CN104842241B - Polishing and derusting machine tool for raceway of amphibious tank turret seat ring - Google Patents

Polishing and derusting machine tool for raceway of amphibious tank turret seat ring Download PDF

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Publication number
CN104842241B
CN104842241B CN201510233678.9A CN201510233678A CN104842241B CN 104842241 B CN104842241 B CN 104842241B CN 201510233678 A CN201510233678 A CN 201510233678A CN 104842241 B CN104842241 B CN 104842241B
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raceway
grinding
seat ring
ring
along
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CN104842241A (en
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翁泽宇
唐杰
沈苏艺
詹威
刘建华
柯争华
朱甫宏
卢波
丁红钢
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/02Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements
    • B24B19/06Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding grooves, e.g. on shafts, in casings, in tubes, homokinetic joint elements for grinding races, e.g. roller races

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The utility model provides a rust cleaning lathe of polishing for amphibious tank gun turret seat circle raceway, the seat circle includes inner circle and outer lane, the outer wall of inner circle and the internal face of outer lane all form half raceway to its self is sunken, the synthetic raceway is enclosed to inner circle and outer lane, but the grinding machanism of guide mechanism guide rotation revolves along the half raceway of outer lane and inner circle respectively, grinding machanism is including setting up the body on the seat and extending to in the half raceway and with the inconsistent bistrique of the inner wall of half raceway, the axis of rotation of motor is passed through the shaft coupling and is connected with the pivot of bistrique, the shell plate sets up on the seat perpendicularly, the radial arc track that is equipped with of shell plate along the seat circle, the arc track extends to outside the circle of seat circle in following the circle of seat circle.

Description

一种用于两栖坦克炮塔座圈滚道的打磨除锈机床A grinding and derusting machine tool for the raceway of amphibious tank turret raceway

技术领域technical field

本发明涉及一种用于两栖坦克炮塔座圈滚道的打磨除锈机床。The invention relates to a grinding and derusting machine tool for the raceway of a turret raceway of an amphibious tank.

背景技术Background technique

两栖坦克由于工作环境恶劣,其炮塔座圈易受烟雾、海水、灰尘等异物的侵蚀和污染,导致炮塔座圈滚道锈蚀,影响坦克的工作性能,因而需要定期或不定期地对炮塔座圈进行“打磨除锈”的保养工作。目前部队对炮塔座圈进行保养的工作方法是:将需要保养的坦克炮塔吊起,分解炮塔内外座圈;再由保养人员进行打磨除锈工作;然后加入润滑脂;最后安装炮塔座圈和炮塔。现有的打磨工作采用成型法,要求磨削部件截面上的轮廓曲线必须与滚道的纵截面形状一致(母线),再配合打磨工具绕工件轴线进行旋转运动(导线),从而可以打磨工件上所有的待打磨除锈表面。打磨工作过程如下:保养人员手持角向磨光机对待打磨表面的纵截面进行打磨,并围绕工件轴线缓慢绕行(导线),进行打磨加工,需要保养人员随时检查已打磨位置的打磨效果,如果有遗漏的地方则需重新打磨。这种人工保养方式,不仅保养质量难以保证,且保养耗费时间长,效率低,劳动强度大,对保养人员的体能要求高。以上这些不足,严重影响了保养工作的效率和质量。Due to the harsh working environment of the amphibious tank, the turret seat ring is easily eroded and polluted by foreign matter such as smoke, sea water, dust, etc., which leads to the corrosion of the raceway of the turret seat ring and affects the working performance of the tank. Carry out "grinding and derusting" maintenance work. At present, the army maintains the turret ring by lifting the tank turret that needs maintenance, decomposing the inner and outer rings of the turret, and then having the maintenance personnel perform grinding and derusting work; then adding grease; finally installing the turret ring and the turret . The existing grinding work adopts the forming method, which requires that the contour curve on the cross section of the grinding part must be consistent with the longitudinal section shape of the raceway (busbar), and then cooperate with the grinding tool to rotate around the workpiece axis (wire), so that the workpiece can be polished All surfaces to be sanded to remove rust. The grinding process is as follows: the maintenance personnel hold the angle grinder to grind the longitudinal section of the surface to be polished, and slowly circle around the axis of the workpiece (wire) to perform the grinding process. The maintenance personnel need to check the grinding effect of the polished position at any time. If Where there are omissions, it needs to be re-polished. This manual maintenance method is not only difficult to guarantee the maintenance quality, but also takes a long time to maintain, has low efficiency, high labor intensity, and requires high physical fitness of the maintenance personnel. These deficiencies above have seriously affected the efficiency and quality of maintenance work.

发明内容Contents of the invention

为克服现有的用于两栖坦克炮塔座圈滚道的打磨方法使用不便的缺点,本发明提供一种用于两栖坦克炮塔座圈滚道的打磨除锈机床。In order to overcome the disadvantage of inconvenient use of the existing grinding method for the raceway of the raceway of the turret of the amphibious tank, the invention provides a grinding and derusting machine tool for the raceway of the raceway of the raceway of the turret of the amphibious tank.

