CN105506266B - A kind of spring steel wire water quenching production line - Google Patents
A kind of spring steel wire water quenching production line Download PDFInfo
- Publication number
- CN105506266B CN105506266B CN201511024829.6A CN201511024829A CN105506266B CN 105506266 B CN105506266 B CN 105506266B CN 201511024829 A CN201511024829 A CN 201511024829A CN 105506266 B CN105506266 B CN 105506266B
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- Prior art keywords
- seat
- steel wire
- mounting seat
- heating group
- cylinder
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
Abstract
The invention discloses a kind of spring steel wire water quenching production line,Including unwinding device,Feeding coalignment,Quench heating group,Some quenching spray blow-dry devices,It is tempered heating group,Clean blow-dry device,Shear,Transition frame and two wrap-ups,The unwinding device,Feeding coalignment,Clean blow-dry device,Quench heating group,It is tempered heating group,Shear and transition frame are arranged in order from front to back,Quenching spray blow-dry device is provided between the Quench heating group and tempering heating group,Quenching spray blow-dry device is provided between the tempering heating group and shear,The rear of the transition frame is provided with two wrap-ups,Compared with prior art,Can continuously it unreel,Save electric energy,And it is straightened simple to operate,Improve operating efficiency,Reduce labor intensity,Also Steel Wire Surface can be cleaned,And when being adjusted according to steel wire diameter,It is easy to adjust.
Description
Technical field
The present invention relates to the technical field of steel wire processing, particularly a kind of technical field of spring steel wire water quenching production line.
Background technology
In the prior art, spring needs to unreel steel wire coil used before manufacture, is straightened, cleans, quenching etc.
Reason, existing steel wire coil typically use rotary draw drum, the good steel wire coil level of disk are set on rotary draw drum, lead to
The rotation for crossing rotary draw drum is processed to extract steel wire.Rotary draw drum is after a roll of steel wire coil is discharged, Cai Nengzai
Upper another volume steel wire coil, then passes through follow-up equipment in traction steel wire, so as to can not continuously unreel, loses time；On the other hand,
The disk weight of steel wire coil is heavier, and rotary pay off rack rotation needs to drive overall steel wire coil to rotate.So as to need the work(of motor
Rate is larger.
Existing straightener need to adjust the position of roller, if scroll wheel positions lean on very much during metal wire rod is straightened
Closely, easily cause accommodative excess, if scroll wheel positions leave too remote, cause metal wire rod school not straight, and number of rollers compared with
It is more, how there are a suitable scroll wheel positions to need operator to be slowly adjusted, for the gold of different size diameter
Belong to wire rod, to carry out same adjustment work every time, cumbersome, operating efficiency is low, labor intensity is big.
In alkaline cleaning procedure, due to there is many dust-like impurity on steel wire, it can be precipitated in alkaline cleaning procedure, cause alkali
It is more and more to wash rubbish in cylinder, to clear up, needs to stop on whole steel wire streamline, and is manually cleared up, i.e., it is time-consuming
Take manpower again.
The content of the invention
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of spring steel wire water quenching production line, can
Continuously unreel, save electric energy, and be straightened simple to operate, raising operating efficiency, reduce labor intensity, also can be to Steel Wire Surface
Cleaned, saved manpower and time, and when being adjusted according to steel wire diameter, it is easy to adjust.
