CN105290666A - Effective welding and seam detection device - Google Patents
Effective welding and seam detection device Download PDFInfo
- Publication number
- CN105290666A CN105290666A CN201510849129.4A CN201510849129A CN105290666A CN 105290666 A CN105290666 A CN 105290666A CN 201510849129 A CN201510849129 A CN 201510849129A CN 105290666 A CN105290666 A CN 105290666A
- Authority
- CN
- China
- Prior art keywords
- guide
- seam detection
- weld seam
- detection head
- rotary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/30—Chains, hoops or rings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to an effective welding and seam detection device which comprises a rotary supporting base and arc guiding devices symmetrically located on both sides of the rotary supporting base. The two arc guiding devices are symmetrically installed on a rotary base through support bars. The rotary base is located under the rotary supporting base. The rotary supporting base comprises a supporting base and a rotary oil cylinder. A steel ring is installed on the supporting base through a support rod. Contact sensing switches are symmetrically installed on both sides of the supporting base. The steel ring swings 180 degrees between the two arc guiding devices through the rotary supporting base. The arc guiding device on one side is equipped with a welding head, and the arc guiding device on the other side is equipped with a seam detection head. The seam detection head is connected with a control center through a data processor. The control center is provided with a comparison feedback module. The comparison feedback module is provided with standard data. The control center controls an indicator light on the seam detection head according to the comparison results of the comparison feedback module.
Description
Technical field
The present invention relates to machining equipment field, particularly welding equipment.
Background technology
At present, the small-sized welding equipment that market occurs, can meet certain requirement, and its cost is also low, thus the welcome obtaining medium-sized and small enterprises.But for the welding of annular steel pipe and steel loop, existing small-sized welding equipment cannot realize rapid welding, and welding quality is not high yet, and lack corresponding detection device, can only naked eyes detect or the later stage detect, troublesome poeration, whole production efficiency is low.
Summary of the invention
The applicant, for the above-mentioned shortcoming of prior art, carries out studying and improving, provides a kind of efficient welding and detection device, and its structure is simple, can realize fast, weld reliably and weld seam detection.
In order to solve the problem, the present invention adopts following scheme:
A kind of efficient welding and detection device, comprise the arcuate guide connection device that rotary support seat and symmetry are positioned at rotary support seat both sides, curved guide described in two is installed on rotating seat by support bar symmetry, and turning seat is in the below of rotary support seat; Rotary support seat comprises grip slipper and rotary oil cylinder, and grip slipper installs steel loop by supporting rod, and the bilateral symmetry of grip slipper is provided with contact induction switch, steel loop by rotary support seat in described in two between curved guide in 180 degree of swings; In the described curved guide of side, soldering tip is installed, in the described curved guide of opposite side, weld seam detection head is installed, the welding ends of soldering tip the inner and the ultrasound examination end of weld seam detection head the inner are respectively towards the center of described curved guide, described weld seam detection head is connected with control centre by data processor, comparison feedback module is provided with in control centre, be provided with normal data in comparison feedback module, control centre controls the indicator lamp on weld seam detection head according to the comparison result of comparison feedback module; Described curved guide comprises arc guide plate and the outer arcuate drive plate of inside and outside setting, arc guide plate is provided with arc guide groove, the two ends of outer arcuate drive plate are provided with tooth bar by end gear, end gear to be connected with arc guide plate by support and to be driven by gear motor, and the controller of described gear drive motor, soldering tip and the controller of weld seam detection head are connected with contact induction switch respectively; The outer end of described soldering tip and the outer end of weld seam detection head are separately installed with guide gear and the axis of guide, and guide gear engages with tooth bar, and axis of guide cooperation is installed in arc guide groove.
Technique effect of the present invention is:
The present invention is directed to steel loop and design, adopting rotary welding and weld seam detection, greatly improving welding efficiency and the welding quality of steel loop, carry out Ultrasonic Nondestructive, its reliability detected is high, efficiency is high; Induction is set and controls soldering tip and weld seam detection head, ensure safe welding and detection; Arrange comparison indicating structure, handled easily personnel on site carries out soldering again to steel loop, improves instead to weld efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structure chart of rotary support seat of the present invention.
