CN105505771A - Multifunctional solid-phase saccharification and fermentation equipment - Google Patents
Multifunctional solid-phase saccharification and fermentation equipment Download PDFInfo
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- CN105505771A CN105505771A CN201610079047.0A CN201610079047A CN105505771A CN 105505771 A CN105505771 A CN 105505771A CN 201610079047 A CN201610079047 A CN 201610079047A CN 105505771 A CN105505771 A CN 105505771A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/18—Apparatus specially designed for the use of free, immobilized or carrier-bound enzymes
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
- C12M27/04—Stirrer or mobile mixing elements with introduction of gas through the stirrer or mixing element
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
- C12M27/06—Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
- C12M41/32—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of substances in solution
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/40—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure
Abstract
The invention discloses multifunctional solid-phase saccharification and fermentation equipment. The multifunctional solid-phase saccharification and fermentation equipment comprises a housing, wherein a motor and a speed reducer are arranged on the upper side of the housing, stirring arms are arranged in the housing, the motor drives the speed reducer and the speed reducer drives the stirring arms; a feed opening is formed in the upper wall of the housing, and a discharge opening is formed in the lower wall of the housing; the motor is connected with a controller, and a liquid level instrument, a temperature sensor and a humidity sensor are mounted on the housing. The multifunctional solid-phase saccharification and fermentation equipment is improved on the basis of conventional equipment, is greatly increased in material processing quantity, has a favorable crushing and mixing function of various dry powder materials, half-wet materials and clumpy materials, is radical and non-dead-angle in stirring, can realize material sterilizing and aging according to production requirements, is wide in application range, and can meet various different fermentation conditions, such as single-strain anerobic fermentation, single-strain aerobic fermentation, multi-strain solid-phase dual-dynamic recycling fermentation, according to the fermentation conditions of various strains.
Description
Technical field
The present invention relates to biological fodder processing technique field, specifically, relate to the fermentation to biological fodder, is a kind of multi-functional solid enzyme hydrolysis and fermentation equipment.
Background technology
The fermentative processing of biological fodder needs regular turning, and artificial turning is wasted time and energy, and turning is uneven, and adopt baby tractor turning easily to produce dead angle, effect is all undesirable.Someone proposes a kind of organic fertilizer raw material fermentation heap turning over device, adopt motor, chain-drive turning wheel is walked while turning over materials, reaches the object of turning, its turning wheel is with the turnover panel of radial connection, along with the rotation of turning wheel, material is provoked and is stirred opposite side by turnover panel.This heap turning over device replaces artificial turning operation, has the advantages that labour intensity is low, efficiency is high.
But above-mentioned organic fertilizer raw material fermentation heap turning over device, owing to designing the problems such as unreasonable, causes that it is bulky, turning wheel complex structure, and turnover panel is stressed very large, and turnover panel easily fractures or comes off from turning wheel, and material turning is not thorough.In addition, existing most of turning device is operation in open material pond or feed bin mostly, is difficult to reach the requirement of insulation and moisturizing, and function singleness, can not carry out temperature automatically controlled, timing agitation, automatic oxygenation simultaneously and take out the operations such as oxygen.In prior art, the patent No. is that 201520518463.7 Chinese patents disclose the two dynamically enzymatic hydrolysis and fermentation device of a kind of distributed biological fodder solid phase, this equipment build is less, plant can be placed on and carry out in-situ fermentation materials, and simple to operation, temperature automatically controlled, timing agitation and oxygenation etc.; Treating processes fully-closed, without waste water/pollution from exhaust emission, and tunning has fragrant.But there is the problems such as handled thing doses is few, alr mode existence stirring is insufficient in fermentation unit disclosed in above-mentioned patent application, wastes material, loses time, affect the timely use of material.
Therefore, obtain a kind of can realize biological fodder quick fermentation, single treatment inventory large, save material, equipment simple to operate becomes emphasis that those skilled in the art study all the time and the target of pursuit.
Summary of the invention
The technical problems such as existing fermentation equipment fermenting speed is slow in order to solve, waste material, ferment effect difference, the invention discloses a kind of multi-functional solid enzyme hydrolysis and fermentation equipment, improve single treatment inventory, ferment thoroughly, without dead angle, significantly solve material, improve fermentation efficiency.
For realizing above-mentioned technical purpose, the invention provides a kind of multi-functional solid enzyme hydrolysis and fermentation equipment, comprise the housing of sealing, be provided with motor, step-down gear on the upside of housing, enclosure interior is provided with agitating arm, and motor drive speed reducer, step-down gear drive agitating arm; Shell top wall has opening for feed, lower wall has discharge port, and opening for feed, discharge port support shutoff by air pressure; Motor is connected with controller, housing is provided with tank gage, temperature sensor, humidity sensor.
After by opening for feed material being put into housing, by arranging controller, can set fermentation time, leavening temperature, fermentation humidity, housing internal pressure value, the present invention automatically can stir material, mixes, ferment.
