CN105499949A - 3-megawatt wind turbine generator base clamping tool - Google Patents
3-megawatt wind turbine generator base clamping tool Download PDFInfo
- Publication number
- CN105499949A CN105499949A CN201510979049.0A CN201510979049A CN105499949A CN 105499949 A CN105499949 A CN 105499949A CN 201510979049 A CN201510979049 A CN 201510979049A CN 105499949 A CN105499949 A CN 105499949A
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- base
- clamping
- megawatt wind
- driven generator
- upset
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wind Motors (AREA)
Abstract
The invention discloses a 3-megawatt wind turbine generator base clamping tool. The 3-megawatt wind turbine generator base clamping tool comprises a bottom plate and a vertical frame arranged on the bottom plate, wherein a connecting surface matched with a base in a clamping manner is formed in a side surface of the vertical frame, a plurality of positioning and clamping mechanisms are arranged on the connecting surface and around the edge of the base, and the positioning and clamping mechanisms are matched with the edge of the base so as to clamp the base onto the vertical frame. By using the clamping tool provided by the invention, the base can be efficiently fixed on the side surface of the vertical frame, so as to be conveniently connected and matched with a horizontal machining center, and the work efficiency is improved.
Description
Technical field
The present invention relates to a kind of 3 megawatt wind driven generator group base clamping toolings.
Background technology
As everyone knows, China is one of country of enriching the most of wind energy in the world, and world's wind energy is also very abundant, is close to endless.Therefore wind-power electricity generation all has very vast potential for future development for me and even the whole world.In the epoch that 21 century is efficient, cleaning, safety, Economic Sustainability utilize the energy, countries in the world all to this future development, all permit the key of the utilization of the energy as scientific research field with concern.And by the screening of history, and the developments of global new forms of energy in recent years, we can find out that wind energy will become the key player of energy development, and wind-powered electricity generation also will be developed thereupon greatly.Existing wind power plant is made up of parts such as base, rotating shaft, wheel hub, blade, motor, decelerators, base is as the basic components of whole equipment, play vital effect, existing base of wind turbine generator set (especially 3 megawatts), essentially by casting, then formed by later stage machining, because pedestal is irregular shape, when fixing clamping, there is larger difficulty.Prior art is badly in need of a kind of easy accessibility, the 3 megawatt wind driven generator group base clamping toolings that clamping is stable.
Summary of the invention
The object of the invention is to overcome the defect existed in prior art, a kind of easy accessibility is provided, the 3 megawatt wind driven generator group base clamping toolings that clamping is stable.
For achieving the above object, technical scheme of the present invention there is provided a kind of 3 megawatt wind driven generator group base clamping toolings, comprise base plate and be arranged on the munnion frame on base plate, described perpendicular frame facet forms the joint face with base engagement clamping, described joint face is provided with multiple positioning and clamping mechanism around base edge, and described positioning and clamping mechanism coordinates base clamping with base edge on munnion frame.By using the clamping tooling described in the application to be fixed on perpendicular frame facet by base efficiently, being beneficial to and being connected cooperation with horizontal Machining centers, improving working (machining) efficiency.
As preferably, described positioning and clamping mechanism comprise locating dowel and with locating dowel with the use of upset clamp; Described upset clamp one end coordinates with locating dowel, the other end is column articulated with upset hydraulic lifting, also be provided with one between described locating dowel and upset hydraulic lifting post and be rotationally connected block, be connected by being rotationally connected plate with being rotationally connected between block in the middle part of described upset clamp, described in be rotationally connected plate two ends respectively with upset clamp with to be rotationally connected block hinged; Described upset clamp, under the driving of upset hydraulic lifting post, to coordinate with locating dowel around being rotationally connected block upset and being separated.Such positioning and clamping mechanism can realize upset clamp and coordinate with locating dowel and clamp by base edge (clamped position is tabular is preferred), and drive by overturning hydraulic lifting post (hydraulic-driven), efficiency is high, and chucking power greatly, clamps and stablizes; The design of upset clamp can under clamped condition, flipping block is dug, base edge can not be had influence on locate with coordinating of locating dowel, after location completes, drive the upset of realization upset clamp by upset hydraulic lifting post and coordinate with locating dowel and base edge is clamped, convertible clamping mode like this, avoids the interference of location and clamping, saves space.
