CN201433248Y

CN201433248Y - Integrated circulatory cleaning electroplating installation

Info

Publication number: CN201433248Y
Application number: CN200920057353XU
Authority: CN
Inventors: 禤文访; 陈思东
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-05-26
Filing date: 2009-05-26
Publication date: 2010-03-31
Anticipated expiration: 2019-05-26

Abstract

The utility model discloses an integrated circulatory cleaning electroplating installation, which comprises a chassis, cleaning bathes, a plurality of horizontal hanger rods, hanging hooks and an electroplating bath, wherein the horizontal hanger rods are synchronously circulated in the chassis and fixed between a front chain and a rear chain, the hanging hooks are arranged on the horizontal hanger rods, the electroplating bath and the cleaning baths are arranged in a row, anodal copper bars are arranged in the electroplating bath, horizontal cathodal conductive copper bars are arranged on thechassis under the lower sides of the circulating routes of the two chains, conductive units which are electrically connected with the hanging hooks are arranged in the horizontal hanger rods, and when the horizontal hanger rods move along with the chains to the lower sides of the circulating routes of the chains, the horizontal hanger rods are electrically contacted with the cathodal conductive copper bars. The utility model can integrate cleaning and electroplating processes for workpieces together, and has the technical advantages of simple structure, low manufacturing cost, high automationdegree, water and energy saving, manpower saving, safe production, higher production efficiency, higher product acceptability, less workpiece loss and the like.

Description

Integral type wash cycles electroplanting device

Technical field

The utility model relates to the workpiece surface treatment unit, refers in particular to integral type wash cycles electroplanting device.

Background technology

At present, various metals, plastics part are being cleaned and plating is two independently technologies, the electroplating surface first being processed need be carried out independent cleaning to workpiece, carries out the electroplating surface complete processing again through cleaning.Workpiece through cleaning is transferred to the conversion work of galvanized process need through temporarily depositing or directly pass in the electroplating device pond, adopt manual operation in the conversion work, have that efficient is low, working strength of workers is big, have the deficiency of potential safety hazard etc., Working environment is very abominable, protect improper meeting and have a strong impact on the healthy of operator, and cause secondary pollution easily and cause the defective of unstable product quality.Applicant of the present utility model develops " integral type wash cycles device ", and (patent No. ZL 200820042714.9, the applying date: on January 11st, 2008) to the utility model patent of having obtained State Intellectual Property Office's approval.It is by being provided with the chain that two front and back are symmetrical and synchronised recycling is rotated on frame, chain passes through driven sprocket, positioned chain wheels is positioned on the frame and along its location circulation track and turns round, the back(ing) bar and the hook that are provided with at interval between two chains, hang workpiece by suspension hook, many groups locate chain wheels of two-stage combination up and down enter in each independently divided rinse bath the chain workpiece that drives on the suspension hook that circulates up and down in proper order, be immersed in and be provided with in the rinse bath in the different surface cleaning or surface treatment liquid, make workpiece reach workpiece cleaning or surface-treated purpose by processing requirement successively, compare with conventional art, have simple in structure, the production efficiency height, water saving, energy-saving advantages.On this basis, the inventor makes further improvement in conjunction with electroplating processing process, to realize cleaning and the incorporate technique effect of galvanizer.

Summary of the invention

The technical problems to be solved in the utility model provides a kind of cleaning and the incorporate integral type wash cycles of electroplating processing process electroplanting device of realizing workpiece, have simple in structure, low cost of manufacture, level of automation height, water saving and energy-conservation, can save manpower, production safety, enhance productivity, improve the qualification rate of product, the technique effects such as number of dropouts of minimizing workpiece.

The technical solution of the utility model is such: a kind of integral type wash cycles electroplanting device, comprise frame, rinse bath, the some back(ing) bars of fixed between the front and back chain that synchronised recycling is rotated in the frame, suspension hook on the back(ing) bar, wherein also comprise the plating tank that constitutes a row with rinse bath, be provided with the anode copper bar in the plating tank, the frame of chain circulating path lower side is provided with the negative electrode conducting copper of level, be provided with the electric installation that is electrically connected suspension hook in the described back(ing) bar, when back(ing) bar turns to its circulating path lower side with chain with the negative electrode conducting copper mutually electricity touch conducting.

