CN105483357B - A kind of steel wire water quenching production line - Google Patents
A kind of steel wire water quenching production line Download PDFInfo
- Publication number
- CN105483357B CN105483357B CN201511024187.XA CN201511024187A CN105483357B CN 105483357 B CN105483357 B CN 105483357B CN 201511024187 A CN201511024187 A CN 201511024187A CN 105483357 B CN105483357 B CN 105483357B
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- seat
- steel wire
- mounting seat
- heating group
- screw rod
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of steel wire water quenching production line, including unwinding device, feeding coalignment, Quench heating group, some quenching spray blow-dry devices, it is tempered heating group, clean blow-dry device, shear, transition frame and two wrap-ups, the unwinding device, feeding coalignment, clean blow-dry device, Quench heating group, it is tempered heating group, shear and transition frame are arranged in order from front to back, provided with quenching spray blow-dry device between the Quench heating group and tempering heating group, provided with quenching spray blow-dry device between the tempering heating group and shear, the rear of the transition frame is provided with two wrap-ups, compared with prior art, can continuously it unreel, save electric energy, suspender is reduced to take for a long time, and alignment is simple to operate, improve operating efficiency, reduce labor intensity, also Steel Wire Surface can be cleaned, reduce site environment pollution, and when being adjusted according to steel wire diameter, it is easy to adjust.
Description
【Technical field】
The present invention relates to the technical field of steel wire processing, particularly a kind of technical field of steel wire water quenching production line.
【Background technology】
In the prior art, spring need to unreel steel wire coil used before manufacture, alignment, cleaning, quenching etc.
Reason, existing steel wire coil typically uses rotary draw drum, and the good steel wire coil level of disk is set on rotary draw drum, leads to
The rotation for crossing rotary draw drum is processed to extract steel wire.Rotary draw drum is after a roll of steel wire coil is discharged, Cai Nengzai
Upper another volume steel wire coil, then passes through follow-up equipment in traction steel wire, so as to can not continuously unreel, loses time；On the other hand,
The disk weight of steel wire coil is heavier, and rotary pay off rack rotation needs to drive overall steel wire coil to rotate.So as to need the work(of motor
Rate is larger.
Existing straightener need to adjust the position of roller during alignment metal wire rod, if scroll wheel positions are leaned on very much
Closely, easily cause accommodative excess, if scroll wheel positions leave too remote, cause metal wire rod school not straight, and number of rollers compared with
It is many, how there are a suitable scroll wheel positions to need operator to be slowly adjusted, for the gold of different size diameter
Belong to wire rod, same adjustment work is carried out every time, cumbersome, inefficiency, labor intensity are big.
In alkaline cleaning procedure, due to there is many dust-like impurity on steel wire, it can be precipitated in alkaline cleaning procedure, cause alkali
Wash rubbish in cylinder more and more, to clear up, need to stop on whole steel wire streamline, and manually cleared up, i.e., it is time-consuming
Take manpower again.
【The content of the invention】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of steel wire water quenching production line, can be continuous
Unreel, save electric energy, reduce suspender and take for a long time, and alignment is simple to operate, improve operating efficiency, reduction works strong
Degree, can also clean to Steel Wire Surface, save manpower and time, and reduce site environment pollution, and straight according to steel wire
It is easy to adjust when footpath is adjusted.
To achieve the above object, the present invention proposes a kind of steel wire water quenching production line, including unwinding device, feeding alignment dress
Put, Quench heating group, some quenchings spray blow-dry device, tempering heating group, cleaning blow-dry device, shear, transition frame and
Two wrap-ups, the unwinding device, feeding coalignment, cleaning blow-dry device, Quench heating group, tempering heating group, cut
Cutting apparatus and transition frame are arranged in order from front to back, provided with quenching spray drying between the Quench heating group and tempering heating group
Device, provided with quenching spray blow-dry device between the tempering heating group and shear, the rear of the transition frame is provided with two
Individual wrap-up, the unwinding device includes the first motor, first support, rotating shaft, placing body, thread guide mechanism, some support machines
Structure, wire vent hole, guide wheel, the first disk roller and pushing mechanism, the first support are provided with rotatable rotating shaft, after the rotating shaft
End is provided with wire vent hole, and input end of the rotating shaft in wire vent hole is provided with guide wheel and the first disk roller, first motor and rotating shaft
Drive connection, the rotating shaft is provided with thread guide mechanism, and the front end of the rotating shaft, which is rotatably connected, placing body, the supporting mechanism
On be supported by placing body, pushing mechanism is provided with the placing body, the pushing mechanism includes the second motor, screw rod and stop
Screw rod and the second motor are provided with seat, the placing body, the front end of the screw rod is connected with the rotary shaft of the second motor, the spiral shell
Blocking seat of the bar provided with threaded connection, the upper end of the placing body is provided with the chute hole for being available for blocking seat to slide, described to shelve
Body is equipped with the first bearing in the both sides of chute hole, and the upper end of first bearing is arc, and the upper end of the blocking seat exceeds
The upper end of first bearing, the feeding coalignment include set gradually from front to back feed mechanism, vertically arranged alignment
Mechanism and horizontally disposed aligning mechanism, the aligning mechanism include support body, lower mounting seat, upper mounting seat, some straightening-wheels, the
