CN105510437A - Wireless counting transmission type detection device of steel ring welds - Google Patents
Wireless counting transmission type detection device of steel ring welds Download PDFInfo
- Publication number
- CN105510437A CN105510437A CN201510852130.2A CN201510852130A CN105510437A CN 105510437 A CN105510437 A CN 105510437A CN 201510852130 A CN201510852130 A CN 201510852130A CN 105510437 A CN105510437 A CN 105510437A
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- China
- Prior art keywords
- guide
- arc
- weld seam
- gear
- pick
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention relates to a wireless counting transmission type detection device of steel ring welds. The detection device comprises a rotary supporting seat and arc-shaped guide detectors which are symmetrically positioned at two sides of the rotary supporting seat. The rotary supporting seat comprises a clamping seat and a rotary cylinder. A steel ring is installed on the clamping seat through a clamping rod. Contact inductive switches are symmetrically arranged at two sides of the clamping seat. The contact inductive switches are respectively connected to an electronic counter through signal processors. The electronic counter is wirelessly connected to a control center through a WIFI transmission module. The steel ring swings 180 degrees through the rotary supporting seat between the two arc-shaped guide detectors. The arc-shaped guide detector comprises an arc-shaped guiding device and a weld detecting head. The weld detecting head is slidably installed in the arc-shaped guiding device. An ultrasonic detection end at the inner end of the weld detecting head faces towards the center of the arc-shaped guiding device.
Description
Technical field
The present invention relates to machining equipment field, particularly welding gear.
Background technology
At present, the small-sized welding gear that market occurs, can meet certain requirement, and its cost is also low, thus the welcome obtaining medium and small sized enterprises.But for the welding of annular steel pipe and steel loop, existing small-sized welding gear cannot carry out Non-Destructive Testing in butt welded seam place, and the reliability detected is not high yet.
Summary of the invention
The applicant, for the above-mentioned shortcoming of prior art, carries out studying and improving, and provides a kind of wireless count transmitted formula pick-up unit of steel loop weld seam, and its structure is simple, can realize quick, reliable weld seam detection.
In order to solve the problem, the present invention adopts following scheme:
A wireless count transmitted formula pick-up unit for steel loop weld seam, comprises the arcuate guide pick-up unit that rotary support seat and symmetry are positioned at rotary support seat both sides; Rotary support seat comprises grip slipper and rotary oil cylinder, grip slipper installs steel loop by supporting rod, the symmetria bilateralis of grip slipper is provided with contact induction switch, contact induction switch is connected with electronic counter respectively by signal processor, and electronic counter is by WIFI transport module and control center's wireless connections; Steel loop by rotary support seat in described in two between arcuate guide pick-up unit in 180 degree of swings; Described arcuate guide pick-up unit comprises curved guide and weld seam detection head, the weld seam detection that is slidably installed in described curved guide head, and the ultrasound examination end of weld seam detection head the inner is towards the center of described curved guide; Described curved guide comprises arc guide plate and the outer arcuate drive plate of inside and outside setting, arc guide plate is provided with arc guide groove, the two ends of outer arcuate drive plate are provided with tooth bar by end gear, and end gear to be connected with arc guide plate by support and to be driven by gear drive motor; The outer end of described weld seam detection head is provided with guide gear and the axis of guide, and guide gear engages with tooth bar, and axis of guide cooperation is installed in arc guide groove.
Technique effect of the present invention is:
The present invention is directed to steel loop and design, adopt loop configuration welding, its speed of welding is fast, reliability is high; Adopt inductive switch to count, be convenient to management processing, improve the efficiency of management; By wirelessly transmitting data, without the need to arranging numerous and diverse cable, simplifying workshop cable and arranging; Structure of the present invention is simple, cost is low, is suitable for promoting the use of.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural drawing of rotary support seat of the present invention.