After the utility model adopts said structure, by the chain that two front and back are symmetrical and synchronised recycling is rotated is set on frame, chain passes through driven sprocket, positioned chain wheels is positioned on the frame and along its location circulation track and turns round, fixing between two chains, back(ing) bar and hook that the interval is provided with, hang workpiece by suspension hook, many groups locate chain wheels of two-stage subtractive combination up and down enter in each independently divided rinse bath the chain workpiece that drives on the suspension hook that circulates up and down in proper order, be immersed in and be provided with in the rinse bath in the different surface cleaning or surface treatment liquid, make workpiece reach workpiece cleaning or surface-treated purpose by processing requirement successively.Divide groove to enter plating tank from last rinse bath, electric installation makes the workpiece energising that is hung on the hook with electric mutually the touching of negative electrode conducting copper when entering plating tank, the anode conducting copper bar that is provided with in the plating tank groove makes electroplate liquid switch on into anode, workpiece enter in the plating tank with plating tank in the conducting of anode electroplate liquid realize electroplating processing process, realize cleaning and electroplate incorporate working cycle.Compared with prior art, have simple in structure, low cost of manufacture, level of automation height, water saving and energy-conservation, can save manpower, production safety simultaneously, enhance productivity, improve product qualification rate, reduce the technique effects such as number of dropouts of workpiece.

The further improvement project of the utility model:

Above-mentioned integral type wash cycles electroplanting device, described back(ing) bar extends into suspension arm to the front side, and described electric installation is arranged on suspension arm the inner, and described suspension hook is arranged on the suspension arm outer end, and described rinse bath and plating tank and suspension hook are vertically opposite.By back(ing) bar being arranged to the suspension arm structure; chain stripe pitch wherein symmetrical two front and back and that synchronised recycling is rotated dwindles; the symmetrical positioned chain wheels of chain is fixed in the frame by the coaxial interlock of horizontal couple axle before and after fixing; dwindled the volume of frame and interlock chain in frame and the frame and linkage part have been used the design of shell seal formula, to protect inner serial verb construction, safety precaution and appearance technique effect more attractive in appearance.Formation one row's corresponding with suspension hook rinse bath plating tank is arranged on the front side of frame, realizes no obstruction style structure with convenient installation, the convenient technique effect of observing technological process, changing scavenging solution and electroplate liquid during use.

Above-mentioned integral type wash cycles electroplanting device, described electric installation comprises conductive mounting seat, conduction copperhead and spring, described conduction copperhead is vertically mounted on liftable adjusting in the conductive mounting seat, spring is arranged between conduction copperhead and the conductive mounting seat, realizes the portable technique effect that touches electrical connection.

Description of drawings

Below in conjunction with drawings and Examples the utility model is described in further detail, but does not constitute any restriction of the present utility model.

Fig. 1 is the structural representation of a kind of specific embodiment of the utility model;

Fig. 2 is the right TV structure synoptic diagram of a kind of specific embodiment of the utility model;

Fig. 3 is the plan structure synoptic diagram of a kind of specific embodiment of the utility model;

Fig. 4 is the local structure for amplifying synoptic diagram of A portion among Fig. 2;

Fig. 5 is the local structure for amplifying synoptic diagram of the utility model back(ing) bar;

Fig. 6 is the structural representation of a kind of specific embodiment electric installation of the utility model.

Among the figure: 1 is frame, and 2 is rinse bath, and 3 are the gear reducing motor, 4 is chain, and 5 is driven sprocket, and 6 is positioned chain wheels, 7 is horizontal couple axle, and 8 are the tensioning setting device, and 9 is follower gear, 10 is back(ing) bar, 11 is suspension hook, and 12 is plating tank, and 13 is the anode copper bar, 14 is electric installation, and 15 is the negative electrode conducting copper.