Further, agitating arm comprises the first agitating arm and the second agitating arm, and step-down gear is connected with principal arm, and principal arm connects the first transverse arm, the second transverse arm, scraper arm respectively, the first transverse arm, the second transverse arm affixed first agitating arm, the second agitating arm respectively; Motor drives principal arm rotation, and principal arm drives the first agitating arm, the second agitating arm, scraper arm around the revolution of principal arm axis, and motor drives the first agitating arm, the second agitating arm rotation.
The present invention, by planetary alr mode, drastically increases mixing effect, stirs and thoroughly, not stays dead angle, make full use of all materials, saves material resource.
Further, the first transverse arm is connected in the middle part of principal arm, vertical with principal arm, and the first agitating arm is parallel with principal arm, and the second transverse arm is connected in the middle part of principal arm, vertical with principal arm, has angle between the second agitating arm and principal arm; First agitating arm, the second agitating arm all have spirrillum blade.
Further, for providing fermentation desired gas, scraper arm inside has the air supply channel being communicated with enclosure interior, gas-holder, and scraper arm bottom has air supply channel outlet; Shell top wall is provided with check valve.
Further, for providing fermentation required liquid, shell top wall has mouth spray, and mouth spray is connected with liquid-storing box.
Further, for improving the sealing effectiveness of multi-functional solid enzyme hydrolysis and fermentation equipment and keeping fermenting space to have certain pressure, air pressure support comprise cover plate, support bar, cover plate one end with feed hole edges is hinged, middle part and support bar one end hinged, the support bar the other end connection step-down gear.
Further, temperature sensor, humidity sensor probe stretch to inner walls.
Further, scraper arm has two scraping rods stretched to bottom material, scraping rod is fixed with cone material scraping plate.
Further, controller is PLC, and controller is provided with display screen and action button, is installed on housing exterior walls.
Beneficial effect of the present invention is: multi-functional solid enzyme hydrolysis and fermentation equipment of the present invention improves on existing, handled thing doses increases considerably, to all kinds of dry material, half wet stock, lumpy material all has good fragmentation, mixing functions, stir thoroughly, without dead angle, can according to need of production to material sterilizing, slaking, there is temperature-controllable, the keeping time is controlled, the advantage that oxygen-supplying amount is controlled, according to the fermentation condition of all kinds of bacterial classification, single bacterial classification anaerobically fermenting can be met, single bacterial classification oxygen consumption fermentation, all kinds of different fermentation conditions such as the two dynamic circulation fermentations of multi-cultur es solid phase.
The present invention can be widely used in the solid state fermentation preparation of all kinds of microbiobacterial agent, biological fodder preparation, waste gas grain slag recycling, butcher tankage recycling, animals died of illness harmless treatment, the dirty harmless treatment of cultivation excrement, changing food waste harmless treatment industry, be also applicable to being uniformly mixed of all kinds of bulk material.
Accompanying drawing explanation
Fig. 1 is multi-functional solid enzyme hydrolysis and fermentation equipment schematic front view.
Fig. 2 is multi-functional solid enzyme hydrolysis and fermentation equipment diagrammatic cross-section.
Fig. 3 is whipped-up structure schematic perspective view.
In figure,
1, motor; 20, cover plate; 21, support bar; 3, step-down gear; 4, housing; 5, tank gage; 6, controller; 7, temperature sensor; 8, humidity sensor; 90, the first transverse arm; 91, the second transverse arm; 92, principal arm; 93, the first agitating arm; 94, the second agitating arm; 95, scraper arm.
Embodiment
Below in conjunction with accompanying drawing, detailed explanation and explanation are carried out to structure of the present invention.
As shown in Figure 1, 2, 3, the invention provides a kind of multi-functional solid enzyme hydrolysis and fermentation equipment, comprise the seal casinghousing for placing material, fermentation materials, power section is provided with on the upside of housing 4, power section comprises motor 1, step-down gear 3, housing 4 center upper portion position is located at from top to bottom successively by motor 1 and step-down gear 3, and housing 4 inside is provided with the agitating arm for stirring material, and motor 1 drive speed reducer 3 rotates, step-down gear 3 drives agitating arm to rotate; Housing 4 upper wall has opening for feed, lower wall has discharge port, and opening for feed enters material to be fermented under being used for, and discharge port is for discharging the material after fermentation, and opening for feed, discharge port support shutoff, sealing by air pressure; Motor 1 is connected with controller 6, controller 6 is as electrical control system, controller 6 of the present invention can be programmable logic controller or micro-chip etc., the present embodiment middle controller 6 is PLC, controller 6 is installed on housing 4 outer wall, and controller 6 is provided with display screen and action button, and action button can be entity button, also can be the pseudo operation button on touch-screen, whole multi-functional solid enzyme hydrolysis and fermentation equipment work can be controlled according to operation.The humidity sensor 8 of the tank gage 5 housing 4 being provided with display material mixed solution, the temperature sensor 7 detecting temperature of charge, detection housing 4 humidity, temperature sensor 7, humidity sensor 8 probe stretches to housing 4 inwall.