本发明采用的技术方案是:The technical scheme adopted in the present invention is:

一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,水平设置的环状座圈包括内圈和外圈,所述内圈的外壁面和所述外圈的内壁面均向其自身凹陷形成半边滚道,所述内圈和所述外圈围合成滚道,其特征在于:包括可沿座圈滑动的引导机构和打磨机构,所述引导机构引导可自转的所述打磨机构分别沿所述外圈和所述内圈的半边滚道公转,以对所述滚道进行打磨:A grinding and derusting machine tool for the raceway of an amphibious tank turret raceway, the horizontally arranged annular race includes an inner ring and an outer ring, and the outer wall surface of the inner ring and the inner wall surface of the outer ring both face themselves The depression forms a half-side raceway, and the inner ring and the outer ring surround a synthetic raceway, which is characterized in that it includes a guide mechanism and a grinding mechanism that can slide along the seat ring, and the guide mechanism guides the grinding mechanism that can rotate by itself. Revolving along half raceways of the outer ring and the inner ring to grind the raceways:

所述引导机构包括3根支梁,所述支梁的自由端架设在所述座圈上,所述支梁的固定端向所述座圈的圆心方向延伸并相互固定,任意一根所述支梁与其他两根所述支梁的夹角之和大于或等于180度,所述支梁的自由端均垂直向下设有导轮,所述导轮紧贴且可滚动地设置在所述半边滚道的背面上,所述支梁的固定端与所述打磨机构连接;The guide mechanism includes 3 support beams, the free ends of the support beams are erected on the seat ring, the fixed ends of the support beams extend toward the center of the seat ring and are fixed to each other, any one of the support beams The sum of the included angles between the support beam and the other two support beams is greater than or equal to 180 degrees, and the free ends of the support beams are provided with guide wheels vertically downward, and the guide wheels are closely attached and rotatably arranged on the On the back side of the half raceway, the fixed end of the support beam is connected with the grinding mechanism;

所述打磨机构包括架设在所述座圈上的本体和延伸至所述半边滚道内并与所述半边滚道的内壁相抵触的磨头,所述本体包括电动机和外壳板,所述电动机的转动轴通过联轴器与所述磨头的转轴连接,以驱动所述磨头自转,所述外壳板垂直设置在所述座圈上,所述外壳板沿所述座圈的径向设有弧形轨道,所述弧形轨道从所述座圈的圈内延伸至所述座圈的圈外,所述电动机可滑动的设置在所述弧形轨道上,以调节磨头伸入所述半边滚道内的倾斜角度。The grinding mechanism includes a body mounted on the seat ring and a grinding head extending into the half raceway and in contact with the inner wall of the half raceway, the body includes a motor and a housing plate, and the motor The rotating shaft is connected to the rotating shaft of the grinding head through a coupling to drive the grinding head to rotate. The outer shell plate is vertically arranged on the seat ring, and the outer shell plate is arranged radially along the seat ring. An arc-shaped track, the arc-shaped track extends from the inside of the seat ring to the outside of the seat ring, and the motor is slidably arranged on the arc-shaped track to adjust the grinding head to extend into the The angle of inclination within the raceway half.

进一步,所述引导机构包括3根支梁,所述3根支梁的其中两根沿直线设置形成竖梁,另一根垂直设置在所述竖梁的中间处形成横梁,所述竖梁架设在所述座圈上,所述横梁架设在所述竖梁上,所述横梁的固定端与所述打磨机构连接。Further, the guide mechanism includes 3 support beams, two of which are arranged in a straight line to form a vertical beam, and the other is vertically arranged in the middle of the vertical beam to form a cross beam, and the vertical beam is erected On the seat ring, the crossbeam is erected on the vertical beam, and the fixed end of the crossbeam is connected with the grinding mechanism.

进一步,所述支梁的自由端均沿所述支梁的长度方向开有长槽,所述长槽内可滑动的设有连接杆,所述连接杆的上端通过螺母固定在所述长槽内,所述连接杆的下端可转动的设有所述导轮。Further, the free ends of the support beams are all provided with long grooves along the length direction of the support beams, and a connecting rod is slidably arranged in the long grooves, and the upper ends of the connecting rods are fixed in the long grooves by nuts. Inside, the lower end of the connecting rod is rotatably provided with the guide wheel.

进一步,所述本体包括水平设置的底板,所述底板的两侧均垂直设有所述外壳板,两块所述外壳板通过固定柱连接,所述固定柱水平贯穿两块所述外壳板并在两端通过螺母固定;所述弧形轨道为开设在所述外壳板上的滑槽,所述电动机位于两块所述外壳板之间,所述电动机设置在滑块的顶面上,所述滑块的两侧均可拆卸地设有插入所述滑槽内并可沿所述滑槽滑动的滑销,以使所述电动机可滑动的架设在两块外壳板上,所述外壳板内壁上还设有用于支撑所述联轴器的托座。所述底板中部沿所述座圈的径向设有容纳转轴的长条形通孔,所述滑块的中部设有供电动机的转动轴通过的通孔。Further, the body includes a bottom plate arranged horizontally, and the outer shell plates are vertically arranged on both sides of the bottom plate, and the two outer shell plates are connected by a fixing column, and the fixing column horizontally penetrates the two outer shell plates and The two ends are fixed by nuts; the arc track is a chute opened on the shell plate, the motor is located between the two shell plates, and the motor is arranged on the top surface of the slider. Both sides of the slider can be detachably provided with sliding pins that are inserted into the chute and can slide along the chute, so that the motor can be slidably mounted on two shell plates, and the shell plate A bracket for supporting the coupling is also provided on the inner wall. The middle part of the bottom plate is provided with a long through hole for accommodating the rotating shaft along the radial direction of the seat ring, and the middle part of the slider is provided with a through hole for the rotating shaft of the motor to pass through.