As preferably, coordinate the upset clamp end clamped to be provided with protruding pressure head with locating dowel, described locating dowel end is provided with the protruding positioning head arranged, and described pressure head coordinates with positioning head base edge to locate and clamps.Positioning head and pressure head are the design of convex type, and such design is convenient to realize clamping, avoid upset clamp and locating dowel end cross thick and interfere with base miscellaneous part.The projection of positioning head is beneficial to and realizes precise positioning simultaneously.
As preferably, described joint face is also provided with auxiliary fore-set, described auxiliary fore-set and base inner surface coordinate to support and contact.Such design is convenient to, in the unlapped position of positioning and clamping mechanism, be supported base by auxiliary fore-set, prevents it to be out of shape in processing is made.
As preferably, described joint face is also provided with auxiliary compression leg, described auxiliary compression leg is provided with compression leg hydraulic lifting post, and described compression leg hydraulic lifting column end is provided with the rotation pressing plate for base outer wall being pressed in joint face.Such design is convenient to, in the unlapped position of positioning and clamping mechanism, be compressed base outer wall by auxiliary compression leg, prevents it from sliding in processing is made or being out of shape.
As preferably, described base plate and munnion frame junction are provided with feed mechanism, and described feed mechanism comprises the lower guideway extended to base plate outer end along munnion frame lower end and the lower skateboard be slidably connected with lower guideway; Described lower skateboard is provided with the upper rail vertical and parallel with joint face with lower guideway, and described upper rail slidably connects upper slide, and described upper slide and base engagement carry and carry position and be provided with the load bearing component with base engaging contact.Such design can between location, first by upper slide and base engagement, base is placed on upper slide, the distance between base and munnion frame is adjusted by the position of slidable adjustment lower guideway and lower skateboard, moving horizontally of base and perpendicular frame facet is realized by slidable adjustment upper rail and upper slide, base is coordinated with locating dowel realize locating, by lower lock-screw and upper locking screw lock, then fixed by positioning and clamping mechanism clamping.After fixing, feed mechanism also plays the effect of carrying, alleviates the clamp pressure of other clamping structures.
As preferably, described lower skateboard is provided with the lower lock-screw for locking lower skateboard and lower guideway; Described upper slide is provided with the upper lock-screw for locking upper slide and upper rail.Such design is convenient to lock between slide plate and track after the positioning, prevents it from sliding.
As preferably, described perpendicular frame facet is scattered and is distributed with polylith connecting plate, the coplanar setting of described polylith connecting plate, the outer surface of the polylith connecting plate of described coplanar setting coordinates composition joint face; Described positioning and clamping mechanism, auxiliary fore-set and auxiliary compression leg are arranged on connecting plate.Such design can arrange connecting plate needing the position arranging clamp system, auxiliary fore-set and auxiliary compression leg, and the unnecessary whole side entirety at munnion frame establishes plate, is beneficial to and reduces costs.
As preferably, described feed mechanism is provided with two bottom munnion frame same side, and described two feed mechanisms to be distributed in bottom same side two jiaos.The stability that such design is beneficial to base carrying and regulates.
As preferably, described munnion frame is provided with at least two joint faces.Such design is beneficial to the clamping realizing multiple base on a munnion frame, realizes the high efficiency of processing.
Advantage of the present invention and beneficial effect are: by using the clamping tooling described in the application to be fixed on perpendicular frame facet by base efficiently, being beneficial to and being connected cooperation with horizontal Machining centers, improving working (machining) efficiency.
