CN105707774A - Konjak-piece preprocessing technology - Google Patents
Konjak-piece preprocessing technology Download PDFInfo
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- CN105707774A CN105707774A CN201610083343.8A CN201610083343A CN105707774A CN 105707774 A CN105707774 A CN 105707774A CN 201610083343 A CN201610083343 A CN 201610083343A CN 105707774 A CN105707774 A CN 105707774A
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- Prior art keywords
- cleaning
- rhizoma amorphophalli
- slicing
- inner barrel
- countershaft
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/02—Peeling potatoes, apples or similarly shaped vegetables or fruit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/255—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member for thin material, e.g. for sheets, strips or the like
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention discloses a konjak-piece preprocessing technology.The konjak-piece preprocessing technology includes the steps that drip-washed konjak is sliced through a slicing device; peeled konjak is poured into a slicing-machine feeding hole formed in the top of a slicing-machine shell, a slicing-machine rotating shaft is driven by a motor to rotate, and the slicing-machine rotating shaft rotates to drive a plurality of sector blades arranged on the slicing-machine rotating shaft to rotate; as a plurality of slicing cutter openings formed in an array mode in the circumferential directions of the sector blades, the konjak falling from the slicing-machine feeding hole enters the slicing cutter openings; as strip-type blades and the sector blades are arranged in a stagger mode, the perpendicular distance between cutting edges of the strip-type blades and the central axis of the slicing-machine rotating shaft is smaller than that between the bottoms of slicing-cutter-opening grooves and the central axis of the slicing-machine rotating shaft, the sector blades can drive the konjak to be cut by the strip-type blades in the rotating process, the slicing effect is achieved accordingly, and the sliced konjak drops out of a slicing-machine discharging hole in the bottom of the slicing-machine shell.
Description
Technical field
The present invention relates to food processing technology field, particularly to the deep-processing system of Rhizoma amorphophalli.
Background technology
Rhizoma amorphophalli has another name called ghost taro, ghost bucket, black Fructus Colocasiae Esculentae, amorphophallus rivieri Durieu, snakehead, star taro etc., for Monocotyledonae, the tuber of Araeceae herbaceos perennial.The whole world has more than 260 kinds, and China has 19 kinds, is mainly distributed on the ground such as Yunnan, Sichuan, Gansu, Ningxia, Fujian, TaiWan, China, and yield is with the Yangtze river basin for many；Quality is with two sides, Jinsha jiang River for excellent.Rhizoma amorphophalli, in China's cultivation and the utilization history of 2000, is all related to the record of Rhizoma amorphophalli medical value in many ancient medical books.The R and D of China's konjak food are from the eighties.Through the effort of more than 10 years now achieved with relatively great achievement.
Rhizoma amorphophalli dry be mainly composed of glucomannan, wherein coarse powder is containing 36%-42%, and fine powder is containing 55%-60%.Containing the nutrient substance such as a small amount of protein, 16 kinds of acid of oxygen base, vitamin, ferrum, calcium, phosphorus in Rhizoma amorphophalli, going back Toxic Saponin, eating raw or do not boil to eat has numb feeling in the tongue, and before edible, available hot-water process, Jiang Shuifa, Chinese medicine detoxification method or aqueous alkali carry out detoxification process.
Summary of the invention
It is an object of the invention to for the deficiencies in the prior art, it is provided that a kind of automaticity is high, high efficiency Rhizoma amorphophalli deep process technology.
For realizing above-mentioned technical purpose, the technical solution used in the present invention is as follows.
Slice food made from Amorphophallus rivieri is front system of processing in advance, it includes the knot screen that Rhizoma amorphophalli desilts sand set gradually, the rinser that Rhizoma amorphophalli after remove impurity is carried out, the device for peeling that Rhizoma amorphophalli after cleaning is removed the peel, Rhizoma amorphophalli after peeling is carried out the elution device of drip washing, the slicing device that the Rhizoma amorphophalli after drip washing is cut into slices；
Rinser, including cleaning outer cylinder body, it is socketed on the cleaning inner barrel cleaning in outer cylinder body and being in tilted layout, the linkage disk body being connected with cleaning inner barrel, the double motor equipment being connected with linkage disk body, cleaning outer cylinder body is fixedly installed and cleans in outer cylinder body and is provided with water chamber, clean outer cylinder body with clean inner barrel arranged concentric and clean inner barrel can relative to clean outer cylinder body freely rotatable, clean in inner barrel and be provided with wash chamber, clean inner core body wall portion and be provided with cleaning filter opening, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill；Double dynamical agitating device, it countershaft including the kinetic energy output device connecting housing, being socketed in main cylinder that the main cylinder that headstock is connected with headstock is connected with main cylinder and matching with the regulation device being connected housing and being connected and regulation device；Main cylinder one end is connected with headstock housing, and the other end of main cylinder is connected with being connected housing, and in main cylinder, the drive end of main shaft of socket is connected with the outfan of headstock, and the rotation of headstock output kinetic energy drive shaft is provided with external screw thread on main shaft；Kinetic energy output device includes output shaft, and output sleeve is connected in main cylinder, and output shaft is matched by screw and main shaft, the central axis of output shaft and the central axes of main shaft, and output shaft is additionally provided with the direction recess arranged along its axis direction；Connecting in housing and be provided with a pair intermeshing mainshaft gear, countershaft gear, mainshaft gear is socketed on outside output shaft, and countershaft gear is socketed on the outside of countershaft, and mainshaft gear is provided with the protruding block matched with direction recess；Countershaft is socketed in disk and is flexibly connected with disk, disk is connected with being connected housing, countershaft is provided with annular relief, countershaft is also socketed with spring, one end of spring is connected with annular relief, the other end of spring is connected with disk, annular relief is provided with along the circumferential direction and evenly spaced some positioning cams；Regulation device includes secondary cylinder, location dish, secondary barrel jacket is connected to the outside of countershaft and the central axes of secondary cylinder and countershaft, secondary cylinder one end is connected with being connected housing, the other end of secondary cylinder is connected with location dish, the central axes of secondary cylinder and location dish, positioning disk sleeve is connected to the outside of countershaft, and location dish is provided with step, and step is provided with the locating recess matched with positioning cams；The center of linkage disk body is provided with connection axle and this connection axle is connected with the kinetic energy outfan of the output shaft of double motor equipment；