Three cylinders, rotary shaft, some cams, linking arm, push away seat, some guide rods and the first spring, the upper end of the following body of the support body
Provided with lower mounting seat, the upper-end front of the lower mounting seat and rear portion are equipped with guide rod, the guide rod and are provided with upper mounting seat,
The first spring is cased with guide rod between the lower mounting seat and upper mounting seat, some straightening-wheels are lined up in upper mounting seat
One row, some straightening-wheels are arranged in a row in lower mounting seat, and the lower end of the top body of the support body is provided with rotary shaft, described
The two ends of rotary shaft are equipped with cam, and the upper end of the upper mounting seat pushes away seat provided with what is be engaged with cam, the rotary shaft
Centre is provided with linking arm, and the piston rod of the 3rd cylinder is connected with linking arm, and the cleaning blow-dry device is included from front to back
Ash removing mechanism, wiper mechanism and the second dry body set gradually, the ash removing mechanism include the 5th motor, two second
Cleaning mechanism is installed, the 5th motor is driven with cleaning mechanism in frame, cleaning mechanism and dust collection mechanism, the second support
Connection, the cleaning mechanism includes preceding rotation seat, rear rotation seat, two brush plates, some first mounting seats, adjusting screw rod, the
Two springs and clamp nut, the preceding rotation seat may be rotatably mounted at the lower end of fore-stock, and the rear rotation seat is rotatably mounted
In the lower end of after-poppet, the rear end of the preceding rotation seat and the front end of rear rotation seat be equipped with above and below two the first mounting seats, institute
State and adjusting screw rod is equipped with the first mounting seat, covered on the adjusting screw rod between the cap body of the adjusting screw rod and the first mounting seat
There is second spring, the adjusting screw rod is provided with clamp nut, the preceding rotation seat and rear rotation seat in the inner side of the first mounting seat
On upper mounting seat on adjusting screw rod on be provided with the lower mounting seat on a brush plate, the preceding rotation seat and rear rotation seat
Adjusting screw rod on be provided with another brush plate, the preceding rotation seat and rear rotation seat and be equipped be available for steel wire to pass through first
Through hole, the dust collection mechanism includes being provided with housing, pipeline, dust collecting box, blower fan, filtering bodies, discharging opening and valve, the housing
Cleaning mechanism, the bottom of the housing is connected by pipeline with dust collecting box, and the bottom of the dust collecting box is provided with discharging opening, it is described go out
Material mouth is provided with valve, and the input of the blower fan is connected with dust collecting box, and the inwall of the dust collecting box is defeated provided with cover lid blower fan
Enter the filtering bodies at end, the filtering bodies are arcuate shape, and the housing is provided with openable maintenance door, the maintenance door and shell
Sealed between body by sealing strip, the bottom of the housing is conical by its shape.
Preferably, the feed mechanism includes second base, some lower drawing-inrollers, some second cylinders, some four
Motor, some upper drawing-inrollers and some slides, the second base are provided with transversely arranged lower drawing-inroller, it is described it is each under give
Material wheel correspondence is connected with the 4th motor, and the second base is provided with transversely arranged slide, and the slide is provided with upper
Drawing-inroller, the upper end of the second base is provided with the second transversely arranged cylinder, and second cylinder is corresponded simultaneously with slide
Connection, the lower drawing-inroller is corresponded with upper drawing-inroller.
Preferably, the Quench heating group and tempering heating group are constituted by some Quench heating inductors.
Preferably, the quenching spray blow-dry device includes spraying mechanism and the first dry body, the spraying mechanism
Including the first cell body, the first water pipe and some first shower nozzles, it is equipped with the inside of the upper cell wall of first cell body and lower cell wall
First water pipe, first water pipe be provided with the first shower nozzle, if first dry body include the second cell body, the first airduct and
Dry first cuts a smart figure, and is equipped with the inside of the upper cell wall of second cell body and lower cell wall on the first airduct, first airduct
Cut a smart figure provided with first.
Preferably, the wiper mechanism includes the 3rd cell body, the second water pipe and some second shower nozzles, the 3rd cell body
Upper cell wall and lower cell wall on the inside of be equipped with the second water pipe, second water pipe is provided with the second shower nozzle；Second drying
Mechanism includes the 4th cell body, the second airduct and some second and cut a smart figure, the upper cell wall of the 4th cell body and the inner side of lower cell wall
The second airduct is equipped with, second airduct is cut a smart figure provided with second.
Preferably, the shear includes the 3rd cylinder, Cut Block, slides stripping and slicing and some second through holes, it is described
Cut Block is connected provided with stripping and slicing, the piston rod of the 3rd cylinder is slided with sliding stripping and slicing, and the Cut Block is provided with two
The second horizontally arranged through hole, the slip stripping and slicing is provided with the second through hole.
Preferably, the transition frame is provided with two silk rolling grooves, described two silk rolling grooves are set into splayed, described every
Rear end one wrap-up of correspondence of individual silk rolling groove.
Preferably, the wrap-up includes the second bearing, the 3rd motor and coiled frame, second bearing is provided with
Rotatable coiled frame, the 3rd motor is connected with coiled frame, and the front end of the coiled frame is provided with dismountable baffle plate,
Fixation with steel wire body is mounted by means of screws with the axle of the coiled frame, the upper end of the baffle plate is provided with suspension ring.
