CN105508355B - A kind of containment type node - Google Patents

A kind of containment type node Download PDF

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Publication number
CN105508355B
CN105508355B CN201610008519.3A CN201610008519A CN105508355B CN 105508355 B CN105508355 B CN 105508355B CN 201610008519 A CN201610008519 A CN 201610008519A CN 105508355 B CN105508355 B CN 105508355B
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main chord
type node
node
curved plate
containment type
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CN105508355A (en
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孙远韬
张氢
孙玉福
周筱川
杨万秋
刘宝军
秦仙蓉
聂飞龙
周兆伟
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Tongji University
Shanghai Zhenghua Heavy Industries Co Ltd
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Tongji University
Shanghai Zhenghua Heavy Industries Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B7/00Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

本发明提出了一种包容式节点,属于机械连接件技术领域。该包容式节点包括用于连接管结构桁架的主弦杆的曲板以及主弦杆部分。其中,曲板包括边缘部和从边缘部中以鼓包状凸起的凸起部;边缘部的外形与主弦杆的外形匹配,边缘部包裹主弦杆部分。本发明能够有效简化节点结构,降低节点的应力集中,提高了节点的强度和可靠性,使得通常比箱型结构轻30%以上的桁架结构能够被广泛采用,尤其是应用在起重和工程机械以及有重型动载负荷的领域。

The invention provides an inclusive node, which belongs to the technical field of mechanical connectors. The contained joint includes a curved plate and a main chord section for connecting the main chords of the tubular structural trusses. Wherein, the curved plate includes an edge portion and a bulge protruding from the edge portion; the shape of the edge portion matches the shape of the main chord, and the edge wraps the main chord portion. The invention can effectively simplify the node structure, reduce the stress concentration of the node, improve the strength and reliability of the node, and make the truss structure which is usually 30% lighter than the box structure be widely used, especially in lifting and engineering machinery and areas with heavy dynamic loads.

Description

一种包容式节点an inclusive node

技术领域technical field

本发明属于机械连接件技术领域,涉及一种节点,尤其是包容式节点。The invention belongs to the technical field of mechanical connectors, and relates to a node, especially an inclusive node.

背景技术Background technique

在起重运输机械和大型工程机械领域,相同条件下,桁架式金属结构较箱型结构轻30%以上(箱型结构内部纵向和横向筋板的重量约为其总重的1/3)。而管状桁架在受压时,各相等强度,最宜作桁架。此外,桁架式结构还具有内部不需加筋,制造工艺简单,以及在户外环境下风载荷小等诸多优点。但是现有技术中,桁架式结构并未得到广泛应用,其中主要的限制因素是其节点(即主弦杆与腹杆的交点)设计和制造难度高,容易成为事故的源头。世界上桁架结构的失效损坏和重大事故,基本上都始自其节点。目前,管柱桁架的节点多为相贯式或补强板式,分别见图1和图2。虽然其可以很好地组成桁架,但是在恶劣工况下,不时发生节点开裂和日久天长因疲劳而逐渐失效的事故。因此,好的节点是促进桁架结构的广泛应用,发挥其优点的关键。In the field of lifting and transportation machinery and large construction machinery, under the same conditions, the truss-type metal structure is more than 30% lighter than the box-type structure (the weight of the longitudinal and transverse ribs inside the box-type structure is about 1/3 of its total weight). When the tubular trusses are under compression, they have equal strength and are most suitable for trusses. In addition, the truss structure also has many advantages such as no internal reinforcement, simple manufacturing process, and small wind load in outdoor environments. However, in the prior art, the truss structure has not been widely used, and the main limiting factor is that the design and manufacture of its nodes (that is, the intersection of the main chord and the web) are difficult, and it is easy to become the source of accidents. The failure damage and major accidents of truss structures in the world basically start from their nodes. At present, the joints of the column truss are mostly intersecting or reinforced plate, as shown in Fig. 1 and Fig. 2 respectively. Although it can form a truss very well, under severe working conditions, accidents of joint cracking and gradual failure due to fatigue occur from time to time. Therefore, good joints are the key to promoting the wide application of truss structures and exerting their advantages.

