CN105520098A - Konjac flour preparation system - Google Patents
Konjac flour preparation system Download PDFInfo
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- CN105520098A CN105520098A CN201610083346.1A CN201610083346A CN105520098A CN 105520098 A CN105520098 A CN 105520098A CN 201610083346 A CN201610083346 A CN 201610083346A CN 105520098 A CN105520098 A CN 105520098A
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Abstract
The invention discloses a konjac flour preparation system. The konjac flour preparation system comprises an impurity removal device for removing silt from konjac, a cleaning device for cleaning the konjac after impurity removal, a peeling device for peeling the cleaned konjac, an elution device for eluting the peeled konjac and a grinding device for grinding the eluted konjac, wherein a mixture of konjac particles prepared after grinding and pulp is filtered by a filtering device, the konjac particles are obtained; the system further comprises an air drying device for air-drying ground konjac powder, a sterilization device for sterilizing air-dried konjac powder and a packaging device for packaging the sterilized konjac.
Description
Technical field
The present invention relates to food processing technology field, particularly the deep-processing system of konjaku.
Background technology
Konjaku has another name called terrible taro, ghost bucket, black taro, amorphophallus rivieri Durieu, snakehead, star taro etc., is Monocotyledonae, the stem tuber of Araeceae herbaceos perennial.The whole world has more than 260 kinds, and China has 19 kinds, and be mainly distributed in the ground such as Yunnan, Sichuan, Gansu, Ningxia, Fujian, TaiWan, China, output is many with the Yangtze river basin; Quality is excellent with two sides, Jinsha jiang River.Konjaku, in China's cultivation and the utilization history of 2000, has the record about konjaku medical value in many ancient medical books.The R and D of China's konjak food are from the eighties.Now comparatively great achievement has been obtained through the effort of more than 10 years.
The main component of konjaku dry is glucomannan, and wherein meal is containing 36%-42%, and fine powder is containing 55%-60%.Containing a small amount of nutriment such as protein, 16 kinds of acid of oxygen base, vitamin, iron, calcium, phosphorus in konjaku, go back Toxic saponin, eat raw or do not boil to eat and have numb feeling in the tongue, before edible, available hot-water process, Jiang Shuifa, Chinese medicine detoxification method or buck carry out detoxification process.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, provide a kind of automaticity high, high efficiency konjaku deep process technology.
For realizing above-mentioned technical purpose, the technical solution used in the present invention is as follows.
Konjaku flour preparation system, it comprises the knot screen carrying out removing silt to konjaku set gradually, to the cleaning device that the konjaku after removal of impurities cleans, to the device for peeling that the konjaku after cleaning is removed the peel, konjaku after peeling is carried out to the elution device of drip washing, broken reducing mechanism is carried out to the konjaku after drip washing, konjaku particle is obtained by the filtration treatment of filter to the konjaku particle produced after pulverizing and slurry mixture, air-dry air-dry apparatus is carried out to the konjaku flour after pulverizing, to the chlorination equipment that the konjaku flour after air-dry carries out disinfection, to the packing device that the konjaku after sterilization is packed,
Cleaning device, comprise cleaning outer cylinder body, be socketed on and clean in outer cylinder body and the cleaning inner barrel be in tilted layout, the interlock disk body be connected with cleaning inner barrel, the double motor equipment be connected with interlock disk body, cleaning outer cylinder body is fixedly installed and cleans in outer cylinder body and is provided with water chamber, clean outer cylinder body and clean inner barrel arranged concentric and clean inner barrel and freely can rotate relative to cleaning outer cylinder body, wash chamber is provided with in cleaning inner barrel, cleaning inner barrel wall portion is provided with cleaning filter opening, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, double dynamical agitating device, it comprise headstock, the main cylinder be connected with headstock, the connection housing be connected with main cylinder, the kinetic energy output device be socketed in main cylinder, with the countershaft being connected regulation device that housing is connected, match with regulation device, main cylinder one end is connected with headstock housing, the other end of main cylinder be connected housing and be connected, in main cylinder, the drive end of main shaft of socket is connected with the output of headstock, and the rotation of headstock output kinetic energy drive shaft, main shaft is provided with external screw thread, kinetic energy output device comprises output shaft, and output sleeve is connected in main cylinder, and output shaft is matched by screw and main shaft, and the central axis of output shaft and the central axes of main shaft, output shaft is also provided with the direction recess arranged along its axis direction, connect in housing and be provided with a pair intermeshing mainshaft gear, countershaft gear, mainshaft gear is socketed on output shaft outside, and countershaft gear is socketed on the outside of countershaft, mainshaft gear is provided with the protruding block matched with direction recess, countershaft to be socketed in disk and to be flexibly connected with disk, disk be connected housing and be connected, countershaft is provided with annular relief, countershaft is also socketed with spring, one end of spring is connected with annular relief, the other end of spring is connected with disk, annular relief is provided with along the circumferential direction and evenly spaced some positioning cams, regulation device comprises secondary cylindrical shell, positioning disk, secondary barrel jacket is connected to the outside of countershaft and the central axes of secondary cylindrical shell and countershaft, secondary cylindrical shell one end be connected housing and be connected, the other end of secondary cylindrical shell is connected with positioning disk, the central axes of secondary cylindrical shell and positioning disk, positioning disk sleeve is connected to the outside of countershaft, and positioning disk is provided with step, step is provided with the locating recess matched with positioning cams, the center of interlock disk body is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment,
Device for peeling comprise peeling bracing frame, slant setting and with peeling bracing frame be connected peeling suspension, slant setting and with peeling suspension be flexibly connected peeling cylinder, be arranged at the peeling cylinder axle removing the peel cylinder bottom, the link position place of peeling suspension and peeling bracing frame is higher than the suspension end removing the peel suspension, and the suspension end of peeling suspension is socketed on the outside of peeling cylinder and is connected with peeling cylinder by bearing; The interior diapire of peeling cylinder is furnished with cleaning ball silk;
The second patent flour crushing device that above-mentioned reducing mechanism comprises first level flour crushing device, is connected with the delivery end of first level flour crushing device, the housing of reducing mechanism is provided with the one-level charging hole corresponding with the feed end of first level flour crushing device, first level flour crushing device comprises dragon shaft, is connected with dragon shaft and the one-level dumping pit at the one-level driving shaft of arranged concentric, dragon shaft delivery end place, pours in one-level charging aperture by the konjaku after peeling; The pulverizing chamber be connected with one-level dumping pit is provided with in second patent flour crushing device, crushing chamber indoor are also provided with the secondary drive axle that vertical direction is arranged, on secondary drive axle, uniform intervals is furnished with the some secondary Disintegrating knifes along the distribution of secondary drive axle axis direction, and pulverizing that the bottom of chamber is provided with can the bottom of folding.