As shown in Figure 2,3, whipping appts of the present invention adopts planetary with cone material scraping plate structure, agitating arm comprises the first agitating arm 93 and the second agitating arm 94, step-down gear 3 is connected with principal arm 92, outer shaft dual output in step-down gear 3, control agitating arm revolution and rotation respectively, principal arm 92 connects the first transverse arm 90, second transverse arm 91, scraper arm 95, first transverse arm 90, second transverse arm 91 affixed first agitating arm 93, second agitating arm 94 respectively respectively; Motor 1 drives principal arm 92 rotation, principal arm 92 drives the first agitating arm 93, second agitating arm 94, scraper arm 95 revolves round the sun around principal arm 92 axis, stir material in housing 4, be that material does radial motion along shell wall, motor 1 drives the first agitating arm 93, second agitating arm 94 rotation, first agitating arm 93, second agitating arm 94 all has spirrillum blade, make material stir to top along spirrillum blade, constantly diffusion, compound, just can make mixing of materials at short notice.For improving mixing effect further, the present invention first transverse arm 90 is connected in the middle part of principal arm 92, vertical with principal arm 92, first agitating arm 93 is parallel with principal arm 92, and the second transverse arm 91 is connected in the middle part of principal arm 92, vertical with principal arm 92, has angle between the second agitating arm 94 and principal arm 92.Scraper arm 95 inside has the air supply channel being communicated with housing 4 inside, gas-holder, scraper arm 95 bottom has air supply channel outlet, by the source of the gas in solenoid control compressor gas-holder, enter the scraper arm 95 of bottom through principal arm 92, from scraper arm 95 air supply channel outlet ejection, by the mode of this rotation air feed, make material tonifying Qi more even, housing 4 upper wall is provided with check valve, and excessive gas is discharged from secondary check valve, gas supply control can be automatically, also can be manually.Housing 4 upper wall has mouth spray, and provide the liquid such as water for mixing of materials, mouth spray is connected with liquid-storing box.Air pressure support comprise cover plate 20, support bar 21, cover plate 20 one end with feed hole edges is hinged, middle part and support bar 21 one end hinged, support bar 21 the other end connection step-down gear 3.Scraper arm 95 has two scraping rods stretched to bottom material, scraping rod is fixed with cone material scraping plate, taper material scraping plate adopts soft body design, mainly act on bottom housing 4, coordinate and stir, make stirring without dead angle, stir, discharging is thorough, be specially adapted to the stirring fermentation of solid organic matters.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all do in flesh and blood of the present invention any amendment, equivalent to replace and simple modifications etc., all should be included within protection scope of the present invention.
Claims (9)
1. a multi-functional solid enzyme hydrolysis and fermentation equipment, comprise the housing (4) of sealing, it is characterized in that: be provided with motor (1), step-down gear (3) on the upside of housing, enclosure interior is provided with agitating arm, motor drive speed reducer, step-down gear drive agitating arm; Shell top wall has opening for feed, lower wall has discharge port, and opening for feed, discharge port support shutoff by air pressure; Motor is connected with controller (6), housing is provided with tank gage (5), temperature sensor (7), humidity sensor (8).
2. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 1, it is characterized in that: agitating arm comprises the first agitating arm and (93) second agitating arms (94), step-down gear is connected with principal arm (92), principal arm connects the first transverse arm (90), the second transverse arm (91), scraper arm (95) respectively, the first transverse arm, the second transverse arm affixed first agitating arm, the second agitating arm respectively; Motor drives principal arm rotation, and principal arm drives the first agitating arm, the second agitating arm, scraper arm around the revolution of principal arm axis, and motor drives the first agitating arm, the second agitating arm rotation.
3. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 2, it is characterized in that: the first transverse arm is connected in the middle part of principal arm, vertical with principal arm, first agitating arm is parallel with principal arm, and the second transverse arm is connected in the middle part of principal arm, vertical with principal arm, has angle between the second agitating arm and principal arm; First agitating arm, the second agitating arm all have spirrillum blade.
4. the multi-functional solid enzyme hydrolysis and fermentation equipment according to Claims 2 or 3, is characterized in that: scraper arm inside has the air supply channel being communicated with enclosure interior, gas-holder, and scraper arm bottom has air supply channel outlet; Shell top wall is provided with check valve.
5. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 4, it is characterized in that: shell top wall has mouth spray, mouth spray is connected with liquid-storing box.
6. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 4, it is characterized in that: air pressure support comprises cover plate (20), support bar (21), cover plate one end and feed hole edges is hinged, middle part and support bar one end hinged, the support bar the other end connect step-down gear.
7. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 1, is characterized in that: temperature sensor, humidity sensor probe stretches to inner walls.
8. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 1, is characterized in that: scraper arm has two scraping rods stretched to bottom material, scraping rod is fixed with cone material scraping plate.
9. multi-functional solid enzyme hydrolysis and fermentation equipment according to claim 1, is characterized in that: controller is PLC, and controller is provided with display screen and action button, is installed on housing exterior walls.
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| CN106929455A (en) * | 2017-04-22 | 2017-07-07 | 山东百德生物科技有限公司 | A kind of zymotechnique that composite thallus protein feed is produced using agricultural and sideline poor slag |
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