Preferably, the thread guide mechanism includes balanced body, fixed seat, upper supporting column, lower supporting rod, some second disk rollers and the
The fixed seat being fixedly connected is arranged with two mounting seats, the rotating shaft, the upper end of the fixed seat is provided with upper supporting column, the upper branch
The upper end of post is provided with balanced body, and the lower end of the fixed seat is provided with lower supporting rod, and the lower end of the lower supporting rod is provided with the second mounting seat,
The front portion of second mounting seat is provided with two provided with two up and down the second disk rollers be arrangeding in parallel, the rear portion of second mounting seat
Individual the second vertically arranged disk roller.
Preferably, the quantity of the supporting mechanism is two, the supporting mechanism includes first base, supporter, the
One cylinder and pedestal, the first base are provided with supporter and the first cylinder, and first cylinder is located at the front of supporter,
The upper end of the supporter is provided with the pedestal being rotatably connected, and the piston rod of first cylinder is rotatably connected with pedestal, institute
State placing body to be shelved on pedestal, the pedestal is provided with some adjustment seats, the adjustment seat includes carrying bolt and fixed spiral shell
Mother, the carrying bolt is threadedly coupled with pedestal, and the carrying bolt is provided with fixing nut.
Beneficial effects of the present invention：The present invention by the first motor by driving axis of rotation, and rotating shaft drives thread guide mechanism to turn
Dynamic, thread guide mechanism drives the steel wire being enclosed on placing body to unreel, because motor only needs to drive axis of rotation, it is not necessary to drive steel
Silk volume is rotated, so as to reduce the power of motor；When needing continuous unreel, another steel wire coil is enclosed on placing body by suspender, preceding
Supporting mechanism falls to not being supported placing body, and then steel wire coil is pushed between two supporting mechanisms by pushing mechanism
On placing body, then the end of the steel wire coil unreeled and the top of another steel wire coil be welded together, front support machine
Structure rises to be supported to placing body, and then supporting mechanism falls to not being supported placing body, then passes through pushing mechanism handle
Steel wire coil shifts to the steel wire coil unreeled, and rear support mechanism rises again to be supported to placing body, is continuously unreeled so as to realize,
And reduce suspender and take for a long time；5th motor drives forward to move seat and rotated, and preceding rotation seat drives brush plate to rotate, and works as steel wire
During by between two brush plates, effectively the dust on steel wire can be removed, can be effectively to brushing off by dust collection mechanism
Dust impurity reclaimed, it is to avoid dust diffuses, reduce site environment pollution, when steel wire diameter conversion need regulation when, can
Turn clamp nut manually the spacing of two brush plates is adjusted as needed, Steel Wire Surface can be cleaned, saved
Human-saving and time, and when being adjusted according to steel wire diameter, it is easy to adjust；Linking arm is promoted by the 3rd cylinder, even
Connect arm and cam rotation is driven by rotary shaft, cam pushes away seat and drive upper mounting seat to move downward to pushing away a down force, upper peace
Dress seat drives row's straightening-wheel to move downward, and steel wire between upper row's straightening-wheel and lower row's straightening-wheel by carrying out alignment, Neng Goucao
Make simple, improve operating efficiency, reduce labor intensity.
The feature and advantage of the present invention will be described in detail by embodiment combination accompanying drawing.
【Brief description of the drawings】
Fig. 1 is a kind of structural representation of steel wire water quenching production line of the invention；
Fig. 2 is the structural representation of supporting mechanism；
Fig. 3 is the structural representation of feeding coalignment；
Fig. 4 is the structural representation of aligning mechanism；
Fig. 5 is the structural representation of quenching spray blow-dry device；
Fig. 6 is the structural representation for cleaning blow-dry device；
Fig. 7 is the structural representation of shear；
Fig. 8 is the structural representation of ash removing mechanism；
Fig. 9 is the structural representation of wrap-up.
In figure：1- unwinding devices, 2- feedings coalignment, 3- Quench heatings group, 4- quenching sprays blow-dry device, 5- tempering
Heating group, 6- cleaning blow-dry device, 7- shears, 8- transition frames, 9- wrap-ups, the motors of 11- first, 12- first supports,
13- rotating shafts, 14- placing bodies, 15- thread guide mechanisms, 16- supporting mechanisms, 17- wire vents hole, 18- guide wheels, the disk rollers of 19- first, 20- are pushed away
Motivation structure, the motors of 201- second, 202- screw rods, 203- blocking seats, 151- balanced bodies, 152- fixed seats, 153- upper supporting columns, 154-
Lower supporting rod, the disk rollers of 155- second, 156- mounting seats, 161- first bases, 162- supporters, the cylinders of 163- first, 164- pedestals,
165- adjustment seats, 1651- carrying bolts, 1652- fixing nuts, 141- chute holes, the bearings of 142- first, 21- feed mechanisms,
Drawing-inroller under 22- aligning mechanisms, 211- second bases, 212-, the cylinders of 213- second, the motors of 214- the 4th, the upper drawing-inrollers of 215-,
216- slides, 221- support bodys, 222- lower mounting seats, 223- upper mounting seats, 224- straightening-wheels, the cylinders of 225- the 3rd, 226- are rotated
Axle, 227- cams, 228- linking arms, 229- push away seat, 2210- guide rods, the springs of 2211- first, 41- spraying mechanisms, 42- first and blown
Dry mechanism, the cell bodies of 411- first, the water pipes of 412- first, the shower nozzles of 413- first, the cell bodies of 421- second, the airducts of 422- first, 423-
First cuts a smart figure, 61- ash removing mechanisms, 62- wiper mechanisms, the dry bodies of 63- second, the motors of 611- the 5th, 612- second supports,
Rotation seat, 6133- brush plates, 6134- are installed after rotation seat, 6132- before 613- cleaning mechanisms, 614- dust collection mechanisms, 6131-
Seat, 6135- adjusting screw rods, 6136- second springs, 6137- clamp nuts, 6138- first through hole, 6141- housings, 6142- pipe
Road, 6143- dust collecting boxes, 6144- blower fans, 6145- filtering bodies, 6146- discharging openings, 6147- valves, 6148- maintenance doors, 621-
Three cell bodies, the water pipes of 622- second, the shower nozzles of 623- second, the cell bodies of 631- the 4th, the airducts of 632- second, 633- second cut a smart figure, 71-
3rd cylinder, 72- Cut Blocks, 73- slide stripping and slicing, the through holes of 74- second, 81- silk rollings groove, 91- bearings, the motors of 92- the 3rd, 93-
Coiled frame, 94- baffle plates, 95- fixed bodies, 96- suspension ring.