The further improvement of technique scheme.
The bottom of cleaning inner barrel is connected with chassis, and the centre on chassis is connected with cleaning rotating shaft, and the center of cleaning outer cylinder body is provided with and the axial trough cleaning rotating shaft and match, and cleaning inner barrel can around own axis.
The further improvement of technique scheme.
Cleaning filter opening diameter is 0.7-1.5cm.
The further improvement of technique scheme.
Peeling bracing frame is connected with two peeling suspensions, and two peeling suspensions are connected to the outside of peeling cylinder respectively by bearing holder (housing, cover).
The further improvement of technique scheme.
Be removably connected with peeling baffle plate in peeling cylinder, peeling baffle plate be provided with raised line, and the madial wall removing the peel cylinder is also provided with raised line.
The further improvement of technique scheme.
Axis direction and the horizontal direction angle of peeling cylinder are 38-52 degree.
Konjaku flour reparation technology, its step comprises:
A, carry out preliminary removing except silt to rivieri raw material by knot screen, cleaning bulk silt;
B, clean the rivieri raw material after removal of impurities, it comprises,
Interlock disk body rotates cleaning; In cleaning outer cylinder body, load clean water, poured into by the konjaku after removal of impurities in the wash chamber of the cleaning inner barrel be socketed in cleaning outer cylinder body, the cleaning of cleaning inner barrel is arranged;
Pressing countershaft, make the annular relief radial motion be arranged on countershaft, the positioning cams be arranged in annular relief is separated with the locating recess be socketed on countershaft, and is arranged at annular relief and the spring contraction be connected between housing;
Turns auxiliary shaft, make to be arranged at and to connect in housing and the countershaft gear being socketed on countershaft outside rotates, be arranged at and connect in housing and the mainshaft gear be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and mainshaft gear is provided with the protruding block matched with the direction recess be arranged on output shaft, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, realize rotation and the axial feed motion of output shaft;
The interlock disk body be connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and radially moves in cleaning inner barrel in cleaning inner barrel, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thus make the foreign material being attached to konjaku surface enter cleaning urceolus from the cleaning filter opening of cleaning inner barrel wall portion under the influence of centrifugal force, and owing to cleaning the slant setting of inner barrel, make phase mutual friction between konjaku, realize preliminary peeling, preliminary peeling is realized while realizing rotary-cleaning effect,
The cleaning of interlock disk body Radial Perturbation; Be socketed on the positioning cams that spring on countershaft promotes to be arranged at annular relief to match with locating recess, countershaft position is fixed, and is arranged at mainshaft gear in connection housing and countershaft gear position is fixed, and does not rotate;
Drive shaft is rotated, and because the axially directed groove that output shaft is arranged and the protruding block be arranged on mainshaft gear match, is socketed on main shaft outside and realizes axial feed motion by the output shaft that screw is connected with main shaft;
The radial motion of output shaft drives the interlock disk body radial motion in cleaning inner barrel being attached thereto and connecing, interlock disk body is in radial motion process, realize draining and the absorbent function of cleaning inner barrel, thus reach flow-disturbing effect, konjaku is rolled fast in cleaning inner barrel, thus reaches disturbance cleaning performance;
Rotate cleaning, the cleaning of interlock disk body Radial Perturbation according to above-mentioned interlock disk body to clean konjaku and constantly to switch, until konjaku cleans completely;
C, by device for peeling to cleaning after konjaku remove the peel; Konjaku after cleaned is poured in tilted-putted peeling cylinder, because peeling cylinder is connected to the peeling suspension removing the peel cylindrical outer by bearing adapter sleeve, peeling suspension connects peeling bracing frame, drive the peeling cylinder axle being arranged at peeling cylinder bottom to rotate by drive motors, thus peeling cylinder is rotated; Be positioned over konjaku rolling in peeling cylinder and be arranged in cleaning ball silk remove the peel diapire place in cylinder and rub, thus object is removed the peel in realization;
D, by elution device to peeling after konjaku carry out drip washing operation;
E, the one-level drive shaft turns of first level flour crushing device and the secondary drive axle of second patent flour crushing device is driven to rotate by drive unit, konjaku after cleaning is put into the one-level charging hole of reducing mechanism, enter in first level flour crushing device by one-level charging hole, the rotation of one-level driving shaft drives to be attached thereto and connects and the rotation of the dragon shaft of arranged concentric, thus pulverizing is rolled to the konjaku entered in first level flour crushing device, and enter to the crushing chamber of second patent flour crushing device indoor from the one-level dumping pit being arranged at dragon shaft delivery end, because crushing chamber indoor are also provided with the secondary drive axle of vertical direction layout, on secondary drive axle, uniform intervals is furnished with the some secondary Disintegrating knifes along the distribution of secondary drive axle axis direction, thus stirring pulverizing is cut again to the konjaku after one-level is pulverized, thus obtain konjaku particle and slurry mixture,
F, konjaku particle is obtained by the filtration treatment of filter to the konjaku particle produced after pulverizing and slurry mixture;
G, to pulverize after konjaku flour carry out air-dry;
H, the konjaku flour after air-dry to be carried out disinfection;
I, to sterilization after konjaku pack.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention, simple introduction is done below by the accompanying drawing used required in embodiment, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structure principle chart of double motor equipment of the present invention.