The microtome rotating shaft that slicing device includes section casing, is arranged in the microtome charging hole of section cabinet top, is arranged in the microtome dumping pit of section bottom of shell, the cutter group that is arranged between microtome charging hole with microtome dumping pit is connected with cutter group, described cutter group includes some bar blades, some fan-shaped blades, described some fan-shaped blade uniform intervals respectively is arranged in microtome rotating shaft, and described fan-shaped blade is provided with several section edges of a knife along its circumferencial direction array；Described some bar blades are respectively arranged between adjacent fan-shaped blade, bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and microtome rotating shaft is less than the central axis upright distance of section edge of a knife trench bottom with microtome rotating shaft.
The further improvement of technique scheme.
The bottom cleaning inner barrel is connected to chassis, and the centre on chassis is connected to cleaning rotating shaft, and the center cleaning outer cylinder body is provided with and cleans the axial trough that rotating shaft matches, and cleaning inner barrel can around own axis.
The further improvement of technique scheme.
Cleaning filter opening diameter is 0.7-1.5cm.
The further improvement of technique scheme.
The section edge of a knife has the opening direction of three and each edge of a knife consistent.
Slice food made from Amorphophallus rivieri is front processing technique in advance, and its step includes:
A, rivieri raw material is undertaken tentatively desilting sand, cleaning bulk silt by knot screen；
B, the rivieri raw material after remove impurity being carried out, it includes,
Linkage disk body rotates and cleans；Clean water cleaning to load in outer cylinder body, the Rhizoma amorphophalli after remove impurity is poured into and is socketed in the wash chamber cleaning inner barrel cleaning in outer cylinder body, clean inner barrel and clean layout；
Pressing countershaft, makes the annular relief radial motion being arranged on countershaft, and the positioning cams being arranged in annular relief separates with the locating recess being socketed on countershaft, and is arranged at annular relief and the spring contraction being connected between housing；
Turns auxiliary shaft, make to be arranged in connection housing and be socketed on the countershaft gear outside countershaft to rotate, it is arranged at the mainshaft gear concomitant rotation connecting in housing and being meshed with countershaft gear, owing to mainshaft gear is socketed on outside output shaft, and the protruding block that the direction recess being provided with on mainshaft gear and be arranged on output shaft matches, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, it is achieved the rotation of output shaft and axial feed motion；
The linkage disk body being connected with the kinetic energy outfan of output shaft moves along with the motion of output shaft, linkage disk body rotates and radially movable in cleaning inner barrel in cleaning inner barrel, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, rotating of linkage disk body drives the rotation cleaning inner barrel, so that the foreign material being attached to Rhizoma amorphophalli surface enter from the cleaning filter opening cleaning inner core body wall portion under the influence of centrifugal force and clean urceolus, and owing to cleaning the slant setting of inner barrel, make phase mutual friction between Rhizoma amorphophalli, realize preliminary peeling, preliminary peeling is realized while realizing rotary-cleaning effect；
Linkage disk body Radial Perturbation cleans；Being socketed on the spring on countershaft promotes the positioning cams being arranged at annular relief and locating recess to match, and countershaft position is fixed, and is arranged at the mainshaft gear connected in housing and fixes with countershaft gear position, does not rotate；
Drive shaft rotates, and owing to the axially directed groove arranged on output shaft matches with the protruding block being arranged on mainshaft gear, is socketed on main shaft output shaft that is outside and that be connected with main shaft by screw and realizes axial feed motion；
The radial motion of output shaft drives the radial motion in cleaning inner barrel of connected linkage disk body, linkage disk body is in radial motion process, realize cleaning draining and the absorbent function of inner barrel, thus reaching flow-disturbing effect, Rhizoma amorphophalli is quickly rolled in cleaning inner barrel, thus reaching disturbance cleaning performance；
Rotate cleaning according to above-mentioned linkage disk body, linkage disk body Radial Perturbation cleans and Rhizoma amorphophalli is carried out and constantly switches, until Rhizoma amorphophalli cleans completely；
C, by device for peeling to clean after Rhizoma amorphophalli remove the peel；
D, by elution device to peeling after Rhizoma amorphophalli carry out drip washing operation；
E, by slicing device, the Rhizoma amorphophalli after drip washing is cut into slices；Rhizoma amorphophalli after decortication is poured in the microtome charging hole being arranged at section cabinet top, microtome rotating shaft being rotated by motor, rotating of microtome rotating shaft drives the some fan-shaped blade rotation being arranged in microtome rotating shaft, owing to fan-shaped blade being provided with several section edges of a knife along its circumferencial direction array, so that the Rhizoma amorphophalli fallen from microtome charging hole enters in the section edge of a knife；Due to bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and microtome rotating shaft is less than the central axis upright distance of section edge of a knife trench bottom with microtome rotating shaft, so that fan-shaped blade is in rotation process, Rhizoma amorphophalli is driven to be cut by bar blade, thus reaching dicing effect, the Rhizoma amorphophalli after section drops out from the microtome discharge opening of section bottom of shell.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention, the accompanying drawing used required in embodiment will be done simple introduction below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structure principle chart of the double motor equipment of the present invention.
