CN105506722A - Battery shell discharge disc barrel plating device - Google Patents
Battery shell discharge disc barrel plating device Download PDFInfo
- Publication number
- CN105506722A CN105506722A CN201511001904.7A CN201511001904A CN105506722A CN 105506722 A CN105506722 A CN 105506722A CN 201511001904 A CN201511001904 A CN 201511001904A CN 105506722 A CN105506722 A CN 105506722A
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- CN
- China
- Prior art keywords
- tank
- plating
- degreasing
- battery case
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/16—Apparatus for electrolytic coating of small objects in bulk
- C25D17/22—Apparatus for electrolytic coating of small objects in bulk having open containers
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The invention discloses a battery shell discharge disc barrel plating device. The device comprises a frame body and hangers; a degreasing tank, a water washing tank, an acid washing tank, a water washing tank, an electroplating tank, a bleaching tank, a neutralizing tank, a rust preventing tank, a drying tank and a cooling tank are formed in the middle part of the frame body in sequence; an ultrasonic processing device is arranged in the degreasing tank; external circulating filter devices are respectively arranged out of the degreasing tank and the electroplating tank; a roller is arranged on the frame body, adopts a mechanics symmetry structure, and is fixed with multiple net baskets; and the net basket s are connected with the hangers for placing battery shells. A battery shell discharge disc barrel plating process comprises the flows of: feeding-degreasing 1-degreasing 2-degreasing 3-water washing-acid washing-water washing-electroplating 1-electroplating 2-electroplating 3-bleaching-neutralizing-rust preventing-drying 1-drying 2-drying 3-cooling-discharge. The device improves the product quality when reducing the cost, reduces the sorting efficiency and the arrangement and container loading labors, and greatly improves the productivity.
Description
Technical field
The present invention relates to a kind of Tumble-plating device, specifically a kind of battery case row coils Tumble-plating device.
Background technology
Battery case is as one of the critical material of battery material, technical requirements is constantly changed, day by day improve, battery case can be divided into 4 large classes substantially according to material, rear nickel plating box hat, nickel preplating box hat, aluminum hull, Stainless Steel Case, in this 4 large class, the ratio that after number, nickel plating box hat takies again is maximum, be mainly used in primary alkaline battery box hat, disposable lithium-battery box hat field and secondary circle cylindricality box hat and the square box hat field of secondary, due to the erosion resistance that it is good, exquisite outward appearance, lower cost, behind whole battery industry field, nickel plating box hat then has the status do not replaced.
In prior art, barrel plating technique for rear nickel plating box hat also maintains the technology of the nineties in last century at present, use drum-type to mix unordered electroplating technology to electroplate, requirement along with battery industry constantly improve with, the Japanese TV play of sharply rising and the environmental pollution of every cost is severe, the disadvantage of the unordered plating of this mixing reveals gradually, owing to mutually colliding damaging of formation, collision rift drops the pollution of metallic dust, uneven coating is even, front and back tank liquor pollutes mutually greatly, water mark macula lutea problem, the place of production limits, cost of labor height waits series of problems to annoying manufacturer always.
Summary of the invention
A kind of battery case row is the object of the present invention is to provide to coil Tumble-plating device, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of battery case row coils Tumble-plating device, comprise frame main body and hanger, be provided with degreasing tank in the middle part of described frame main body successively, wash a groove, pickling tank, washing two groove, plating tank, bleaching tank, neutralizing well, anti-rust groove, drying tank and cooling tank, described degreasing tank sets gradually three, drying tank sets gradually three, be provided with ultrasonic treatment unit in described degreasing tank, outside described degreasing tank, be provided with External Circulation Filtration Apparatus; Be provided with External Circulation Filtration Apparatus outside described plating tank, outside described plating tank, be provided with rectifier; Heated air circulation device is provided with outside described drying tank; Cooling blower is provided with outside described cooling tank; Described frame main body is provided with cylinder, cylinder is provided with the conveyer moved horizontally for index drum and the tourelle rolled for index drum, described cylinder fixes multiple basket in mechanics symmetrical structure, basket connects the hanger being used for placing battery shell, conducted electricity by joint between hanger and basket, in hanger, each cell contacts with product and carries out current delivery.