Fig. 2 is the syndeton schematic diagram of main shaft of the present invention and countershaft.
Fig. 3 is the syndeton schematic diagram of main shaft of the present invention and countershaft.
Fig. 4 is the syndeton schematic diagram of main shaft of the present invention and countershaft.
Fig. 5 is the explosive view of the syndeton of main shaft of the present invention and countershaft.
Fig. 6 is the explosive view of main shaft of the present invention.
Fig. 7 is cleaning device structural representation of the present invention.
Fig. 8 is cleaning device cross-sectional view of the present invention.
Fig. 9 is cleaning inner barrel structural representation of the present invention.
Figure 10 is cleaning inner barrel structural representation of the present invention.
Figure 11 is device for peeling structural representation of the present invention.
Figure 12 is the cross-sectional view of device for peeling of the present invention.
Figure 13 is the structural representation of slicing device of the present invention.
Figure 14 is the cross-sectional view of slicing device of the present invention.
Figure 15 is the cutter group structural representation of slicing device of the present invention.
Figure 16 is reducing mechanism structural representation of the present invention.
Figure 17 is the one-level cataclasitlc structure cross-sectional view of reducing mechanism of the present invention.
Figure 18 is the two-stage crushing structural profile structural representation of reducing mechanism of the present invention.
Figure 19 is heater structural representation of the present invention.
Figure 20 is the heating cylinder structural representation of heater of the present invention.
Figure 21 is the rotary bracket structure schematic diagram of heater of the present invention.
Be denoted as in figure:
10, headstock.
20, main cylinder.
30, housing is connected; 32, mainshaft gear; 34, countershaft gear.
40, regulation device; 42, secondary cylindrical shell; 44, positioning disk; 46, step.
50, bearing.
60, kinetic energy output device; 62, output shaft; 64, direction recess; 66, kinetic energy output.
70, countershaft; 72, disk; 74, spring; 76, annular relief.
80, main shaft.
100, cleaning device; 110, outer cylinder body is cleaned; 120, inner barrel is cleaned; 122, filter opening is cleaned; 124, wash bowl gathering sill; 130, link disk body; 132, link protruding block; 134, disk body is connected; 142, chassis; 144, rotating shaft is cleaned.
200, device for peeling; 210, bracing frame is removed the peel; 220, suspension is removed the peel; 230, cylinder is removed the peel; 240, baffle plate is removed the peel; 250, cylinder axle is removed the peel.
300, slicing device; 310, section casing; 320, slicer charging hole; 330, bar blade; 340, slicer rotating shaft; 350, fan-shaped blade; 360, slicer dumping pit.
400, reducing mechanism; 410, first level flour crushing device; 411, one-level charging hole; 412, dragon shaft; 413, one-level driving shaft; 414, one-level dumping pit; 420, second patent flour crushing device; 422, secondary drive axle; 424, secondary Disintegrating knife.
500, heater; 510, heating cylinder; 512, even hot rotating shaft; 514, even hot support; 516, inner core is heated; 518, heating cylinder ring-shaped step; 520, cartridge heater lid; 522, tracheae; 524, air gauge; 530, cartridge heater support.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are not making under creative work prerequisite, and the every other embodiment obtained, all belongs to scope.
As shown in Fig. 1-2 0, konjaku deep-processing system, it comprises the knot screen carrying out removing silt to konjaku set gradually, to the cleaning device that the konjaku after removal of impurities cleans, to the device for peeling that the konjaku after cleaning is removed the peel, the konjaku after peeling is carried out to the elution device of drip washing, to the slicing device that the konjaku after drip washing is cut into slices, to the heater that slice food made from Amorphophallus rivieri heats, to the packing device that the slice food made from Amorphophallus rivieri after heating carries out air-dry air-dry apparatus and packs.
