CN105522633A - Knife chain type chipping machine - Google Patents
Knife chain type chipping machine Download PDFInfo
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- CN105522633A CN105522633A CN201410518324.4A CN201410518324A CN105522633A CN 105522633 A CN105522633 A CN 105522633A CN 201410518324 A CN201410518324 A CN 201410518324A CN 105522633 A CN105522633 A CN 105522633A
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- wood
- chipping
- chain type
- cutter chain
- planing
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Abstract
The invention relates to chipping machine, in particular to a knife chain type chipping machine which can cut small-diameter wood into various thicknesses and lengths of ships and thin wood shavings. The knife chain type chipping machine is characterized in that a surrounding knife chain type cutting mechanism is adopted, so that the simultaneous transverse cutting of dozens and hundreds of chipping knives is realized, and the knife chain type chipping machine can be used for cutting thick chips and can also be used for chipping the thin wood shavings. In the using process, raw materials are sawn into wood segments, and then the wood segments are sent to the chipping machine through a transport machine continuously; the wood segments and the chipping knives form a chipping angle with least resistance, and the thicknesses of the wood segments are 2-5mm; the secondary processing and steaming time is short, and the process of chipping the thick chips into the thin wood shavings can be saved. Compared with the chipping machine on the market, the knife chain type chipping machine can save more than 30 percent of electricity, and the chips and wood shavings can keep an intact fiber morphology.
Description
Technical field
The present invention relates to and disclose one by timber with small diameter, cutting into the plane wood chipping equipment of thick wood chip, thin wood shavings, producing material papering section for fibre-board plant and Particleboard Factory, also can be used for paper mill and cut wood chip, title: cutter chain type plane wood chipping equipment.
Background technology
At present, paper industry and industry of artificial boards wood chipping equipment used can be divided into two classes: 1_ disk chipper; 2_ drum chipper.Chipper is divided three classes: 1 disk type flaking machine (disc type juggle chipper and disc type wood chip chipper) 2_ Drum flaker; (single-drum wheel chipper and knife shaft flaker), 3_ ring flaker.(selecting from the practical complete works of wood shavings coiled sheet of timber industry).
The wood chipping equipment now commercially cutting wood chip is end grain cutting (not being along grain direction), because of the version of lumber fibre, very large power is needed to cut wood chip during cutting, the wood chip produced is thicker, when being unfavorable for Wood-based Panel Production and papermaking, the boiling softening fibre of wood chip is separated, can not the thin wood shavings of slicing, thick wood chip wood chip flaking power blader becomes thin wood shavings, this expends very large electric energy again, and shaving shape is also undesirable.Disc type juggle chipper, can only after two planing tools cut simultaneously, and planing tool afterwards could cut, and therefore, productivity ratio is low.Knife shaft flaker, shortcoming is batch (-type) charging.As BX446 type chipper: a charging 370mm, planed after this section of raw material, cutter shaft is backed out, feed clamp again material folding is sent into, and this just exists the intermittent time of 5_6 second, during this period of time, the motor of 135 kilowatts is in idle running, and the electric energy of waste every day is 1000 degree of electricity left and right.
Described on end, there is following defect in wood chipping equipment in the market and chipper:
(1) the large power consumption of end grain cutting power is many, and cross cutting cannot realize multitool and cut simultaneously, yields poorly;
(2) thicker wood chip, digs into thin wood shavings, and boiling is softened defibre, all wanted the electric energy of at substantial;
(3) knife shaft flaker batch (-type) charging, the too many electric energy of running that motor is idle waste;
(4) wood chipping equipment can only cut thick wood chip, can not dig thin wood shavings.Tou chipper can only dig thin wood shavings, can not cut thick wood chip.
Summary of the invention
Cutter chain type plane wood chipping equipment of the present invention, overcomes above-mentioned defect, is now disclosed.It is characterized in that: cutter chain type of the present invention plane wood chipping equipment, adopt circulating type cutter chain type cutting mechanism, achieve tens, up to a hundred planing tools cross cutting simultaneously, namely can be used for cutting the thick wood chip of 2_5mm, also can be used for the thin wood shavings of slicing about 0.5mm.
When needing to cut thick wood chip, planing tool is heightened, and the space between bed plate and planing tool is adjusted wide, and the product of planing is exactly thick wood chip.When needing to dig thin wood shavings, planing tool is turned down, and the space between bed plate and planing tool is turned down, and the product of planing is exactly thin wood shavings.Bed plate is also provided with cutter, regulates the mounting distance between cutter, just can set the length of wood chip wood shavings.The quantity of planing tool, without strict demand, installs quantity and the chain coupling of planing tool, chain length and body length coupling, according to the demand of output, and 60-200 planing tools.
Cutter chain type of the present invention plane wood chipping equipment, by plane wood chipping equipment body, circulating type bite chain, feeding pressure mechanism, plane wood chipping equipment driving mechanism, etc. composition.