Fig. 2 is the main shaft attachment structure schematic diagram with countershaft of the present invention.
Fig. 3 is the main shaft attachment structure schematic diagram with countershaft of the present invention.
Fig. 4 is the main shaft attachment structure schematic diagram with countershaft of the present invention.
Fig. 5 is the main shaft explosive view with the attachment structure of countershaft of the present invention.
Fig. 6 is the explosive view of the main shaft of the present invention.
Fig. 7 is the rinser structural representation of the present invention.
Fig. 8 is the rinser cross-sectional view of the present invention.
Fig. 9 is the cleaning inner barrel structural representation of the present invention.
Figure 10 is the cleaning inner barrel structural representation of the present invention.
Figure 11 is the device for peeling structural representation of the present invention.
Figure 12 is the cross-sectional view of the device for peeling of the present invention.
Figure 13 is the structural representation of the slicing device of the present invention.
Figure 14 is the cross-sectional view of the slicing device of the present invention.
Figure 15 is the cutter group structural representation of the slicing device of the present invention.
Figure 16 is the reducing mechanism structural representation of the present invention.
Figure 17 is the one-level cataclasitlc structure cross-sectional view of the reducing mechanism of the present invention.
Figure 18 is the two-stage crushing structural profile structural representation of the reducing mechanism of the present invention.
Figure 19 is the heater structural representation of the present invention.
Figure 20 is the heating cylinder structural representation of the heater of the present invention.
Figure 21 is the rotary bracket structure schematic diagram of the heater of the present invention.
Figure is denoted as:
10, headstock.
20, main cylinder.
30, housing is connected；32, mainshaft gear；34, countershaft gear.
40, regulation device；42, secondary cylinder；44, location dish；46, step.
50, bearing.
60, kinetic energy output device；62, output shaft；64, direction recess；66, kinetic energy outfan.
70, countershaft；72, disk；74, spring；76, annular relief.
80, main shaft.
100, rinser；110, outer cylinder body is cleaned；120, inner barrel is cleaned；122, filter opening is cleaned；124, wash bowl gathering sill；130, linkage disk body；132, linkage protruding block；134, disk body is connected；142, chassis；144, rotating shaft is cleaned.
200, device for peeling；210, peeling bracing frame；220, peeling suspension；230, peeling cylinder；240, peeling baffle plate；250, peeling cylinder axle.
300, slicing device；310, section casing；320, microtome charging hole；330, bar blade；340, microtome rotating shaft；350, fan-shaped blade；360, microtome dumping pit.
400, reducing mechanism；410, first level flour crushing device；411, one-level charging hole；412, dragon shaft；413, one-level drives axle；414, one-level dumping pit；420, two grade pulverization device；422, secondary drive axle；424, two grade pulverization blade.
500, heater；510, heating cylinder；512, even hot rotating shaft；514, even hot support；516, heating inner core；518, heating cylinder ring-shaped step；520, cartridge heater lid；522, trachea；524, air gauge；530, cartridge heater support.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art under not making creative work premise, the every other embodiment obtained, broadly fall into scope.
As shown in Fig. 1-2 0, Rhizoma amorphophalli deep-processing system, it includes the knot screen that Rhizoma amorphophalli desilts sand set gradually, the rinser that Rhizoma amorphophalli after remove impurity is carried out, the device for peeling that Rhizoma amorphophalli after cleaning is removed the peel, carries out the elution device of drip washing, the slicing device that the Rhizoma amorphophalli after drip washing is cut into slices to the Rhizoma amorphophalli after peeling, the heater that slice food made from Amorphophallus rivieri is heated, carries out air-dry air-dry apparatus and the packing device packed to the slice food made from Amorphophallus rivieri after heating.
As shown in Fig. 1-2 0, Rhizoma amorphophalli deep-processing system, it includes the knot screen that Rhizoma amorphophalli desilts sand set gradually, the rinser that Rhizoma amorphophalli after remove impurity is carried out, the device for peeling that Rhizoma amorphophalli after cleaning is removed the peel, Rhizoma amorphophalli after peeling is carried out the elution device of drip washing, the slicing device that the Rhizoma amorphophalli after drip washing is cut into slices
The slice food made from Amorphophallus rivieri produced after konjac slicing is carried out the immersion system of dipping colour-keeping liquid, the slice food made from Amorphophallus rivieri impregnating colour-keeping liquid is carried out the vacuum frying device of vacuum frying, the deoiler that the slice food made from Amorphophallus rivieri after fried is carried out removing oil and the packing device packed.