进一步,所述滑块的两侧各配有2个滑销,所述滑块沿所述滑槽的方向并排设有三个插孔,所述滑销一端插在所述插孔内,另一端可滑动的插设在所述滑槽内。Further, two sliding pins are respectively provided on both sides of the slider, and the slider is provided with three sockets side by side along the direction of the chute, one end of the sliding pin is inserted in the socket, and the other end It can be slidably inserted in the sliding groove.

进一步,所述本体的底板一端通过连接板与所述横梁的固定端相连,另一端的底面上设有挡块,以防止所述底板脱离所述座圈。Furthermore, one end of the bottom plate of the body is connected to the fixed end of the beam through a connecting plate, and a stopper is provided on the bottom surface of the other end to prevent the bottom plate from detaching from the seat ring.

进一步,所述横梁的固定端通过螺母和螺栓固定在连接板的一端,所述底板通过螺母和螺栓固定在所述连接板的另一端。Further, the fixed end of the beam is fixed to one end of the connecting plate by nuts and bolts, and the bottom plate is fixed to the other end of the connecting plate by nuts and bolts.

进一步,所述引导机构在所述座圈上的转动和所述滑块沿所述外壳板的滑动均由人工或者电动驱动。Further, the rotation of the guide mechanism on the seat ring and the sliding of the slider along the shell plate are driven manually or electrically.

进一步,所述磨头为扁圆柱形,所述磨头的中心与所述滚道的圆心重合。Further, the grinding head is flat cylindrical, and the center of the grinding head coincides with the center of the raceway.

本发明的有益效果体现在:The beneficial effects of the present invention are reflected in:

1、采用成型法打磨时,要求磨削部件截面上的轮廓曲线必须和待加工工件的纵截面形状相同,而且随着加工次数的增多该磨削部件一经磨损便不能再使用,而且手工操作难以保证加工质量。本发明采用相切成形原理进行打磨,对磨头的形状要求很低,采用普通磨头即可,因为机床上的引导机构和打磨机构与座圈构成的运动副可以确保磨头与座圈的滚道之间的相对位置,并通过进给运动可以获得打磨除锈运动轨迹,使得一个工作周期内打磨的位置不重不漏,且能保证工作质量。1. When using the forming method to grind, the contour curve on the cross section of the grinding part must be the same as the longitudinal section shape of the workpiece to be processed, and as the number of processing increases, the grinding part can no longer be used once it is worn out, and manual operation is difficult Guarantee the processing quality. The present invention adopts the principle of tangent forming for grinding, and the requirements for the shape of the grinding head are very low, and the ordinary grinding head can be used, because the kinematic pair formed by the guiding mechanism, the grinding mechanism and the seat ring on the machine tool can ensure the smoothness of the grinding head and the seat ring. The relative position between the raceways, and the grinding and derusting movement trajectory can be obtained through the feed movement, so that the grinding position in a working cycle is not repeated and the working quality can be guaranteed.

2、将本发明放置在座圈上进行打磨作业,无需解决座圈的固定问题,利用导轮紧贴座圈的壁面即可在座圈上定位本发明,大大降低了本发明的体积和重量,缩减制造成本,结构紧凑、搬运方便、装拆讯速,从而提高了座圈滚道保养工作的效率,尤其适用于野外应急作业。2. Put the present invention on the seat ring for grinding operation, without solving the fixing problem of the seat ring, the present invention can be positioned on the seat ring by using the guide wheel close to the wall surface of the seat ring, which greatly reduces the volume and weight of the present invention, and reduces Low manufacturing cost, compact structure, convenient handling, fast assembly and disassembly, thus improving the efficiency of raceway maintenance, especially suitable for field emergency operations.

3、既适用于内圈又适用于外圈,只需调节导轮的连接杆在所述横梁和竖梁的长槽内的安装位置,且改变电动机在外壳板滑槽内的位置,即可调节磨头的倾斜角度,就能既适用于内圈又适用于外圈,一架多用,不但节约了成本,也简化了操作,大大减轻了保养工作的劳动强度。3. It is suitable for both the inner ring and the outer ring. You only need to adjust the installation position of the connecting rod of the guide wheel in the long groove of the beam and the vertical beam, and change the position of the motor in the chute of the shell plate. Adjusting the inclination angle of the grinding head can be applied to both the inner ring and the outer ring. One rack is multi-purpose, which not only saves the cost, but also simplifies the operation and greatly reduces the labor intensity of the maintenance work.

附图说明Description of drawings

图1是打磨内圈时本发明与座圈配合的结构示意图Fig. 1 is a schematic diagram of the structure of the present invention cooperating with the seat ring when grinding the inner ring

图2是打磨内圈时打磨机构与横梁的配合示意图Figure 2 is a schematic diagram of the cooperation between the grinding mechanism and the beam when grinding the inner ring

图3是图2中打磨机构的放大示意图Figure 3 is an enlarged schematic view of the grinding mechanism in Figure 2

图4是座圈截面示意图Figure 4 is a schematic cross-sectional view of the seat ring

图5是打磨内圈时磨头以不同倾斜角度插入半边滚道内的示意图Figure 5 is a schematic diagram of the grinding head inserted into the half raceway at different inclination angles when grinding the inner ring

图6是打磨外圈时磨头以不同倾斜角度插入半边滚道内的示意图Figure 6 is a schematic diagram of the grinding head inserted into the half raceway at different inclination angles when grinding the outer ring