To achieve the above object, the present invention proposes a kind of spring steel wire water quenching production line, including unwinding device, feeding school
Straight device, Quench heating group, some quenching spray blow-dry devices, tempering heating group, cleaning blow-dry device, shear, transition
Frame and two wrap-ups, the unwinding device, feeding coalignment, cleaning blow-dry device, Quench heating group, tempering heating
Group, shear and transition frame are arranged in order from front to back, and quenching spray is provided between the Quench heating group and tempering heating group
Blow-dry device is drenched, quenching spray blow-dry device, the rear of the transition frame are provided between the tempering heating group and shear
Provided with two wrap-ups, the unwinding device includes the first motor, first support, rotating shaft, placing body, thread guide mechanism, some
Supporting mechanism, wire vent hole, guide wheel and the first disk roller, the first support are provided with rotatable rotating shaft, the rear end of the rotating shaft
Provided with wire vent hole, input end of the rotating shaft in wire vent hole is provided with guide wheel and the first disk roller, and first motor passes with rotating shaft
Dynamic connection, the rotating shaft are provided with thread guide mechanism, and the front end of the rotating shaft, which is rotatably connected, placing body, on the supporting mechanism
Placing body is supported by, the feeding coalignment includes feed mechanism, the vertically arranged straightener set gradually from front to back
Structure and horizontally disposed aligning mechanism, the aligning mechanism include support body, lower mounting seat, upper mounting seat, some straightening-wheels, the 3rd
Cylinder, rotary shaft, some cams, linking arm, seat, some guide rods and the first spring are pushed away, the upper end of the following body of the support body is set
There is lower mounting seat, the upper-end front of the lower mounting seat and rear portion are equipped with guide rod, and upper mounting seat, institute are provided with the guide rod
State and the first spring is cased with the guide rod between lower mounting seat and upper mounting seat, some straightening-wheels line up one in upper mounting seat
Row, some straightening-wheels are arranged in a row in lower mounting seat, and the lower end of the top body of the support body is provided with rotary shaft, described turn
The both ends of moving axis are equipped with cam, and the upper end of the upper mounting seat is provided with the seat that pushes away being engaged with cam, in the rotary shaft
Between be provided with linking arm, the piston rod of the 3rd cylinder is connected with linking arm, it is described cleaning blow-dry device include from front to back according to
Ash removing mechanism, wiper mechanism and the second dry body of secondary setting, the ash removing mechanism include the 5th motor, two second supports
And cleaning mechanism, cleaning mechanism is installed, the 5th motor is connected with cleaning mechanism, described clear in the second support
Clean mechanism includes preceding rotation seat, rear rotation seat, two brush plates, some first mounting seat, adjusting screw rod, second spring and fastenings
Nut, the preceding rotation seat may be rotatably mounted at the lower end of fore-stock, and the rear rotation seat may be rotatably mounted under after-poppet
End, the rear end of the preceding rotation seat and the front end of rear rotation seat are equipped with two the first mounting seats up and down, first mounting seat
On be equipped with adjusting screw rod, be cased with second spring on the adjusting screw rod between the cap body of the adjusting screw rod and the first mounting seat,
The adjusting screw rod is provided with clamp nut in the inner side of the first mounting seat, the upper mounting seat on the preceding rotation seat and rear rotation seat
On adjusting screw rod on a brush plate is installed, on the adjusting screw rod in lower mounting seat on the preceding rotation seat and rear rotation seat
Another brush plate is installed, the first through hole for being available for steel wire to pass through is equipped with the preceding rotation seat and rear rotation seat, it is described to lead
Silk mechanism includes balanced body, fixed seat, upper supporting column, lower supporting rod, some second disk rollers and the second mounting seat, is arranged in the rotating shaft
There is the fixed seat being fixedly connected, the upper end of the fixed seat is provided with upper supporting column, and the upper end of the upper supporting column is provided with balanced body, described
The lower end of fixed seat is provided with lower supporting rod, and the lower end of the lower supporting rod is provided with the second mounting seat, and the front portion of second mounting seat is set
There are upper and lower two the second disk rollers be arrangeding in parallel, the rear portion of second mounting seat is provided with two the second vertically arranged disk rollers.
Preferably, the feed mechanism includes second base, some lower drawing-inrollers, some second cylinders, some 4th
Motor, some upper drawing-inrollers and some slides, the second base are provided with transversely arranged lower drawing-inroller, it is described it is each under give
Material wheel is correspondingly connected with the 4th motor, and the second base is provided with transversely arranged slide, and the slide is provided with upper
Drawing-inroller, the upper end of the second base are provided with the second transversely arranged cylinder, and second cylinder corresponds simultaneously with slide
Connection, the lower drawing-inroller correspond with upper drawing-inroller.
Preferably, the Quench heating group and tempering heating group are formed by some Quench heating inductors.
Preferably, the quenching spray blow-dry device includes spraying mechanism and the first dry body, the spraying mechanism
Including the first cell body, the first water pipe and some first shower nozzles, it is equipped with the inside of the upper cell wall of first cell body and lower cell wall
First water pipe, first water pipe are provided with the first shower nozzle, if first dry body include the second cell body, the first airduct and
Dry first cuts a smart figure, and is equipped with the first airduct on the inside of the upper cell wall of second cell body and lower cell wall, on first airduct
Cut a smart figure provided with first.
Preferably, the wiper mechanism includes the 3rd cell body, the second water pipe and some second shower nozzles, the 3rd cell body
Upper cell wall and lower cell wall on the inside of be equipped with the second water pipe, second water pipe is provided with the second shower nozzle；Second drying
Mechanism includes the 4th cell body, the second airduct and some second is cut a smart figure, the upper cell wall of the 4th cell body and the inner side of lower cell wall
The second airduct is equipped with, second airduct is cut a smart figure provided with second.
Preferably, the shear includes the 3rd cylinder, Cut Block, slides stripping and slicing and some second through holes, it is described
Cut Block, which is provided with, slides stripping and slicing, and the piston rod of the 3rd cylinder is connected with sliding stripping and slicing, and the Cut Block is provided with two
The second horizontally arranged through hole, the slip stripping and slicing are provided with the second through hole.
