CN105504807A - Asbestos-fiber-free compressed panel and preparation method thereof - Google Patents

Asbestos-fiber-free compressed panel and preparation method thereof Download PDF

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Publication number
CN105504807A
CN105504807A CN201511025676.7A CN201511025676A CN105504807A CN 105504807 A CN105504807 A CN 105504807A CN 201511025676 A CN201511025676 A CN 201511025676A CN 105504807 A CN105504807 A CN 105504807A
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CN
China
Prior art keywords
fiber
compressed panel
magnesium silicate
rubber
asbestos
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201511025676.7A
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Chinese (zh)
Inventor
李岗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cixi Cazseal Packing & Gasket Co Ltd
Original Assignee
Cixi Cazseal Packing & Gasket Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cixi Cazseal Packing & Gasket Co Ltd filed Critical Cixi Cazseal Packing & Gasket Co Ltd
Priority to CN201511025676.7A priority Critical patent/CN105504807A/en
Publication of CN105504807A publication Critical patent/CN105504807A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/10Polyamides derived from aromatically bound amino and carboxyl groups of amino-carboxylic acids or of polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/18Homopolymers or copolymers of nitriles
    • C08L33/20Homopolymers or copolymers of acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Paper (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to an asbestos-fiber-free compressed panel and a preparation method thereof. The invention is characterized in that the asbestos-fiber-free compressed panel comprises the following components in percentage by weight: 40-50% of graphite powder, 3-5% of carbon fiber, 5-10% of aramid fiber, 5-10 of acrylon fiber or acrylon pulp, 3.0% of paper pulp, 7.0% of natural rubber, 5.6% of nitrile-butadiene rubber or chloroprene rubber or butadiene styrene rubber or ethylene propylene diene copolymer, 0.3% of sulfur, 0.3% of rubber accelerator M, 0.3% of anti-aging agent D, 0.7% of zinc oxide, 2.0% of polyurethane lacquer, 1.4% of phthalo blue and 14.2% of barium sulfate. Compared with the prior art, the asbestos-fiber-free compressed panel provided by the invention is free of asbestos and meerschaum, and is mainly composed of graphite powder and acrylon fiber. The prepared panel has the advantages of sufficient strength, favorable high temperature resistance and very low leakage rate. The added aramid fiber greatly enhances the tensile strength and wear resistance.