As shown in Fig. 1-2 0, Rhizoma amorphophalli deep-processing system, it includes the knot screen that Rhizoma amorphophalli desilts sand set gradually, the rinser that Rhizoma amorphophalli after remove impurity is carried out, the device for peeling that Rhizoma amorphophalli after cleaning is removed the peel, Rhizoma amorphophalli after peeling is carried out the elution device of drip washing, the reducing mechanism that Rhizoma amorphophalli after drip washing is crushed, the Rhizoma amorphophalli granule produced after pulverizing and slurry mixture are passed through the filtration treatment of defecator and obtain Rhizoma amorphophalli granule, Rhizoma amorphophalli powder after pulverizing is carried out air-dry air-dry apparatus, the decontaminating apparatus that Rhizoma amorphophalli powder after air-dry is carried out disinfection, the packing device that Rhizoma amorphophalli after sterilization is packed.
The equipment with identical function existed in prior art can be adopted to realize for above-mentioned knot screen, elution device, air-dry apparatus, packing device, immersion system, deep-frying device, deoiler, defecator, decontaminating apparatus.
Above-mentioned rinser 100, including cleaning outer cylinder body 110, it is socketed on the cleaning inner barrel 120 cleaned in outer cylinder body 110, the linkage disk body 130 being connected with cleaning inner barrel 120, the double motor equipment being connected with linkage disk body 130, cleaning outer cylinder body 110 is fixedly installed and cleans in outer cylinder body 110 and is provided with water chamber, clean outer cylinder body 110 with clean inner barrel 120 arranged concentric and clean inner barrel 120 can be freely rotatable relative to cleaning outer cylinder body 110, clean in inner barrel 120 and be provided with wash chamber, the bottom cleaning inner barrel 120 is connected to chassis 142, the centre on chassis 142 is connected to cleaning rotating shaft 144, the center cleaning outer cylinder body 110 is provided with and cleans the axial trough that rotating shaft 144 matches, cleaning inner barrel 120 can around own axis, clean inner barrel 120 wall portion and be provided with cleaning filter opening 122, clean and inner barrel 120 is provided with the wash bowl gathering sill 124 radially arranged, linkage disk body 130 is socketed in cleaning inner barrel 120 and is provided with, on the disk body 130 that links, the linkage protruding block 132 matched with wash bowl gathering sill 124, by linking, protruding block 132 can realize linkage disk body in the radial motion cleaned in inner barrel 120 with mating of wash bowl gathering sill 124；When the disk body 130 that links rotates, owing to linkage lobe matches with wash bowl gathering sill 124, so that linkage disk body 130 drives the rotation cleaning inner barrel 120.
As shown in figures 1 to 6, double motor equipment, it countershaft 70 including the kinetic energy output device 60 connecting housing 30, being socketed in main cylinder 20 that the main cylinder 20 that headstock 10 is connected with headstock 10 is connected with main cylinder 20 and matching with the regulation device 40 being connected housing 30 and being connected and regulation device；The main shaft 80 that power drive is socketed in main cylinder 20 is provided to rotate by headstock 10, thus driving the radial motion of kinetic energy output device 60；By driving the rotation of countershaft, thus driving the rotation of kinetic energy output device 60 and along radial motion.
Main cylinder 20 one end is connected with headstock 10 housing by rivet, the other end of main cylinder 20 is connected with being connected housing 30 by rivet, in main cylinder 20, the drive end of main shaft 80 of socket is connected with the outfan of headstock 10, the rotation of headstock 10 output kinetic energy drive shaft 80, main shaft 80 is provided with external screw thread.
Kinetic energy output device 60 includes output shaft 62, output shaft 62 is socketed in main cylinder 20, output shaft 62 is matched by screw and main shaft 80, the central axes of the central axis of output shaft 62 and main shaft 80, and output shaft 62 is additionally provided with the direction recess 64 arranged along its axis direction.
Connect in housing 30 and be provided with a pair intermeshing mainshaft gear 32, countershaft gear 34, it is outside that mainshaft gear 32 is socketed on output shaft 62, countershaft gear 34 is socketed on the outside of countershaft 70, and mainshaft gear 32 is provided with the protruding block (not shown in FIG.) matched with direction recess 64.
Regulation device 40 is in order to control the rotation of countershaft 70, countershaft 70 is socketed in disk 72 and is flexibly connected with disk 72, disk 72 is fixed by rivet with being connected housing 30, countershaft 70 is provided with annular relief 76, countershaft 70 is also socketed with spring 72, one end of spring 72 is connected with annular relief 76, and the other end of spring 72 is connected with disk 72, annular relief 76 is provided with along the circumferential direction and evenly spaced some positioning cams；Regulation device 40 includes secondary cylinder 42, location dish 44, secondary cylinder 42 is socketed on the outside of countershaft 70 and the central axes of secondary cylinder and countershaft, secondary cylinder 42 one end is fixed by rivet with being connected housing 30, the other end of secondary cylinder 42 is fixed by rivet and location dish 44, the central axes of secondary cylinder 42 and location dish 44, location dish 44 is socketed on the outside of countershaft 70, location dish 44 is provided with step 46, step 46 is provided with the locating recess matched with positioning cams.