As shown in Fig. 1-2 0, konjaku deep-processing system, it comprises the knot screen carrying out removing silt to konjaku set gradually, to the cleaning device that the konjaku after removal of impurities cleans, to the device for peeling that the konjaku after cleaning is removed the peel, konjaku after peeling is carried out to the elution device of drip washing, to the slicing device that the konjaku after drip washing is cut into slices
The immersion system flooding colour protecting liquid is carried out to the slice food made from Amorphophallus rivieri produced after konjac slicing, the slice food made from Amorphophallus rivieri of dipping colour protecting liquid is carried out to the vacuum frying device of vacuum frying, the deoiler that the slice food made from Amorphophallus rivieri after fried is carried out de-oiling and the packing device packed.
As shown in Fig. 1-2 0, konjaku deep-processing system, it comprises the knot screen carrying out removing silt to konjaku set gradually, to the cleaning device that the konjaku after removal of impurities cleans, to the device for peeling that the konjaku after cleaning is removed the peel, konjaku after peeling is carried out to the elution device of drip washing, broken reducing mechanism is carried out to the konjaku after drip washing, konjaku particle is obtained by the filtration treatment of filter to the konjaku particle produced after pulverizing and slurry mixture, air-dry air-dry apparatus is carried out to the konjaku flour after pulverizing, to the chlorination equipment that the konjaku flour after air-dry carries out disinfection, to the packing device that the konjaku after sterilization is packed.
The equipment with identical function existed in prior art can be adopted to realize for above-mentioned knot screen, elution device, air-dry apparatus, packing device, immersion system, deep-frying device, deoiler, filter, chlorination equipment.
Above-mentioned cleaning device 100, comprise cleaning outer cylinder body 110, be socketed on the cleaning inner barrel 120 in cleaning outer cylinder body 110, the interlock disk body 130 be connected with cleaning inner barrel 120, the double motor equipment be connected with interlock disk body 130, cleaning outer cylinder body 110 is fixedly installed and cleans in outer cylinder body 110 and is provided with water chamber, clean outer cylinder body 110 and clean inner barrel 120 arranged concentric and clean inner barrel 120 and freely can rotate relative to cleaning outer cylinder body 110, wash chamber is provided with in cleaning inner barrel 120, the bottom of cleaning inner barrel 120 is connected with chassis 142, the centre on chassis 142 is connected with cleaning rotating shaft 144, the center of cleaning outer cylinder body 110 is provided with and the axial trough cleaning rotating shaft 144 and match, cleaning inner barrel 120 can around own axis, cleaning inner barrel 120 wall portion is provided with cleaning filter opening 122, cleaning inner barrel 120 is furnished with the wash bowl gathering sill 124 radially arranged, interlock disk body 130 is socketed on and cleans in inner barrel 120 and the disk body 130 that links be provided with the interlock protruding block 132 matched with wash bowl gathering sill 124, the disk body that can realize linking is mated cleaning the radial motion in inner barrel 120 by interlock protruding block 132 and wash bowl gathering sill 124, when the disk body 130 that links rotates, because interlock lug boss and wash bowl gathering sill 124 match, thus interlock disk body 130 is made to drive the rotation of cleaning inner barrel 120.
As shown in figures 1 to 6, double motor equipment, it comprise headstock 10, the main cylinder 20 be connected with headstock 10, the connection housing 30 be connected with main cylinder 20, the kinetic energy output device 60 be socketed in main cylinder 20, with the countershaft 70 being connected regulation device 40 that housing 30 is connected, match with regulation device; The main shaft 80 providing power drive to be socketed in main cylinder 20 by headstock 10 rotates, thus drives the radial motion of kinetic energy output device 60; By driving the rotation of countershaft, thus drive the rotation of kinetic energy output device 60 and radially move.
Main cylinder 20 one end is connected with headstock 10 housing by rivet, the other end of main cylinder 20 by rivet be connected housing 30 and be connected, in main cylinder 20, the drive end of the main shaft 80 of socket is connected with the output of headstock 10, the rotation of headstock 10 output kinetic energy drive shaft 80, main shaft 80 is provided with external screw thread.
Kinetic energy output device 60 comprises output shaft 62, output shaft 62 is socketed in main cylinder 20, output shaft 62 is matched by screw and main shaft 80, and the central axis of output shaft 62 and the central axes of main shaft 80, output shaft 62 is also provided with the direction recess 64 arranged along its axis direction.
Connect in housing 30 and be provided with a pair intermeshing mainshaft gear 32, countershaft gear 34, it is outside that mainshaft gear 32 is socketed on output shaft 62, countershaft gear 34 is socketed on the outside of countershaft 70, mainshaft gear 32 is provided with the protruding block (not shown in FIG.) matched with direction recess 64.
Regulation device 40 is in order to control the rotation of countershaft 70, countershaft 70 to be socketed in disk 72 and to be flexibly connected with disk 72, disk 72 be connected housing 30 and fixed by rivet, countershaft 70 is provided with annular relief 76, countershaft 70 is also socketed with spring 72, one end of spring 72 is connected with annular relief 76, and the other end of spring 72 is connected with disk 72, annular relief 76 is provided with along the circumferential direction and evenly spaced some positioning cams; Regulation device 40 comprises secondary cylindrical shell 42, positioning disk 44, secondary cylindrical shell 42 is socketed on the outside of countershaft 70 and the central axes of secondary cylindrical shell and countershaft, secondary cylindrical shell 42 one end be connected housing 30 and fixed by rivet, the other end of secondary cylindrical shell 42 is fixed by rivet and positioning disk 44, the central axes of secondary cylindrical shell 42 and positioning disk 44, positioning disk 44 is socketed on the outside of countershaft 70, positioning disk 44 is provided with step 46, step 46 is provided with the locating recess matched with positioning cams.