In figure: 1, steel loop; 2, arc guide plate; 201, arc guide groove; 3, outer arcuate drive plate; 4, end gear; 5, tooth bar; 6, support; 7, guide gear; 8, the axis of guide; 9, weld seam detection head; 901, ultrasound examination end; 10, rotary support seat; 101, grip slipper; 102, rotary oil cylinder; 103, supporting rod; 11, contact induction switch; 12, signal processor; 13, electronic counter; 14, WIFI transport module; 15, control center.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figure 1 and Figure 2, the wireless count transmitted formula pick-up unit of the steel loop weld seam of the present embodiment, comprises the arcuate guide pick-up unit that rotary support seat 10 and symmetry are positioned at rotary support seat 10 both sides; Rotary support seat 10 comprises grip slipper 101 and rotary oil cylinder 102, grip slipper 101 installs steel loop 1 by supporting rod 103, the symmetria bilateralis of grip slipper 101 is provided with contact induction switch 11, contact induction switch 11 is connected with electronic counter 13 respectively by signal processor 12, and electronic counter 13 is by WIFI transport module 14 and control center 15 wireless connections; Steel loop 1 is 180 degree of swings by rotary support seat 10 between two arcuate guide pick-up units; Arcuate guide pick-up unit comprises curved guide and weld seam detection 9, the weld seam detection that is slidably installed in curved guide 9, and the ultrasound examination end 901 of weld seam detection 9 the inners is towards the center of curved guide; Curved guide comprises arc guide plate 2 and the outer arcuate drive plate 3 of inside and outside setting, arc guide plate 2 is provided with arc guide groove 201, the two ends of outer arcuate drive plate 3 are provided with tooth bar 5 by end gear 4, and end gear 4 to be connected with arc guide plate 2 by support 6 and to be driven by gear drive motor; The outer end of weld seam detection 9 is provided with guide gear 7 and the axis of guide 8, and guide gear 7 engages with tooth bar 5, and the axis of guide 8 coordinates and is installed in arc guide groove 201.
During use, rotary oil cylinder 102 drives grip slipper 101 to rotate, steel loop 1 is turned in the curved guide of arcuate guide pick-up unit of side, contact induction switch 11 touched by steel loop 1, signal is sent to electronic counter 13 by signal processor 12 by contact induction switch 11, once count, count signal is sent to control center 15 by WIFI transport module 14 by electronic counter 13; Drive the end gear 4 (drive motor does not draw) of side, tooth bar 5 moves along outer arcuate drive plate 3, drives weld seam detection 9 to move on arc guide plate 2, thus carries out ultrasound examination to the latter half of steel loop 1; Rotary oil cylinder 102 drives steel loop 1 to swing in the curved guide of 180 to opposite side, triggerable electronic counter 13 once counts and count signal is sent to control center 15, starter receiver drive motor and weld seam detection 9, carries out the ultrasound examination of second half part of steel loop 1.
Above illustrated embodiment is better embodiment of the present invention, only be used for conveniently the present invention being described, not any pro forma restriction is done to the present invention, have in any art and usually know the knowledgeable, if do not depart from the present invention carry in the scope of technical characteristic, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and do not depart from technical characteristic content of the present invention, all still belong in the scope of the technology of the present invention feature.
Claims (1)
1. a wireless count transmitted formula pick-up unit for steel loop weld seam, is characterized in that: comprise the arcuate guide pick-up unit that rotary support seat (10) and symmetry are positioned at rotary support seat (10) both sides; Rotary support seat (10) comprises grip slipper (101) and rotary oil cylinder (102), grip slipper (101) installs steel loop (1) by supporting rod (103), the symmetria bilateralis of grip slipper (101) is provided with contact induction switch (11), contact induction switch (11) is connected with electronic counter (13) respectively by signal processor (12), and electronic counter (13) is by WIFI transport module (14) and control center (15) wireless connections; Steel loop (1) by rotary support seat (10) in described in two between arcuate guide pick-up unit in 180 degree of swings; Described arcuate guide pick-up unit comprises curved guide and weld seam detection head (9), the weld seam detection that is slidably installed in described curved guide head (9), the inner ultrasound examination end (901) of weld seam detection head (9) is towards the center of described curved guide; Described curved guide comprises arc guide plate (2) and the outer arcuate drive plate (3) of inside and outside setting, arc guide plate (2) is provided with arc guide groove (201), the two ends of outer arcuate drive plate (3) are provided with tooth bar (5) by end gear (4), and end gear (4) is connected by support (6) with arc guide plate (2) and is driven by gear drive motor; The outer end of described weld seam detection head (9) is provided with guide gear (7) and the axis of guide (8), guide gear (7) engages with tooth bar (5), and the axis of guide (8) cooperation is installed in arc guide groove (201).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510852130.2A CN105510437A (en) | 2015-11-28 | 2015-11-28 | Wireless counting transmission type detection device of steel ring welds |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510852130.2A CN105510437A (en) | 2015-11-28 | 2015-11-28 | Wireless counting transmission type detection device of steel ring welds |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105510437A true CN105510437A (en) | 2016-04-20 |
Family
ID=55718568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510852130.2A Withdrawn CN105510437A (en) | 2015-11-28 | 2015-11-28 | Wireless counting transmission type detection device of steel ring welds |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105510437A (en) |
-
2015
- 2015-11-28 CN CN201510852130.2A patent/CN105510437A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20160420 |
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| WW01 | Invention patent application withdrawn after publication |