发明内容Contents of the invention

本发明的目的在于提供一种能够有效降低焊工要求,降低应力集中,提高桁架结构的强度和可靠性的节点。The purpose of the present invention is to provide a joint that can effectively reduce welder requirements, reduce stress concentration, and improve the strength and reliability of the truss structure.

为了达到上述目的,本发明的解决方案是:In order to achieve the above object, the solution of the present invention is:

一种包容式节点,包括用于连接管结构桁架的主弦杆的曲板以及主弦杆部分;其中,所述曲板包括边缘部和从所述边缘部中以鼓包状凸起的凸起部;所述边缘部的外形与所述主弦杆的外形匹配,所述边缘部包裹所述主弦杆部分。An inclusive joint, comprising a curved plate and a main chord part for connecting the main chord of a pipe structure truss; wherein, the curved plate includes an edge portion and a bulge protruding from the edge portion part; the shape of the edge part matches the shape of the main chord, and the edge part wraps the part of the main chord.

所述包容式节点还包括腹杆部分,所述凸起部中包括安装孔,所述腹杆部分通过所述安装孔安装在所述凸起部中。The inclusive node also includes a web portion, and the raised portion includes a mounting hole, and the web portion is installed in the raised portion through the mounting hole.

所述曲板包裹至少二分之一的主弦杆圆周,以保证所述曲板与所述主弦杆的充分连接。The curved plate wraps at least half of the circumference of the main chord to ensure sufficient connection between the curved plate and the main chord.

所述凸起部的高度和宽度以保证有充分的空间来容纳所述腹杆且避免焊缝重叠来选择。The height and width of the raised portion are selected to ensure sufficient space to accommodate the web and to avoid overlap of weld seams.

所述凸起部的内壁加有筋。Ribs are added to the inner wall of the raised portion.

所述包容式节点采用与母材相同的材料。The inclusive node adopts the same material as the parent material.

所述曲板与所述主弦杆部分通过焊接连接。The curved plate is connected to the main chord part by welding.

所述曲板与所述腹板部分通过焊接连接。The curved plate is connected to the web portion by welding.

由于采用上述方案,本发明的有益效果是:本发明提出的包容式节点,首先因其力流传递合理,能够最大限度地减小应力集中,实验证明其应力集中仅为传统节点的三分之一;其次还能最大限度地延长曲板与主弦杆连接的相贯线,约为传统相贯式节点的相贯线的2-3倍,因而分散了焊缝上的应力,提高了桁架结构的强度和可靠性;此外其通过将腹杆插入曲板内,外部再予以焊接,能够消除传统节点的腹杆只能焊接在主弦杆表面,使得主弦杆Z向受力较大的情形,防止了节点在恶劣工况时可能发生的表面撕裂的问题,进一步提高了其可靠性。此外,本发明提出的包容式节点可在单独制造切割完成后,经完全退火再安装在主弦杆上施焊,部分减小了因施工带来的内应力;而传统节点施焊后存在较大的内应力,无法用退火的方式予以减小或消除,形成节点使用的隐患。总之,本发明能够有效地简化节点的制造,不需要高级的焊工既可以制造出好的节点,使得通常比箱型结构轻30%以上的桁架结构能够被广泛采用,尤其是应用在起重和工程机械以及有重型动载负荷的领域。Due to the adoption of the above scheme, the beneficial effects of the present invention are: the inclusive joint proposed by the present invention, first of all, can minimize the stress concentration because of the reasonable force flow transmission, and the experiment proves that the stress concentration is only one-third of the traditional joint 1. Secondly, the intersecting line connecting the curved plate and the main chord can be extended to the maximum, which is about 2-3 times that of the traditional intersecting joint, thus dispersing the stress on the weld and improving the truss The strength and reliability of the structure; in addition, by inserting the web into the curved plate and then welding the outside, it can eliminate the fact that the web of the traditional node can only be welded on the surface of the main chord, so that the main chord bears a large force in the Z direction In this case, the problem of surface tearing that may occur when the node is under severe working conditions is prevented, and its reliability is further improved. In addition, the inclusive joint proposed by the present invention can be installed on the main chord for welding after complete annealing after the separate manufacturing and cutting, which partially reduces the internal stress caused by construction; The large internal stress cannot be reduced or eliminated by annealing, which will cause hidden dangers in the use of nodes. In a word, the present invention can effectively simplify the manufacture of joints, and can produce good joints without advanced welders, so that the truss structure, which is usually lighter than the box structure by more than 30%, can be widely used, especially in lifting and Construction machinery and areas with heavy dynamic loads.