【Embodiment】
Refering to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, a kind of steel wire water quenching production line of the invention, bag
Include unwinding device 1, feeding coalignment 2, Quench heating group 3, some quenching spray blow-dry devices 4, tempering heating group 5, cleaning
Blow-dry device 6, shear 7, transition frame 8 and two wrap-ups 9, the unwinding device 1, feeding coalignment 2, cleaning are blown
Equipment for drying 6, Quench heating group 3, tempering heating group 5, shear 7 and transition frame 8 are arranged in order from front to back, and the quenching adds
Provided with quenching spray blow-dry device 4 between heat group 3 and tempering heating group 5, set between the tempering heating group 5 and shear 7
There is quenching spray blow-dry device 4, the rear of the transition frame 8 is provided with two wrap-ups 9, and the unwinding device 1 includes first
Motor 11, first support 12, rotating shaft 13, placing body 14, thread guide mechanism 15, some supporting mechanisms 16, wire vent hole 17, guide wheel 18,
First disk roller 19 and pushing mechanism 20, the first support 12 are provided with rotatable rotating shaft 13, and the rear end of the rotating shaft 13 is set
There is wire vent hole 17, input end of the rotating shaft 13 in wire vent hole 17 is provided with the disk roller 19 of guide wheel 18 and first, first motor
11 are connected with rotating shaft 13, and the rotating shaft 13 is provided with thread guide mechanism 15, and the front end of the rotating shaft 13, which is rotatably connected, puts
Put and placing body 14 is supported by body 14, the supporting mechanism 16, pushing mechanism 20, the promotion machine are provided with the placing body 14
Structure 20 includes being provided with the motor of screw rod 202 and second in the second motor 201, screw rod 202 and blocking seat 203, the placing body 14
201, the front end of the screw rod 202 is connected with the rotary shaft of the second motor 201, resistance of the screw rod 202 provided with threaded connection
Block seat 203, the upper end of the placing body 14 is provided with the chute hole 141 for being available for blocking seat 203 to slide, and the placing body 14 is in chute
The both sides in hole 141 are equipped with the first bearing 142, and the upper end of first bearing 142 is arc, the upper end of the blocking seat 203
It is feed mechanism 21 that the feeding coalignment 2 includes setting gradually from front to back, vertical beyond the upper end of the first bearing 142
The aligning mechanism 22 and horizontally disposed aligning mechanism 22 of setting, the aligning mechanism 22 include support body 221, lower mounting seat 222,
Upper mounting seat 223, some straightening-wheels 224, the 3rd cylinder 225, rotary shaft 226, some cams 227, linking arm 228, push away seat
229th, some springs 2211 of guide rod 2210 and first, the upper end of the following body of the support body 221 is provided with lower mounting seat 222, described
The upper-end front of lower mounting seat 222 and rear portion are equipped with guide rod 2210, the guide rod 2210 and are provided with upper mounting seat 223, institute
State and the first spring 2211 is cased with the guide rod 2210 between lower mounting seat 222 and upper mounting seat 223, some straightening-wheels 224
It is arranged in a row in upper mounting seat 223, some straightening-wheels 224 are arranged in a row in lower mounting seat 222, the support body 221
Top body lower end be provided with rotary shaft 226, the two ends of the rotary shaft 226 are equipped with cam 227, the upper mounting seat 223
Upper end be provided be engaged with cam 227 push away seat 229, the centre of the rotary shaft 226 is provided with linking arm 228, the described 3rd
The piston rod of cylinder 225 is connected with linking arm 228, and the cleaning blow-dry device 6 includes the Machine for cleaning-out ash set gradually from front to back
Structure 61, the dry body 63 of wiper mechanism 62 and second, the ash removing mechanism 61 include the 5th motor 611, two second supports
Cleaning mechanism 613, the 5th motor are installed in the 612nd, cleaning mechanism 613 and dust collection mechanism 614, the second support 612
611 are connected with cleaning mechanism 613, and the cleaning mechanism 613 includes preceding rotation seat 6131, rear rotation seat 6132, two hairs
Brush board 6133, some first mounting seats 6134, adjusting screw rod 6135, second spring 6136 and clamp nut 6137, the forward
Dynamic seat 6131 may be rotatably mounted at the lower end of fore-stock, and the rear rotation seat 6132 may be rotatably mounted at the lower end of after-poppet, institute
State the rear end of preceding rotation seat 6131 and the front end of rear rotation seat 6132 be equipped with above and below two the first mounting seats 6134, described first
Adjusting screw rod 6135, the tune between the cap body of the adjusting screw rod 6135 and the first mounting seat 6134 are equipped with mounting seat 6134
Second spring 6136 is cased with section screw rod 6135, the adjusting screw rod 6135 is in the inner side of the first mounting seat 6134 provided with fastening spiral shell
One mao is provided with the adjusting screw rod 6135 in upper mounting seat on mother 6137, the preceding rotation seat 6131 and rear rotation seat 6132
It is provided with the adjusting screw rod 6135 in lower mounting seat on brush board 6133, the preceding rotation seat 6131 and rear rotation seat 6132 another
The first through hole for being available for steel wire to pass through is equipped with one brush plate 6133, the preceding rotation seat 6131 and rear rotation seat 6132