Description

A kind of without fibrous magnesium silicate compressed panel and preparation method
Technical field
The present invention relates to a kind of without fibrous magnesium silicate compressed panel and preparation method.
Background technology
Asbestos rubber compressed panel is widely used for making gasket seal, but because asbestos have harm to human body, some developed countries forbid all, some external automobile brands also strictly prohibit the use the pad containing asbestos, so each producer has to set about developing the formula without asbestos compressed panel, domestic method the most conventional replaces asbestos with sepiolite, but sepiolite is general and asbestos are twin ore deposits, be difficult to thoroughly be separated, obtained sheet material is carried out with this formula, if have X-ray to detect, still can find the asbestos of 5 ~ 10%, finally reject by the client of more American-European developed countries, cause very large loss.。
Summary of the invention
Primary technical problem to be solved by this invention provides a kind of without fibrous magnesium silicate compressed panel for above-mentioned prior art.
The further technical problem to be solved of the present invention is to provide a kind of preparation method without fibrous magnesium silicate compressed panel.
The present invention solves the technical scheme that above-mentioned primary technical problem adopts: a kind of without fibrous magnesium silicate compressed panel, it is characterized in that: this comprises the component of following weight proportion without fibrous magnesium silicate compressed panel:
Graphite Powder 99: 40 ~ 50%
Carbon fiber: 3 ~ 5%
Aramid fiber: 5 ~ 10%
Acrylic fiber or acrylic fibers pulp: 5 ~ 10%
Paper pulp: 3.0%
Natural rubber: 7.0%
Nitrile rubber or neoprene latex or butadiene-styrene rubber or ethylene-propylene diene copolymer: 5.6%
Sulfur: 0.3%
Captax: 0.3%
Antioxidant D: 0.3%
Zinc oxide: 0.7%
Polyurethane varnish: 2.0%
Titanium is blue or green blue: 1.4%
Barium sulfate: 14.2%.
Preferably, described natural rubber adopts 1# cigarette electricity glue.
Preferably, described paracril adopts 26# paracril.
Preferably, described Graphite Powder 99 adopts 0# Graphite Powder 99.
The present invention solves the technical scheme that above-mentioned further technical problem adopts: a kind of preparation method without fibrous magnesium silicate compressed panel with above-mentioned formula, is characterized in that: comprise the steps:
Step 1, blue or green to Graphite Powder 99, carbon fiber, aramid fiber, acrylic fiber or acrylic fibers pulp, paper pulp, natural rubber, nitrile rubber or neoprene latex or butadiene-styrene rubber or ethylene-propylene diene copolymer, Sulfur, captax, antioxidant D, zinc oxide, Polyurethane varnish, titanium blue and these 14 kinds of materials of barium sulfate to be prepared according to weight proportion described in claim 1, pour in material pool, fully stir;
Step 2, compound step 1 obtained are poured special making in the Cheng Zhangji of compressed panel into and are made without fibrous magnesium silicate compressed panel.
Compared with prior art, the invention has the advantages that: provided by the invention without in fibrous magnesium silicate compressed panel formula 100% without asbestos, without sepiolite, based on Graphite Powder 99 and acrylic fiber, obtained sheet material has enough intensity, and leakage rate is very low simultaneously, adding of aramid fiber, considerably increase again tensile strength and wear resistance, Graphite Powder 99 makes sheet material have good resistance to elevated temperatures, is applicable to 450 celsius temperatures and uses.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
The component comprising following weight proportion without fibrous magnesium silicate compressed panel that the present embodiment provides:
Graphite Powder 99: 40 ~ 50%
Carbon fiber: 3 ~ 5%
Aramid fiber: 5 ~ 10%
Acrylic fiber or acrylic fibers pulp: 5 ~ 10%
Paper pulp: 3.0%
Natural rubber: 7.0%
Nitrile rubber or neoprene latex or butadiene-styrene rubber or ethylene-propylene diene copolymer: 5.6%
Sulfur: 0.3%
Captax: 0.3%
Antioxidant D: 0.3%
Zinc oxide: 0.7%
Polyurethane varnish: 2.0%
Titanium is blue or green blue: 1.4%
Barium sulfate: 14.2%.
This formula 100% is without asbestos, and without sepiolite, based on stone mill powder and acrylic fiber, obtained sheet material has enough intensity and has good resistance to elevated temperatures.For different use media, wherein paracril can use neoprene latex instead, the stupid glue of fourth, and ethylene-propylene diene copolymer etc. substitute, and as needed other color, can use other dyestuff instead.
In the present embodiment, natural rubber adopts 1# cigarette electricity glue, and paracril adopts 26# paracril, and Graphite Powder 99 adopts 0# Graphite Powder 99.
The above-mentioned preparation method without fibrous magnesium silicate compressed panel comprises the steps:
Step 1, blue or green to Graphite Powder 99, carbon fiber, aramid fiber, acrylic fiber or acrylic fibers pulp, paper pulp, natural rubber, nitrile rubber or neoprene latex or butadiene-styrene rubber or ethylene-propylene diene copolymer, Sulfur, captax, antioxidant D, zinc oxide, Polyurethane varnish, titanium blue and these 14 kinds of materials of barium sulfate to be prepared according to weight proportion described in claim 1, pour in material pool, fully stir;
Step 2, compound step 1 obtained are poured special making in the Cheng Zhangji of compressed panel into and are made without fibrous magnesium silicate compressed panel.

Claims (5)