Embodiment

Consult Fig. 1 to shown in Figure 6, integral type wash cycles electroplanting device of the present utility model, comprise frame 1, rinse bath 2, gear reducing motor 3, chain 4, the driven sprocket 5 of location chain 4, positioned chain wheels 6, horizontal couple axle 7, tension-regulator 8, follower gear 9, back(ing) bar 10, suspension hook 11, plating tank 12, anode copper bar 13, electric installation 14 and negative electrode conducting copper 15, driven sprocket 5 is arranged on the top of frame 1 dual-side, be respectively equipped with the horizontal couple axle 7 of interlock axially, wherein the horizontal couple axle 7 in left side is fixing with tensioning setting device 8, the horizontal couple axle 7 on right side is provided with follower gear 9 and 3 interlocks of gear reducing motor, and positioned chain wheels 6 is arranged on the lifting support 1 of driven sprocket 5 bottoms by bearing axle seat; Chain 4 bottoms are by being positioned to the differential cycle rotation track of two-stage lifting from positioned chain wheels 6.

3 on the front and back chain that synchronised recycling is rotated in the frame 1 be provided with many be spaced, back(ing) bar 10 parallel to each other, establish suspension hook 11 on the back(ing) bar 10, also comprise the plating tank 12 that constitutes a row with rinse bath 2, the differential corresponding rinse bath 2 of cycle rotation track of chain 4 bottom two-stage liftings is positioned at the right side, plating tank 12 is positioned at the left side.

Be provided with in the plating tank 12 anode copper bar 13, the frame 1 of chain 4 circulating path lower sides is provided with the negative electrode conducting copper 15 of level, negative electrode conducting copper 15 is fixed on the support by fixing frame plate, the plate of negative electrode conducting copper 15 is towards last, be provided with the electric installation 14 that is electrically connected suspension hook 11 in the back(ing) bar 10, when back(ing) bar 10 turns to its circulating path lower side with chain 4 with negative electrode conducting copper 15 mutually electricity touch conducting.

Have by three to seven groups in positioned chain wheels 6 that oscilaltion is differential to be constituted with rinse bath 2 corresponding sections, every group of positioned chain wheels 6 is corresponding with three to seven groups of independently divided rinse baths 2, every group at middle part constitutes the differential positioned chain wheels 6 of oscilaltion, and alternate and one of bottom constitutes by two on top, two groups of both sides are made of top and the bottom positioned chain wheels 6 respectively, wherein the medial surface of the outer side of all top positioned chain wheels 6 location chains 4, following registration sprocket wheel 6 location chains 4.Rinse bath 2 first grooves are separated on the right side, bottom positioned chain wheels 6, its medial surface that chain is walked around earlier downwards by top driven sprocket 5 are positioned on the bottom positioned chain wheels 6, and the top positioned chain wheels of upwards walking around then 6, its outer side are positioned at and realize differential group of first lifting on the top positioned chain wheels 6.Turn to when separating rinse bath 2 second grooves, chain is positioned on the top positioned chain wheels 6 by the first top positioned chain wheels 6, its outer side of laterally walking around to differential group of second lifting, the bottom positioned chain wheels of walking around earlier from top to bottom 6, its medial surface are positioned on the bottom positioned chain wheels 6, and second positioned chain wheels 6, its outer side of upwards walking around top then is positioned at and realizes differential group of second lifting on the top positioned chain wheels 6 ..., the 3rd group successively, the 4th group.Chain is walked around on the second top positioned chain wheels 6 on last group top; The positioned chain wheels 6 with plating tank 12 corresponding sections be positioned to one-level differential, rise behind the left side along plating tank 12 right side horizontal transitions.Wherein, chain is laterally walked around to top positioned chain wheels 6, its outer side on plating tank 12 right sides by the second top positioned chain wheels 6 on last group tops of rinse bath 2 and is positioned on the top positioned chain wheels 6, the bottom positioned chain wheels of walking around earlier from top to bottom 6, its medial surface are positioned on the bottom positioned chain wheels 6, bottom positioned chain wheels 6, its medial surface along plating tank 12 right side horizontal transitions to the left side is positioned on the bottom positioned chain wheels 6 from right to left, and the driven sprocket 5 to position, the upper left corner is walked around in rising then.

Back(ing) bar 10 extends into suspension arm 10a to the front side, and electric installation 14 is arranged on suspension arm 10a the inner, is equipped with suspension hook 11 on every back(ing) bar 10 suspension arm 10a outer ends, and rinse bath 2 and plating tank 12 are vertically opposite with suspension hook 11.

Electric installation 14 comprises conductive mounting seat 14a, conduction copperhead 14b and spring 14c, and conduction copperhead 14b is vertically mounted on liftable adjusting among the conductive mounting seat 14a, and spring 14c is arranged between conduction copperhead 14b and the conductive mounting seat 14a.