Accompanying drawing explanation
Fig. 1 is the generator set base structural representation (anterior visual angle) that the present invention relates to;
Fig. 2 is the generator set base structural representation (another visual angle anterior) that the present invention relates to;
Fig. 3 is the generator set base structural representation (visual angle, rear portion) that the present invention relates to;
Fig. 4 is the generator set base structural representation (another visual angle, rear portion) that the present invention relates to
Fig. 5 is frock of the present invention (base of wind turbine generator set clamping tooling) structural representation;
Fig. 6 is A place structure enlarged diagram in Fig. 5;
Fig. 7 is B place structure enlarged diagram in Fig. 5;
Fig. 8 is frock of the present invention and base (generator set base) fit structure schematic diagram;
Fig. 9 is frock of the present invention and base (generator set base) fit structure schematic diagram (back angle).
In figure: 1, base plate; 2, terminal pad; 3, reinforcement; 4, connecting portion; 5, through hole; 6, base plate; 7, munnion frame; 8, positioning and clamping mechanism; 9, locating dowel; 10, clamp is overturn; 11, hydraulic lifting post is overturn; 12, block is rotationally connected; 13, plate is rotationally connected; 14, pressure head; 15, positioning head; 16, auxiliary fore-set; 17, auxiliary compression leg; 18, compression leg hydraulic lifting post; 19, pressing plate is rotated; 20, lower guideway; 21, lower skateboard; 22, upper rail; 23, upper slide; 24, load bearing component; 25, lower lock-screw; 26, upper lock-screw; 27, connecting plate; 28, feed mechanism.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
First, simply introduce as Figure 1-Figure 4 this base of wind turbine generator set clamping tooling want the base of wind turbine generator set of clamping, base comprises base plate 1, base plate 1 upper end is provided with terminal pad 2, be connected with reinforcement 3 by connecting portion 4 between described terminal pad 2 and base plate 1, the both sides of described terminal pad 2 are also provided with through hole 5(base and also comprise other parts, do not describe in detail one by one), coordinate in the process of clamping at base with munnion frame 7, as long as near base edge (such as base plate 1 edge of munnion frame 7, through hole 5 edge etc., but be not limited thereto), all can with positioning and clamping mechanism 8, auxiliary fore-set 16 and auxiliary compression leg 17 coordinate realization fixing.
Clamping tooling described in the application can still not be limited with this base by this base of clamping, discloses this base only better understands this clamping tooling structure and operation logic for convenience of the public.
As shown in Fig. 5-Fig. 9, a kind of 3 megawatt wind driven generator group base clamping toolings, the munnion frame 7 comprising base plate 6 and be arranged on base plate 6, the side of described munnion frame 7 forms the joint face with base engagement clamping, described joint face is provided with multiple positioning and clamping mechanism 8 around base edge, and described positioning and clamping mechanism 8 coordinates base clamping with base edge on munnion frame 7.
Described positioning and clamping mechanism 8 comprise locating dowel 9 and with locating dowel 9 with the use of upset clamp 10; Described upset clamp 10 one end coordinates with locating dowel 9, the other end is hinged with upset hydraulic lifting post 11, also be provided with one between described locating dowel 9 and upset hydraulic lifting post 11 and be rotationally connected block 12, be connected by being rotationally connected plate 13 with being rotationally connected between block 12 in the middle part of described upset clamp 10, described in be rotationally connected plate 13 two ends respectively with upset clamp 10 with to be rotationally connected block 12 hinged; Described upset clamp 10, under the driving of upset hydraulic lifting post 11, overturns and to coordinate with locating dowel 9 around being rotationally connected block 12 and be separated.
In order to limit the motion of base opposing connecting surface, the setting direction of positioning and clamping mechanism 8 is different, and major part is for restriction base is relative to moving along lower guideway 20 direction with munnion frame 7, so locating dowel 9 is arranged with upset hydraulic lifting post 11 is vertical with joint face; Fraction restriction base moves along upper rail 22 direction relative to munnion frame 7, so locating dowel 9 and upset hydraulic lifting post 11 are horizontally disposed with joint face.