Described plane wood chipping equipment body, is formed by heavy wall rectangular steel pipe or Plate Welding.Its architectural feature is: body is cuboid, both sides, middle and upper part in body, arranges the track that cutter chain runs, arranges wood chip guide plate below track, in the middle part of the outer two ends of plane wood chipping equipment body, installs drive sprocket respectively and by movable sprocket, body upper installs feeding pressure mechanism.
Described circulating type bite chain, is made up of planing tool, bed plate, planing tool holder and chain.Its architectural feature is: planing tool and bed plate are fixed on planing tool holder, and three compositions combination, by the screw hole at planing tool holder two ends, is fixed on two chains, composition bite chain.Cutter chain is by by the top of the top of movable sprocket through track and driving wheel, around the below to driving wheel, from the space wraparound wood shavings guide plate, via being rapped around to by the top of movable sprocket below movable sprocket, by snap close, cutter chain is integrally connected, forms the cutter chain cutting mechanism of a circulating type.In addition, planing tool holder is arranged planing tool groove, planing tool groove is drift slot, makes planing tool sword and juggle form 1 degree of angle.
Described feeding pressure mechanism is made up of steel plate frame, drive sprocket, passive chain, toothed row chain, pressure branch pressure adjusting device, pressure section mechanism driving device etc.Its architectural feature is: make rectangle frame with steel plate, frame is installed on plane wood chipping equipment top, drive sprocket is fixed and by movable sprocket in the two ends of frame, by toothed row chain, through the upper and lower of steel plate frame, around drive sprocket with by movable sprocket, above the charging aperture of steel plate frame, binder pressure-regulating device is installed, the opposing party installs driving mechanism, binder pressure-regulating device is made up of rectangular thread leading screw and adjusting handle and compression spring, leading screw passes in compression spring, one is fixed in steel plate frame, other end is fixed on the bracing frame on plane wood chipping equipment, compression spring is in the below of bracing frame, push down steel plate frame, rotate the pressure of adjusting handle with regard to adjustable pressed wood section.Pressure section mechanism driving device is made up of buncher and reductor.
Described plane wood chipping equipment driving mechanism, and being in transmission connection between drive sprocket, use double strand chain.Driving mechanism is made up of buncher and gearbox.
Preferably illustrate, for the power consumption problem of the wood chipping equipment of end grain cutting on market, relevant expert is (approximately) before 15 years, just appeal on " Wood-Based Panels in China " magazine, planing sheet machine manufactures, and develop power consumption less, can improve the machine of wood chip, shaving shape quality.
Cutter chain type of the present invention plane wood chipping equipment, overcomes the excessive defect of end grain cutting power consumption that wood chipping equipment exists, adopt around
The cutter chain cutting mechanism of type, tens, up to a hundred planing tools cross cutting simultaneously, namely cut along grain direction, and planing tool sword and juggle have 1 degree of angle, a point of a knife.Be introduced into juggle, more lowering energy-saving.The dried thickness 2_5mm cut, easy boiling, easy defibrator process defibre, power saving economizes heat energy.According to need of production, dried thickness can regulate arbitrarily between 2_5mm.The operation of thick wood chip being dug into thin wood shavings can be eliminated, the minimizing of this procedure, save a large amount of electric energy.
Preferably illustrate again, existing disc type juggle chipper commercially, can only after two planing tools cut during work, planing tool below just can enter cuttings (planing tool total 6 is left and right), and productivity ratio is too low.Knife shaft flaker batch (-type) feed process, waste much electricity.In addition, thin wood shavings can only be dug, thick wood chip can not be cut.
Cutter chain type plane wood chipping equipment of the present invention overcomes the defect of disc type juggle chipper and knife shaft flaker existence, adopt circulating type cutter chain type cutting mechanism, when planing wood chip or wood shavings, all planing tools of planing indoor cut all at the same time, improve production capacity, and continuous feed is not intermittently, avoid the waste electric energy phenomenon that knife shaft flaker causes because of charging of having a rest.
Cutter chain type plane wood chipping equipment of the present invention, produce the cut to lengthen of wood chip and wood shavings, completed by the cutter that bed plate is installed, every 6 groups of planing tools, install the bed plate of a slice band cutter, according to the needs produced, the length of wood chip, wood shavings is selected arbitrarily between 25_70mm.
Cutter chain type plane wood chipping equipment of the present invention, more detailed content can obtain according to explanation described later and accompanying drawing.
accompanying drawing explanation
Fig. 1 is front sectional view of the present invention;
Fig. 2 is side view cutaway drawing of the present invention.
In figure, 1, plane wood chipping equipment body; 2, feeding pressure mechanism drive sprocket and band tooth row chain; 3, feeding pressure mechanism drive unit; 4, feeding pressure mechanism steel plate frame; 5, binder pressure-regulating device leading screw and spring; 6, adjusting handle; 7, juggle raw material; 8, feed(raw material)inlet; 9, planing tool; 10, bed plate; 11, planing tool holder; 12, wood chipping equipment is dug by movable sprocket; 13, planing sheet owner movable sprocket; 14, planing sheet machine actuating device; 15, chain; 16, track; 17, Cutting Room; 18, wood chip guide plate; 19, chip outlet; 20, planing tool, bed plate, planing tool holder, cutter schematic enlarged-scale view; 21, cutter installing hole.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.