The first type of drive, main axis, countershaft does not rotate.
Annular relief jack-up on countershaft 70 will be arranged under the effect of spring 74 elastic force, and drive countershaft along axial-movement, the positioning cams be arranged in annular relief is matched with the locating recess be arranged on positioning disk 44, thus fixed countershaft position and countershaft gear 34 can not be rotated, thus mainshaft gear can not be rotated.
Headstock 10 provides power drive main shaft 80 around own axis, due to the protruding block that direction recess mainshaft gear is provided be arranged on output shaft 62 matches, thus make the output shaft 62 that is connected with main shaft 80 by screw can only along axial-movement, can not around own axis.
The second type of drive, countershaft rotates, main shaft does not rotate.
First countershaft 70 is extruded, shell fragment is shunk and positioning cams is separated with locating recess, kinetic energy is provided and turns auxiliary shaft 70 by power set, the rotation drive of countershaft 70 is attached thereto the countershaft gear 34 connect and rotates, the rotation of countershaft gear 34 drives the mainshaft gear 32 be meshed with it to rotate, the rotation of mainshaft gear 32 drives the rotation of output shaft 62, because main shaft does not rotate, thus makes output shaft 62 realize axial feed motion while rotating.
As shown in Figure 1, 2, 3, main cylinder 20 is also provided with travel switch, is controlled the two ends extreme position of output shaft 62 by travel switch, avoid output shaft 62 and mechanism to collide, cause the damage of device.
The center of interlock disk body 130 is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment, is arranged on the connecting axle on interlock disk body 130 and is provided with the connection disk body 134 be connected with the kinetic energy output of the output shaft of double motor equipment.
In actual mechanical process, cleaning inner barrel of the present invention preferably adopts slant setting, and cleaning inner barrel, horizontal by certain angle, makes cleaning inner barrel in rotation process, promotes the phase mutual friction of each konjaku, thus reach preliminary decortication effect; If cleaning inner barrel adopts vertically place, konjaku is synchronized with the movement, and friction each other reduces greatly.
In cleaning process, be attached to a large amount of silt in konjaku surface and come off, depart from smoothly for ease of silt from cleaning filter opening, the cleaning filter opening diameter being arranged at cleaning inner barrel wall portion should at 0.5-2cm, and preferably, cleaning filter opening diameter is 0.7-1.5cm.
Cleaning device is to the cleaning method of konjaku.
Interlock disk body rotates cleaning.
In cleaning outer cylinder body 110, load clean water, the konjaku after removal of impurities is poured in the wash chamber of the cleaning inner barrel 120 be socketed in cleaning outer cylinder body 110.
Pressing countershaft, make the annular relief radial motion be arranged on countershaft, the positioning cams be arranged in annular relief is separated with the locating recess be socketed on countershaft, and is arranged at annular relief and the spring contraction be connected between housing.
Turns auxiliary shaft, make to be arranged at and to connect in housing and the countershaft gear being socketed on countershaft outside rotates, be arranged at and connect in housing and the mainshaft gear be meshed with countershaft gear rotates thereupon, because mainshaft gear is socketed on output shaft outside, and mainshaft gear is provided with the protruding block matched with the direction recess be arranged on output shaft, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, realize rotation and the axial feed motion of output shaft.
The interlock disk body be connected with the kinetic energy output of output shaft moves along with the motion of output shaft, interlock disk body rotates and radially moves in cleaning inner barrel in cleaning inner barrel, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, the rotation of interlock disk body drives the rotation of cleaning inner barrel, thus make the foreign material being attached to konjaku surface enter cleaning urceolus from the cleaning filter opening of cleaning inner barrel wall portion under the influence of centrifugal force, thus reach rotary-cleaning effect.
The cleaning of interlock disk body Radial Perturbation.
Be socketed on the positioning cams that spring on countershaft promotes to be arranged at annular relief to match with locating recess, countershaft position is fixed, and is arranged at mainshaft gear in connection housing and countershaft gear position is fixed, and does not rotate;
Drive shaft is rotated, and because the axially directed groove that output shaft is arranged and the protruding block be arranged on mainshaft gear match, is socketed on main shaft outside and realizes axial feed motion by the output shaft that screw is connected with main shaft.
The radial motion of output shaft drives the interlock disk body radial motion in cleaning inner barrel being attached thereto and connecing, interlock disk body is in radial motion process, realize draining and the absorbent function of cleaning inner barrel, thus reach flow-disturbing effect, konjaku is rolled fast in cleaning inner barrel, thus reaches disturbance cleaning performance.
Rotate cleaning, the cleaning of interlock disk body Radial Perturbation according to above-mentioned interlock disk body to clean konjaku and constantly to switch, until konjaku cleans completely.
