CN217335367U - A special machine used for machining the inclined grooves on the inner wall of the wind turbine rotor dock - Google Patents
A special machine used for machining the inclined grooves on the inner wall of the wind turbine rotor dock Download PDFInfo
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- CN217335367U CN217335367U CN202123140773.4U CN202123140773U CN217335367U CN 217335367 U CN217335367 U CN 217335367U CN 202123140773 U CN202123140773 U CN 202123140773U CN 217335367 U CN217335367 U CN 217335367U
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Abstract
Description
技术领域technical field
本实用新型涉及风电装置技术领域,具体涉及一种用于风电转子坞内壁斜槽加工的专机。The utility model relates to the technical field of wind power devices, in particular to a special machine used for processing inclined grooves on the inner wall of a wind power rotor dock.
背景技术Background technique
直驱式风力发电机采用磁生电原理发电,具体过程为:转子坞内圈镶嵌磁钢条,转子坞旋转时与定子相互作用切割磁感线生成电流,因此转子坞为风力发电机组的重要组成部件。The direct-drive wind turbine uses the principle of magnetism to generate electricity. The specific process is as follows: the inner ring of the rotor dock is inlaid with magnetic steel bars, and the rotor dock interacts with the stator to cut the magnetic field lines to generate current when it rotates. Therefore, the rotor dock is an important part of the wind turbine. component.
目前在转子坞内安装磁钢条的方式是在转子坞内壁上加工斜槽,然后将磁钢条嵌入斜槽内。现有技术中,该斜槽的加工均采用大型机加工设备例如龙门镗铣床或车铣复合机床,该类机加工设备造价昂贵,加工斜槽时耗时长,加工成本较高;另外,由于斜槽数量多、结构复杂,因此,在使用大型设备加工时的加工难度较大;这些问题的存在,制约着转子坞的生产。可见,提供一种降低转子坞加工成本、加工过程简单的斜槽加工装置势在必行。At present, the way of installing the magnetic steel bars in the rotor dock is to process the inclined grooves on the inner wall of the rotor dock, and then insert the magnetic steel bars into the inclined grooves. In the prior art, large-scale machining equipment, such as a gantry boring-milling machine or a turning-milling compound machine tool, is used for the processing of the inclined groove. The number of grooves is large and the structure is complex, so it is difficult to process when using large-scale equipment; the existence of these problems restricts the production of the rotor dock. It can be seen that it is imperative to provide an inclined groove processing device that reduces the processing cost of the rotor dock and has a simple processing process.
发明内容SUMMARY OF THE INVENTION
针对现有技术的上述不足,本实用新型提供了一种用于风电转子坞内壁斜槽加工的专机,该斜槽加工的专机具有设计简单、实用性强、使用方便的优点。使用该斜槽加工的专机,能够有效缩短转子坞斜槽加工周期、降低加工难度、提高转子坞加工效率和斜槽分布的均匀性。In view of the above deficiencies of the prior art, the present invention provides a special machine for machining the chute grooves on the inner wall of the wind turbine rotor dock, which has the advantages of simple design, strong practicability and convenient use. Using this special machine for chute processing can effectively shorten the machining cycle of the rotor dock chute, reduce the processing difficulty, and improve the rotor dock machining efficiency and the uniformity of the chute distribution.
在现有技术的基础上,本实用新型提供了一种用于风电转子坞内壁斜槽加工的专机,包括旋转工作台,在旋转工作台上固定有四根立柱;On the basis of the prior art, the utility model provides a special machine for machining the chute grooves on the inner wall of the wind power rotor dock, which comprises a rotary table on which four uprights are fixed;
位于同一对角线上的两根立柱上分别安装有翻转结构,Two uprights located on the same diagonal are respectively installed with flip structures.