As the further scheme of the present invention: described basket uses conductive metal material plastic-coated to make.
As the present invention's further scheme: described conductive metal material comprises stainless steel, phosphor-copper and red copper.
As the present invention's further scheme: described hanger adopts soft acid and alkali-resistance, high temperature material is made.
As the present invention's further scheme: the both sides of described frame main body are provided with driving chain, the upper end, both sides of described degreasing tank, washing bath, pickling tank, plating tank, bleaching tank, neutralizing well, anti-rust groove, drying tank and cooling tank is provided with overhead crane orbit, and described driving chain is provided with portable vehicle frame.
As the present invention's further scheme: the outside of described degreasing tank is provided with feed chute, the outside of cooling tank is provided with blow tank, and the outside of feed chute and blow tank is equipped with employee operational zone.
As the present invention's further scheme: described battery case row is coiled Tumble-plating device and carried out the processing method that battery case row coils barrel plating, comprise following processing step: charging → degreasing one → degreasing two → degreasing three → washing → pickling → washing → plating one → plating two → plating three → bleaching → neutralization → antirust → dry → dry two → dry three → cooling → discharging, average 10 minutes process 1 frame products, 18 procedures complete respectively and deoil, rinsing, oxide layer, rinsing, plating, bleaching removal of impurities, acid neutralization, antirust treatment, dry and cooling, all by PLC time variable control, one step completes.
Compared with prior art, the invention has the beneficial effects as follows: while effectively can carrying out degreasing, plating, oven dry to battery case, do not damage battery case, can while economize on electricity, water saving, solar term, saving industrial chemicals, reduce the generation of pollutent, and be manually reduced to 2 people's operations by 4 original people's operations, product electroplating time was reduced to 30 minutes by original 5 hours, while reducing costs, improve quality product, reduce the artificial of the difficulty that sorts and arrangement vanning, substantially increase production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation that battery case row coils Tumble-plating device.
Fig. 2 is the structural representation that battery case row coils Tumble-plating device intermediate roll.
Fig. 3 is the structural representation that battery case row coils Tumble-plating device mid frame main body.
Fig. 4 is that battery case row is coiled battery case row in Tumble-plating device and coiled the process flow diagram of barrel plating.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 ~ 4, in the embodiment of the present invention, a kind of battery case row coils Tumble-plating device, comprise frame main body 1 and hanger 2, degreasing tank 11 is provided with successively in the middle part of described frame main body 1, washing bath 12, pickling tank 13, washing bath 12, plating tank 14, bleaching tank 15, neutralizing well 16, anti-rust groove 17, drying tank 18 and cooling tank 19, described degreasing tank 11 is provided with three successively, drying tank 18 is provided with three successively, ultrasonic treatment unit 111 is provided with in described degreasing tank 11, for the treatment of the solidification machinery drawing oil being difficult to remove, External Circulation Filtration Apparatus 10 is provided with outside described degreasing tank 11, the impurity such as the grease in tank liquor are adsorbed, need regularly with renew cartridge, be provided with External Circulation Filtration Apparatus 10 outside described plating tank 14, can filter tank liquor and stir, be provided with rectifier 141 outside described plating tank 14, electroplating current is provided, be provided with heated air circulation device 181 outside described drying tank 18, dry, cooling blower 191 is provided with outside described cooling tank 19, the product of heat is cooled, described frame main body 1 is provided with cylinder 3, cylinder 3 is provided with the conveyer moved horizontally for index drum 3 and the tourelle rolled for index drum 3, described cylinder 3 fixes multiple basket in mechanics symmetrical structure, prevent when rotating because influence of gravity causes the uneven increase of rotating speed to be rocked, basket basket uses stainless steel, the conductive metal material such as phosphor-copper and red copper plastic-coated is made, can be free to remove and replace according to the size of different model product, basket connects the hanger 2 being used for placing battery shell, hanger 2 adopts soft acid and alkali-resistance, high temperature material is made, conducted electricity by joint between hanger 2 and basket, in hanger, each cell contacts with product and carries out current delivery, the both sides of described frame main body 1 are provided with driving chain 5, described degreasing tank 11, washing bath 12, pickling tank 13, plating tank 14, bleaching tank 15, neutralizing well 16, anti-rust groove 17, the upper end, both sides of drying tank 18 and cooling tank 19 is provided with overhead crane orbit 6, described driving chain 5 is provided with portable vehicle frame 7, the outside of described degreasing tank 11 is provided with feed chute 110, the outside of cooling tank 19 is provided with blow tank 190, the outside of feed chute 110 and blow tank 190 is equipped with employee operational zone 4.