6138, the dust collection mechanism 614 includes housing 6141, pipeline 6142, dust collecting box 6143, blower fan 6144, filtering bodies 6145, discharging
Cleaning mechanism 613 is provided with mouth 6146 and valve 6147, the housing 6141, the bottom of the housing 6141 passes through pipeline 6142
Connected with dust collecting box 6143, the bottom of the dust collecting box 6143 is provided with discharging opening 6146, and the discharging opening 6146 is provided with valve
6147, the input of the blower fan 6144 is connected with dust collecting box 6143, and the inwall of the dust collecting box 6143 is provided with cover lid blower fan
The filtering bodies 6145 of 6144 input, the filtering bodies 6145 are arcuate shape, and the housing 6141 is provided with openable
Maintenance door 6148, is sealed between the maintenance door 6148 and housing 6141 by sealing strip, and the bottom of the housing 6141 is cone
Shape shape, the feed mechanism 21 includes second base 211, some lower drawing-inrollers 212, some second cylinders 213, some four
Motor 214, some upper drawing-inrollers 215 and some slides 216, the second base 211 are provided with transversely arranged lower drawing-inroller
212, each lower correspondence of drawing-inroller 212 is connected with the 4th motor 214, and the second base 211 is provided with laterally row
The slide 216 of row, the slide 216 is provided with upper drawing-inroller 215, and the upper end of the second base 211 is provided with transversely arranged
Second cylinder 213, second cylinder 213 is corresponded and is connected with slide 216, the lower drawing-inroller 212 and upper drawing-inroller
215 are corresponded, and the Quench heating group 3 and tempering heating group 5 are constituted by some Quench heating inductors, the quenching spray
Drenching blow-dry device 4 includes the dry body 42 of spraying mechanism 41 and first, and the spraying mechanism 41 includes the first cell body 411, first
The first water pipe is equipped with the inside of water pipe 412 and some first shower nozzles 413, the upper cell wall of first cell body 411 and lower cell wall
412, first water pipe 412 is provided with the first shower nozzle 413, and first dry body 42 includes the second cell body 421, the first wind
Pipe 422 and some first cuts a smart figure 423, and the first airduct is equipped with the inside of the upper cell wall of second cell body 421 and lower cell wall
422, first airduct 422 cuts a smart figure 423 provided with first, and the wiper mechanism 62 includes the 3rd cell body 621, the second water pipe
622 and some second shower nozzles 623, the second water pipe 622 is equipped with the inside of the upper cell wall and lower cell wall of the 3rd cell body 621,
Second water pipe 622 is provided with the second shower nozzle 623；Second dry body 63 includes the 4th cell body 631, the second airduct
632 and some second cut a smart figure 633, and the second airduct is equipped with the inside of the upper cell wall and lower cell wall of the 4th cell body 631
632, second airduct 632 cuts a smart figure 633 provided with second, the shear 7 include the 3rd cylinder 71, Cut Block 72,
Stripping and slicing 73 and some second through holes 74 are slided, the Cut Block 72 is provided with slip stripping and slicing 73, the piston of the 3rd cylinder 71
Bar is connected with sliding stripping and slicing 73, and the Cut Block 72 is provided with two the second horizontally arranged through holes 74, the slip stripping and slicing 73
The second through hole 74 is provided with, the transition frame 8 is set provided with two silk rolling grooves 81, described two silk rolling grooves 81 into splayed,
Rear end one wrap-up 9 of correspondence of each silk rolling groove 81, the wrap-up 9 includes the second bearing 91, the 3rd motor
92 and coiled frame 93, second bearing 91 is passed provided with rotatable coiled frame 93, the 3rd motor 92 with coiled frame 93
Dynamic connection, the front end of the coiled frame 93, which is provided with to fix by screw on dismountable baffle plate 94, the axle of the coiled frame 93, pacifies
Equipped with fixation with steel wire body 95, the upper end of the baffle plate 94 is provided with suspension ring 96, and the thread guide mechanism 15 includes balanced body 151, fixed
It is arranged with seat 152, upper supporting column 153, lower supporting rod 154, the mounting seat 156 of some second disk rollers 155 and second, the rotating shaft 13 solid
Surely the fixed seat 152 connected, the upper end of the fixed seat 152 is provided with upper supporting column 153, and the upper end of the upper supporting column 153 is provided with flat
Weigh body 151, and the lower end of the fixed seat 152 is provided with lower supporting rod 154, and the lower end of the lower supporting rod 154 is provided with the second mounting seat
156, the front portion of second mounting seat 156 is provided with two up and down the second disk rollers 155 be arrangeding in parallel, second mounting seat
156 rear portion is provided with two the second vertically arranged disk rollers 155, and the quantity of the supporting mechanism 16 is two, the support machine
Structure 16 includes first base 161, supporter 162, the first cylinder 163 and pedestal 164, and the first base 161 is provided with support
The cylinder 163 of body 162 and first, first cylinder 163 is located at the front of supporter 162, and the upper end of the supporter 162 is provided with
The pedestal 164 being rotatably connected, piston rod and the pedestal 164 of first cylinder 163 are rotatably connected, and the placing body 14 is put