Coordinate upset clamp 10 end clamped to be provided with protruding pressure head 14 with locating dowel 9, described locating dowel 9 end is provided with the protruding positioning head 15 arranged, and described pressure head 14 coordinates with positioning head 15 base edge to locate and clamps.
Described joint face is also provided with auxiliary fore-set 16, described auxiliary fore-set 16 coordinates to support with base inner surface and contacts.
Described joint face is also provided with auxiliary compression leg 17, described auxiliary compression leg 17 is provided with compression leg hydraulic lifting post 18, and described compression leg hydraulic lifting post 18 end is provided with the rotation pressing plate 19 for base outer wall being pressed in joint face.Pressing plate is set to rotate, and under non-locking state, can turn to the position of not interfering with locked position, turns to locked position again, realize locking by compression leg hydraulic lifting post 18 after treating base location, avoids base and rotate pressing plate 19 interfering when locating.
Described base plate 6 is provided with feed mechanism with munnion frame 7 junction, and described feed mechanism comprises the lower guideway 20 extended to base plate 6 outer end along munnion frame 7 lower end and the lower skateboard 21 be slidably connected with lower guideway 20; Described lower skateboard 21 is provided with the upper rail 22 vertical and parallel with joint face with lower guideway 20, and described upper rail 22 slidably connects upper slide 23, and described upper slide 23 carries with base engagement and carries position and is provided with the load bearing component 24 with base engaging contact.
Described lower skateboard 21 is provided with the lower lock-screw 25 for locking lower skateboard 21 and lower guideway 20; Described upper slide 23 is provided with the upper lock-screw 26 for locking upper slide 23 and upper rail 22.
Be scattered in the side of described munnion frame 7 and be distributed with polylith connecting plate 27, the coplanar setting of described polylith connecting plate 27, the outer surface of the polylith connecting plate 27 of described coplanar setting coordinates composition joint face; Described positioning and clamping mechanism 8, auxiliary fore-set 16 and auxiliary compression leg 17 are arranged on connecting plate 27.
Described feed mechanism is provided with two bottom munnion frame 7 same side, and described two feed mechanisms to be distributed in bottom same side two jiaos.
Described munnion frame 7 is provided with at least two joint faces.
In use, base is coordinated with the feed mechanism on base plate 6, two base angles of base coordinate with two feed mechanisms bottom munnion frame 7 same side, load bearing component 24 on upper slide 23 coordinates clamping with the base angle of base, the distance between base and munnion frame 7 is adjusted by the position of slidable adjustment lower skateboard 21 and lower guideway 20, moving horizontally of base and munnion frame 7 side is realized by slidable adjustment upper slide 23 and the position of upper rail 22, in moving process, make base coordinate with locating dowel 9 realize locating, lower skateboard 21 and lower guideway 20 is locked by lower lock-screw 25, upper slide 23 and upper rail 22 is locked by upper lock-screw 26, now locate,
Upset hydraulic lifting post 11 is now driven outwards to run, upset clamp 10 overturns around being rotationally connected block 12 by being rotationally connected plate 13, upset clamp 10 one end coordinates with locating dowel 9 locks base edge, base edge be base plate 1 edge or other be convenient to lock base edge, the height of locating dowel 9 should be arranged according to the height of concrete locked position base edge, to realize the fixing stability of base entirety; In order to realize more stable locking, be provided with auxiliary fore-set 16 and auxiliary compression leg 17 at base edge or inwall, described auxiliary fore-set 16 coordinates to support with base inner surface and contacts; .
Described auxiliary compression leg 17 is provided with compression leg hydraulic lifting post 18, and described compression leg hydraulic lifting post 18 end is provided with the rotation pressing plate 19 for base outer wall being pressed in joint face; Now clamping has been locked, and can carry out machining.
It also can be lying status (as Fig. 9) that the placement of base can erect configuration state (as Fig. 8), different is only that locating dowel 9 height and position are arranged according to the concrete profile of base, and upset clamp 10 coordinates with locating dowel 9 and sets.