Preferably, the transition frame is provided with two silk rolling grooves, described two silk rolling grooves are set into splayed, described every
The corresponding wrap-up in the rear end of individual silk rolling groove.
Preferably, the wrap-up includes bearing, the 3rd motor and coiled frame, the bearing is provided with rotatable
Coiled frame, the 3rd motor are connected with coiled frame, and the front end of the coiled frame is provided with dismountable baffle plate, described coiled
Fixation with steel wire body is mounted by means of screws with the axle of frame, the upper end of the baffle plate is provided with suspension ring.
Preferably, the quantity of the supporting mechanism is two, the supporting mechanism includes first base, supporter, the
One cylinder and pedestal, the first base are provided with supporter and the first cylinder, and first cylinder is located at the front of supporter,
The upper end of the supporter is provided with the pedestal being rotatably connected, and the piston rod of first cylinder is rotatably connected with pedestal, institute
State placing body to be shelved on pedestal, the pedestal is provided with some adjustment seats, and the adjustment seat includes carrying bolt and fixed spiral shell
Mother, the carrying bolt are threadedly coupled with pedestal, and the carrying bolt is provided with fixing nut.
Beneficial effects of the present invention：The present invention is by driving thread guide mechanism to turn the first motor driven axis of rotation, rotating shaft
Dynamic, thread guide mechanism drives the steel wire being enclosed on placing body to unreel, because motor only needs to drive axis of rotation, it is not necessary to drive steel
Silk volume rotates, so as to reduce the power of motor；When needing continuous unreel, front support mechanism falls and placing body not propped up
Another steel wire coil, is then enclosed on the placing body between two supporting mechanisms by support by suspender, then the steel wire that will unreeling
The end of volume and the top of another steel wire coil are welded together, and front support mechanism rises to be supported to placing body, then
Supporting mechanism falls and placing body is not supported, and then steel wire coil is shifted to the steel wire coil unreeled by suspender, rear branch
Support mechanism rises again to be supported to placing body, is continuously unreeled so as to realize；Rotation seat rotates before 5th motor driven, preceding rotation
Seat drives brush plate to rotate, and when steel wire is by between two brush plates, effectively can remove the dust on steel wire, work as steel
When silk diameter transition needs regulation, clamp nut can be turned manually the spacing of two brush plates is adjusted as needed, energy
It is enough that Steel Wire Surface is cleaned, save manpower and time, and when being adjusted according to steel wire diameter, it is easy to adjust；It is logical
Cross the 3rd cylinder and promote linking arm, linking arm drives cam rotation by rotary shaft, and cam pushes away seat band to pushing away a down force
Dynamic upper mounting seat moves downward, and upper mounting seat drives row's straightening-wheel to move downward, and steel wire passes through upper row's straightening-wheel and lower row school
It is straightened between through ship, can be simple to operate, operating efficiency is improved, reduces labor intensity.
The feature and advantage of the present invention will be described in detail by embodiment combination accompanying drawing.
Brief description of the drawings
Fig. 1 is a kind of structural representation of spring steel wire water quenching production line of the present invention；
Fig. 2 is the structural representation of supporting mechanism；
Fig. 3 is the structural representation of feeding coalignment；
Fig. 4 is the structural representation of aligning mechanism；
Fig. 5 is the structural representation of quenching spray blow-dry device；
Fig. 6 is the structural representation for cleaning blow-dry device；
Fig. 7 is the structural representation of shear；
Fig. 8 is the structural representation of ash removing mechanism；
Fig. 9 is the structural representation of wrap-up.