附图说明Description of drawings

图1为现有技术中相贯式节点的结构示意图;Fig. 1 is a schematic structural diagram of an intersecting node in the prior art;

图2为现有技术中补强板式节点的结构示意图;Fig. 2 is a structural schematic diagram of a reinforced slab node in the prior art;

图3是本发明一实施例中包容式节点的结构示意图;Fig. 3 is a schematic structural diagram of an inclusive node in an embodiment of the present invention;

图4是本发明该实施例中曲板的主视图;Fig. 4 is the front view of curved plate in this embodiment of the present invention;

图4a是图4中曲板在A-A处的截面图;Fig. 4 a is the sectional view of curved plate at A-A place among Fig. 4;

图4b是图4中曲板在B-B处的截面图;Fig. 4b is a sectional view of the curved plate at B-B in Fig. 4;

图4c是图4中曲板在C-C处的截面图;Figure 4c is a sectional view of the curved plate at C-C in Figure 4;

图4d是图4中曲板在D-D处的截面图。Figure 4d is a cross-sectional view of the curved plate in Figure 4 at D-D.

附图中:1、曲板;2、主弦杆部分;3、腹杆部分。In the attached drawings: 1. Curved plate; 2. Main chord part; 3. Web part.

具体实施方式Detailed ways

以下结合附图所示实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.

本发明提出了一种包容式节点,该包容式节点包括用于连接管结构桁架的主弦杆和腹杆的曲板、与曲板连接的主弦杆部分和腹杆部分,主弦杆部分和腹杆部分为管结构桁架中靠近该曲板的,属于该包容式节点的部分。图3所示为该包容式节点的结构示意图,其中1为曲板,2为主弦杆部分,3为腹板部分;图4为该包容式节点中曲板的主视图;图4a、图4b、图4c和图4d分别为图4中曲板在A-A、B-B、C-C和D-D处的截面图。The present invention proposes an inclusive joint, which includes a curved plate for connecting the main chord and the web of the pipe structure truss, the main chord part and the web part connected with the curved plate, and the main chord part And the web part is the part of the tube structure truss that is close to the curved plate and belongs to the contained node. Fig. 3 is a structural schematic diagram of the inclusive joint, in which 1 is the curved plate, 2 is the main chord part, and 3 is the web part; Fig. 4 is the front view of the curved plate in the inclusive joint; Fig. 4a, Fig. 4b, 4c and 4d are cross-sectional views of the curved plate in Fig. 4 at A-A, B-B, C-C and D-D respectively.

上述曲板1包括边缘部和从该边缘部中以鼓包状凸起的凸起部。该边缘部的外形与主弦杆部分2的外形匹配,该边缘部包裹该主弦杆部分2。凸起部中包括安装孔,腹杆部分3通过安装孔插入安装在凸起部中。该曲板1包裹至少二分之一的主弦杆部分2的圆周,以保证曲板1与主弦杆部分2的充分连接。The above-mentioned curved plate 1 includes an edge portion and a protrusion protruding from the edge portion in a bulging shape. The shape of the edge part matches the shape of the main chord part 2 , the edge part wraps around the main chord part 2 . The raised portion includes a mounting hole, and the web part 3 is inserted into the raised portion through the mounting hole. The curved plate 1 wraps at least half of the circumference of the main chord part 2 to ensure sufficient connection between the curved plate 1 and the main chord part 2 .

