CN105353038A - Circumferential weld detection device with indication control and data wireless transmission functions - Google Patents
Circumferential weld detection device with indication control and data wireless transmission functions Download PDFInfo
- Publication number
- CN105353038A CN105353038A CN201510851738.3A CN201510851738A CN105353038A CN 105353038 A CN105353038 A CN 105353038A CN 201510851738 A CN201510851738 A CN 201510851738A CN 105353038 A CN105353038 A CN 105353038A
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- China
- Prior art keywords
- arc
- control center
- guide
- shaped
- weld seam
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention relates to a circumferential weld detection device with indication control and data wireless transmission functions. A steel ring is arranged in an arc-shaped guiding device. A weld detector is mounted in the arc-shaped guiding device in a sliding mode and faces the steel ring. The arc-shaped guiding device comprises an inner arc-shaped guiding plate and an outer arc-shaped driving plate, wherein the inner arc-shaped guiding plate and the outer arc-shaped driving plate are arranged from inside to outside, the inner arc-shaped guiding plate is provided with an arc-shaped guiding groove, a rack is mounted between the two ends of the outer arc-shaped driving plate through end gears, and the end gears are connected with the inner arc-shaped guiding plate through supports. A guiding gear and a guiding shaft are mounted at the outer end of the weld detector, wherein the guiding gear is meshed with the rack, and the guiding shaft is mounted in the arc-shaped guiding groove in a matched mode. An ultrasonic detector is mounted at the end of the weld detector and connected with a control center through a data processor. A comparison feedback module is arranged in the control center and feeds back a comparison result to the control center. The control center controls an indicator light on the weld detector according to the comparison result.
Description
Technical field
The present invention relates to machining equipment field, particularly welding gear.
Background technology
At present, the small-sized welding gear that market occurs, can meet certain requirement, and its cost is also low, thus the welcome obtaining medium and small sized enterprises.Workpiece after welding generally needs to detect welding position, for the steel loop 1 in such as Fig. 1, also lack special pick-up unit at present, artificial hand-held detector can only be relied at present to enter ultrasonic probe and detect, its speed is slow, efficiency is low, and reliability need to improve.
Summary of the invention
The applicant, for the above-mentioned shortcoming of prior art, carries out studying and improving, and provide a kind of with indicating the circular weld pick-up unit controlling to transmit with data wireless, its structure simply, can realize quick, reliable weld seam detection.
In order to solve the problem, the present invention adopts following scheme:
Control the circular weld pick-up unit transmitted with data wireless with instruction, steel loop is placed in curved guide, is slidably fitted with weld seam detection head in described curved guide, and weld seam detection head is towards steel loop; Described curved guide comprises arc guide plate and the outer arcuate drive plate of inside and outside setting, arc guide plate is provided with arc guide groove, the two ends of outer arcuate drive plate are provided with tooth bar by end gear, and end gear is connected with arc guide plate by support; The outer end of described weld seam detection head is provided with guide gear and the axis of guide, and guide gear engages with tooth bar, and axis of guide cooperation is installed in arc guide groove; The end of described weld seam detection head is provided with ultrasonic detector, ultrasonic detector is connected with data processor, data processor is connected with control center by WIFI transport module, comparison feedback module is provided with in control center, comparison result is fed back to control center by comparison feedback module, and control center controls the pilot lamp on weld seam detection head according to comparison result.