Put on pedestal 164, the pedestal 164 is provided with some adjustment seats 165, the adjustment seat 165 includes the He of carrying bolt 1651
Fixing nut 1652, the carrying bolt 1651 is threadedly coupled with pedestal 164, and the carrying bolt 1651 is provided with fixing nut
1652。
The course of work of the present invention：
In the course of the work, unwinding device 1 carries out steel wire coil and unreeled a kind of steel wire water quenching production line of the present invention, after unreeling
Steel wire sequentially passes through feeding coalignment 2, cleaning blow-dry device 6, Quench heating group 3, the preceding spray blow-dry device, tempering of quenching and added
Heat group 5, rear quenching spray blow-dry device, shear 7 and transition frame 8, it is then coiled by wrap-up 9, with prior art
Compare, can continuously unreel, save electric energy, reduce suspender and take for a long time, and alignment is simple to operate, improve work effect
Rate, reduction labor intensity, can also clean to Steel Wire Surface, save manpower and time, and reduce site environment pollution, and
It is easy to adjust when being adjusted according to steel wire diameter.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after
Scheme belong to protection scope of the present invention.
Claims (10)
1. a kind of steel wire water quenching production line, it is characterised in that：Including unwinding device (1), feeding coalignment (2), Quench heating
Group (3), some quenching spray blow-dry devices (4), tempering heating group (5), cleaning blow-dry device (6), shear (7), transition
Frame (8) and two wrap-ups (9), the unwinding device (1), feeding coalignment (2), cleaning blow-dry device (6), quenching add
Hot group (3), tempering heating group (5), shear (7) and transition frame (8) are arranged in order from front to back, the Quench heating group
(3) provided with quenching spray blow-dry device (4), the tempering heating group (5) and shear (7) between tempering heating group (5)
Between provided with quenching spray blow-dry device (4), the rear of the transition frame (8) is described to unreel dress provided with two wrap-ups (9)
Putting (1) includes the first motor (11), first support (12), rotating shaft (13), placing body (14), thread guide mechanism (15), some supports
Set on mechanism (16), wire vent hole (17), guide wheel (18), the first disk roller (19) and pushing mechanism (20), the first support (12)
There is rotatable rotating shaft (13), the rear end of the rotating shaft (13) is provided with wire vent hole (17), and the rotating shaft (13) is in wire vent hole (17)
Input end be provided with guide wheel (18) and the first disk roller (19), first motor (11) and rotating shaft (13) drive connection are described
Rotating shaft (13) is provided with thread guide mechanism (15), and the front end of the rotating shaft (13), which is rotatably connected, placing body (14), the support
It is supported by mechanism (16) in placing body (14), the placing body (14) and is provided with pushing mechanism (20), the pushing mechanism (20)
Including the second motor (201), screw rod (202) and blocking seat (203), screw rod (202) and second are provided with the placing body (14)
Motor (201), the front end of the screw rod (202) is connected with the rotary shaft of the second motor (201), and the screw rod (202) is provided with
The blocking seat (203) of threaded connection, the upper end of the placing body (14) is provided with the chute hole for being available for blocking seat (203) to slide
(141), the placing body (14) is equipped with the first bearing (142), first bearing (142) in the both sides of chute hole (141)
Upper end be arc, the upper end of the blocking seat (203) exceeds the upper end of the first bearing (142), the feeding coalignment (2)
Including feed mechanism (21), the vertically arranged aligning mechanism (22) and horizontally disposed aligning mechanism set gradually from front to back
(22), the aligning mechanism (22) includes support body (221), lower mounting seat (222), upper mounting seat (223), some straightening-wheels
(224), the 3rd cylinder (225), rotary shaft (226), some cams (227), linking arm (228), push away seat (229), some guide rods
(2210) and the first spring (2211), the upper end of the following body of the support body (221) is provided with lower mounting seat (222), the lower peace
The upper-end front of dress seat (222) and rear portion are equipped with guide rod (2210), the guide rod (2210) and are provided with upper mounting seat
(223) the first spring (2211), institute, are cased with the guide rod (2210) between the lower mounting seat (222) and upper mounting seat (223)
State some straightening-wheels (224) to be arranged in a row in upper mounting seat (223), some straightening-wheels (224) are in lower mounting seat (222)
On be arranged in a row, the lower end of the top body of the support body (221) is provided with rotary shaft (226), and the two ends of the rotary shaft (226) are equal
Provided with cam (227), the upper end of the upper mounting seat (223) pushes away seat (229), described turn provided with what is be engaged with cam (227)
The centre of moving axis (226) is provided with linking arm (228), and the piston rod of the 3rd cylinder (225) is connected with linking arm (228), institute
State ash removing mechanism (61), wiper mechanism (62) and the second hair dryer that cleaning blow-dry device (6) includes setting gradually from front to back