具体实施方式detailed description

参照附图,一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,水平设置的环状座圈1包括内圈11和外圈12,所述内圈11的外壁面和所述外圈12的内壁面均向其自身凹陷形成半边滚道13,所述内圈11和所述外圈12围合成滚道14,包括可沿座圈1滑动的引导机构2和打磨机构3,所述引导机构2引导可自转的所述打磨机构3分别沿所述外圈12和所述内圈11的半边滚道13公转,以对所述滚道14进行打磨:With reference to the accompanying drawings, a grinding and derusting machine tool for the raceway of amphibious tank turret raceway, the horizontally arranged annular race 1 includes an inner ring 11 and an outer ring 12, the outer wall surface of the inner ring 11 and the outer ring The inner wall surface of the ring 12 is recessed toward itself to form a half raceway 13, the inner ring 11 and the outer ring 12 form a raceway 14, including a guide mechanism 2 and a grinding mechanism 3 that can slide along the seat ring 1, so The guide mechanism 2 guides the self-rotating grinding mechanism 3 to revolve along the half raceway 13 of the outer ring 12 and the inner ring 11 respectively, so as to grind the raceway 14:

所述引导机构包括3根支梁,所述支梁的自由端架设在所述座圈1上,所述支梁的固定端向所述座圈1的圆心方向延伸并相互固定,任意一根所述支梁与其他两根所述支梁的夹角之和大于或等于180度,所述支梁的自由端均垂直向下设有导轮23,所述导轮23紧贴且可滚动地设置在所述半边滚道13的背面上,所述支梁的固定端与所述打磨机构3连接;The guide mechanism includes 3 support beams, the free ends of the support beams are erected on the seat ring 1, and the fixed ends of the support beams extend toward the center of the seat ring 1 and are fixed to each other. The sum of the included angles between the support beam and the other two support beams is greater than or equal to 180 degrees, and the free ends of the support beams are provided with guide wheels 23 vertically downward, and the guide wheels 23 are close to and can roll It is arranged on the back side of the half raceway 13, and the fixed end of the support beam is connected with the grinding mechanism 3;

所述打磨机构3包括架设在所述座圈1上的本体和延伸至所述半边滚道13内并与所述半边滚道13的内壁相抵触的磨头35,所述本体包括电动机31和外壳板33,所述电动机31的转动轴通过联轴器34与所述磨头35的转轴连接,以驱动所述磨头35自转,所述外壳板33垂直设置在所述座圈1上,所述外壳板33沿所述座圈1的径向设有弧形轨道331,所述弧形轨道331从所述座圈1的圈内延伸至所述座圈1的圈外,所述电动机31可滑动的设置在所述弧形轨道331上,以调节磨头35伸入所述半边滚道13内的倾斜角度。The grinding mechanism 3 includes a body mounted on the raceway 1 and a grinding head 35 extending into the half raceway 13 and in contact with the inner wall of the half raceway 13 , the body includes a motor 31 and A housing plate 33, the rotating shaft of the motor 31 is connected to the rotating shaft of the grinding head 35 through a coupling 34 to drive the grinding head 35 to rotate, the housing plate 33 is vertically arranged on the seat ring 1, The shell plate 33 is provided with an arc track 331 along the radial direction of the seat ring 1, and the arc track 331 extends from the inside of the seat ring 1 to the outside of the seat ring 1, and the motor 31 is slidably arranged on the arc track 331 to adjust the inclination angle at which the grinding head 35 extends into the half raceway 13 .

所述引导机构包括3根支梁,所述3根支梁的其中两根沿直线设置形成竖梁21,另一根垂直设置在所述竖梁21的中间处形成横梁22,所述竖梁21架设在所述座圈1上,所述横梁22架设在所述竖梁21上,所述横梁22的固定端与所述打磨机构3连接。Described guide mechanism comprises 3 support beams, wherein two of described 3 support beams are arranged along a straight line to form vertical beam 21, and the other is vertically arranged in the middle of described vertical beam 21 to form crossbeam 22, and described vertical beam 21 is erected on the seat ring 1 , the crossbeam 22 is erected on the vertical beam 21 , and the fixed end of the crossbeam 22 is connected with the grinding mechanism 3 .

所述支梁的自由端均沿所述支梁的长度方向开有长槽,所述长槽内可滑动的设有连接杆,所述连接杆的上端通过螺母固定在所述长槽内,所述连接杆的下端可转动的设有所述导轮23。The free ends of the support beams are all provided with long grooves along the length direction of the support beams, and a connecting rod is slidably arranged in the long grooves, and the upper ends of the connecting rods are fixed in the long grooves by nuts. The lower end of the connecting rod is rotatably provided with the guide wheel 23 .

所述本体包括水平设置的底板37,所述底板37的两侧均垂直设有所述外壳板33,两块所述外壳板33通过固定柱332连接,所述固定柱332水平贯穿两块所述外壳板33并在两端通过螺母固定;所述弧形轨道331为开设在所述外壳板33上的滑槽,所述电动机31位于两块所述外壳板33之间,所述电动机31设置在滑块32的顶面上,所述滑块32的两侧均可拆卸地设有插入所述滑槽内并可沿所述滑槽滑动的滑销,以使所述电动机31可滑动的架设在两块外壳板33上,所述外壳板33内壁上还设有用于支撑所述联轴器34的托座36。所述底板中部沿所述座圈的径向设有容纳转轴的长条形通孔,所述滑块的中部设有供电动机的转动轴通过的通孔。The body includes a bottom plate 37 arranged horizontally, and the shell plates 33 are vertically arranged on both sides of the bottom plate 37, and the two shell plates 33 are connected by a fixing column 332, and the fixing column 332 runs through the two pieces of the shell plate 33 horizontally. The shell plate 33 is fixed at both ends by nuts; the arc track 331 is a chute provided on the shell plate 33, the motor 31 is located between two shell plates 33, and the motor 31 Set on the top surface of the slide block 32, both sides of the slide block 32 can be detachably provided with slide pins inserted into the chute and slid along the chute, so that the motor 31 can slide The frame is erected on two shell plates 33 , and a bracket 36 for supporting the coupling 34 is also provided on the inner wall of the shell plate 33 . The middle part of the bottom plate is provided with a long through hole for accommodating the rotating shaft along the radial direction of the seat ring, and the middle part of the slider is provided with a through hole for the rotating shaft of the motor to pass through.