所述翻转结构包括翻转台,在翻转台上安装有电机A;The turning structure includes a turning table on which a motor A is installed;
在翻转台的一端轴连接有翻转臂,所述翻转臂上设有链轮,在电机A和链轮上安装有链条;电机A通过链条和链轮带动翻转臂沿X轴做旋转运动;A turning arm is connected to one end of the turning table, a sprocket is arranged on the turning arm, and a chain is installed on the motor A and the sprocket; the motor A drives the turning arm to rotate along the X axis through the chain and the sprocket;
所述翻转臂的自由端安装有电机B和铣头A,电机B通过皮带带动铣头A做旋转运动,对转子坞内壁处理;The free end of the turning arm is installed with a motor B and a milling head A, and the motor B drives the milling head A to perform a rotational motion through a belt to process the inner wall of the rotor dock;
位于同一对角线上的另外两根立柱上分别安装有伸缩结构,Telescopic structures are installed on the other two columns located on the same diagonal.
所述伸缩结构包括滑动台,在滑动台的顶部滑动连接有滑枕,在滑动台上安装有电机F,电机F通过齿轮齿条传动,使得滑枕在滑动台的Z轴方向做水平运动;The telescopic structure includes a sliding table, a ram is slidably connected to the top of the sliding table, a motor F is installed on the sliding table, and the motor F is driven by a rack and pinion, so that the ram moves horizontally in the Z-axis direction of the sliding table;
所述滑枕的端部安装有电机G和铣头B,电机G通过皮带带动铣头B做旋转运动,对转子坞内壁处理。A motor G and a milling head B are installed at the end of the ram, and the motor G drives the milling head B to rotate through a belt to process the inner wall of the rotor dock.
进一步的,两个翻转结构的铣头A的轴线位于同一直线上。Further, the axes of the milling heads A of the two flip structures are located on the same straight line.
进一步的,在翻转台底面滑动连接有滑座A,在立柱上设有滑块A,在滑座A上设有滑槽A,滑块A置于滑槽A内,使得翻转结构与立柱滑动连接;在立柱上安装有电机C,电机C通过丝杠传动,使得翻转结构沿立柱的Y轴上下滑动。Further, a sliding seat A is slidably connected to the bottom surface of the flipping table, a sliding block A is provided on the column, a sliding groove A is provided on the sliding seat A, and the sliding block A is placed in the sliding groove A, so that the inversion structure slides with the column. Connection; a motor C is installed on the column, and the motor C is driven by a lead screw, so that the overturning structure slides up and down along the Y axis of the column.
进一步的,在滑座A与翻转台连接的侧面上设有滑槽B,翻转台上设有滑块B,滑块B置于滑槽B内,使得翻转结构与滑座A滑动连接;在滑座A上安装有电机D,电机D通过丝杠传动,使得翻转结构沿Z轴水平运动。Further, a chute B is provided on the side where the sliding seat A is connected with the turning table, a sliding block B is arranged on the turning table, and the sliding block B is placed in the sliding groove B, so that the turning structure is slidably connected with the sliding seat A; A motor D is installed on the sliding seat A, and the motor D is driven by a lead screw, so that the turning structure moves horizontally along the Z axis.
进一步的,所述翻转臂包括前段和后段,前段与后段在Z轴方向上滑动连接;所述电机B位于前段上,所述后段与翻转台轴连接。Further, the turning arm includes a front section and a rear section, the front section and the rear section are slidably connected in the Z-axis direction; the motor B is located on the front section, and the rear section is connected with the turning table shaft.
进一步的,在前段上设有滑槽C,在后段上设有滑块C,滑块C位于滑槽C内,使得翻转臂的前段和后段能够滑动;在后段上安装有电机E,电机E通过丝杠传动,使得翻转臂的前段沿后段滑动。Further, a chute C is arranged on the front section, and a slider C is arranged on the rear section, and the slider C is located in the chute C, so that the front section and the rear section of the flip arm can slide; a motor E is installed on the rear section. , the motor E is driven by the lead screw, so that the front section of the turning arm slides along the rear section.