In figure: 1, steel loop; 2, arc guide plate; 201, arc guide groove; 3, outer arcuate drive plate; 4, end gear; 5, tooth bar; 6, support; 7, guide gear; 8, the axis of guide; 9, soldering tip; 901, welding ends; 10, rotary support seat; 101, grip slipper; 102, rotary oil cylinder; 103, supporting rod; 11, rotating seat; 12, support bar; 13, weld seam detection head; 131, ultrasound examination end; 14, contact induction switch; 15, data processor; 16, control centre; 17, comparison feedback module; 18, indicator lamp.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figure 1 and Figure 2, the efficient welding of the present embodiment and detection device, comprise the arcuate guide connection device that rotary support seat 10 and symmetry are positioned at rotary support seat 10 both sides, two curved guide are installed on rotating seat 11 by support bar 12 symmetry, and rotating seat 11 is positioned at the below of rotary support seat 10; Rotary support seat 10 comprises grip slipper 101 and rotary oil cylinder 102, grip slipper 101 installs steel loop 1 by supporting rod 103, the bilateral symmetry of grip slipper 101 is provided with contact induction switch 14, and steel loop 1 is 180 degree of swings by rotary support seat 10 between two curved guide; Soldering tip 9 is installed in the curved guide of side, weld seam detection 13 is installed in the curved guide of opposite side, the ultrasound examination end 131 of the welding ends 901 of soldering tip 9 the inner and weld seam detection 13 the inners is respectively towards the center of curved guide, weld seam detection 13 is connected with control centre 16 by data processor 15, comparison feedback module 17 is provided with in control centre 16, be provided with normal data in comparison feedback module 17, control centre 16 controls the indicator lamp 18 in weld seam detection 13 according to the comparison result of comparison feedback module 17; Curved guide comprises arc guide plate 2 and the outer arcuate drive plate 3 of inside and outside setting, arc guide plate 2 is provided with arc guide groove 201, the two ends of outer arcuate drive plate 3 are provided with tooth bar 5 by end gear 4, end gear 4 to be connected with arc guide plate 2 by support 6 and to be driven by gear motor, and the controller of the controller of gear drive motor, soldering tip 9 and weld seam detection 13 is connected with contact induction switch 14 respectively; The outer end of the outer end of soldering tip 9 and weld seam detection 13 is separately installed with guide gear 7 and the axis of guide 8, and guide gear 7 engages with tooth bar 5, and the axis of guide 8 coordinates and is installed in arc guide groove 201.
During welding, soldering tip 9 is in "on" position, and weld seam detection 13 is in off-position; Rotary oil cylinder 102 drives grip slipper 101 to rotate, and turned to by steel loop 1 in the curved guide being provided with soldering tip 9, contact induction switch 14 touched by steel loop 1, and signal is sent to the controller of gear drive motor and soldering tip 9 by contact induction switch 14; Drive end gear 4 (drive motors does not draw), tooth bar 5 moves along outer arcuate drive plate 3, thus drives soldering tip 9 to move on arc guide plate 2, welds the latter half of steel loop 1; Rotary oil cylinder 102 drives steel loop 1 to swing 90 degree, and steel loop 1 is vertical display status, and steel loop 1 leaves contact induction switch 14, and soldering tip 9 and gear drive motor are in non-starting state; Rotating seat 11 rotates 180 degree, and the curved guide of band soldering tip 9 turns to opposite side; Rotary oil cylinder 102 drives steel loop 1 to continue swing 90 to opposite side, and the contact induction switch 14 of opposite side touched by steel loop 1, contact induction switch 14 starter receiver drive motors and soldering tip 9, and soldering tip 9 pairs of second half parts of steel loop 1 are welded;
After having welded, when carrying out weld seam detection, soldering tip 9 is in off-position, and weld seam detection 13 is in "on" position state; Steel loop 1 is rocked in the curved guide being provided with weld seam detection 13, when contact induction switch 14 touched by steel loop 1, corresponding starter receiver drive motors and weld seam detection 13, Non-Destructive Testing is carried out in the commissure of ultrasound examination end 131 pairs of steel loops 1 of weld seam detection 13, and the operating process of rotating seat 11 and rotary support seat 10 is identical with welding process; Be sent to control centre 16 after the result of detection is processed by data processor 15 by weld seam detection 13, the data of scanning and normal data compare by the comparison feedback module 17 in control centre 16, and comparison result is fed back to control centre 16; If comparison difference is within 0.05%, control centre 16 controls indicator lamp 18 for green light, namely represents that the welding of steel loop 1 is qualified; If comparison difference is greater than 0.05%, control centre 16 controls indicator lamp 18 for red light, namely represents that the welding of steel loop 1 is defective.Underproof steel loop 1 needs again to weld.
Above illustrated embodiment is better embodiment of the present invention, only be used for conveniently the present invention being described, not any pro forma restriction is done to the present invention, have in any art and usually know the knowledgeable, if do not depart from the present invention carry in the scope of technical characteristic, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and do not depart from technical characteristic content of the present invention, all still belong in the scope of the technology of the present invention feature.