As depicted in figs. 11-12, device for peeling 200 comprises peeling bracing frame 210, slant setting and with the peeling suspension 220 that is connected of peeling bracing frame 210, slant setting and with the peeling cylinder 230 that is flexibly connected of peeling suspension 220, be arranged at the peeling cylinder axle 250 bottom peeling cylinder 230, peeling bracing frame 210 is fixed on the position of more than 100cm above ground level, the link position place of peeling suspension 220 and peeling bracing frame 210 is higher than the suspension end removing the peel suspension 220, the suspension end of peeling suspension 220 is socketed on the outside of peeling cylinder 230 and is connected with peeling cylinder 230 by bearing, the interior diapire of peeling cylinder is furnished with cleaning ball silk, when konjaku rolls in peeling cylinder, ceaselessly rubs with the cleaning ball silk of diapire in peeling cylinder, thus reaches decortication effect, konjaku after tentatively removing the peel again is removed the peel in device for peeling, can realize peeling more than 92%, it is essential that peeling drum-inclined in the present invention is placed, when supposing that the employing of peeling cylinder is vertically placed, the konjaku be positioned in peeling cylinder is synchronized with the movement, friction is each other few, decortication effect is poor, when peeling cylinder adopts slant setting, is positioned over konjaku in peeling cylinder under the acting in conjunction of centrifugal force and gravity, promote the phase mutual friction of konjaku, thus improve decortication effect.
As shown in figure 11, remove the peel on bracing frame 210 and be connected with two peeling suspensions, 220, two peeling suspensions 220 are connected to peeling cylinder 250 outside respectively by bearing holder (housing, cover); Drive motors drives peeling cylinder axle 250, both can drive the rotation of peeling cylinder 250, thus reach decortication effect.
As depicted in figs. 11-12, peeling baffle plate 240 is removably connected with in peeling cylinder, peeling baffle plate 240 is provided with raised line, and the madial wall removing the peel cylinder is also provided with raised line, when konjaku rolls in cylinder, konjaku be arranged at remove the peel raised line friction on drum inside wall and be arranged at the raised line friction of removing the peel on baffle plate 240, thus further improve decortication effect, peeling more than 97% can be realized.
The angle of inclination of peeling cylinder can affect decortication effect, further improve and improve decortication effect, the axis direction of the peeling cylinder in the present invention and horizontal direction angle are 27-60 degree, and preferably, axis direction and the horizontal direction angle of peeling cylinder are 38-52 degree.
Konjaku barking method.
Konjaku after cleaned is poured in tilted-putted peeling cylinder, because peeling cylinder is connected to the peeling suspension removing the peel cylindrical outer by bearing adapter sleeve, peeling suspension connects peeling bracing frame, drive the peeling cylinder axle being arranged at peeling cylinder bottom to rotate by drive motors, thus peeling cylinder is rotated; Be positioned over konjaku rolling in peeling cylinder and be arranged in cleaning ball silk remove the peel diapire place in cylinder and rub, thus object is removed the peel in realization.
As illustrated in figs. 13-15, slicing device 300 comprises section casing 310, be arranged in the slicer charging hole 320 at section casing 310 top, be arranged in the slicer dumping pit 360 bottom section casing 310, be arranged in the cutter group between slicer charging hole 320 and slicer dumping pit 360, the slicer rotating shaft be connected with cutter group, described cutter group comprises some bar blades 330, some fan-shaped blades 350, described some fan-shaped blade 350 respectively uniform intervals is arranged in slicer rotating shaft, described fan-shaped blade 350 is furnished with several section edges of a knife along its circumferencial direction array, preferably, the section edge of a knife has three and the opening direction of each edge of a knife is consistent, described some bar blades are arranged between adjacent fan-shaped blade respectively, thus making bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and slicer rotating shaft 340 is less than the central axis upright distance of cut into slices edge of a knife trench bottom and slicer rotating shaft 340, thus guarantee that the konjaku fallen in the section edge of a knife is cut into slices completely by bar blade.
Konjac slicing method.
Konjaku after decortication is poured in the slicer charging hole being arranged at section cabinet top, slicer rotating shaft is rotated under the driving of motor, the rotation of slicer rotating shaft drives the some fan-shaped blade rotation be arranged in slicer rotating shaft, owing to fan-shaped blade being furnished with several section edges of a knife along its circumferencial direction array, thus the konjaku fallen from slicer charging hole is made to enter in the section edge of a knife; Due to bar blade and fan-shaped blade interlaced arrangement, the central axis upright distance of bar blade cutting edge and slicer rotating shaft is less than the central axis upright distance of cut into slices edge of a knife trench bottom and slicer rotating shaft, thus make fan-shaped blade in rotation process, konjaku is driven to be cut by bar blade, thus reaching dicing effect, the konjaku after section drops out from the slicer discharge opening of section bottom of shell.
As as described in Figure 16-18, reducing mechanism 400 comprises first level flour crushing device 410, the second patent flour crushing device 420 be connected with the delivery end of first level flour crushing device 410, the housing of reducing mechanism 400 is provided with the one-level charging hole 411 corresponding with the feed end of first level flour crushing device, first level flour crushing device 410 comprises dragon shaft 412, be connected with dragon shaft 412 and the one-level driving shaft 413 of arranged concentric, the one-level dumping pit 414 at dragon shaft 412 delivery end place, konjaku after peeling is poured in one-level charging aperture 411, drive the rotation of one-level driving shaft 413 by motor and drive and be attached thereto the dragon shaft 412 connect and rotate, thus konjaku is pulverized, and discharge from one-level dumping pit 414, the pulverizing chamber be connected with one-level dumping pit 414 is provided with in second patent flour crushing device, roll the konjaku after fragmentation through dragon shaft and enter crushing chamber indoor, crushing chamber indoor are also provided with the secondary drive axle 422 that vertical direction is arranged, on secondary drive axle 422, uniform intervals is furnished with the some secondary Disintegrating knifes 424 along the distribution of secondary drive axle axis direction, pulverizing that the bottom of chamber is provided with can the bottom of folding, is convenient to the konjaku powder after pulverizing to take out, konjaku after cleaning, respectively successively through first level flour crushing device, second patent flour crushing device, makes the powder of konjaku finer and smoother, even, improves the quality of konjaku powder.