进一步的,所述铣头B的轴线位于同一直线上。Further, the axes of the milling head B are located on the same straight line.
进一步的,在滑动台的底面滑动连接有滑座B;在滑座B上设有滑槽D,滑槽D与立柱上滑块A配合使用;将滑块A置于滑槽D内,使得伸缩结构沿与其连接的立柱的Y轴上下运动;立柱上的电机C通过丝杠传动,使得伸缩结构沿立柱上下运动。Further, a sliding seat B is slidably connected to the bottom surface of the sliding table; a sliding groove D is provided on the sliding seat B, and the sliding groove D is used in conjunction with the sliding block A on the column; the sliding block A is placed in the sliding groove D, so that The telescopic structure moves up and down along the Y axis of the column connected to it; the motor C on the column is driven by the lead screw, so that the telescopic structure moves up and down along the column.
进一步的,在滑动台的底面上开设有滑槽E,在滑座B的顶面设有滑块E,滑块E置于滑槽E内,使得滑动台沿滑座B在X轴方向水平运动;在滑座B上设有电机H,电机H通过丝杠传动,使得伸缩结构沿X轴方向水平运动。Further, a chute E is opened on the bottom surface of the sliding table, and a sliding block E is provided on the top surface of the sliding seat B, and the sliding block E is placed in the sliding groove E, so that the sliding table is horizontal along the sliding seat B in the X-axis direction. Movement; a motor H is arranged on the sliding seat B, and the motor H is driven by a lead screw, so that the telescopic structure moves horizontally along the X-axis direction.
相对于现有技术,本实用新型的有益效果在于,铣头A通过电机B控制、铣头B通过电机G控制的设置,使得铣头A和铣头B在使用过程中能够灵活开启,以满足同时加工或分别加工的需求,使得该专机在使用过程中灵活性更高;通过设置翻转结构和伸缩结构,使得该专机在使用过程中能够更好的满足在X轴、Y轴及Z轴的运动需求,从而便于更加精确的对不同位置的转子坞内壁进行处理,旋转工作台的设置,可进一步保证处理后转子坞内部斜槽分布的均匀性;两个铣头A及两个铣头B在同时对转子坞内壁处理时,能够有效提高加工效率,缩短加工周期;上述设置,使得该斜槽加工的专机具有设计简单、实用性强、使用方便的优点。使用该斜槽加工的专机,能够有效缩短转子坞斜槽加工周期、降低加工难度、提高转子坞加工效率和斜槽分布的均匀性。Compared with the prior art, the beneficial effect of the present invention is that the milling head A is controlled by the motor B and the milling head B is controlled by the motor G, so that the milling head A and the milling head B can be flexibly opened during use to meet the needs of The requirement of simultaneous processing or separate processing makes the special machine more flexible during use; by setting the flip structure and telescopic structure, the special machine can better meet the needs of the X-axis, Y-axis and Z-axis during use. Motion requirements, so as to facilitate more accurate processing of the inner wall of the rotor dock at different positions. The setting of the rotary table can further ensure the uniformity of the distribution of the inclined grooves in the rotor dock after processing; two milling heads A and two milling heads B When processing the inner wall of the rotor dock at the same time, the processing efficiency can be effectively improved and the processing cycle can be shortened; the above arrangement makes the special machine for processing inclined grooves with the advantages of simple design, strong practicability and convenient use. Using this special machine for chute processing can effectively shorten the machining cycle of the rotor dock chute, reduce the processing difficulty, and improve the rotor dock machining efficiency and the uniformity of the chute distribution.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. It is obvious to those skilled in the art that In other words, on the premise of no creative work, other drawings can also be obtained based on these drawings.
图1为本实用新型具体实施方式的结构示意图。FIG. 1 is a schematic structural diagram of a specific embodiment of the present invention.
图2为翻转结构的结构示意图。FIG. 2 is a schematic structural diagram of a flip structure.