所述滑块32的两侧各配有2个滑销,所述滑块32沿所述滑槽331的方向并排设有三个插孔,所述滑销一端插在所述插孔内,另一端可滑动的插设在所述滑槽331内。Two sliding pins are respectively provided on both sides of the slider 32, and the slider 32 is provided with three jacks side by side along the direction of the chute 331, one end of the slider pin is inserted in the jack, and the other is inserted into the jack. One end is slidably inserted into the slide slot 331 .

所述本体的底板37一端通过连接板38与所述横梁22的固定端相连,另一端的底面上设有挡块39,以防止底板37脱离所述座圈1。One end of the bottom plate 37 of the body is connected to the fixed end of the beam 22 through a connecting plate 38 , and a stopper 39 is provided on the bottom surface of the other end to prevent the bottom plate 37 from detaching from the seat ring 1 .

所述横梁22的固定端通过螺母和螺栓固定在连接板38的一端,所述底板37通过螺母和螺栓固定在所述连接板38的另一端。The fixed end of the beam 22 is fixed to one end of the connecting plate 38 by nuts and bolts, and the bottom plate 37 is fixed to the other end of the connecting plate 38 by nuts and bolts.

所述引导机构2在所述座圈1上的转动和所述滑块32沿所述外壳板33的滑动均由人工或者电动驱动。Both the rotation of the guide mechanism 2 on the seat ring 1 and the sliding of the slider 32 along the shell plate 33 are manually or electrically driven.

所述磨头35为扁圆柱形,所述磨头35的中心与所述滚道14的圆心重合。The grinding head 35 is flat cylindrical, and the center of the grinding head 35 coincides with the center of the raceway 14 .

对座圈1进行打磨时,首先要将座圈1的内圈11和外圈12拆开,再分别对内圈11和外圈12单独进行打磨,且是将本发明放置在所述内圈11上或外圈12上进行打磨的,区别于现有的打磨方式都是将打磨工件放置在打磨工具上进行打磨。When grinding the seat ring 1, the inner ring 11 and the outer ring 12 of the seat ring 1 must first be disassembled, and then the inner ring 11 and the outer ring 12 are separately polished, and the present invention is placed on the inner ring 11 or on the outer ring 12, it is different from the existing grinding method that the grinding workpiece is placed on the grinding tool for grinding.

以内圈11和外圈12上靠近座圈1圆心的一面为内壁面,以内圈11和外圈12上远离座圈圆心的一面为外壁面。The side of the inner ring 11 and the outer ring 12 close to the center of the seat ring 1 is the inner wall surface, and the side of the inner ring 11 and the outer ring 12 far away from the center of the seat ring is the outer wall surface.

所述滑块32上设有三个插孔,但三个插孔只配有2个滑销,2个所述滑销选择性地插入三个插孔中的其中两个。设定所述内圈11在右边,所述外圈12在左边,当对内圈11进行打磨时,将两个滑销分别插进中间的插孔和右边的插孔,当对外圈12进行打磨时,将两个滑销分别插进中间的插孔和左边的插孔,即将滑销分别插进距离所述半边滚道的开口最近的两个插孔内,之所以在所述滑块32的两侧都设置2个滑销,是为了保证磨头35在工作是不会像单摆一样来回摆动影响打磨工作,当设置了两个滑销时,底端的磨头35具有两个固定点,磨头35便不会来回摆动。The slider 32 is provided with three sockets, but the three sockets are only equipped with two sliding pins, and the two sliding pins are selectively inserted into two of the three sockets. Set the inner ring 11 on the right and the outer ring 12 on the left. When grinding the inner ring 11, insert the two sliding pins into the middle socket and the right socket respectively. When the outer ring 12 is polished When grinding, insert the two sliding pins into the middle socket and the left socket respectively, that is, insert the sliding pins into the two sockets nearest to the opening of the half raceway respectively. Both sides of 32 are provided with 2 sliding pins to ensure that the grinding head 35 will not swing back and forth like a single pendulum to affect the grinding work. When two sliding pins are provided, the grinding head 35 at the bottom has two fixed pins. Point, grinding head 35 just can not swing back and forth.

所述磨头为扁圆柱形,所述磨头的中心与所述滚道的圆心重合,确保了所述磨头35的外壁紧贴所述滚道的内壁,以将所述滚道内壁打磨干净。The grinding head is flat cylindrical, and the center of the grinding head coincides with the center of the raceway, ensuring that the outer wall of the grinding head 35 is in close contact with the inner wall of the raceway to grind the inner wall of the raceway clean.

