A kind of industrial waste gas dedusting desulfurizer and dust-collecting sulfur-removing method
Technical field
The invention belongs to industrial waste-gas purifier field, and in particular to a kind of industrial waste gas dedusting desulfurizer and remove
Dirt sulfur method.
Background technology
In recent years, the Acid Rain Pollution hazard area in China caused by sulfur dioxide (SO2) emissions reaches the 30% of area,
Direct economic loss is brought to be up to more than 200 hundred million yuan every year to country, it has also become one of an important factor for restricting socio-economic development.
While foreign contamination control experience, with reference to China's national situation, government is acid rain and sulfur dioxide pollution
Plan for national economic and social development is included in preventing and controlling, and takes corresponding measure, is carried out according to the life cycle of fuel complete
Process control, including readjusting the energy structure, optimize energy quality, improve efficiency of energy utilization, keypoint treatment thermal power plant
Sulfur dioxide pollution, research and development Treatment process and equipment, implementation Pollutant Discharge Permit System, progress Emissions Trade pilot etc. are multiple
Aspect.
Existing Treatment process
1st, Wet Flue Gas Desulfurization Technology
Wet Flue Gas Desulfurization Technology, oneself has the business application history of 10 years, and with technology maturation, technique is simple, operation is steady
The advantages that fixed and desulfuration efficiency is high, but there is also the processing of desulfurization product is cumbersome, cigarette temperature drop is low to be unfavorable for spreading, conventional wet
The technique of method is more complicated, and floor space is big, and capital expenditure is big(Account for the 1/5 of power plant's gross investment), operating cost height(Account for power plant
The 8~18% of overall running cost), water consumption is big, the accessory substance of generation(Such as gypsum)Because being easily caused secondary dirt by using to be limited
Dye, flue gas after desulfurization temperature is low, the shortcomings of needing reheating to discharge fume, the representative technique of Wet Flue Gas Desulfurization Technology be lime stone/
Limewash method flue gas desulfurization technique, whether the technique recycles according to desulfurization product can be divided into gypsum and abandon method, mesh
Before, to the most gypsum for using recoverable of some large desulfurization devices such as power plant's lime wet flue gas desulfurization
Method, the i.e. gypsum of limestone/lime one, the technology have the advantages that technology maturation, desulfuration efficiency are high, are current flue gases in the world
The main method of desulfurization.Wet Flue Gas Desulfurization Technology.
2nd, semi-dry desulphurization technology
Summary of Semi-dry Flue Gas Desulfurization is a kind of sulfur method between wet method and dry method, is the sensible heat using flue gas
The moisture in lime slurry is evaporated, while in the drying process, lime and the sulfur dioxide reaction generation calcium sulfite in flue gas
Deng, and final product is turned into dry powder-shaped, semi-dry desulphurization reaction is carried out in gas, liquid, solid three-phase, and its typical process is spray
Mist seasoning(DSA)The lime slurry being atomized contacts with heat smoke in the spray drying tower, reaction generation byproduct calcium sulfate,
Moisture therein is evaporated by heat smoke, eventually becomes dry powder-shaped, is collected together by deduster with flying dust, and the technique is mainly by raw stone
Ash receives storage system, and slurries prepare supply system, absorbing reaction system, grey Slag treatment and recirculating system, monitoring system group
Into its main feature:Simple system, floor space are small, investment cost is low, make absorbent with lime and quality requirements are high, price
Height, desulfurization product are in dry state, non-wastewater discharge, but product comprehensive utilization is restricted, and downstream cleaner is necessarily influenceed.
3rd, desulfurization by dry method
Dry desulfurization reaction is carried out under the completely dried state intervened without liquid phase, and reaction product is also dry powder-shaped, and it is led
The advantage is wanted to be:Process water consumption is few, will not typically cause secondary pollution, flue gas after desulfurization temperature is high, can voluntarily discharge fume, sulphur is easy to
Recovery etc., but because gas-solid phase reaction speed is relatively low, cause that sweetening process air speed is low, and equipment is huge, desulfurization degree often not as good as wet method,
In recent years, the research to desulfurization by dry method is in rising trend, many new technologies occurs, mainly has electron radiation and pulse to put
Electro-plasma technique, catalytic oxidation and carbon based material method etc..
The content of the invention
In order to solve the above-mentioned technical problem, the present invention provides a kind of industrial waste gas dedusting desulfurizer, including enters gas storehouse 1,
Dust-removal and desulfurizing case 2, it is vented storehouse 3, rapping apparatus 4, alkali lye conveying device 5, shower water conveying device 6, shower water discharge pipe 7, alkali
Liquid discharge pipe 8, supporting table 9, control system 10;The top of supporting table 9 is provided with dust-removal and desulfurizing case 2, the dust-removal and desulfurizing case 2
One side lower part is provided with into gas storehouse 1, another upper lateral part of dust-removal and desulfurizing case 2 and is provided with exhaust storehouse 3, the forward upper of dust-removal and desulfurizing case 2
Provided with alkali lye conveying device 5, the lower front of dust-removal and desulfurizing case 2 is provided with shower water conveying device 6, the bottom left of dust-removal and desulfurizing case 2
Provided with shower water discharge pipe 7, the bottom right of dust-removal and desulfurizing case 2 is provided with alkali lye discharge pipe 8, and the front side of dust-removal and desulfurizing case 2 is additionally provided with control
System 10 processed.