The first type of drive, main axis, countershaft does not rotate.
The annular relief jack-up being arranged on countershaft 70 under the effect of spring 74 elastic force, and drive countershaft along axial-movement, the locating recess making the positioning cams being arranged in annular relief and be arranged on location dish 44 matches, thus countershaft position being fixed and making countershaft gear 34 not rotate, so that mainshaft gear can not rotate.
Headstock 10 provides power drive main shaft 80 around own axis, due to the protruding block that the direction recess being provided with on mainshaft gear be arranged on output shaft 62 matches, so that the output shaft 62 being connected with main shaft 80 by screw is only along axial-movement, it is impossible to around own axis.
The second type of drive, countershaft rotates, main shaft does not rotate.
First extruding countershaft 70, shell fragment is shunk and positioning cams is separated with locating recess, kinetic energy turns auxiliary shaft 70 are provided by power set, rotating of countershaft 70 drives connected countershaft gear 34 to rotate, rotating of countershaft gear 34 drives the mainshaft gear 32 being meshed with it to rotate, the rotation rotating drive output shaft 62 of mainshaft gear 32, owing to main shaft does not rotate, so that output shaft 62 realizes axial feed motion while rotating.
As shown in Figure 1, 2, 3, main cylinder 20 is additionally provided with travel switch, is controlled the two ends extreme position of output shaft 62 by travel switch, it is to avoid output shaft 62 and mechanism collide, and cause the damage of device.
The center of linkage disk body 130 is provided with connection axle and this connection axle is connected with the kinetic energy outfan of the output shaft of double motor equipment, is arranged at and connecting on linkage disk body 130 is provided with, on axle, the connection disk body 134 that the kinetic energy outfan of the output shaft with double motor equipment is connected.
In actual mechanical process, the cleaning inner barrel of the present invention preferably employs slant setting, cleans inner barrel horizontal by certain angle so that cleaning inner barrel in rotation process, promoting the phase mutual friction of each Rhizoma amorphophalli, thus reaching preliminary decortication effect；If cleaning inner barrel to adopt vertically placement, Rhizoma amorphophalli is synchronized with the movement, and friction each other is substantially reduced.
In cleaning process, being attached to a large amount of silt in Rhizoma amorphophalli surface and come off, for ease of silt smoothly from cleaning disengaging filter opening, being arranged at the cleaning filter opening diameter cleaning inner core body wall portion should at 0.5-2cm, it is preferable that cleaning filter opening diameter is 0.7-1.5cm.
The rinser cleaning method to Rhizoma amorphophalli.
Linkage disk body rotates and cleans.
Load cleaning water in outer cylinder body 110 cleaning, the Rhizoma amorphophalli after remove impurity is poured into and is socketed in the wash chamber cleaning inner barrel 120 cleaning in outer cylinder body 110.
Pressing countershaft, makes the annular relief radial motion being arranged on countershaft, and the positioning cams being arranged in annular relief separates with the locating recess being socketed on countershaft, and is arranged at annular relief and the spring contraction being connected between housing.
Turns auxiliary shaft, make to be arranged in connection housing and be socketed on the countershaft gear outside countershaft to rotate, it is arranged at the mainshaft gear concomitant rotation connecting in housing and being meshed with countershaft gear, owing to mainshaft gear is socketed on outside output shaft, and the protruding block that the direction recess being provided with on mainshaft gear and be arranged on output shaft matches, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, it is achieved the rotation of output shaft and axial feed motion.
The linkage disk body being connected with the kinetic energy outfan of output shaft moves along with the motion of output shaft, linkage disk body rotates and radially movable in cleaning inner barrel in cleaning inner barrel, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, rotating of linkage disk body drives the rotation cleaning inner barrel, so that the foreign material being attached to Rhizoma amorphophalli surface enter from the cleaning filter opening cleaning inner core body wall portion under the influence of centrifugal force and clean urceolus, thus reaching rotary-cleaning effect.
Linkage disk body Radial Perturbation cleans.
Being socketed on the spring on countershaft promotes the positioning cams being arranged at annular relief and locating recess to match, and countershaft position is fixed, and is arranged at the mainshaft gear connected in housing and fixes with countershaft gear position, does not rotate；
Drive shaft rotates, and owing to the axially directed groove arranged on output shaft matches with the protruding block being arranged on mainshaft gear, is socketed on main shaft output shaft that is outside and that be connected with main shaft by screw and realizes axial feed motion.
The radial motion of output shaft drives the radial motion in cleaning inner barrel of connected linkage disk body, linkage disk body is in radial motion process, realize cleaning draining and the absorbent function of inner barrel, thus reaching flow-disturbing effect, Rhizoma amorphophalli is quickly rolled in cleaning inner barrel, thus reaching disturbance cleaning performance.
Rotate cleaning according to above-mentioned linkage disk body, linkage disk body Radial Perturbation cleans and Rhizoma amorphophalli is carried out and constantly switches, until Rhizoma amorphophalli cleans completely.