1、打磨内圈:1. Grinding the inner ring:

1.1、调节导轮23的连接杆在所述横梁22和竖梁21的长槽内的安装位置,使得导轮23紧贴所述内圈11的半边滚道13的背面,即所述内圈11的内壁面,并可沿着所述内圈11的内壁面滑动,由于本发明是放置在所述内圈11上进行打磨作业的,所以需要通过导轮23紧贴所述内圈11的内壁面来限制所述打磨机构3在水平方向上的移动,即将所述打磨机构3在所述内圈11上进行定位;1.1. Adjust the installation position of the connecting rod of the guide wheel 23 in the long groove of the beam 22 and the vertical beam 21, so that the guide wheel 23 is close to the back of the half raceway 13 of the inner ring 11, that is, the inner ring 11, and can slide along the inner wall of the inner ring 11, since the present invention is placed on the inner ring 11 for grinding work, it is necessary to stick to the inner ring 11 through the guide wheel 23 The inner wall surface restricts the movement of the grinding mechanism 3 in the horizontal direction, that is, the grinding mechanism 3 is positioned on the inner ring 11;

1.2、人工或电动驱动所述引导机构2围绕所述内圈11转动,所述横梁22和所述竖梁21上的导轮23紧贴所述内圈11的内壁面滑动,所述横梁22带动所述打磨机构3沿着所述内圈转动;1.2. The guide mechanism 2 is manually or electrically driven to rotate around the inner ring 11, and the guide wheels 23 on the crossbeam 22 and the vertical beam 21 slide closely against the inner wall of the inner ring 11, and the crossbeam 22 Drive the grinding mechanism 3 to rotate along the inner ring;

1.3、所述磨头35插入所述内圈11的半边滚道内,磨头35在所述电动机31的带动下转动,不断打磨半边滚道13的内壁,为了打磨到每一段半边滚道13的各个面,沿着所述外壳板33上的滑槽转动所述电动机31,所述电动机31带动所述磨头35摆动,可调节所述磨头35插入所述半边滚道内的倾斜角度,从而从多个角度贴紧所述半边滚道13的弧形内壁面,将每一段所述半边滚道13打磨干净;1.3. The grinding head 35 is inserted into the half raceway of the inner ring 11, and the grinding head 35 rotates under the drive of the motor 31 to continuously polish the inner wall of the half raceway 13, in order to polish each half of the raceway 13 On each side, rotate the motor 31 along the chute on the shell plate 33, the motor 31 drives the grinding head 35 to swing, and the inclination angle at which the grinding head 35 is inserted into the half raceway can be adjusted, thereby Adhere to the arc-shaped inner wall surface of the half raceway 13 from multiple angles, and polish each section of the half raceway 13;

1.4、所述打磨机构3随着引导机构2沿着内圈11的周向将整个所述半边滚道13打磨干净。1.4. The grinding mechanism 3 grinds the entire half of the raceway 13 along with the guide mechanism 2 along the circumferential direction of the inner ring 11 .

2、打磨外圈:2. Grinding the outer ring:

2.1、将本发明转移到所述外圈12上;2.1. Transfer the present invention to the outer ring 12;

2.2、调节导轮23的连接杆在所述横梁22和竖梁21的长槽内的安装位置,使得导轮23紧贴所述外圈12的半边滚道13的背面,即所述外圈12的外壁面,并可沿着所述外圈12的外壁面滑动,由于本发明是放置在所述外圈12上对所述外圈12进行打磨的,所以需要通过导轮23紧贴所述外圈12的外壁面来限制所述打磨机构3在水平方向上的移动,即将所述打磨机构3在所述外圈12上进行定位;2.2. Adjust the installation position of the connecting rod of the guide wheel 23 in the long groove of the beam 22 and the vertical beam 21, so that the guide wheel 23 is close to the back of the half raceway 13 of the outer ring 12, that is, the outer ring 12, and can slide along the outer wall surface of the outer ring 12, since the present invention is placed on the outer ring 12 to grind the outer ring 12, it is necessary to use the guide wheel 23 to cling to the outer wall surface of the outer ring 12. The outer wall surface of the outer ring 12 restricts the movement of the grinding mechanism 3 in the horizontal direction, that is, the grinding mechanism 3 is positioned on the outer ring 12;

2.3、人工或电动驱动所述引导机构2围绕所述外圈12转动,所述横梁22和所述竖梁21上的导轮23沿着所述外圈12的外壁面滑动,所述横梁22带动所述打磨机构3沿着所述外圈12转动;2.3. The guiding mechanism 2 is manually or electrically driven to rotate around the outer ring 12, and the guide wheels 23 on the cross beam 22 and the vertical beam 21 slide along the outer wall surface of the outer ring 12, and the cross beam 22 Drive the grinding mechanism 3 to rotate along the outer ring 12;

2.4、所述磨头35插入所述外圈12的半边滚道13内,磨头35在所述电动机31的带动下转动,不断打磨半边滚道13的内壁面,为了打磨到每一段半边滚道13的各个面,沿着所述外壳板33上的滑槽转动所述电动机31,所述电动机31带动所述磨头35摆动,可调节所述磨头35插入所述半边滚道13内的倾斜角度,从而从多个角度贴紧所述半边滚道13的弧形内壁面,将每一段所述半边滚道13打磨干净;2.4. The grinding head 35 is inserted into the half raceway 13 of the outer ring 12, and the grinding head 35 rotates under the drive of the motor 31 to continuously polish the inner wall surface of the half raceway 13. Each surface of the track 13, rotate the motor 31 along the chute on the shell plate 33, the motor 31 drives the grinding head 35 to swing, and the grinding head 35 can be adjusted to be inserted into the half raceway 13 The angle of inclination, so as to adhere to the arc-shaped inner wall surface of the half raceway 13 from multiple angles, and polish each half of the raceway 13 clean;

2.5、所述打磨机构3随着引导机构2沿着外圈12的周向将整个所述半边滚道13打磨干净。2.5. The grinding mechanism 3 grinds the entire half of the raceway 13 along with the guide mechanism 2 along the circumferential direction of the outer ring 12 .