After mechanical rendering has been completed, all clamping devices are discharged, by feed mechanism, base is dismantled, easy to operate.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as the protection domain invented.
Claims (10)
1. a megawatt wind driven generator group base clamping tooling, it is characterized in that: comprise base plate and be arranged on the munnion frame on base plate, described perpendicular frame facet forms the joint face with base engagement clamping, described joint face is provided with multiple positioning and clamping mechanism around base edge, and described positioning and clamping mechanism coordinates base clamping with base edge on munnion frame.
2. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 1, is characterized in that: described positioning and clamping mechanism comprise locating dowel and with locating dowel with the use of upset clamp; Described upset clamp one end coordinates with locating dowel, the other end is column articulated with upset hydraulic lifting, also be provided with one between described locating dowel and upset hydraulic lifting post and be rotationally connected block, be connected by being rotationally connected plate with being rotationally connected between block in the middle part of described upset clamp, described in be rotationally connected plate two ends respectively with upset clamp with to be rotationally connected block hinged; Described upset clamp, under the driving of upset hydraulic lifting post, to coordinate with locating dowel around being rotationally connected block upset and being separated.
3. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 2, it is characterized in that: coordinate the upset clamp end clamped to be provided with protruding pressure head with locating dowel, described locating dowel end is provided with the protruding positioning head arranged, and described pressure head coordinates with positioning head base edge to locate and clamps.
4. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 3, is characterized in that: described joint face is also provided with auxiliary fore-set, and described auxiliary fore-set and base inner surface coordinate to support and contact.
5. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 4, it is characterized in that: described joint face is also provided with auxiliary compression leg, described auxiliary compression leg is provided with compression leg hydraulic lifting post, and described compression leg hydraulic lifting column end is provided with the rotation pressing plate for base outer wall being pressed in joint face.
6. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 5, it is characterized in that: described base plate and munnion frame junction are provided with feed mechanism, described feed mechanism comprises the lower guideway extended to base plate outer end along munnion frame lower end and the lower skateboard be slidably connected with lower guideway; Described lower skateboard is provided with the upper rail vertical and parallel with joint face with lower guideway, and described upper rail slidably connects upper slide, and described upper slide and base engagement carry and carry position and be provided with the load bearing component with base engaging contact.
7. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 6, is characterized in that: described lower skateboard is provided with the lower lock-screw for locking lower skateboard and lower guideway; Described upper slide is provided with the upper lock-screw for locking upper slide and upper rail.
8. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 7, it is characterized in that: described perpendicular frame facet is scattered is distributed with polylith connecting plate, the coplanar setting of described polylith connecting plate, the outer surface of the polylith connecting plate of described coplanar setting coordinates composition joint face; Described positioning and clamping mechanism, auxiliary fore-set and auxiliary compression leg are arranged on connecting plate.
9. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 8, is characterized in that: described feed mechanism is provided with two bottom munnion frame same side, and described two feed mechanisms to be distributed in bottom same side two jiaos.
10. 3 megawatt wind driven generator group base clamping toolings as claimed in claim 9, is characterized in that: described munnion frame is provided with at least two joint faces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510979049.0A CN105499949B (en) | 2015-12-24 | 2015-12-24 | A kind of 3 megawatt wind driven generator group base clamping toolings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510979049.0A CN105499949B (en) | 2015-12-24 | 2015-12-24 | A kind of 3 megawatt wind driven generator group base clamping toolings |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105499949A true CN105499949A (en) | 2016-04-20 |
| CN105499949B CN105499949B (en) | 2018-01-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201510979049.0A Active CN105499949B (en) | 2015-12-24 | 2015-12-24 | A kind of 3 megawatt wind driven generator group base clamping toolings |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107553132A (en) * | 2017-09-28 | 2018-01-09 | 江苏宝诚重工科技有限公司 | Base of wind driven generator bearing automatic installation apparatus |
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| JPH0740152A (en) * | 1993-07-30 | 1995-02-10 | Nec Corp | Part positioning device |
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| CN105499949B (en) | 2018-01-09 |
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