As depicted in figs. 11-12, device for peeling 200 includes peeling bracing frame 210, slant setting the peeling suspension 220 being connected with peeling bracing frame 210, slant setting the peeling cylinder 230 being flexibly connected with peeling suspension 220, it is arranged at the peeling cylinder axle 250 bottom peeling cylinder 230, peeling bracing frame 210 is fixed on the position of more than 100cm above ground level, peeling suspension 220 and the link position place suspension end higher than peeling suspension 220 removing the peel bracing frame 210, the suspension end of peeling suspension 220 is socketed on the outside of peeling cylinder 230 and is connected with peeling cylinder 230 by bearing；The inner bottom wall cloth of peeling cylinder is equipped with cleaning ball silk, when Rhizoma amorphophalli is when removing the peel rolling in cylinder, ceaselessly with the cleaning ball silk friction of diapire in peeling cylinder, thus reaching decortication effect；Rhizoma amorphophalli after tentatively peeling is again removed the peel in device for peeling, it may be achieved peeling more than 92%；It is essential that peeling drum-inclined in the present invention is placed, assume when peeling cylinder employing is vertically placed, the Rhizoma amorphophalli being positioned in peeling cylinder is synchronized with the movement, friction each other is few, decortication effect is poor, when peeling cylinder adopts slant setting, is positioned over the Rhizoma amorphophalli in peeling cylinder under the centrifugal force combined effect with gravity, promote the phase mutual friction of Rhizoma amorphophalli, thus improving decortication effect.
As shown in figure 11, peeling bracing frame 210 being connected to two peeling suspensions 220, two peeling suspensions 220 are connected to the outside of peeling cylinder 250 respectively through bearing holder (housing, cover)；Drive motor drives peeling cylinder axle 250, both can drive the rotation of peeling cylinder 250, thus reaching decortication effect.
As depicted in figs. 11-12, peeling baffle plate 240 it is removably connected with in peeling cylinder, peeling baffle plate 240 is provided with raised line, and remove the peel and the medial wall of cylinder is also equipped with raised line, when Rhizoma amorphophalli rolls in cylinder, Rhizoma amorphophalli be arranged at peeling drum inside wall on raised line friction and be arranged at peeling baffle plate 240 on raised line friction, thus further improving decortication effect, it may be achieved peeling more than 97%.
The angle of inclination of peeling cylinder can affect decortication effect, further improve and improve decortication effect, the axis direction of the peeling cylinder in the present invention is 27-60 degree with horizontal direction angle, it is preferable that the axis direction of peeling cylinder is 38-52 degree with horizontal direction angle.
Rhizoma amorphophalli barking method.
Rhizoma amorphophalli after cleaned is poured in tilted-putted peeling cylinder, owing to peeling cylinder is connected to the peeling suspension removing the peel cylindrical outer by bearing adapter sleeve, peeling suspension connects peeling bracing frame, the peeling cylinder axle being arranged at peeling cylinder bottom is driven to rotate by drive motor, so that peeling cylinder rotates；Be positioned over peeling cylinder in Rhizoma amorphophalli rolling and be arranged in peeling cylinder in diapire place cleaning ball silk friction, thus realize peeling purpose.
As illustrated in figs. 13-15, slicing device 300 includes section casing 310, it is arranged in the microtome charging hole 320 at section casing 310 top, it is arranged in the microtome dumping pit 360 bottom section casing 310, it is arranged in the cutter group between microtome charging hole 320 and microtome dumping pit 360, the microtome rotating shaft being connected with cutter group, described cutter group includes some bar blades 330, some fan-shaped blades 350, described some fan-shaped blade 350 uniform intervals respectively is arranged in microtome rotating shaft, described fan-shaped blade 350 is provided with several section edges of a knife along its circumferencial direction array, preferably, the section edge of a knife has the opening direction of three and each edge of a knife consistent；Described some bar blades are respectively arranged between adjacent fan-shaped blade, so that bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and microtome rotating shaft 340 is less than the central axis upright distance of section edge of a knife trench bottom with microtome rotating shaft 340；So that it is guaranteed that the Rhizoma amorphophalli fallen in the section edge of a knife is cut into slices completely by bar blade.
Konjac slicing method.
Rhizoma amorphophalli after decortication is poured in the microtome charging hole being arranged at section cabinet top, microtome rotating shaft being rotated by motor, rotating of microtome rotating shaft drives the some fan-shaped blade rotation being arranged in microtome rotating shaft, owing to fan-shaped blade being provided with several section edges of a knife along its circumferencial direction array, so that the Rhizoma amorphophalli fallen from microtome charging hole enters in the section edge of a knife；Due to bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and microtome rotating shaft is less than the central axis upright distance of section edge of a knife trench bottom with microtome rotating shaft, so that fan-shaped blade is in rotation process, Rhizoma amorphophalli is driven to be cut by bar blade, thus reaching dicing effect, the Rhizoma amorphophalli after section drops out from the microtome discharge opening of section bottom of shell.