Claims (1)
1. an efficient welding and detection device, it is characterized in that: comprise the arcuate guide connection device that rotary support seat (10) and symmetry are positioned at rotary support seat (10) both sides, curved guide described in two is installed on rotating seat (11) by support bar (12) symmetry, and rotating seat (11) is positioned at the below of rotary support seat (10), rotary support seat (10) comprises grip slipper (101) and rotary oil cylinder (102), grip slipper (101) installs steel loop (1) by supporting rod (103), the bilateral symmetry of grip slipper (101) is provided with contact induction switch (14), steel loop (1) by rotary support seat (10) in described in two between curved guide in 180 degree of swings, soldering tip (9) is installed in the described curved guide of side, weld seam detection head (13) is installed in the described curved guide of opposite side, the ultrasound examination end (131) of the welding ends (901) that soldering tip (9) is inner and weld seam detection head (13) the inner is respectively towards the center of described curved guide, described weld seam detection head (13) is connected with control centre (16) by data processor (15), comparison feedback module (17) is provided with in control centre (16), comparison feedback module is provided with normal data in (17), control centre (16) controls the indicator lamp (18) in weld seam detection head (13) according to the comparison result of comparison feedback module (17), described curved guide comprises arc guide plate (2) and the outer arcuate drive plate (3) of inside and outside setting, arc guide plate (2) is provided with arc guide groove (201), the two ends of outer arcuate drive plate (3) are provided with tooth bar (5) by end gear (4), end gear (4) is connected by support (6) with arc guide plate (2) and is driven by gear motor, described gear drive motor, the controller of soldering tip (9) and the controller of weld seam detection head (13) are connected with contact induction switch (14) respectively, the outer end of described soldering tip (9) and the outer end of weld seam detection head (13) are separately installed with guide gear (7) and the axis of guide (8), guide gear (7) engages with tooth bar (5), and the axis of guide (8) cooperation is installed in arc guide groove (201).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510849129.4A CN105290666A (en) | 2015-11-28 | 2015-11-28 | Effective welding and seam detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510849129.4A CN105290666A (en) | 2015-11-28 | 2015-11-28 | Effective welding and seam detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105290666A true CN105290666A (en) | 2016-02-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510849129.4A Pending CN105290666A (en) | 2015-11-28 | 2015-11-28 | Effective welding and seam detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105290666A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114473698A (en) * | 2022-02-21 | 2022-05-13 | 福州兴广网络科技有限公司 | Pipe surface treatment equipment and method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6012293A (en) * | 1983-07-01 | 1985-01-22 | Mitsubishi Electric Corp | Welding method of short circuiting ring for rotor of electric rotary machine |
| JPS6033889A (en) * | 1983-08-02 | 1985-02-21 | 株式会社エデイ−コ−ポレ−シヨン | Production of noble metal ring |
| JPH03180273A (en) * | 1989-12-07 | 1991-08-06 | Hitachi Seiko Ltd | Fixed pipe automatic welding equipment |
| CN201147876Y (en) * | 2008-01-25 | 2008-11-12 | 华中科技大学 | Thin wall cylinder circular seam laser beam welding jig |
| WO2012002867A1 (en) * | 2010-07-02 | 2012-01-05 | Aktiebolaget Skf | Bearing ring with an additional component and method for producing such a bearing ring |
| CN202106180U (en) * | 2011-05-26 | 2012-01-11 | 山推工程机械股份有限公司 | Adjustable roller type welding machine special for circular seam of hydro-cylinder |
| CN102841142A (en) * | 2012-09-29 | 2012-12-26 | 黑龙江省电力科学研究院 | Weld joint detecting method based on ultrasonic detection device |
| CN202763338U (en) * | 2012-08-21 | 2013-03-06 | 四川蓝星机械有限公司 | Molding tool of cylinder membrane type wall |
| CN202780173U (en) * | 2012-08-10 | 2013-03-13 | 武汉武船重型装备工程有限责任公司 | Spherical surface structure overlaying device |
-
2015
- 2015-11-28 CN CN201510849129.4A patent/CN105290666A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6012293A (en) * | 1983-07-01 | 1985-01-22 | Mitsubishi Electric Corp | Welding method of short circuiting ring for rotor of electric rotary machine |
| JPS6033889A (en) * | 1983-08-02 | 1985-02-21 | 株式会社エデイ−コ−ポレ−シヨン | Production of noble metal ring |
| JPH03180273A (en) * | 1989-12-07 | 1991-08-06 | Hitachi Seiko Ltd | Fixed pipe automatic welding equipment |
| CN201147876Y (en) * | 2008-01-25 | 2008-11-12 | 华中科技大学 | Thin wall cylinder circular seam laser beam welding jig |
| WO2012002867A1 (en) * | 2010-07-02 | 2012-01-05 | Aktiebolaget Skf | Bearing ring with an additional component and method for producing such a bearing ring |
| CN202106180U (en) * | 2011-05-26 | 2012-01-11 | 山推工程机械股份有限公司 | Adjustable roller type welding machine special for circular seam of hydro-cylinder |
| CN202780173U (en) * | 2012-08-10 | 2013-03-13 | 武汉武船重型装备工程有限责任公司 | Spherical surface structure overlaying device |
| CN202763338U (en) * | 2012-08-21 | 2013-03-06 | 四川蓝星机械有限公司 | Molding tool of cylinder membrane type wall |
| CN102841142A (en) * | 2012-09-29 | 2012-12-26 | 黑龙江省电力科学研究院 | Weld joint detecting method based on ultrasonic detection device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114473698A (en) * | 2022-02-21 | 2022-05-13 | 福州兴广网络科技有限公司 | Pipe surface treatment equipment and method |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160203 |
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| WD01 | Invention patent application deemed withdrawn after publication |