Further, the dust-removal and desulfurizing case 2 includes:Dust filter cloth 2-1, demarcation strip 2-2, desulfurization plate 2-3, alkali lye spreading
Groove 2-4, sensor of dust concentration 2-5, sulfur dioxide concentration sensor 2-6;The dust filter cloth 2-1 is located at dust-removal and desulfurizing case 2
Close to the side of gas storehouse 1 is entered, dust filter cloth 2-1 front and rear walls are fixed on the front and rear wall of dust-removal and desulfurizing case 2 by neck, dust filter cloth 2-
1 upper and lower ends and dust-removal and desulfurizing case about 2 inwall be brought into close contact, dust filter cloth 2-1 upper ends tilt to the side of gas storehouse 1 is entered, dust
The angle of filter cloth 2-1 and horizontal plane is 30 °~65 °, and dust filter cloth 2-1 quantity is 2~10, and multiple dust filter cloth 2-1 are non-etc.
Away from arranged in parallel, adjacent two dust filter cloth 2-1 spacing changes between the cm of 10 cm~150;The demarcation strip 2-2, which is located at, to be removed
The middle part of dirt desulfurization case 2, demarcation strip 2-2 front and rear walls and inwall seamless welding before and after dust-removal and desulfurizing case 2, demarcation strip 2-2 upper and lower ends
With dust-removal and desulfurizing case about 2 inwall be brought into close contact, demarcation strip 2-2 bottoms are provided with the cm of the cm of themselves bottom edge 10~15
Rectangular aperture, distance is identical between rectangular aperture length and inwall before and after dust-removal and desulfurizing case 2, and width is the cm of 10 cm~15, is separated
Plate 2-2 quantity is 3~7, multiple demarcation strip 2-2 equidistant arrangements, and adjacent two demarcation strip 2-2 spacing is the cm of 10 cm~15,
Heterogeneous Permutation above and below adjacent two demarcation strip 2-2 rectangular apertures;The desulfurization plate 2-3 is located at dust-removal and desulfurizing case 2 close to exhaust storehouse 3
Side, desulfurization plate 2-3 front and rear walls are vertically fixed on before and after dust-removal and desulfurizing case 2 on inwall by neck, desulfurization plate 2-3 top and bottom sidewalls
With dust-removal and desulfurizing case about 2 inwall it is seamless applying, desulfurization plate 2-3 is evenly arranged in dust-removal and desulfurizing case 2, desulfurization plate 2-3 number
Amount is no less than 4 pieces;The alkali lye spreading groove 2-4 is located at desulfurization plate 2-3 upper ends, and alkali lye spreading groove 2-4 is the rectangle of upper end open
Cell body, alkali lye spreading groove 2-4 two cell wall upper ends flush with cornice on dust-removal and desulfurizing case 2, cell wall before and after alkali lye spreading groove 2-4
With inwall seamless welding before and after dust-removal and desulfurizing case 2, alkali lye spreading groove 2-4 bottom lands middle part is provided with desulfurization plate 2-3, alkali lye spreading groove 2-
4 quantity is identical with desulfurization plate 2-3 quantity;The sensor of dust concentration 2-5 is located at the rear side inwall lower end of dust-removal and desulfurizing case 2,
The distance of sensor of dust concentration 2-5 separating distance plate 2-2 rectangular apertures is 10 cm~15 cm, sensor of dust concentration 2-5
It is connected with control system 10 by wire;The sulfur dioxide concentration sensor 2-6 is located on the rear side inwall of dust-removal and desulfurizing case 2
End, the horizontal range in sulfur dioxide concentration sensor 2-6 distance exhausts storehouse 3 are the cm of 5 cm~15, sulfur dioxide concentration sensor
2-6 is connected with control system 10 by wire.
Further, the alkali lye spreading groove 2-4 includes:Guide rail motor 2-4-1, guide rail 2-4-2, high pressure nozzle 2-4-3,
Cleaning brush 2-4-4, dust attachment thickness transducer 2-4-5;The guide rail motor 2-4-1 is maked somebody a mere figurehead at the top of guide rail 2-4-2, guide rail
Motor 2-4-1 and cleaning brush 2-4-4 drivings are linked, and guide rail motor 2-4-1 is connected with control system 10 by wire;The guide rail
2-4-2 is L-type structure, and guide rail 2-4-2 is slidably connected with cleaning brush 2-4-4;Described high pressure nozzle 2-4-3 one end and alkali lye spreading
Groove 2-4 is penetrated, and the high pressure nozzle 2-4-3 other ends are open tail end and point to desulfurization plate 2-3, and high pressure nozzle 2-4-3 is open
Tail end is vertically shaking structure, and high pressure nozzle 2-4-3 is connected with control system 10 by wire, high pressure nozzle 2-4-3 number
Measure as 10~20, multiple high pressure nozzle 2-4-3 equidistant arrangements, adjacent two high pressure nozzle 2-4-3 distance is 5 cm~15
Cm, all high pressure nozzle 2-4-3 such as are divided at two groups of the number, two sides for waiting two groups of number to be located at desulfurization plate 2-3 respectively;The dust is attached
Thickness transducer 2-4-5 and be located at desulfurization plate 2-3 surfaces, dust adheres to thickness transducer 2-4-5 with control system 10 by leading
Line connects.