In figure：1- unwinding devices, 2- feedings coalignment, 3- Quench heatings group, 4- quenching sprays blow-dry device, 5- tempering
Heating group, 6- cleaning blow-dry device, 7- shears, 8- transition frames, 9- wrap-ups, the motors of 11- first, 12- first supports,
13- rotating shafts, 14- placing bodies, 15- thread guide mechanisms, 16- supporting mechanisms, 17- wire vents hole, 18- guide wheels, the disk rollers of 19- first, 151-
Balanced body, 152- fixed seats, 153- upper supporting columns, 154- lower supporting rods, the disk rollers of 155- second, 156- mounting seats, 161- first bases,
162- supporters, the cylinders of 163- first, 164- pedestals, 165- adjustment seats, 1651- carrying bolts, 1652- fixing nuts, 21- are sent
Expect mechanism, 22- aligning mechanisms, 211- second bases, drawing-inroller under 212-, the cylinders of 213- second, the motors of 214- the 4th, on 215-
Drawing-inroller, 216- slides, 221- support bodys, 222- lower mounting seats, 223- upper mounting seats, 224- straightening-wheels, the cylinders of 225- the 3rd,
226- rotary shafts, 227- cams, 228- linking arms, 229- push away seat, 2210- guide rods, the springs of 2211- first, 41- spraying mechanisms,
The dry bodies of 42- first, the cell bodies of 411- first, the water pipes of 412- first, the shower nozzles of 413- first, the cell bodies of 421- second, 422- first
Airduct, 423- first cuts a smart figure, 61- ash removing mechanisms, 62- wiper mechanisms, the dry bodies of 63- second, the motors of 611- the 5th, 612-
Rotation seat after rotation seat, 6132- before second support, 613- cleaning mechanisms, 6131-, 6133- brush plates, 6134- mounting seats,
6135- adjusting screw rods, 6136- second springs, 6137- clamp nuts, 6138- first through hole, the cell bodies of 621- the 3rd, 622- second
Water pipe, the shower nozzles of 623- second, the cell bodies of 631- the 4th, the airducts of 632- second, 633- second cut a smart figure, the cylinders of 71- the 3rd, 72- are cut
Cut seat, 73- slide stripping and slicing, the through holes of 74- second, 81- silk rollings groove, 91- bearings, the motors of 92- the 3rd, the coiled framves of 93-, 94- baffle plates,
95- fixed bodies, 96- suspension ring.
Embodiment
Refering to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, a kind of spring steel wire water quenching production of the present invention
Line, including unwinding device 1, feeding coalignment 2, Quench heating group 3, some quenching spray blow-dry devices 4, tempering heating group 5,
Clean blow-dry device 6, shear 7, transition frame 8 and two wrap-ups 9, it is the unwinding device 1, feeding coalignment 2, clear
Blow-dry device 6, Quench heating group 3, tempering heating group 5, shear 7 and transition frame 8 is washed to be arranged in order from front to back, it is described to quench
Be provided with quenching spray blow-dry device 4 between fiery heating group 3 and tempering heating group 5, the tempering heating group 5 and shear 7 it
Between be provided with quenching spray blow-dry device 4, the rear of the transition frame 8 is provided with two wrap-ups 9, and the unwinding device 1 includes
First motor 11, first support 12, rotating shaft 13, placing body 14, thread guide mechanism 15, some supporting mechanisms 16, wire vent hole 17, guide wheel
18 and first disk roller 19, the first support 12 be provided with rotatable rotating shaft 13, the rear end of the rotating shaft 13 is provided with wire vent hole
17, input end of the rotating shaft 13 in wire vent hole 17 is provided with the disk roller 19 of guide wheel 18 and first, first motor 11 and rotating shaft
13 drive connections, the rotating shaft 13 are provided with thread guide mechanism 15, and the front end of the rotating shaft 13, which is rotatably connected, placing body 14, institute
State and placing body 14 is supported by supporting mechanism 16, the feeding coalignment 2 includes the feed mechanism set gradually from front to back
21st, vertically arranged aligning mechanism 22 and horizontally disposed aligning mechanism 22, the aligning mechanism 22 include support body 221, lower peace
Fill seat 222, upper mounting seat 223, some straightening-wheels 224, the 3rd cylinder 225, rotary shaft 226, some cams 227, linking arm
228th, seat 229, the spring 2211 of some guide rods 2210 and first are pushed away, the upper end of the following body of the support body 221 is provided with lower mounting seat
222, the upper-end front of the lower mounting seat 222 and rear portion are equipped with guide rod 2210, and installation is provided with the guide rod 2210
Seat 223, the first spring 2211 is cased with the guide rod 2210 between the lower mounting seat 222 and upper mounting seat 223, if the cadre school
Through ship 224 is arranged in a row in upper mounting seat 223, and some straightening-wheels 224 are arranged in a row in lower mounting seat 222, described
The lower end of the top body of support body 221 is provided with rotary shaft 226, and the both ends of the rotary shaft 226 are equipped with cam 227, the upper peace
The upper end of dress seat 223 pushes away seat 229 provided with what is be engaged with cam 227, and the centre of the rotary shaft 226 is provided with linking arm 228, institute
The piston rod for stating the 3rd cylinder 225 is connected with linking arm 228, and the cleaning blow-dry device 6 includes what is set gradually from front to back
Ash removing mechanism 61, the dry body 63 of wiper mechanism 62 and second, the ash removing mechanism 61 include 611, two second, the 5th motor
Support 612 and cleaning mechanism 613, cleaning mechanism 613, the 5th motor 611 and cleaning are installed in the second support 612
Mechanism 613 is connected, the cleaning mechanism 613 include preceding rotation seat 6131,6132, two brush plates 6133 of rear rotation seat,
Some first mounting seats 6134, adjusting screw rod 6135, second spring 6136 and clamp nut 6137, the preceding rotation seat 6131 can