1, be cutter chain type plane wood chipping equipment body of the present invention.When implementing to use, first start plane wood chipping equipment driving mechanism 14 to operate, drive drive sprocket 13 to rotate by biserial driving-chain, the cutter chain of planing tool 9, bed plate 10, the solid seat 11 of planing tool is housed, through track 16, follower 12 is driven to operate together, and then starting feeding pressure mechanism drive unit 3, feeding pressure mechanism drive sprocket and toothed row chain 2 are operated, and juggle is pushed down in the effect of feeding pressure mechanism, do not allow juggle beat when planing, and help juggle to run forward.Rotate adjusting handle 6, control binder pressure-regulating device leading screw and spring 5, adjustable band tooth row chain is to the pressure of juggle.After complete machine gets into smooth, the long 360mm of raw material juggle 7(), from feed(raw material)inlet 8, enter Cutting Room 17, the bite chain of circulating type starts to cut wood chip (or wood shavings), juggle enters after after Cutting Room, and tens in Cutting Room to up to a hundred planing tools cut wood chip (or wood shavings) simultaneously together, and accepts the juggle that transports continuously, not intermittently, the wood chip (or wood shavings) cut, drops on wood chip guide plate 18, enters conveyer belt send into feed bin by outlet 19.Arrive this, whole implementation process all completes.
Above example achieves following technique effect:
(1) tens, the while of up to a hundred planing tools, horizontal merit is cut, it is exactly along the grain direction planing, power saving more laborsaving than end grain cutting, and planing tool and juggle form 1 degree of angle planing, a point of a knife is introduced into juggle exactly, more save power, the fibre morphology after deep processing and shaving shape are also that plane wood chipping equipment is in the market beyond one's reach;
(2) can be used for cutting wood chip, also can be used for thin wood shavings of planing, the thick 2_5mm of wood chip of cutting, when being beneficial to deep processing, boiling softening fibre is separated, and thick about the 0.5mm of thin wood shavings of planing, long 25_70mm, is applicable to the production of particieboard and oriented wood chipboard.This is indirect power saving, the factor of economize on electricity is: the chip steaming time that the machine is produced is short, and defibrator defibre is light, and defibrator drive motors just can reduce, can save, with chipper, thick wood chip be dug into thin wood shavings operation again, these several all save a large amount of electric energy;
(3) continuous cutting is not intermittently, without knife shaft flaker idle running waste electric energy phenomenon;
Above example clearly demonstrates the technique effect of cutter chain type of the present invention plane wood chipping equipment, ites is desirable to play certain effect at wood working industry.
Claims (3)
1. cutter chain type plane wood chipping equipment of the present invention, timber with small diameter can be cut into thick wood chip, thin wood shavings, it is characterized in that: cutter chain type plane wood chipping equipment of the present invention adopts circulating type cutter chain type cutting mechanism, achieve tens, up to a hundred planing tools cross cutting simultaneously, namely can be used for cutting the thick wood chip of 2_5mm, also can be used for the thin wood shavings of planing about 0.5mm, the organization that the machine is welded primarily of circulating type cutter chain and square shaped pipe.
2. the circulating type cutter chain according to right 1, its architectural feature is: planing tool, bed plate, planing tool holder three are an assembly, be fixed on two chains, composition bite chain, cutter chain is placed on the track in body, around drive sprocket with by movable sprocket, form a circulating type cutter chain type cutting mechanism.
3. the body according to right 1, its architectural feature is: become cuboid frame with rectangular steel pipe or Plate Welding, arrange cutter chain orbit and wood chip guide plate in body, drive sprocket is installed and by movable sprocket, body upper installs feeding pressure mechanism in the outer two ends of body about middle part.
Priority Applications (1)
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CN201410518324.4A CN105522633A (en) | 2014-10-02 | 2014-10-02 | Knife chain type chipping machine |
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CN201410518324.4A CN105522633A (en) | 2014-10-02 | 2014-10-02 | Knife chain type chipping machine |
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CN201410518324.4A Pending CN105522633A (en) | 2014-10-02 | 2014-10-02 | Knife chain type chipping machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108453835A (en) * | 2018-02-09 | 2018-08-28 | 胡振华 | Plate face plane processing unit |
CN110281335A (en) * | 2019-06-11 | 2019-09-27 | 寿光市鲁丽木业股份有限公司 | It is a kind of for directional structure board, can facing directional structure board and high-strength shaving board wood shavings preparation method |
-
2014
- 2014-10-02 CN CN201410518324.4A patent/CN105522633A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108453835A (en) * | 2018-02-09 | 2018-08-28 | 胡振华 | Plate face plane processing unit |
CN108453835B (en) * | 2018-02-09 | 2021-04-13 | 陈林 | Board surface pushing and planing treatment device |
CN110281335A (en) * | 2019-06-11 | 2019-09-27 | 寿光市鲁丽木业股份有限公司 | It is a kind of for directional structure board, can facing directional structure board and high-strength shaving board wood shavings preparation method |
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Application publication date: 20160427 |
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