由于本发明是放置在所述内圈11上或外圈12上对所述内圈11上或外圈12进行打磨的,所以需要通过导轮23紧贴所述内圈11的内壁面或所述外圈12的外壁面来定位。Since the present invention is placed on the inner ring 11 or the outer ring 12 to grind the inner ring 11 or the outer ring 12, it is necessary to use the guide wheel 23 to be close to the inner wall surface of the inner ring 11 or the outer ring 12. The outer wall surface of the outer ring 12 is positioned.

本发明采用相切法原理进行打磨加工。相切法利用磨头35做旋转运动的运动轨迹对座圈1表面进行打磨加工,磨头35的运动轨迹所形成的包络线便是对座圈1打磨的痕迹。The invention adopts the principle of tangent method for grinding. The tangent method utilizes the movement trajectory of the grinding head 35 to perform the grinding process on the surface of the seat ring 1 , and the envelope formed by the movement trajectory of the grinding head 35 is the trace of the grinding of the seat ring 1 .

磨头35可沿着外壳板33来回摆动以调节磨头35与所述半边滚道13的贴合角度,磨头35的自转使得每一段半边滚道13都被打磨干净,在引导机构2的作用下沿着座圈1的公转,使得整个座圈1沿其周向都被打磨干净。The grinding head 35 can swing back and forth along the shell plate 33 to adjust the fitting angle between the grinding head 35 and the half raceway 13. The rotation of the grinding head 35 makes each half of the raceway 13 clean. The revolution along the seat ring 1 under action makes the entire seat ring 1 be polished along its circumferential direction.

调节导轮23的连接杆在所述横梁22和竖梁21的长槽内的安装位置,且改变所述电动机31在所述外壳板33的滑槽内的位置,调节所述磨头35的倾斜角度,就能切换对内圈11和对外圈12的打磨,一架多用,不但节约了成本,也简化了操作,大大减轻了保养工作的劳动强度。Adjust the installation position of the connecting rod of the guide wheel 23 in the long groove of the crossbeam 22 and the vertical beam 21, and change the position of the motor 31 in the chute of the shell plate 33, and adjust the position of the grinding head 35. The grinding of the inner ring 11 and the outer ring 12 can be switched by tilting the angle, and one machine can be used for multiple purposes, which not only saves the cost, but also simplifies the operation and greatly reduces the labor intensity of the maintenance work.

本说明书实施例所述的内容仅仅是对发明构思的实现形式的例举,本发明的保护范围不应当被视为仅限于实施例陈述的具体形式,本发明的保护范围也及于本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiment of this specification is only an example of the implementation form of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific form stated in the embodiment. Equivalent technical means that a person can think of based on the concept of the present invention.

Claims (7)