The lower end of fore-stock is rotatably installed in, the rear rotation seat 6132 may be rotatably mounted at the lower end of after-poppet, the preceding rotation seat
6131 rear end and the front end of rear rotation seat 6132 are equipped with two the first mounting seats 6134 up and down, first mounting seat 6134
On be equipped with adjusting screw rod 6135, the adjusting screw rod 6135 between the cap body of the adjusting screw rod 6135 and the first mounting seat 6134
On be cased with second spring 6136, the adjusting screw rod 6135 is provided with clamp nut 6137, institute in the inner side of the first mounting seat 6134
State and a brush plate 6133 be installed on the adjusting screw rod 6135 in the upper mounting seat on preceding rotation seat 6131 and rear rotation seat 6132,
Another brush plate is installed on the adjusting screw rod 6135 in lower mounting seat on the preceding rotation seat 6131 and rear rotation seat 6132
6133, the first through hole 6138 for being available for steel wire to pass through is equipped with the preceding rotation seat 6131 and rear rotation seat 6132, it is described to send
Expect that mechanism 21 includes second base 211, some lower drawing-inrollers 212, some second cylinders 213, some 4th motors 214, some
Upper drawing-inroller 215 and some slides 216, the second base 211 is provided with transversely arranged lower drawing-inroller 212, described each
Lower drawing-inroller 212 is corresponding to be connected with the 4th motor 214, and the second base 211 is provided with transversely arranged slide 216,
The slide 216 is provided with upper drawing-inroller 215, and the upper end of the second base 211 is provided with the second transversely arranged cylinder 213,
Second cylinder 213 is corresponded and is connected with slide 216, and the lower drawing-inroller 212 corresponds with upper drawing-inroller 215,
The Quench heating group 3 and tempering heating group 5 are formed by some Quench heating inductors, the quenching spray blow-dry device 4
Including the dry body 42 of spraying mechanism 41 and first, if the spraying mechanism 41 include the first cell body 411, the first water pipe 412 and
Dry first shower nozzle 413, is equipped with the first water pipe 412 on the inside of the upper cell wall of first cell body 411 and lower cell wall, and described first
Water pipe 412 is provided with the first shower nozzle 413, and first dry body 42 includes the second cell body 421, the first airduct 422 and some
First cuts a smart figure 423, is equipped with the first airduct 422 on the inside of the upper cell wall of second cell body 421 and lower cell wall, and described first
Airduct 422 cuts a smart figure 423 provided with first, and the wiper mechanism 62 includes the 3rd cell body 621, the second water pipe 622 and some the
Two shower nozzles 623, the second water pipe 622, second water pipe are equipped with the inside of the upper cell wall and lower cell wall of the 3rd cell body 621
622 are provided with the second shower nozzle 623；Second dry body 63 includes the 4th cell body 631, the second airduct 632 and some second
Cut a smart figure 633, the second airduct 632, second airduct are equipped with the inside of the upper cell wall and lower cell wall of the 4th cell body 631
632 cut a smart figure 633 provided with second, and the shear 7 includes the 3rd cylinder 71, Cut Block 72, slides stripping and slicing 73 and some
Second through hole 74, the Cut Block 72, which is provided with, slides stripping and slicing 73, and the piston rod of the 3rd cylinder 71 connects with sliding stripping and slicing 73
Connecing, the Cut Block 72 is provided with two the second horizontally arranged through holes 74, and the slip stripping and slicing 73 is provided with the second through hole 74,
The transition frame 8 is provided with two silk rolling grooves 81, and described two silk rolling grooves 81 are set into splayed, each silk rolling groove 81
The corresponding wrap-up 9 in rear end, the wrap-up 9 include bearing 91, the 3rd motor 92 and coiled frame 93, the bearing 91
Rotatable coiled frame 93 is provided with, the 3rd motor 92 is connected with coiled frame 93, and the front end of the coiled frame 93 is set
There is dismountable baffle plate 94, fixation with steel wire body 95, the baffle plate 94 are mounted by means of screws with the axle of the coiled frame 93
Upper end be provided with suspension ring 96, if the thread guide mechanism 15 include balanced body 151, fixed seat 152, upper supporting column 153, lower supporting rod 154,
The second disk roller 155 and the second mounting seat 156 are done, the fixed seat 152 being fixedly connected, the fixed seat are arranged with the rotating shaft 13
152 upper end is provided with upper supporting column 153, and the upper end of the upper supporting column 153 is provided with balanced body 151, and the lower end of the fixed seat 152 is set
There is lower supporting rod 154, the lower end of the lower supporting rod 154 is provided with the second mounting seat 156, and the front portion of second mounting seat 156 is provided with
Upper and lower two the second disk rollers 155 be arrangeding in parallel, the rear portion of second mounting seat 156 are provided with two the second vertically arranged rollers
Wheel 155, the quantity of the supporting mechanism 16 is two, and the supporting mechanism 16 includes first base 161, supporter 162, first
Cylinder 163 and pedestal 164, the first base 161 are provided with the cylinder 163 of supporter 162 and first, first cylinder 163
The front of supporter 162 is located at, the upper end of the supporter 162 is provided with the pedestal 164 being rotatably connected, first cylinder
163 piston rod is rotatably connected with pedestal 164, and the placing body 14 is shelved on pedestal 164, and the pedestal 164 is provided with
Some adjustment seats 165, the adjustment seat 165 include carrying bolt 1651 and fixing nut 1652, the carrying bolt 1651 with
Pedestal 164 is threadedly coupled, and the carrying bolt 1651 is provided with fixing nut 1652.
