveying roller, along with potato motion from bottom to top, the moisture on potato surface gradually reduces, and superposed potato is in the time dripping, water droplet can be attached to potato surface, lower end, lower end potato is in uphill process, moisture is dried up, so, the potato that is arranged at upper end is dripped, to the potato of bottom be do not have influential.

The distinguished and admirable region between air-dry outer cylinder body inwall and air-dry inner barrel outer wall that guides fan 440 to bloat by holding together aerofoil 450, improves wind energy utilization, reduces energy consumption.

The air-dry method of potato.

Unlatching is arranged at the fan on diapire in air-dry outer cylinder body, the bottom that is arranged in the air-dry inner barrel in air-dry outer cylinder body be provided be positioned at fan upper end tapered hold together aerofoil, the distinguished and admirable region between air-dry outer cylinder body inwall and air-dry inner barrel outer wall that fan is bloated; Potato after cleaning is put into the conveying roller place corresponding with the charging breach of air-dry outer cylinder body, because conveying roller is arranged between the inwall of air-dry outer cylinder body and the outer wall of air-dry inner barrel in helical array mode, the delivery end of conveying roller is corresponding with the discharging breach of air-dry outer cylinder body, the humidity on potato surface progressively reduces from bottom to top, potato after air-dry is discharged from discharging indentation, there, the water droplet on the potato surface diapire in air-dry outer cylinder body that falls, and the leaking hole diapire is discharged in being arranged at air-dry outer cylinder body.

To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention; To be apparent for those skilled in the art to the multiple amendment of these embodiment, in the present invention, defined General Principle can, in the situation that not departing from spirit of the present invention or scope, realize in other embodiments. Therefore, the present invention will can not be defined to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims

1. the edible particles reparation technology with resistant starch, its step comprises:

B, by cleaning device, potato is cleaned;

C, to clean after potato remove the peel processing;

D, by peeling after potato carry out break process;

2. axial upper return in fragmentation, the tapered end face that makes to be arranged on the interior axle of fragmentation matches with the conical indentation groove on the middle cylindrical shell of the pulverizing that is socketed on axle outside in fragmentation, and clamp separates with cylindrical shell in the middle of pulverizing, and in the middle of pulverizing, cylindrical shell is relative fixing with the interior axle of fragmentation; Press countershaft, make to be arranged at the annular relief radial motion on countershaft, be arranged at positioning convex portion in annular relief be socketed on location sunk part on countershaft from, and be arranged at annular relief and the spring contraction being connected between housing; Turns auxiliary shaft, making to be arranged at the countershaft gear that connects in housing and be socketed on countershaft outside rotates, be arranged at connection housing mainshaft gear interior and that be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and on mainshaft gear, be provided with the protruding block matching with the direction recess being arranged on output shaft, and on main shaft, be provided with external screw thread, output shaft is connected with main shaft by screw, in the situation that main shaft does not rotate, realize rotation and the axial feed motion of output shaft; In the fragmentation being connected with the kinetic energy output of output shaft, axle drives the middle cylindrical shell of pulverizing to rotate in pulverizing outer cylinder body, and the broken bistrique and the middle cylindrical shell inter-sync of pulverizing that are installed on cylindrical shell face machined flat in the middle of pulverizing are rotated, thereby potato is thoroughly pulverized; Can obtain potato and pulverize particle;