Structure (63), the ash removing mechanism (61) includes the 5th motor (611), two second supports (612), cleaning mechanisms (613) and inhaled
Cleaning mechanism (613), the 5th motor (611) and cleaner are installed on dirt mechanism (614), the second support (612)
Structure (613) is connected, and the cleaning mechanism (613) includes preceding rotation seat (6131), rear rotation seat (6132), two brush plates
(6133), some first mounting seats (6134), adjusting screw rod (6135), second spring (6136) and clamp nut (6137), institute
The lower end that preceding rotation seat (6131) may be rotatably mounted at fore-stock is stated, the rear rotation seat (6132) may be rotatably mounted at after-poppet
Lower end, the rear end of the preceding rotation seat (6131) and the front end of rear rotation seat (6132) be equipped with above and below two the first mounting seats
(6134), be equipped with adjusting screw rod (6135) on first mounting seat (6134), the cap body of the adjusting screw rod (6135) with
Second spring (6136) is cased with adjusting screw rod (6135) between first mounting seat (6134), the adjusting screw rod (6135) exists
The inner side of first mounting seat (6134) is provided with clamp nut (6137), the preceding rotation seat (6131) and rear rotation seat (6132)
Upper mounting seat on adjusting screw rod (6135) on a brush plate (6133) is installed, the preceding rotation seat (6131) and rear rotate
Another brush plate (6133), the preceding rotation seat are installed on the adjusting screw rod (6135) in lower mounting seat on seat (6132)
(6131) first through hole (6138) for being available for steel wire to pass through, the dust collection mechanism (614) and are equipped with rear rotation seat (6132)
Including housing (6141), pipeline (6142), dust collecting box (6143), blower fan (6144), filtering bodies (6145), discharging opening (6146) and
Cleaning mechanism (613) is provided with valve (6147), the housing (6141), the bottom of the housing (6141) passes through pipeline
(6142) connected with dust collecting box (6143), the bottom of the dust collecting box (6143) is provided with discharging opening (6146), the discharging opening
(6146) valve (6147) is provided with, the input of the blower fan (6144) is connected with dust collecting box (6143), the dust collecting box
(6143) filtering bodies (6145) of input of the inwall provided with cover lid blower fan (6144), the filtering bodies (6145) are arc shape
Shape, the housing (6141) is provided with openable maintenance door (6148), between the maintenance door (6148) and housing (6141)
Sealed by sealing strip, the bottom of the housing (6141) is conical by its shape.
2. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The feed mechanism (21) includes second
Base (211), some lower drawing-inrollers (212), some second cylinders (213), some 4th motors (214), some upper drawing-inrollers
(215) and some slides (216), the second base (211) is provided with transversely arranged lower drawing-inroller (212), described each
Lower drawing-inroller (212) correspondence is connected with the 4th motor (214), and the second base (211) is provided with transversely arranged cunning
Seat (216), the slide (216) is provided with upper drawing-inroller (215), and the upper end of the second base (211) is provided with transversely arranged
The second cylinder (213), second cylinder (213) and slide (216) are corresponded and are connected, the lower drawing-inroller (212)
Corresponded with upper drawing-inroller (215).
3. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The Quench heating group (3) and tempering
Heating group (5) is constituted by some Quench heating inductors.
4. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The quenching spray blow-dry device (4)
Including spraying mechanism (41) and the first dry body (42), the spraying mechanism (41) includes the first cell body (411), the first water pipe
(412) and some first shower nozzles (413), it is equipped with the first water on the inside of the upper cell wall and lower cell wall of first cell body (411)
Manage (412), first water pipe (412) is provided with the first shower nozzle (413), first dry body (42) includes the second cell body
(421), the first airduct (422) and some first is cut a smart figure (423), the upper cell wall of second cell body (421) and lower cell wall
Inner side is equipped with the first airduct (422), and first airduct (422) is cut a smart figure (423) provided with first.
5. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The wiper mechanism (62) includes the 3rd
Cell body (621), the second water pipe (622) and some second shower nozzles (623), the upper cell wall and lower cell wall of the 3rd cell body (621)
Inner side be equipped with the second water pipe (622), second water pipe (622) is provided with the second shower nozzle (623)；Second hair dryer
Structure (63) includes the 4th cell body (631), the second airduct (632) and some second and cut a smart figure (633), the 4th cell body (631)
Upper cell wall and lower cell wall on the inside of be equipped with the second airduct (632), second airduct (632) is cut a smart figure provided with second
(633)。
6. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The shear (7) includes the 3rd
Cylinder (71), Cut Block (72), slip stripping and slicing (73) and some second through holes (74), the Cut Block (72) are cut provided with slip
Block (73), the piston rod of the 3rd cylinder (71) is connected with sliding stripping and slicing (73), and the Cut Block (72) is provided with two water
The second through hole (74) of flat raft row, the slip stripping and slicing (73) is provided with the second through hole (74).
7. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The transition frame (8) is provided with two
Silk rolling groove (81), described two silk rolling grooves (81) are set into splayed, one receipts of rear end correspondence of each silk rolling groove (81)
Winding apparatus (9).
8. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The wrap-up (9) includes second
Bearing (91), the 3rd motor (92) and coiled frame (93), second bearing (91) is provided with rotatable coiled frame (93), institute
State the 3rd motor (92) to be connected with coiled frame (93), the front end of the coiled frame (93) is provided with dismountable baffle plate (94),
Fixation with steel wire body (95) is mounted by means of screws with the axle of the coiled frame (93), the upper end of the baffle plate (94), which is provided with, hangs
Ring (96).
9. a kind of steel wire water quenching production line as claimed in claim 1, it is characterised in that：The thread guide mechanism (15) includes balance
Body (151), fixed seat (152), upper supporting column (153), lower supporting rod (154), some second disk rollers (155) and the second mounting seat
(156) fixed seat (152) being fixedly connected, is arranged with the rotating shaft (13), the upper end of the fixed seat (152) is provided with upper branch
Post (153), the upper end of the upper supporting column (153) is provided with balanced body (151), and the lower end of the fixed seat (152) is provided with lower supporting rod
(154), the lower end of the lower supporting rod (154) is provided with the second mounting seat (156), and the front portion of second mounting seat (156) is provided with
Two the second disk rollers (155) for be arrangeding in parallel up and down, the rear portion of second mounting seat (156) is provided with two vertically arranged the
Two disk rollers (155).
10. a kind of steel wire water quenching production line as claimed in any one of claims 1-9 wherein, it is characterised in that：The supporting mechanism
(16) quantity is two, and the supporting mechanism (16) includes first base (161), supporter (162), the first cylinder (163)
With pedestal (164), the first base (161) is provided with supporter (162) and the first cylinder (163), first cylinder
(163) front of supporter (162) is located at, the upper end of the supporter (162) is provided with the pedestal (164) being rotatably connected, institute
The piston rod and pedestal (164) for stating the first cylinder (163) are rotatably connected, and the placing body (14) is shelved on pedestal (164),
The pedestal (164) is provided with some adjustment seats (165), and the adjustment seat (165) includes carrying bolt (1651) and fixed spiral shell
Female (1652), the carrying bolt (1651) is threadedly coupled with pedestal (164), and the carrying bolt (1651) is provided with fixed spiral shell
Female (1652).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511024187.XA CN105483357B (en) | 2015-12-30 | 2015-12-30 | A kind of steel wire water quenching production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511024187.XA CN105483357B (en) | 2015-12-30 | 2015-12-30 | A kind of steel wire water quenching production line |
Publications (2)
| Publication Number | Publication Date |
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| CN105483357A CN105483357A (en) | 2016-04-13 |
| CN105483357B true CN105483357B (en) | 2017-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201511024187.XA Active CN105483357B (en) | 2015-12-30 | 2015-12-30 | A kind of steel wire water quenching production line |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107058696A (en) * | 2017-06-02 | 2017-08-18 | 张子和 | Quenching Treatment device is used in a kind of aluminium strip processing |
| CN110331262B (en) * | 2019-08-16 | 2020-04-07 | 三门前庭机械科技有限公司 | Heat treatment device for steel sectional strengthening |
| CN110629006B (en) * | 2019-09-30 | 2021-07-13 | 聊城市飓风工业设计有限公司 | Industrial production takes out arm with quenching piece |
| CN114953520A (en) * | 2022-05-17 | 2022-08-30 | 厦门双瑞风电科技有限公司 | Automatic laying device for lightning conductor of wind power blade |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2133288C1 (en) * | 1997-12-04 | 1999-07-20 | Открытое акционерное общество "Автонормаль" | Coiled steel thermal treatment apparatus |
| WO2004092424A1 (en) * | 2003-04-16 | 2004-10-28 | Katsuhiko Yamada | Heat treating method for steel wire |
| CN2613489Y (en) * | 2003-04-17 | 2004-04-28 | 杨关楼 | Induction heating equipment |
| CN102174671B (en) * | 2011-01-31 | 2013-03-20 | 中国钢研科技集团有限公司 | Thermal treatment production line of high-strength stirrup |
| CN102181621A (en) * | 2011-04-26 | 2011-09-14 | 大连东非特钢制品有限公司 | Quenching and tempering treatment method of steel slender axle type part |
| CN204638763U (en) * | 2015-04-24 | 2015-09-16 | 天津市捷地工贸有限公司 | A kind of five roller frenulum steel surface treatment line equipment |
| CN205295417U (en) * | 2015-12-30 | 2016-06-08 | 浙江华纬弹簧有限公司 | Improvement shaped steel silk shrend production line |
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2015
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Address after: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant after: HWAWAY TECHNOLOGY Corp.,Ltd. Address before: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant before: Huawei Technology Co.,Ltd. Address after: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant after: Huawei Technology Co.,Ltd. Address before: 311800 Zhejiang city of Shaoxing province Zhuji City Tao Street Millennium Road No. 26 Applicant before: ZHEJIANG HUAWEI SPRING Co.,Ltd. |
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