The course of work of the present invention：
In the course of the work, unwinding device 1 carries out steel wire coil and unreeled a kind of spring steel wire water quenching production line of the present invention, unreels
Steel wire afterwards successively by feeding coalignment 2, cleaning blow-dry device 6, Quench heating group 3, it is preceding quenching spray blow-dry device, return
Fiery heating group 5, rear quenching spray blow-dry device, shear 7 and transition frame 8, it is then coiled by wrap-up 9, it is and existing
Technology is compared, and can continuously be unreeled, and saves electric energy, and is straightened simple to operate, raising operating efficiency, is reduced labor intensity,
Steel Wire Surface can be cleaned, saved manpower and time, and when being adjusted according to steel wire diameter, it is easy to adjust.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after
Scheme belong to protection scope of the present invention.
Claims (9)
- A kind of 1. spring steel wire water quenching production line, it is characterised in that：Including unwinding device（1）, feeding coalignment（2）, quenching Heating group（3）, it is some quenching spray blow-dry device（4）, tempering heating group（5）, cleaning blow-dry device（6）, shear（7）、 Transition frame（8）With two wrap-ups（9）, the unwinding device（1）, feeding coalignment（2）, cleaning blow-dry device（6）, quench Fiery heating group（3）, tempering heating group（5）, shear（7）And transition frame（8）It is arranged in order from front to back, the Quench heating Group（3）With being tempered heating group（5）Between be provided with quenching spray blow-dry device（4）, the tempering heating group（5）With shear （7）Between be provided with quenching spray blow-dry device（4）, the transition frame（8）Rear be provided with two wrap-ups（9）, it is described to put Winding apparatus（1）Including the first motor（11）, first support（12）, rotating shaft（13）, placing body（14）, thread guide mechanism（15）, it is some Supporting mechanism（16）, wire vent hole（17）, guide wheel（18）With the first disk roller（19）, the first support（12）It is provided with rotatable Rotating shaft（13）, the rotating shaft（13）Rear end be provided with wire vent hole（17）, the rotating shaft（13）In wire vent hole（17）Input end Provided with guide wheel（18）With the first disk roller（19）, first motor（11）With rotating shaft（13）Drive connection, the rotating shaft（13）On Provided with thread guide mechanism（15）, the rotating shaft（13）Front end be rotatably connected and have placing body（14）, the supporting mechanism（16）On It is supported by placing body（14）, the feeding coalignment（2）Including the feed mechanism set gradually from front to back（21）, vertically set The aligning mechanism put（22）With horizontally disposed aligning mechanism（22）, the aligning mechanism（22）Including support body（221）, lower installation Seat（222）, upper mounting seat（223）, some straightening-wheels（224）, the 3rd cylinder（225）, rotary shaft（226）, some cams （227）, linking arm（228）, push away seat（229）, some guide rods（2210）With the first spring（2211）, the support body（221）Under The upper end of side body is provided with lower mounting seat（222）, the lower mounting seat（222）Upper-end front and rear portion be equipped with guide rod （2210）, the guide rod（2210）On upper mounting seat is installed（223）, the lower mounting seat（222）With upper mounting seat（223）It Between guide rod（2210）On be cased with the first spring（2211）, some straightening-wheels（224）In upper mounting seat（223）On line up one Row, some straightening-wheels（224）In lower mounting seat（222）On be arranged in a row, the support body（221）The lower end of top body set There is rotary shaft（226）, the rotary shaft（226）Both ends be equipped with cam（227）, the upper mounting seat（223）Upper end set Have and cam（227）What is be engaged pushes away seat（229）, the rotary shaft（226）Centre be provided with linking arm（228）, the described 3rd Cylinder（225）Piston rod and linking arm（228）Connection, the cleaning blow-dry device（6）Including what is set gradually from front to back Ash removing mechanism（61）, wiper mechanism（62）With the second dry body（63）, the ash removing mechanism（61）Including the 5th motor （611）, two second supports（612）And cleaning mechanism（613）, the second support（612）On cleaning mechanism is installed （613）, the 5th motor（611）With cleaning mechanism（613）Drive connection, the cleaning mechanism（613）Including preceding rotation seat （6131）, rear rotation seat（6132）, two brush plates（6133）, some first mounting