Technique effect of the present invention is:
The present invention is directed to steel loop and design, realizing carrying out detecting fast, reliably to the weld seam of steel loop, and testing result being sent to control center's storage, convenient management; Fed back by comparing, facilitate staff scene to carry out classification process to steel loop, avoid the later stage to classify, streamlining management; By wireless transmission method, the data detected being transmitted, without the need to arranging cable, simplifying the wiring operations in workshop; Structure of the present invention is simple, cost is low, is suitable for promoting the use of.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: 1, steel loop; 2, arc guide plate; 201, arc guide groove; 3, outer arcuate drive plate; 4, end gear; 5, tooth bar; 6, support; 7, guide gear; 8, the axis of guide; 9, weld seam detection head; 10, ultrasonic detector; 11, data processor; 12, control center; 13, comparison feedback module; 14, pilot lamp; 15, WIFI transport module.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figure 1, the instruction of the band of the present embodiment controls the circular weld pick-up unit transmitted with data wireless, and steel loop 1 is placed in curved guide, is slidably fitted with weld seam detection 9 in curved guide, and weld seam detection 9 is towards steel loop 1; Curved guide comprises arc guide plate 2 and the outer arcuate drive plate 3 of inside and outside setting, arc guide plate 2 is provided with arc guide groove 201, the two ends of outer arcuate drive plate 3 are provided with tooth bar 5 by end gear 4, and end gear 4 is connected with arc guide plate 2 by support 6; The outer end of weld seam detection 9 is provided with guide gear 7 and the axis of guide 8, and guide gear 7 engages with tooth bar 5, and the axis of guide 8 coordinates and is installed in arc guide groove 201; The end of weld seam detection 9 is provided with ultrasonic detector 10, ultrasonic detector 10 is connected with data processor 11, data processor 11 is connected with control center 12 by WIFI transport module 15, comparison feedback module 13 is provided with in control center 12, comparison result is fed back to control center 12 by comparison feedback module 13, and control center 12 controls the pilot lamp 14 in weld seam detection 9 according to comparison result.
During use, drive the end gear 4 (drive motor does not draw) of side, tooth bar 5 moves along outer arcuate drive plate 3, thus drive weld seam detection 9 to move on arc guide plate 2, thus detection is carried out to steel loop 1 carry out ultrasonic scanning detection, and the data of scanning are processed by data processor 11, data after process are sent to control center 12 by WIFI transport module 15 and store, the data of scanning and normal data compare by the comparison feedback module 13 in control center 12, and comparison result is fed back to control center 12; If comparison difference is within 0.05%, control center 12 controls pilot lamp 14 for green light, namely represents that the welding of steel loop 1 is qualified; If comparison difference is greater than 0.05%, control center 12 controls pilot lamp 14 for red light, namely represents that the welding of steel loop 1 is defective.
Above illustrated embodiment is better embodiment of the present invention, only be used for conveniently the present invention being described, not any pro forma restriction is done to the present invention, have in any art and usually know the knowledgeable, if do not depart from the present invention carry in the scope of technical characteristic, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and do not depart from technical characteristic content of the present invention, all still belong in the scope of the technology of the present invention feature.
Claims (1)
1. the circular weld pick-up unit transmitted with data wireless with instruction control, it is characterized in that: steel loop (1) is placed in curved guide, be slidably fitted with weld seam detection head (9) in described curved guide, weld seam detection head (9) is towards steel loop (1); Described curved guide comprises arc guide plate (2) and the outer arcuate drive plate (3) of inside and outside setting, arc guide plate (2) is provided with arc guide groove (201), the two ends of outer arcuate drive plate (3) are provided with tooth bar (5) by end gear (4), and end gear (4) is connected with arc guide plate (2) by support (6); The outer end of described weld seam detection head (9) is provided with guide gear (7) and the axis of guide (8), guide gear (7) engages with tooth bar (5), and the axis of guide (8) cooperation is installed in arc guide groove (201); The end of described weld seam detection head (9) is provided with ultrasonic detector (10), ultrasonic detector (10) is connected with data processor (11), data processor (11) is connected with control center (12) by WIFI transport module (15), comparison feedback module (13) is provided with in control center (12), comparison result is fed back to control center (12) by comparison feedback module (13), and control center (12) controls the pilot lamp (14) in weld seam detection head (9) according to comparison result.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510851738.3A CN105353038A (en) | 2015-11-28 | 2015-11-28 | Circumferential weld detection device with indication control and data wireless transmission functions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510851738.3A CN105353038A (en) | 2015-11-28 | 2015-11-28 | Circumferential weld detection device with indication control and data wireless transmission functions |
Publications (1)
Publication Number | Publication Date |
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CN105353038A true CN105353038A (en) | 2016-02-24 |
Family
ID=55329042
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510851738.3A Withdrawn CN105353038A (en) | 2015-11-28 | 2015-11-28 | Circumferential weld detection device with indication control and data wireless transmission functions |
Country Status (1)
Country | Link |
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CN (1) | CN105353038A (en) |
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2015
- 2015-11-28 CN CN201510851738.3A patent/CN105353038A/en not_active Withdrawn
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Application publication date: 20160224 |