During this patent work, battery case is positioned in hanger 2, cylinder 3 fixes multiple basket, plastic cushion is used to cover bottom basket, prevent from battery case and basal disc bottom impacts from producing to damage, and in sabot process, prevent battery case from when contacting bottom basal disc, scratch occurring, above overhead traveling crane, add dust-proof insulating cover plate, prevent dust from entering polluted product in groove, reduce heat energy loss, degreasing tank adds External Circulation Filtration Apparatus outward, can go out greasy dirt in degreasing tank, periodic cleaning by filters, heat energy system adopts steam heating mode completely, and drying tank adds heated air circulation device, plating tank adds External Circulation Filtration Apparatus, can continue to remove the impurity in plating solution, ultrasonic treatment unit is added in degreasing tank, for the treatment of the solidification machinery drawing oil being difficult to remove, the present invention is divided into 18 road stations, whole device has 20 road stations, order is followed successively by charging → degreasing one → degreasing two → degreasing three → washing → pickling → washing → plating one → plating two → plating three → bleaching → neutralization → antirust → oven dry one → oven dry two → oven dry three → cooling → discharging, average 10 minutes process 1 frame products, 18 procedures complete respectively and deoil, rinsing, oxide layer, rinsing, plating, bleaching removal of impurities, acid neutralization, antirust treatment, dry, cool this 5 steps, all by PLC time variable control, one step completes, manually be reduced to 2 people's operations by 4 original people's operations, while reducing costs, improve quality product, reduce the artificial of the difficulty that sorts and arrangement vanning, substantially increase production efficiency.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this specification sheets is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of specification sheets is only for clarity sake, those skilled in the art should by specification sheets integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (7)
1. a battery case row coils Tumble-plating device, comprise frame main body and hanger, it is characterized in that, degreasing tank, washing bath, pickling tank, washing bath, plating tank, bleaching tank, neutralizing well, anti-rust groove, drying tank and cooling tank is provided with successively in the middle part of described frame main body, described degreasing tank sets gradually three, drying tank sets gradually three, is provided with ultrasonic treatment unit in described degreasing tank, is provided with External Circulation Filtration Apparatus outside described degreasing tank; Be provided with External Circulation Filtration Apparatus outside described plating tank, outside described plating tank, be provided with rectifier; Heated air circulation device is provided with outside described drying tank; Cooling blower is provided with outside described cooling tank; Described frame main body is provided with cylinder, cylinder is provided with the conveyer moved horizontally for index drum and the tourelle rolled for index drum, described cylinder fixes multiple basket in mechanics symmetrical structure, basket connects the hanger being used for placing battery shell, conducted electricity by joint between hanger and basket, in hanger, each cell contacts with product and carries out current delivery.
2. battery case row according to claim 1 coils Tumble-plating device, it is characterized in that, described basket uses conductive metal material plastic-coated to make.
3. battery case row according to claim 2 coils Tumble-plating device, it is characterized in that, described conductive metal material comprises stainless steel, phosphor-copper and red copper.
4. battery case row according to claim 1 coils Tumble-plating device, it is characterized in that, described hanger adopts soft acid and alkali-resistance, high temperature material is made.
5. battery case row according to claim 1 coils Tumble-plating device, it is characterized in that, the both sides of described frame main body are provided with driving chain, and the upper end, both sides of described degreasing tank, washing bath, pickling tank, plating tank, bleaching tank, neutralizing well, anti-rust groove, drying tank and cooling tank is provided with overhead crane orbit.