The breaking method of konjaku.
The one-level drive shaft turns of first level flour crushing device and the secondary drive axle of second patent flour crushing device is driven to rotate by drive unit, konjaku after cleaning is put into the one-level charging hole of reducing mechanism, enter in first level flour crushing device by one-level charging hole, the rotation of one-level driving shaft drives to be attached thereto and connects and the rotation of the dragon shaft of arranged concentric, thus pulverizing is rolled to the konjaku entered in first level flour crushing device, and enter to the crushing chamber of second patent flour crushing device indoor from the one-level dumping pit being arranged at dragon shaft delivery end, because crushing chamber indoor are also provided with the secondary drive axle of vertical direction layout, on secondary drive axle, uniform intervals is furnished with the some secondary Disintegrating knifes along the distribution of secondary drive axle axis direction, thus stirring pulverizing is cut again to the konjaku after one-level is pulverized, thus obtain konjaku particle and slurry mixture.
As shown in figs. 19-21, heater 500 comprises heating cylinder 510, being arranged at heating cylinder 510 top can the cartridge heater lid 520 of folding, be installed on tracheae 522 and the air gauge 524 of cartridge heater lid 520, the inwall of heating cylinder 510 is furnished with heating source (not shown in FIG.), being provided with in heating cylinder 510 can around the even hot rotating shaft 512 of own axis, the drive end of even hot rotating shaft 512 is connected with drive motors by synchronous belt drive mechanism, the output of even hot rotating shaft 512 is furnished with the some even hot support 514 distributed along its circumferencial direction, even hot support 514 removably connects and heats inner core 516, preferably, even hot support is provided with and the circular hole heating inner core and match, heating inner core 516 is provided with heating inner core ring-shaped step 518, the diameter of heating inner core ring-shaped step 518 is greater than the circular hole being arranged at even hot support, heating inner core 516 will be put into through slice food made from Amorphophallus rivieri or konjaku particle, and drive even hot axis of rotation by drive motors, and drive heating inner core 516 average rate in heating cylinder to rotate, make slice food made from Amorphophallus rivieri or konjaku particles by heat more even.
In heating process, slice food made from Amorphophallus rivieri or the intragranular moisture evaporation of konjaku, by the atmospheric pressure value of air gauge observation heating cylinder inside, guarantee safety, atmospheric pressure value in some heating cylinder is excessive or exceed safety value, by tracheae, the gas in heating cylinder is discharged, place the explosion of heating cylinder, ensure safety in production.
The method of heating slice food made from Amorphophallus rivieri or konjaku powder.
Heating inner core will be put into through slice food made from Amorphophallus rivieri or konjaku powder, even hot axis of rotation is driven by drive motors, the output of even hot rotating shaft is furnished with the some even hot support distributed along its circumferencial direction, even hot support removably connects heating inner core, thus make even hot rotating shaft drive heating inner core to rotate around the axis direction of even hot rotating shaft, because the outer cover of even hot rotating shaft is connected to heating cylinder, and the inwall of heating cylinder is provided with heating source, thus make to be positioned over the object thermally equivalent to be heated in heating inner core; To be heated certain between after, slice food made from Amorphophallus rivieri or konjaku powder can be taken out.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention; To be apparent for those skilled in the art to the multiple amendment of these embodiments, the General Principle defined in the present invention when not departing from spirit of the present invention or scope, can realize in other embodiments.Therefore, the present invention can not be defined to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (6)
1. konjaku flour preparation system, it is characterized in that, it comprises the knot screen carrying out removing silt to konjaku set gradually, to the cleaning device that the konjaku after removal of impurities cleans, to the device for peeling that the konjaku after cleaning is removed the peel, konjaku after peeling is carried out to the elution device of drip washing, broken reducing mechanism is carried out to the konjaku after drip washing, konjaku particle is obtained by the filtration treatment of filter to the konjaku particle produced after pulverizing and slurry mixture, air-dry air-dry apparatus is carried out to the konjaku flour after pulverizing, to the chlorination equipment that the konjaku flour after air-dry carries out disinfection, to the packing device that the konjaku after sterilization is packed,
Cleaning device, comprise cleaning outer cylinder body, be socketed on and clean in outer cylinder body and the cleaning inner barrel be in tilted layout, the interlock disk body be connected with cleaning inner barrel, the double motor equipment be connected with interlock disk body, cleaning outer cylinder body is fixedly installed and cleans in outer cylinder body and is provided with water chamber, clean outer cylinder body and clean inner barrel arranged concentric and clean inner barrel and freely can rotate relative to cleaning outer cylinder body, wash chamber is provided with in cleaning inner barrel, cleaning inner barrel wall portion is provided with cleaning filter opening, cleaning inner barrel is furnished with the wash bowl gathering sill radially arranged, interlock disk body is socketed on and cleans in inner barrel and the disk body that links be provided with the interlock protruding block matched with wash bowl gathering sill, double dynamical agitating device, it comprise headstock, the main cylinder be connected with headstock, the connection housing be connected with main cylinder, the kinetic energy output device be socketed in main cylinder, with the countershaft being connected regulation device that housing is