When the utility model specifically uses, workpiece is hung on the suspension hook 11, the chain 4 that synchronised recycling is rotated drives and is positioned to the back(ing) bar 10 of setting at interval between two chains 4, workpiece turns around around clockwise fixed cycles track fortune on the hanger 14 on suspension hook 11 and the suspension hook 11, wherein many groups positioned chain wheels 6 of two-stage subtractive combination up and down enter in each independently divided rinse bath 2 workpiece that chain 4 circulate up and down on the drive suspension hook 10 in proper order, be immersed in and be provided with in the rinse bath 2 in the different surface cleaning or surface treatment liquid, make workpiece reach workpiece cleaning or surface-treated purpose by processing requirement successively.Enter plating tank 12 from 2 fens grooves of last rinse bath, electric installation 14 touches mutually with negative electrode conducting copper 15 and makes the workpiece energising that is hung on the hook when entering plating tank 12, the anode conducting copper bar 13 that is provided with in plating tank 12 grooves makes electroplate liquid switch on into anode, workpiece enter in the plating tank 12 with plating tank 12 in the conducting of anode electroplate liquid realize electroplating processing process, realize cleaning and electroplate an incorporate working cycle; Regulate elasticity according to chain 4 by tension-regulator 8 during work, chain 4 is done circulating fixedly rotation operation, can adopt microcomputerized control deceleration time and dead time in operational process, adopts adjustable speed regulating and controlling travelling speed; Being equipped with puts in place stops protector automatically, has operational safety reliable technique effect.

In sum, the utility model is as specification sheets and diagramatic content, makes actual sample and through repeatedly use test, from the effect of use test, provable the utility model can reach the purpose that it is expected, practical value is unquestionable.Above illustrated embodiment only is used for conveniently illustrating the utility model, during as the counterclockwise fixed cycles track of chain, just rinse bath 2 and plating tank 12 corresponding exchanging can be realized; Be arranged in the back(ing) bar 10 between the chain or be arranged on chain one side as suspension hook 11, extend into the end of suspension arm 10a by back(ing) bar 10, suspension hook 11 is directly when every back(ing) bar 10 middle parts, electric installation 14 is arranged on fixed negative electrode conducting copper 15 corresponding conducting on back(ing) bar 10 1 sides and the corresponding frame 1, wherein electric installation 14 must be with insulation between the frame 1 etc., be not that the utility model is done any pro forma restriction, have in the technical field under any and know the knowledgeable usually, if in the scope that does not break away from technical characterictic that the utility model is carried, utilize technology contents that the utility model discloses to do the local equivalent embodiment that changes or modify, and do not break away from technical characterictic content of the present utility model, all still belong in the scope of the utility model technical characterictic.

Claims

1. integral type wash cycles electroplanting device, comprise frame (1), rinse bath (2), the some back(ing) bars of fixed (10) between the front and back chain (4) that synchronised recycling is rotated in the frame (1), suspension hook (11) on the back(ing) bar (10), it is characterized in that: also comprise the plating tank (12) that constitutes a row with rinse bath (2), be provided with anode copper bar (13) in the plating tank (12), the frame (1) of chain (4) circulating path lower side is provided with the negative electrode conducting copper (13) of level, be provided with the electric installation (14) that is electrically connected suspension hook (11) in the described back(ing) bar (10), when back(ing) bar (10) turns to its circulating path lower side with chain (4) with negative electrode conducting copper (13) mutually electricity touch conducting.

2. according to the described integral type wash cycles of claim 1 electroplanting device, it is characterized in that: described back(ing) bar (10) extends into suspension arm to the front side, described electric installation (14) is arranged on suspension arm the inner, described suspension hook (11) is arranged on the suspension arm outer end, and described rinse bath (2) and plating tank (12) are vertically opposite with suspension hook (11).

3. according to the described integral type wash cycles of claim 1 electroplanting device, it is characterized in that: described electric installation (14) comprises conductive mounting seat (14a), conduction copperhead (14b) and spring (14c), described conduction copperhead (14b) is vertically mounted on liftable adjusting in the conductive mounting seat (14a), and spring (14c) is arranged between conduction copperhead (14b) and the conductive mounting seat (14a).