图4a、图4b、图4c和图4d从一个角度反映了曲板形状的变化。该曲板1中,凸起部的高度和宽度以保证腹杆部分能够良好地插入其中的安装孔来选择,即保证有充分的空间来容纳腹杆部分3且避免焊缝重叠。Figure 4a, Figure 4b, Figure 4c and Figure 4d reflect the change of the shape of the curved plate from one angle. In the curved plate 1, the height and width of the protrusion are selected to ensure that the web part can be well inserted into the mounting hole, that is, to ensure sufficient space to accommodate the web part 3 and to avoid overlap of weld seams.

该包容式节点采用与母材(即主弦杆)相同的材料;其厚度大于或者等于母材的厚度。本实施例中,该包容式节点的厚度比母材的厚度厚2mm。The inclusive joint adopts the same material as the base material (namely the main chord); its thickness is greater than or equal to the thickness of the base material. In this embodiment, the thickness of the contained joint is 2 mm thicker than that of the base material.

本发明中,该包容式节点可采用锻造,或压力成型,或爆炸成型的方式制造。尤其是爆炸成型不需要上模,适合小批量生产。成型后,该包容式节点采用完全退火的方式消除内应力。In the present invention, the contained node can be manufactured by forging, or pressure forming, or explosive forming. In particular, explosive molding does not require an upper mold and is suitable for small batch production. After forming, the contained joint is fully annealed to relieve internal stress.

为了提高其刚性,本实施例中,在凸起部的内壁加筋。In order to improve its rigidity, in this embodiment, the inner wall of the raised portion is reinforced.

为了得到该包容式节点,将曲板1与主弦杆部分2紧紧贴合,使得曲板1的边缘部紧紧地包住主弦杆部分2,并将曲板1沿边缘和主弦杆部分2焊接在一起。本发明中曲板1与主弦杆部分2焊接后,它们的相贯线为传统相贯式节点的相贯线的2-3倍,大大延长了与主弦杆连接的焊缝,提高了连接强度。之后,将腹杆部分3插入凸起部,并将腹杆部分和凸起部焊接在一起。这有别于现有技术中弦杆与腹杆仅在外表面与节点焊接的连接方式,消除了主弦杆在Z向(即主弦杆的厚度的方向)上的层间受力,能够有效防止节点表面撕裂,提高节点的可靠性。In order to obtain the inclusive joint, the curved plate 1 and the main chord part 2 are tightly fitted, so that the edge of the curved plate 1 tightly wraps the main chord part 2, and the curved plate 1 along the edge and the main chord The rod parts 2 are welded together. After the curved plate 1 and the main chord part 2 are welded in the present invention, their intersecting line is 2-3 times of the intersecting line of the traditional intersecting joint, which greatly prolongs the weld seam connected with the main chord, and improves the connection strength. After that, the web part 3 is inserted into the boss, and the web part and the boss are welded together. This is different from the prior art in which the chord and the web are only welded on the outer surface and the node, eliminating the interlayer force of the main chord in the Z direction (that is, the direction of the thickness of the main chord), and can effectively Prevent the tearing of the node surface and improve the reliability of the node.

此外,本发明中,还可以根据实际情况考虑到该包容式节点的强度和稳定性,不设置凸起部上的安装孔和与之连接的腹杆部分,即该包容式节点仅包括曲板和主弦杆部分,曲板上不开有上述安装孔。In addition, in the present invention, the strength and stability of the contained joint can also be considered according to the actual situation, and the installation hole on the raised part and the web part connected thereto are not provided, that is, the contained joint only includes a curved plate And the main chord part, the above-mentioned installation holes are not opened on the curved plate.