seats（6134）, adjusting screw rod（6135）, Two springs（6136）And clamp nut（6137）, the preceding rotation seat（6131）The lower end of fore-stock is may be rotatably mounted at, it is described Rotation seat afterwards（6132）It may be rotatably mounted at the lower end of after-poppet, the preceding rotation seat（6131）Rear end and rear rotation seat （6132）Front end be equipped with up and down two the first mounting seats（6134）, first mounting seat（6134）On be equipped with regulation spiral shell Bar（6135）, the adjusting screw rod（6135）Cap body and the first mounting seat（6134）Between adjusting screw rod（6135）On be cased with Second spring（6136）, the adjusting screw rod（6135）In the first mounting seat（6134）Inner side be provided with clamp nut（6137）, The preceding rotation seat（6131）With rear rotation seat（6132）On upper mounting seat on adjusting screw rod（6135）On be provided with one mao Brush board（6133）, the preceding rotation seat（6131）With rear rotation seat（6132）On lower mounting seat on adjusting screw rod（6135）On Another brush plate is installed（6133）, the preceding rotation seat（6131）With rear rotation seat（6132）On be equipped with and be available for steel wire to pass through First through hole（6138）, the thread guide mechanism（15）Including balanced body（151）, fixed seat（152）, upper supporting column（153）, lower branch Post（154）, some second disk rollers（155）With the second mounting seat（156）, the rotating shaft（13）On be arranged with the fixation being fixedly connected Seat（152）, the fixed seat（152）Upper end be provided with upper supporting column（153）, the upper supporting column（153）Upper end be provided with balanced body （151）, the fixed seat（152）Lower end be provided with lower supporting rod（154）, the lower supporting rod（154）Lower end be provided with second installation Seat（156）, second mounting seat（156）Front portion be provided with upper and lower two the second disk rollers be arrangeding in parallel（155）, described second Mounting seat（156）Rear portion be provided with two the second vertically arranged disk rollers（155）.
- A kind of 2. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The feed mechanism（21）Including Second base（211）, some lower drawing-inrollers（212）, some second cylinders（213）, some 4th motors（214）, it is some on give Material wheel（215）With some slides（216）, the second base（211）It is provided with transversely arranged lower drawing-inroller（212）, it is described Each lower drawing-inroller（212）It is corresponding to be connected with the 4th motor（214）, the second base（211）It is provided with transversely arranged Slide（216）, the slide（216）It is provided with upper drawing-inroller（215）, the second base（211）Upper end be provided with laterally Second cylinder of arrangement（213）, second cylinder（213）With slide（216）Correspond and connect, the lower drawing-inroller （212）With upper drawing-inroller（215）Correspond.
- A kind of 3. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The Quench heating group（3）With It is tempered heating group（5）Formed by some Quench heating inductors.
- A kind of 4. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The quenching spray blow-dry device （4）Including spraying mechanism（41）With the first dry body（42）, the spraying mechanism（41）Including the first cell body（411）, first Water pipe（412）With some first shower nozzles（413）, first cell body（411）Upper cell wall and lower cell wall on the inside of be equipped with One water pipe（412）, first water pipe（412）It is provided with the first shower nozzle（413）, first dry body（42）Including second Cell body（421）, the first airduct（422）Cut a smart figure with some first（423）, second cell body（421）Upper cell wall and lower groove The first airduct is equipped with the inside of wall（422）, first airduct（422）Cut a smart figure provided with first（423）.
- A kind of 5. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The wiper mechanism（62）Including 3rd cell body（621）, the second water pipe（622）With some second shower nozzles（623）, the 3rd cell body（621）Upper cell wall and under The second water pipe is equipped with the inside of cell wall（622）, second water pipe（622）It is provided with the second shower nozzle（623）；Described second blows Dry mechanism（63）Including the 4th cell body（631）, the second airduct（632）Cut a smart figure with some second（633）, the 4th cell body （631）Upper cell wall and lower cell wall on the inside of be equipped with the second airduct（632）, second airduct（632）Go out provided with second Public attention（633）.