As described in Figure 16-18, reducing mechanism 400 includes first level flour crushing device 410, the two grade pulverization device 420 being connected with the delivery end of first level flour crushing device 410, the housing of reducing mechanism 400 is provided with the one-level charging hole 411 corresponding with the feed end of first level flour crushing device, first level flour crushing device 410 includes dragon shaft 412, it is connected with dragon shaft 412 and the one-level of arranged concentric drives axle 413, the one-level dumping pit 414 at dragon shaft 412 delivery end place, Rhizoma amorphophalli after peeling is poured in one-level charging aperture 411, one-level is driven to drive the rotation of axle 413 and drive connected dragon shaft 412 to rotate by motor, thus Rhizoma amorphophalli is pulverized, and discharge from one-level dumping pit 414；The pulverizing chamber being connected with one-level dumping pit 414 it is provided with in two grade pulverization device, roll the Rhizoma amorphophalli after crushing through dragon shaft and enter crushing chamber indoor, crushing chamber indoor are additionally provided with the secondary drive axle 422 that vertical direction is arranged, on secondary drive axle 422, uniform intervals is provided with the some two grade pulverization blades 424 along the distribution of secondary drive axle axis direction, pulverizing that the bottom of chamber is provided with can the bottom of folding, it is simple to taken out by the Rhizoma amorphophalli powder after pulverizing；Rhizoma amorphophalli after cleaning sequentially passes through first level flour crushing device, two grade pulverization device respectively so that the powder of Rhizoma amorphophalli is finer and smoother, uniform, improves the quality of Rhizoma amorphophalli powder.
The breaking method of Rhizoma amorphophalli.
The one-level drive shaft turns of first level flour crushing device and the secondary drive axle of two grade pulverization device is driven to rotate by driving device, Rhizoma amorphophalli after cleaning is put into the one-level charging hole of reducing mechanism, enter in first level flour crushing device by one-level charging hole, one-level drives rotating of axle to drive the dragon shaft of connected and arranged concentric to rotate, thus the Rhizoma amorphophalli entered in first level flour crushing device is rolled pulverizing, and enter to the crushing chamber of two grade pulverization device indoor from the one-level dumping pit being arranged at dragon shaft delivery end, owing to crushing chamber indoor are additionally provided with the secondary drive axle that vertical direction is arranged, on secondary drive axle, uniform intervals is provided with the some two grade pulverization blades along the distribution of secondary drive axle axis direction, pulverize thus the Rhizoma amorphophalli after one-level is pulverized is cut stirring again, thus obtaining Rhizoma amorphophalli granule and slurry mixture.
As shown in figs. 19-21, heater 500 includes heating cylinder 510, being arranged at heating cylinder 510 top can the cartridge heater lid 520 of folding, it is installed on trachea 522 and the air gauge 524 of cartridge heater lid 520, the inwall of heating cylinder 510 is provided with heating source (not shown in FIG.), being provided with in heating cylinder 510 can around the even hot rotating shaft 512 of own axis, the drive end of even hot rotating shaft 512 is connected with drive motor by synchronous belt drive mechanism, the outfan of even hot rotating shaft 512 is provided with the some even hot support 514 being distributed along its circumferencial direction, even hot support 514 removably connects and heats inner core 516, preferably, even hot support is provided with and heats the circular hole that inner core matches, heating inner core 516 is provided with heating inner core ring-shaped step 518, the diameter of heating inner core ring-shaped step 518 is more than the circular hole being arranged at even hot support；Heating inner core 516 will be put into through slice food made from Amorphophallus rivieri or Rhizoma amorphophalli granule, and drive even hot axis of rotation by drive motor, and drive heating inner core 516 average rate in heating cylinder to rotate so that slice food made from Amorphophallus rivieri or Rhizoma amorphophalli particles by heat are more uniform.
In heating process, slice food made from Amorphophallus rivieri or the intragranular moisture evaporation of Rhizoma amorphophalli, air gauge observation atmospheric pressure value within heating cylinder can be passed through, guarantee safety, atmospheric pressure value in some heating cylinder is excessive or exceedes safety value, by trachea, the gas in heating cylinder is discharged, place the explosion of heating cylinder, it is ensured that safety in production.
The method of heating slice food made from Amorphophallus rivieri or Rhizoma amorphophalli powder.
To put in heating inner core through slice food made from Amorphophallus rivieri or Rhizoma amorphophalli powder, even hot axis of rotation is driven by drive motor, the outfan of even hot rotating shaft is provided with the some even hot support being distributed along its circumferencial direction, even hot support removably connects heating inner core, so that even hot rotating shaft drives heating inner core to rotate around the axis direction of even hot rotating shaft, owing to the outer cover of even hot rotating shaft is connected to heating cylinder, and the inwall of heating cylinder is provided with heating source, so that the object thermally equivalent to be heated being positioned in heating inner core；To be heated certain between after, namely can be taken off slice food made from Amorphophallus rivieri or Rhizoma amorphophalli powder.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention；The multiple amendment of these embodiments be will be apparent from for those skilled in the art, and General Principle defined in the present invention when without departing from the spirit or scope of the present invention, can realize in other embodiments.Therefore, the present invention will not be defined to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.