本发明提出的包容式节点,首先因其力流传递合理,能够最大限度地减小其应力集中,实验证明其应力集中仅为传统节点的三分之一;其次还能最大限度地延长曲板与主弦杆连接的相贯线,约为传统相贯式节点的相贯线的2-3倍,因而分散了焊缝上的应力,提高了桁架结构的强度和可靠性;此外其还可以通过将腹杆插入节点的鼓包内,外部再予以焊接,能够消除传统节点的腹杆只能焊接在主弦杆表面而造成的主弦杆Z向受力较大的情形,防止了节点在恶劣工况时可能发生的表面撕裂的问题,进一步提高了其可靠性。此外,本发明包容式节点可在单独制造切割完成后,经完全退火再安装在主弦杆上施焊,部分减小了因施工带来的内应力;而传统节点施焊后存在较大的内应力,无法用退火的方式予以减小或消除,形成节点使用的隐患。The containment joint proposed by the present invention, first of all, can minimize its stress concentration due to its reasonable force flow transmission, and the experiment proves that its stress concentration is only one-third of that of the traditional joint; secondly, it can also maximize the extension of the curved plate The intersecting line connected with the main chord is about 2-3 times that of the traditional intersecting node, thus dispersing the stress on the weld and improving the strength and reliability of the truss structure; in addition, it can By inserting the web into the bulge of the node, and then welding the outside, it can eliminate the situation that the web of the traditional node can only be welded on the surface of the main chord and the Z-direction force of the main chord is large, preventing the node from being exposed to severe conditions. The problem of surface tearing that may occur during working conditions further improves its reliability. In addition, the inclusive node of the present invention can be installed on the main chord for welding after complete annealing after the separate manufacturing and cutting, which partially reduces the internal stress caused by construction; while the traditional node has a large The internal stress cannot be reduced or eliminated by annealing, which will cause hidden dangers in the use of nodes.

总之,本发明能够有效地简化节点的制造,不需要高级的焊工既可以制造出好的节点。本发明提出的包容式节点,使得通常比箱型结构轻30%以上的桁架结构能够被广泛采用,尤其是应用在起重和工程机械以及有重型动载负荷的领域。In a word, the present invention can effectively simplify the manufacture of joints, and good joints can be manufactured without advanced welders. The inclusive joints proposed by the invention enable the truss structure, which is generally 30% lighter than the box structure, to be widely used, especially in the fields of lifting and engineering machinery and heavy dynamic loads.

上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于这里的实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is for those of ordinary skill in the art to understand and apply the present invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the embodiments herein. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.

Claims (6)

1. a kind of containment type node, it is characterised in that:Bent plate and main string including the main chord that is used for connecting pipe structure truss Bar part;Wherein, the bent plate includes edge part and from the edge part with the lug boss of bulge shape protrusion;The edge part Shape and the main chord form fit, the edge part wraps up the main chord part;
The containment type node further includes web member part, and the lug boss includes mounting hole, and the web member part passes through described Mounting hole is mounted in the lug boss.
2. containment type node according to claim 1, it is characterised in that:The main string of the bent plate package at least half Bar circumference, to ensure the abundant connection of the bent plate and the main chord.
3. containment type node according to claim 1, it is characterised in that:The height of the lug boss and width are to ensure to have Sufficient space accommodates the web member and weld seam overlapping is avoided to select.
4. containment type node according to claim 1, it is characterised in that:The inner wall of the lug boss is added with muscle.
5. containment type node according to claim 1, it is characterised in that:The bent plate passes through weldering with the main chord part It connects in succession.
6. containment type node according to claim 1, it is characterised in that:The bent plate passes through welding with the web member part Connection.
CN201610008519.3A 2016-01-07 2016-01-07 A kind of containment type node Active CN105508355B (en)

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CN111155646B (en) * 2020-01-16 2021-10-22 上海交通大学 A Node for Large Triangular Section Composite Round Tube Truss
CN115853115B (en) * 2022-12-20 2023-11-07 中国建筑设计研究院有限公司 Picture peg node connection structure and pipe truss system of pipe truss

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US5848853A (en) * 1997-01-08 1998-12-15 Asha Corporation Vehicle body space frame
US5845377A (en) * 1997-02-18 1998-12-08 Bibeault; Mark L. Self actuating mechanical joints
WO2008094034A1 (en) * 2007-02-02 2008-08-07 Creative Constructions B.V. Coupling system
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CN204476967U (en) * 2015-02-06 2015-07-15 重庆工商大学 A kind of three-way connector connected for mosquito net frame
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