图3为伸缩结构的结构示意图。FIG. 3 is a schematic structural diagram of a telescopic structure.
图中,1-旋转工作台,2-立柱,3-翻转结构,301-翻转台,302-电机A,4-滑座A,5-电机C,6-翻转臂,601-前段,602-后段,7-链轮,8-链条,9-电机D,10-电机B,11-铣头A,12-滑槽C,13-滑块C,14-电机E,15-伸缩结构,1501-滑动台,1502-滑枕,1503-滑槽E,1504-滑块E,16-电机F,17-滑座B,18-电机H,19-电机G,20-铣头B。In the figure, 1-rotating table, 2-column, 3-turning structure, 301-turning table, 302-motor A, 4-slide A, 5-motor C, 6-turning arm, 601-front section, 602- Rear section, 7-sprocket, 8-chain, 9-motor D, 10-motor B, 11-milling head A, 12-chute C, 13-slider C, 14-motor E, 15-telescopic structure, 1501-slide table, 1502-ram, 1503-chute E, 1504-slider E, 16-motor F, 17-slide seat B, 18-motor H, 19-motor G, 20-milling head B.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型中的技术方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。In order to make those skilled in the art better understand the technical solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
如图1-图3所示,本实用新型提供了一种用于风电转子坞内壁斜槽加工的专机,包括旋转工作台1,在旋转工作台1上固定有四根立柱2;As shown in FIGS. 1-3 , the present utility model provides a special machine for machining the chute grooves on the inner wall of the wind turbine rotor dock, including a rotary table 1 on which four
位于同一对角线上的两根立柱2上分别安装有翻转结构3,A
翻转结构3包括翻转台301,在翻转台301上安装有电机A302;The
在翻转台301底面滑动连接有滑座A4,在立柱2上设有滑块A(图中未示出),在滑座A4上设有滑槽A(图中未示出),滑块A置于滑槽A内,使得翻转结构3与立柱2滑动连接;在立柱2上安装有电机C5,电机C5通过丝杠传动使得翻转结构3在滑槽A和滑块A的限制下沿立柱2的Y轴上下滑动;A sliding seat A4 is slidably connected to the bottom surface of the turning table 301, a sliding block A (not shown in the figure) is provided on the
在滑座A4与翻转台301连接的侧面上设有滑槽B(图中未示出),翻转台301的底面上设有滑块B(图中未示出),滑块B置于滑槽B内,使得翻转结构3与滑座A4滑动连接;在滑座A4上安装有电机D9,电机D9通过丝杠传动,使得翻转结构3沿Z轴水平运动;A sliding groove B (not shown in the figure) is provided on the side where the sliding seat A4 is connected to the turning table 301, and a sliding block B (not shown in the drawing) is provided on the bottom surface of the turning table 301, and the sliding block B is placed on the sliding In the slot B, the
在翻转台301的一端轴连接有翻转臂6,翻转臂6上设有链轮7,在电机A302和链轮7上安装有链条8;电机A302通过链条8和链轮7带动翻转臂6沿X轴做旋转运动;A
翻转臂6的自由端安装有电机B10和铣头A11,电机B10通过皮带带动铣头A11做旋转运动,对转子坞内壁处理;The free end of the
翻转臂6包括前段601和后段602,前段601与后段602在Z轴方向上滑动连接,电机B10位于前段601上,后段602与翻转台301轴连接;The
在前段601上设有滑槽C12,在后段602上设有滑块C13,滑块C13位于滑槽C12内,使得翻转臂6的前段601和后段602能够滑动;在后段602上安装有电机E14,电机E14通过丝杠传动,使得翻转臂6的前段601沿后段602滑动;The
两个翻转结构3的铣头A11的轴线位于同一直线上;The axes of the milling heads A11 of the two
位于同一对角线上的另外两根立柱2上分别安装有伸缩结构15,
见图3,伸缩结构15包括滑动台1501,在滑动台1501的顶部滑动连接有滑枕1502,在滑动台1501上安装有电机F16,电机F16通过齿轮齿条传动,使得滑枕1502在滑动台1501的Z轴方向做水平运动;3, the
在滑动台1501的底面滑动连接有滑座B17;在滑座B17上设有滑槽D(图中未示出),滑槽D与立柱2上滑块A(图中未示出)配合使用;将滑块A置于滑槽D内,使得伸缩结构15沿与其连接的立柱2的Y轴上下运动;立柱2上的电机C5通过丝杠传动,使得伸缩结构15沿立柱2上下运动;A sliding seat B17 is slidably connected to the bottom surface of the sliding table 1501; a sliding groove D (not shown in the figure) is provided on the sliding seat B17, and the sliding groove D is used in cooperation with the sliding block A (not shown in the figure) on the