connected, match with regulation device, main cylinder one end is connected with headstock housing, the other end of main cylinder be connected housing and be connected, in main cylinder, the drive end of main shaft of socket is connected with the output of headstock, and the rotation of headstock output kinetic energy drive shaft, main shaft is provided with external screw thread, kinetic energy output device comprises output shaft, and output sleeve is connected in main cylinder, and output shaft is matched by screw and main shaft, and the central axis of output shaft and the central axes of main shaft, output shaft is also provided with the direction recess arranged along its axis direction, connect in housing and be provided with a pair intermeshing mainshaft gear, countershaft gear, mainshaft gear is socketed on output shaft outside, and countershaft gear is socketed on the outside of countershaft, mainshaft gear is provided with the protruding block matched with direction recess, countershaft to be socketed in disk and to be flexibly connected with disk, disk be connected housing and be connected, countershaft is provided with annular relief, countershaft is also socketed with spring, one end of spring is connected with annular relief, the other end of spring is connected with disk, annular relief is provided with along the circumferential direction and evenly spaced some positioning cams, regulation device comprises secondary cylindrical shell, positioning disk, secondary barrel jacket is connected to the outside of countershaft and the central axes of secondary cylindrical shell and countershaft, secondary cylindrical shell one end be connected housing and be connected, the other end of secondary cylindrical shell is connected with positioning disk, the central axes of secondary cylindrical shell and positioning disk, positioning disk sleeve is connected to the outside of countershaft, and positioning disk is provided with step, step is provided with the locating recess matched with positioning cams, the center of interlock disk body is provided with connecting axle and this connecting axle is connected with the kinetic energy output of the output shaft of double motor equipment,
Device for peeling comprise peeling bracing frame, slant setting and with peeling bracing frame be connected peeling suspension, slant setting and with peeling suspension be flexibly connected peeling cylinder, be arranged at the peeling cylinder axle removing the peel cylinder bottom, the link position place of peeling suspension and peeling bracing frame is higher than the suspension end removing the peel suspension, and the suspension end of peeling suspension is socketed on the outside of peeling cylinder and is connected with peeling cylinder by bearing; The interior diapire of peeling cylinder is furnished with cleaning ball silk;
The second patent flour crushing device that above-mentioned reducing mechanism comprises first level flour crushing device, is connected with the delivery end of first level flour crushing device, the housing of reducing mechanism is provided with the one-level charging hole corresponding with the feed end of first level flour crushing device, first level flour crushing device comprises dragon shaft, is connected with dragon shaft and the one-level dumping pit at the one-level driving shaft of arranged concentric, dragon shaft delivery end place, pours in one-level charging aperture by the konjaku after peeling; The pulverizing chamber be connected with one-level dumping pit is provided with in second patent flour crushing device, crushing chamber indoor are also provided with the secondary drive axle that vertical direction is arranged, on secondary drive axle, uniform intervals is furnished with the some secondary Disintegrating knifes along the distribution of secondary drive axle axis direction, and pulverizing that the bottom of chamber is provided with can the bottom of folding.
2. konjaku flour preparation system according to claim 1, it is characterized in that, the bottom of cleaning inner barrel is connected with chassis, the centre on chassis is connected with cleaning rotating shaft, the center of cleaning outer cylinder body is provided with and the axial trough cleaning rotating shaft and match, and cleaning inner barrel can around own axis.
3. konjaku flour preparation system according to claim 1, is characterized in that, cleaning filter opening diameter is 0.7-1.5cm.
4. konjaku flour preparation system according to claim 1, is characterized in that, peeling bracing frame is connected with two peeling suspensions, and two peeling suspensions are connected to the outside of peeling cylinder respectively by bearing holder (housing, cover).
5. konjaku flour preparation system according to claim 1, is characterized in that, is removably connected with peeling baffle plate in peeling cylinder, peeling baffle plate is provided with raised line, and the madial wall removing the peel cylinder is also provided with raised line.
6. konjaku flour preparation system according to claim 1, is characterized in that, axis direction and the horizontal direction angle of peeling cylinder are 38-52 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083346.1A CN105520098A (en) | 2016-02-07 | 2016-02-07 | Konjac flour preparation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610083346.1A CN105520098A (en) | 2016-02-07 | 2016-02-07 | Konjac flour preparation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105520098A true CN105520098A (en) | 2016-04-27 |
Family
ID=55763010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610083346.1A Withdrawn CN105520098A (en) | 2016-02-07 | 2016-02-07 | Konjac flour preparation system |
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| Country | Link |
|---|---|
| CN (1) | CN105520098A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112221668A (en) * | 2020-10-01 | 2021-01-15 | 刘兴娥 | Sweet potato starch extraction element |
-
2016
- 2016-02-07 CN CN201610083346.1A patent/CN105520098A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112221668A (en) * | 2020-10-01 | 2021-01-15 | 刘兴娥 | Sweet potato starch extraction element |
| CN112221668B (en) * | 2020-10-01 | 2021-12-14 | 张家界朝阳冲农产品开发有限责任公司 | Sweet potato starch extraction element |
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Application publication date: 20160427 |