1.一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,水平设置的环状座圈包括内圈和外圈,所述内圈的外壁面和所述外圈的内壁面均向其自身凹陷形成半边滚道,所述内圈和所述外圈围合成滚道,其特征在于:包括可沿座圈滑动的引导机构和打磨机构,所述引导机构引导可自转的所述打磨机构分别沿所述外圈和所述内圈的半边滚道公转,以对所述滚道进行打磨:1. A grinding and derusting machine tool for amphibious tank turret seat ring raceway, the annular seat ring arranged horizontally comprises an inner ring and an outer ring, and the outer wall surface of the inner ring and the inner wall surface of the outer ring are all facing Its own depression forms a half-side raceway, and the inner ring and the outer ring surround a synthetic raceway, which is characterized in that it includes a guide mechanism and a grinding mechanism that can slide along the seat ring, and the guide mechanism guides the self-rotating grinding mechanism. The mechanism revolves along half raceways of the outer ring and the inner ring respectively to grind the raceways: 所述引导机构包括3根支梁,所述支梁的自由端架设在所述座圈上,所述支梁的固定端向所述座圈的圆心方向延伸并相互固定,任意一根所述支梁与其他两根所述支梁的夹角之和大于或等于180度,所述支梁的自由端均垂直向下设有导轮,所述导轮紧贴且可滚动地设置在所述半边滚道的背面上,所述支梁的固定端与所述打磨机构连接;The guide mechanism includes 3 support beams, the free ends of the support beams are erected on the seat ring, the fixed ends of the support beams extend toward the center of the seat ring and are fixed to each other, any one of the support beams The sum of the included angles between the support beam and the other two support beams is greater than or equal to 180 degrees, and the free ends of the support beams are provided with guide wheels vertically downward, and the guide wheels are closely attached and rotatably arranged on the On the back side of the half raceway, the fixed end of the support beam is connected with the grinding mechanism; 所述打磨机构包括架设在所述座圈上的本体和延伸至所述半边滚道内并与所述半边滚道的内壁相抵触的磨头,所述本体包括电动机和外壳板,所述电动机的转动轴通过联轴器与所述磨头的转轴连接,以驱动所述磨头自转,所述外壳板垂直设置在所述座圈上,所述外壳板沿所述座圈的径向设有弧形轨道,所述弧形轨道从所述座圈的圈内延伸至所述座圈的圈外,所述电动机可滑动的设置在所述弧形轨道上,以调节磨头伸入所述半边滚道内的倾斜角度;The grinding mechanism includes a body mounted on the seat ring and a grinding head extending into the half raceway and in contact with the inner wall of the half raceway, the body includes a motor and a housing plate, and the motor The rotating shaft is connected to the rotating shaft of the grinding head through a coupling to drive the grinding head to rotate. The outer shell plate is vertically arranged on the seat ring, and the outer shell plate is arranged radially along the seat ring. An arc-shaped track, the arc-shaped track extends from the inside of the seat ring to the outside of the seat ring, and the motor is slidably arranged on the arc-shaped track to adjust the grinding head to extend into the The angle of inclination in the half raceway; 所述支梁的自由端均沿所述支梁的长度方向开有长槽,所述长槽内可滑动的设有连接杆,所述连接杆的上端通过螺母固定在所述长槽内,所述连接杆的下端可转动的设有所述导轮;The free ends of the support beams are all provided with long grooves along the length direction of the support beams, and a connecting rod is slidably arranged in the long grooves, and the upper ends of the connecting rods are fixed in the long grooves by nuts. The lower end of the connecting rod is rotatably provided with the guide wheel; 所述磨头为扁圆柱形,所述磨头的中心与所述滚道的圆心重合。The grinding head is flat cylindrical, and the center of the grinding head coincides with the center of the raceway. 2.如权利要求1所述的一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,其特征在于:所述引导机构包括3根支梁,所述3根支梁的其中两根沿直线设置形成竖梁,另一根垂直设置在所述竖梁的中间处形成横梁,所述竖梁架设在所述座圈上,所述横梁架设在所述竖梁上,所述横梁的固定端与所述打磨机构连接。2. A grinding and derusting machine tool for amphibious tank turret raceways as claimed in claim 1, characterized in that: the guide mechanism includes 3 support beams, two of which are Arrange along a straight line to form a vertical beam, and the other is vertically arranged in the middle of the vertical beam to form a crossbeam, the vertical beam is erected on the seat ring, the crossbeam is erected on the vertical beam, and the crossbeam The fixed end is connected with the grinding mechanism. 3.如权利要求2所述的一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,其特征在于:所述本体包括水平设置的底板,所述底板的两侧均垂直设有所述外壳板,两块所述外壳板通过固定柱连接,所述固定柱水平贯穿两块所述外壳板并在两端通过螺母固定;所述弧形轨道为开设在所述外壳板上的滑槽,所述电动机位于两块所述外壳板之间,所述电动机设置在滑块的顶面上,所述滑块的两侧均可拆卸地设有插入所述滑槽内并可沿所述滑槽滑动的滑销,以使所述电动机可滑动的架设在两块外壳板上,所述外壳板内壁上还设有用于支撑所述联轴器的托座;所述底板中部沿所述座圈的径向设有容纳转轴的长条形通孔,所述滑块的中部设有供电动机的转动轴通过的通孔。3. A kind of grinding and derusting machine tool for amphibious tank turret seat ring raceway as claimed in claim 2, it is characterized in that: described body comprises the base plate that horizontally arranges, and the both sides of described base plate are all vertically provided with The two shell plates are connected by a fixed column, and the fixed column runs through the two shell plates horizontally and is fixed by nuts at both ends; slot, the motor is located between the two shell plates, the motor is set on the top surface of the slider, both sides of the slider can be detachably inserted into the chute and can be inserted along the The sliding pin for sliding the chute, so that the motor can be slidably erected on the two shell plates, and the inner wall of the shell plate is also provided with a bracket for supporting the coupling; the middle part of the bottom plate is along the The seat ring is radially provided with an elongated through hole for accommodating the rotating shaft, and the middle part of the slider is provided with a through hole for the rotating shaft of the motor to pass through. 4.如权利要求3所述的一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,其特征在于:所述滑块的两侧各配有2个滑销,所述滑块沿所述滑槽的方向并排设有三个插孔,所述滑销一端插在所述插孔内,另一端可滑动的插设在所述滑槽内。4. A kind of grinding and derusting machine tool for amphibious tank turret raceway raceway as claimed in claim 3, it is characterized in that: the both sides of described slide block are respectively equipped with 2 slide pins, and described slide block is along Three sockets are arranged side by side in the direction of the chute, one end of the sliding pin is inserted into the socket, and the other end is slidably inserted in the chute. 5.如权利要求4所述的一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,其特征在于:所述本体的底板一端通过连接板与所述横梁的固定端相连,另一端的底面上设有挡块,以防止所述底板脱离所述座圈。5. A kind of grinding and derusting machine tool for amphibious tank turret seat ring raceway as claimed in claim 4, characterized in that: one end of the bottom plate of the body is connected with the fixed end of the crossbeam through a connecting plate, and the other end is A block is provided on the bottom surface to prevent the bottom plate from detaching from the seat ring. 6.如权利要求5所述的一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,其特征在于:所述横梁的固定端通过螺母和螺栓固定在连接板的一端,所述底板通过螺母和螺栓固定在所述连接板的另一端。6. A kind of grinding and derusting machine tool for amphibious tank turret seat ring raceway as claimed in claim 5, it is characterized in that: the fixed end of described beam is fixed on one end of connecting plate by nut and bolt, and described base plate It is fixed on the other end of the connecting plate by nuts and bolts. 7.如权利要求6所述的一种用于两栖坦克炮塔座圈滚道的打磨除锈机床,其特征在于:所述引导机构在所述座圈上的转动和所述滑块沿所述外壳板的滑动均由人工或者电动驱动。7. A kind of grinding and derusting machine tool for the raceway of amphibious tank turret raceway as claimed in claim 6, characterized in that: the rotation of the guide mechanism on the raceway and the sliding block along the The sliding of the shell plate is driven manually or electrically.
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