在滑动台1501的底面上开设有滑槽E1503,在滑座B17的顶面设有滑块E1504,滑块E1504置于滑槽E1503内,使得滑动台1501沿滑座B17在X轴方向水平运动;在滑座B17上设有电机H18,电机H18通过丝杠传动,使得伸缩结构15沿X轴方向水平运动;A sliding slot E1503 is opened on the bottom surface of the sliding table 1501, and a sliding block E1504 is provided on the top surface of the sliding seat B17. ; A motor H18 is provided on the sliding seat B17, and the motor H18 is driven by a lead screw, so that the
滑枕1502的端部安装有电机G19和铣头B20,电机G19通过皮带带动铣头B20做旋转运动,对转子坞内壁处理;The end of the
铣头B20的轴线位于同一直线上。The axes of the milling head B20 lie on the same straight line.
以上对本实用新型进行了详细介绍。本实施例中的“上”、“下”、“左”和“右”是相对说明书附图中的位置说明的。尽管通过参考附图并结合优选实施例的方式对本实用新型进行了详细描述,但本实用新型并不限于此。在不脱离本实用新型的精神和实质的前提下,本领域普通技术人员可以对本实用新型的实施例进行各种等效的修改或替换,而这些修改或替换都应在本实用新型的涵盖范围内/任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应所述以权利要求的保护范围为准。The present utility model has been introduced in detail above. In this embodiment, "up", "down", "left" and "right" are described relative to the positions in the drawings of the specification. Although the present invention has been described in detail with reference to the accompanying drawings and in conjunction with the preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, those of ordinary skill in the art can make various equivalent modifications or replacements to the embodiments of the present invention, and these modifications or replacements should all fall within the scope of the present invention Within the technical scope disclosed by the present invention, any person skilled in the art can easily think of changes or substitutions, which should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123140773.4U CN217335367U (en) | 2021-12-14 | 2021-12-14 | A special machine used for machining the inclined grooves on the inner wall of the wind turbine rotor dock |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202123140773.4U CN217335367U (en) | 2021-12-14 | 2021-12-14 | A special machine used for machining the inclined grooves on the inner wall of the wind turbine rotor dock |
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| CN217335367U true CN217335367U (en) | 2022-08-30 |
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| CN202123140773.4U Active CN217335367U (en) | 2021-12-14 | 2021-12-14 | A special machine used for machining the inclined grooves on the inner wall of the wind turbine rotor dock |
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| CN (1) | CN217335367U (en) |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A special machine for processing inclined grooves on the inner wall of wind turbine rotor dock Effective date of registration: 20230323 Granted publication date: 20220830 Pledgee: Yucheng Branch of Agricultural Bank of China Ltd. Pledgor: TONGYU HEAVY INDUSTRY Co.,Ltd. Registration number: Y2023980035948 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20220830 Pledgee: Yucheng Branch of Agricultural Bank of China Ltd. Pledgor: TONGYU HEAVY INDUSTRY Co.,Ltd. Registration number: Y2023980035948 |