6. battery case row according to claim 1 coils Tumble-plating device, it is characterized in that, the outside of described degreasing tank is provided with feed chute, and the outside of cooling tank is provided with blow tank, and the outside of feed chute and blow tank is equipped with employee operational zone.
7. one kind adopts the arbitrary described battery case row of claim 1-6 to coil Tumble-plating device to carry out the processing method that battery case row coils barrel plating, it is characterized in that, comprise following processing step: charging → degreasing one → degreasing two → degreasing three → washing → pickling → washing → plating one → plating two → plating three → bleaching → neutralization → antirust → dry → dry two → dry three → cooling → discharging, average 10 minutes process 1 frame products, 18 procedures complete respectively and deoil, rinsing, oxide layer, rinsing, plating, bleaching removal of impurities, acid neutralization, antirust treatment, dry and cooling, all by PLC time variable control, one step completes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511001904.7A CN105506722A (en) | 2015-12-29 | 2015-12-29 | Battery shell discharge disc barrel plating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511001904.7A CN105506722A (en) | 2015-12-29 | 2015-12-29 | Battery shell discharge disc barrel plating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105506722A true CN105506722A (en) | 2016-04-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511001904.7A Pending CN105506722A (en) | 2015-12-29 | 2015-12-29 | Battery shell discharge disc barrel plating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105506722A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108130549A (en) * | 2017-12-28 | 2018-06-08 | 郭平 | A kind of slide fastener automatic cleaning equipment and slide fastener cleaning method |
| CN109295492A (en) * | 2018-09-29 | 2019-02-01 | 嘉兴锦浩环保科技有限公司 | Automatic upper rail type barrel plating mechanical equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03229899A (en) * | 1990-02-05 | 1991-10-11 | Aichi Steel Works Ltd | Formation of coating film by dipping and coating film forming device therefor |
| CN101864584A (en) * | 2010-05-26 | 2010-10-20 | 上海金杨金属表面处理有限公司 | Plating solution for tumble-plating and tumble-plating method of steel battery shell |
| CN102560613A (en) * | 2012-01-10 | 2012-07-11 | 十堰市豪凯工贸有限公司 | Protecting jacket for protecting threaded piece during barrel plating |
| CN203960381U (en) * | 2014-05-27 | 2014-11-26 | 张军 | Transmit step by step full-automatic barrel plating production line |
-
2015
- 2015-12-29 CN CN201511001904.7A patent/CN105506722A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03229899A (en) * | 1990-02-05 | 1991-10-11 | Aichi Steel Works Ltd | Formation of coating film by dipping and coating film forming device therefor |
| CN101864584A (en) * | 2010-05-26 | 2010-10-20 | 上海金杨金属表面处理有限公司 | Plating solution for tumble-plating and tumble-plating method of steel battery shell |
| CN102560613A (en) * | 2012-01-10 | 2012-07-11 | 十堰市豪凯工贸有限公司 | Protecting jacket for protecting threaded piece during barrel plating |
| CN203960381U (en) * | 2014-05-27 | 2014-11-26 | 张军 | Transmit step by step full-automatic barrel plating production line |
Non-Patent Citations (2)
| Title |
|---|
| 何向辉等: ""电池钢壳滚镀镍生产工艺控制"", 《电镀与涂饰》 * |
| 顾卫忠: ""电池钢壳滚镀镍技术"", 《电镀与涂饰》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108130549A (en) * | 2017-12-28 | 2018-06-08 | 郭平 | A kind of slide fastener automatic cleaning equipment and slide fastener cleaning method |
| CN109295492A (en) * | 2018-09-29 | 2019-02-01 | 嘉兴锦浩环保科技有限公司 | Automatic upper rail type barrel plating mechanical equipment |
| CN109295492B (en) * | 2018-09-29 | 2019-11-22 | 嘉兴锦浩环保科技有限公司 | Automatic upper rail type barrel plating mechanical equipment |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20160420 |