1. without a fibrous magnesium silicate compressed panel, it is characterized in that: this comprises the component of following weight proportion without fibrous magnesium silicate compressed panel:
Graphite Powder 99: 40 ~ 50%
Carbon fiber: 3 ~ 5%
Aramid fiber: 5 ~ 10%
Acrylic fiber or acrylic fibers pulp: 5 ~ 10%
Paper pulp: 3.0%
Natural rubber: 7.0%
Nitrile rubber or neoprene latex or butadiene-styrene rubber or ethylene-propylene diene copolymer: 5.6%
Sulfur: 0.3%
Captax: 0.3%
Antioxidant D: 0.3%
Zinc oxide: 0.7%
Polyurethane varnish: 2.0%
Titanium is blue or green blue: 1.4%
Barium sulfate: 14.2%.
2. according to claim 1 without fibrous magnesium silicate compressed panel, it is characterized in that: described natural rubber adopts 1# cigarette electricity glue.
3. according to claim 1 without fibrous magnesium silicate compressed panel, it is characterized in that: described paracril adopts 26# paracril.
4. according to claim 1 without fibrous magnesium silicate compressed panel, it is characterized in that: described Graphite Powder 99 adopts 0# Graphite Powder 99.
5., as claimed in claim 1 without a preparation method for fibrous magnesium silicate compressed panel, it is characterized in that: comprise the steps:
Step 1, blue or green to Graphite Powder 99, carbon fiber, aramid fiber, acrylic fiber or acrylic fibers pulp, paper pulp, natural rubber, nitrile rubber or neoprene latex or butadiene-styrene rubber or ethylene-propylene diene copolymer, Sulfur, captax, antioxidant D, zinc oxide, Polyurethane varnish, titanium blue and these 14 kinds of materials of barium sulfate to be prepared according to weight proportion described in claim 1, pour in material pool, fully stir;
Step 2, compound step 1 obtained are poured special making in the Cheng Zhangji of compressed panel into and are made without fibrous magnesium silicate compressed panel.
CN201511025676.7A 2015-12-29 2015-12-29 Asbestos-fiber-free compressed panel and preparation method thereof Pending CN105504807A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201511025676.7A CN105504807A (en) 2015-12-29 2015-12-29 Asbestos-fiber-free compressed panel and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201511025676.7A CN105504807A (en) 2015-12-29 2015-12-29 Asbestos-fiber-free compressed panel and preparation method thereof

Publications (1)

Publication Number Publication Date
CN105504807A true CN105504807A (en) 2016-04-20

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108659290A (en) * 2018-06-11 2018-10-16 江苏苏东化工机械有限公司 A kind of enhancing composite rubber material strainer plate material
CN108976527A (en) * 2018-06-11 2018-12-11 江苏苏东化工机械有限公司 A kind of enhancing composite rubber material filter plate preparation method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1263903A (en) * 2000-02-16 2000-08-23 太仓市宝马密封材料有限公司 Sealing elastomer material reinforced by non-asbestos fibres and technology for compressing it into plates
CN1487045A (en) * 2003-08-04 2004-04-07 山东烟台石棉制品总厂 Reinforced sealing asbestos stool plate and its making process
CN1557865A (en) * 2004-01-13 2004-12-29 上海大学 Process for preparation formation of nonasbestos fibre enhanced latex sealing plate
CN1948377A (en) * 2006-08-31 2007-04-18 浙江国泰密封材料股份有限公司 Fiber reinforced graphite rubber plate and its preparation method
US20070210489A1 (en) * 2006-03-09 2007-09-13 Nichias Corporation Method for manufacturing sheet-like gasket
CN101058896A (en) * 2006-04-17 2007-10-24 上海兰邦工业纤维有限公司 Preparation of polyacrylonitrile pulp-shape fibre
CN103059354A (en) * 2011-10-20 2013-04-24 岱山县威尔密封件有限公司 Sealing gasket

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1263903A (en) * 2000-02-16 2000-08-23 太仓市宝马密封材料有限公司 Sealing elastomer material reinforced by non-asbestos fibres and technology for compressing it into plates
CN1487045A (en) * 2003-08-04 2004-04-07 山东烟台石棉制品总厂 Reinforced sealing asbestos stool plate and its making process
CN1557865A (en) * 2004-01-13 2004-12-29 上海大学 Process for preparation formation of nonasbestos fibre enhanced latex sealing plate
US20070210489A1 (en) * 2006-03-09 2007-09-13 Nichias Corporation Method for manufacturing sheet-like gasket
CN101058896A (en) * 2006-04-17 2007-10-24 上海兰邦工业纤维有限公司 Preparation of polyacrylonitrile pulp-shape fibre
CN1948377A (en) * 2006-08-31 2007-04-18 浙江国泰密封材料股份有限公司 Fiber reinforced graphite rubber plate and its preparation method
CN103059354A (en) * 2011-10-20 2013-04-24 岱山县威尔密封件有限公司 Sealing gasket

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李金宝 等: "腈纶纤维在密封纸板中的应用研究", 《陕西科技大学学报》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108659290A (en) * 2018-06-11 2018-10-16 江苏苏东化工机械有限公司 A kind of enhancing composite rubber material strainer plate material
CN108976527A (en) * 2018-06-11 2018-12-11 江苏苏东化工机械有限公司 A kind of enhancing composite rubber material filter plate preparation method

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Application publication date: 20160420

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