- A kind of 6. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The shear（7）Including 3rd cylinder（71）, Cut Block（72）, slide stripping and slicing（73）With some second through holes（74）, the Cut Block（72）It is provided with and slides Dynamic stripping and slicing（73）, the 3rd cylinder（71）Piston rod with slide stripping and slicing（73）Connection, the Cut Block（72）It is provided with two Individual the second horizontally arranged through hole（74）, the slip stripping and slicing（73）It is provided with the second through hole（74）.
- A kind of 7. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The transition frame（8）It is provided with Two silk rolling grooves（81）, described two silk rolling grooves（81）Set into splayed, each silk rolling groove（81）Rear end corresponding one Individual wrap-up（9）.
- A kind of 8. spring steel wire water quenching production line as claimed in claim 1, it is characterised in that：The wrap-up（9）Including Bearing（91）, the 3rd motor（92）With coiled frame（93）, the bearing（91）It is provided with rotatable coiled frame（93）, described Three motors（92）With coiled frame（93）Drive connection, the coiled frame（93）Front end be provided with dismountable baffle plate（94）, it is described Coiled frame（93）Axle on be mounted by means of screws with fixation with steel wire body（95）, the baffle plate（94）Upper end be provided with suspension ring （96）.
- A kind of 9. spring steel wire water quenching production line as any one of claim 1 to 8, it is characterised in that：The support Mechanism（16）Quantity be two, the supporting mechanism（16）Including first base（161）, supporter（162）, the first cylinder （163）And pedestal（164）, the first base（161）It is provided with supporter（162）With the first cylinder（163）, first gas Cylinder（163）It is located at supporter（162）Front, the supporter（162）Upper end be provided with the pedestal that is rotatably connected（164）, First cylinder（163）Piston rod and pedestal（164）It is rotatably connected, the placing body（14）It is shelved on pedestal（164） On, the pedestal（164）It is provided with some adjustment seats（165）, the adjustment seat（165）Including carrying bolt（1651）And fixation Nut（1652）, the carrying bolt（1651）With pedestal（164）Threaded connection, the carrying bolt（1651）It is provided with and fixes Nut（1652）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511024829.6A CN105506266B (en) | 2015-12-30 | 2015-12-30 | A kind of spring steel wire water quenching production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511024829.6A CN105506266B (en) | 2015-12-30 | 2015-12-30 | A kind of spring steel wire water quenching production line |
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| Publication Number | Publication Date |
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| CN105506266A CN105506266A (en) | 2016-04-20 |
| CN105506266B true CN105506266B (en) | 2017-11-10 |
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| CN201511024829.6A Active CN105506266B (en) | 2015-12-30 | 2015-12-30 | A kind of spring steel wire water quenching production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108148997B (en) * | 2016-12-05 | 2023-11-14 | 上海锦荣矿山机械有限公司 | Steel wire processing equipment |
| CN108382923B (en) * | 2018-01-02 | 2024-03-08 | 江苏鑫州耐磨科技有限公司 | Welding wire barreling device matched with welding wire machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3393677B2 (en) * | 1993-05-31 | 2003-04-07 | 新日本製鐵株式会社 | Direct heat treatment method for wire rod |
| CN1072040C (en) * | 1996-01-15 | 2001-10-03 | 河北理工学院 | Complete equipment for fully-continuously milling reiforcing bar |
| CN102380522A (en) * | 2010-08-30 | 2012-03-21 | 施成新 | Improved straightening machine |
| CN202390497U (en) * | 2011-11-24 | 2012-08-22 | 上海力睿精密金属有限公司 | Production system of spring wires |
| CN205295418U (en) * | 2015-12-30 | 2016-06-08 | 浙江华纬弹簧有限公司 | Novel spring wire shrend production line |
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| CN105506266A (en) | 2016-04-20 |
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Address after: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant after: HWAWAY TECHNOLOGY Corp.,Ltd. Address before: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant before: Huawei Technology Co.,Ltd. Address after: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant after: Huawei Technology Co.,Ltd. Address before: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant before: ZHEJIANG HUAWEI SPRING Co.,Ltd. |
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Denomination of invention: A spring steel wire water quenching production line Effective date of registration: 20220214 Granted publication date: 20171110 Pledgee: China Merchants Bank Co.,Ltd. Shaoxing Zhuji sub branch Pledgor: HWAWAY TECHNOLOGY Corp.,Ltd. Registration number: Y2022980001476 |
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Date of cancellation: 20220922 Granted publication date: 20171110 Pledgee: China Merchants Bank Co.,Ltd. Shaoxing Zhuji sub branch Pledgor: HWAWAY TECHNOLOGY Corp.,Ltd. Registration number: Y2022980001476 |