Claims (1)
1. slice food made from Amorphophallus rivieri front processing technique in advance, its step includes:
A, rivieri raw material is undertaken tentatively desilting sand, cleaning bulk silt by knot screen；
B, the rivieri raw material after remove impurity being carried out, it includes,
Linkage disk body rotates and cleans；Clean water cleaning to load in outer cylinder body, the Rhizoma amorphophalli after remove impurity is poured into and is socketed in the wash chamber cleaning inner barrel cleaning in outer cylinder body, clean inner barrel and clean layout；
Pressing countershaft, makes the annular relief radial motion being arranged on countershaft, and the positioning cams being arranged in annular relief separates with the locating recess being socketed on countershaft, and is arranged at annular relief and the spring contraction being connected between housing；
Turns auxiliary shaft, make to be arranged in connection housing and be socketed on the countershaft gear outside countershaft to rotate, it is arranged at the mainshaft gear concomitant rotation connecting in housing and being meshed with countershaft gear, owing to mainshaft gear is socketed on outside output shaft, and the protruding block that the direction recess being provided with on mainshaft gear and be arranged on output shaft matches, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, it is achieved the rotation of output shaft and axial feed motion；
The linkage disk body being connected with the kinetic energy outfan of output shaft moves along with the motion of output shaft, linkage disk body rotates and radially movable in cleaning inner barrel in cleaning inner barrel, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, rotating of linkage disk body drives the rotation cleaning inner barrel, so that the foreign material being attached to Rhizoma amorphophalli surface enter from the cleaning filter opening cleaning inner core body wall portion under the influence of centrifugal force and clean urceolus, and owing to cleaning the slant setting of inner barrel, make phase mutual friction between Rhizoma amorphophalli, realize preliminary peeling, preliminary peeling is realized while realizing rotary-cleaning effect；
Linkage disk body Radial Perturbation cleans；Being socketed on the spring on countershaft promotes the positioning cams being arranged at annular relief and locating recess to match, and countershaft position is fixed, and is arranged at the mainshaft gear connected in housing and fixes with countershaft gear position, does not rotate；
Drive shaft rotates, and owing to the axially directed groove arranged on output shaft matches with the protruding block being arranged on mainshaft gear, is socketed on main shaft output shaft that is outside and that be connected with main shaft by screw and realizes axial feed motion；
The radial motion of output shaft drives the radial motion in cleaning inner barrel of connected linkage disk body, linkage disk body is in radial motion process, realize cleaning draining and the absorbent function of inner barrel, thus reaching flow-disturbing effect, Rhizoma amorphophalli is quickly rolled in cleaning inner barrel, thus reaching disturbance cleaning performance；
Rotate cleaning according to above-mentioned linkage disk body, linkage disk body Radial Perturbation cleans and Rhizoma amorphophalli is carried out and constantly switches, until Rhizoma amorphophalli cleans completely；
C, by device for peeling to clean after Rhizoma amorphophalli remove the peel；
D, by elution device to peeling after Rhizoma amorphophalli carry out drip washing operation；
E, by slicing device, the Rhizoma amorphophalli after drip washing is cut into slices；Rhizoma amorphophalli after decortication is poured in the microtome charging hole being arranged at section cabinet top, microtome rotating shaft being rotated by motor, rotating of microtome rotating shaft drives the some fan-shaped blade rotation being arranged in microtome rotating shaft, owing to fan-shaped blade being provided with several section edges of a knife along its circumferencial direction array, so that the Rhizoma amorphophalli fallen from microtome charging hole enters in the section edge of a knife；Due to bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and microtome rotating shaft is less than the central axis upright distance of section edge of a knife trench bottom with microtome rotating shaft, so that fan-shaped blade is in rotation process, Rhizoma amorphophalli is driven to be cut by bar blade, thus reaching dicing effect, the Rhizoma amorphophalli after section drops out from the microtome discharge opening of section bottom of shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083343.8A CN105707774A (en) | 2016-02-07 | 2016-02-07 | Konjak-piece preprocessing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083343.8A CN105707774A (en) | 2016-02-07 | 2016-02-07 | Konjak-piece preprocessing technology |
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| CN105707774A true CN105707774A (en) | 2016-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610083343.8A Withdrawn CN105707774A (en) | 2016-02-07 | 2016-02-07 | Konjak-piece preprocessing technology |
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| CN (1) | CN105707774A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107625163A (en) * | 2017-10-20 | 2018-01-26 | 安吉梁山宝菜食品有限公司 | Vegetable and fruit cleans beating crusher |
| CN116369507A (en) * | 2023-02-24 | 2023-07-04 | 广东金龙达汇健康研究有限公司 | Preparation process and preparation equipment of jaboticaba beverage based on ferment |
-
2016
- 2016-02-07 CN CN201610083343.8A patent/CN105707774A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107625163A (en) * | 2017-10-20 | 2018-01-26 | 安吉梁山宝菜食品有限公司 | Vegetable and fruit cleans beating crusher |
| CN116369507A (en) * | 2023-02-24 | 2023-07-04 | 广东金龙达汇健康研究有限公司 | Preparation process and preparation equipment of jaboticaba beverage based on ferment |
| CN116369507B (en) * | 2023-02-24 | 2023-10-27 | 广东金龙达汇健康研究有限公司 | Preparation equipment of jaboticaba beverage based on ferment |
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Application publication date: 20160629 |