Further, the cleaning brush 2-4-4 includes:Guide rail roller bearing 2-4-4-1, cleaning regulation roller bearing 2-4-4-2, palm fiber
Brush 2-4-4-3, synchronous slide support 2-4-4-4;The guide rail roller bearing 2-4-4-1 and guide rail 2-4-2 is slidably connected;The cleaning
Adjust roller bearing 2-4-4-2 desulfurization plate 2-3 surfaces slide, cleaning regulation roller bearing 2-4-4-2 can adjust palm fiber brush 2-4-4-3 with
Distance between desulfurization plate 2-3, cleaning regulation roller bearing 2-4-4-2 quantity is two, and is located at the two of cleaning brush 2-4-4 respectively
End;The palm fiber brush 2-4-4-3 is fixed on the side surfaces of cleaning brush 2-4-4 mono-, and palm fiber brush 2-4-4-3 closely pastes with desulfurization plate 2-3
Close.
Further, the desulfurization plate 2-3 is the fine and close network structure of high polymer material braiding, and its mesh diameter is 0.1
The mm of mm~10, the microstructure composition of its high polymer material braided material include:Layered sphere structure 2-3-1, interlayer spacings
2-3-2;Wherein described layered sphere structure 2-3-1 is by the nm of a diameter of 50 nm~100 regular chondritic same flat
The mutually tangent composition in face, the parallel distribution of multilayer layered sphere structure 2-3-1 in the vertical directions;The interlayer spacings 2-3-2
For the space among adjacent two layers layered sphere structure 2-3-1.
Further, the rapping apparatus 4 includes:Motor 4-1, power transmission shaft 4-2, rapping ring 4-3, cam 4-4;Wherein institute
State motor 4-1 and be located at the forward exterior of dust-removal and desulfurizing case 2, motor 4-1 bases seamless welding vertical with the front side wall of dust-removal and desulfurizing case 2,
Motor 4-1 is connected with control system 10 by wire;The cam 4-4 is located inside dust-removal and desulfurizing case 2, cam 4-4 one end
It is connected with motor 4-1;Described power transmission shaft 4-2 one end is rotatablely connected with cam 4-4, the power transmission shaft 4-2 other ends and dust-removal and desulfurizing case 2
Inboard bearing is rotatablely connected, and power transmission shaft 4-2 is located at dust filter cloth 2-1 centre positions;The rapping ring 4-3 is figure-8 structure, is shaken
Looper 4-3 is vertically welded on power transmission shaft 4-2 by symmetry axis of power transmission shaft 4-2, rapping ring 4-3 uniform cloth on power transmission shaft 4-2
Put, rapping ring 4-3 quantity is no less than 4.
Further, the shower water conveying device 6 includes:Shower 6-1, limnimeter 6-2, drainpipe 6-3;It is described
Shower 6-1 is connected with external pump, and shower 6-1 quantity is 2~8;External pump passes through with control system 10
Wire connects;The limnimeter 6-2 is located at the middle and lower part of shower water spray chamber, and limnimeter 6-2 is connected with control system 10 by wire
Connect;The drainpipe 6-3 is located at the bottom of shower water spray chamber;The quantity of shower water spray chamber is 2~8, each shower water spray chamber
Provided with air intake duct and gas off-take, shower water spray chamber is serially connected.
Further, the desulfurization plate 2-3 is by high polymer material knitting forming, desulfurization plate 2-3 constituent and manufacture
Process includes following steps:
1st step, the ultra-pure water 2000~2500 that electrical conductivity is the μ S/cm of 0.001 μ S/cm~0.02 is added in a kettle
Part, start agitator in reactor, rotating speed is the rpm of 30 rpm~50, starts heat pump, reactor temperature is risen to 50
DEG C~60 DEG C;2~8 parts of methyl acetate, 5~10 parts of benzoic ether, 5~10 parts of methyl oleate are sequentially added, is stirred to completely molten
Solution, regulation pH value are 6.0~7.0, agitator speed are adjusted into the rpm of 80 rpm~120, temperature is 70 DEG C~80 DEG C, esterification
Reaction 5~18 hours;
2nd step, 1~12 part of 2~5 parts of Ergol, butyl benzoate crushing are taken, powder diameter is 250~350 mesh;
It is well mixed to add 20~100 parts of nanoscale boric acid rhodium, is laid in pallet, tiling thickness is the mm of 20 mm~40, using agent
Measure as the min of the min of gamma-ray irradiation 20 that the kGy of 1.5 kGy~2.8, energy are the MeV of 2.5 MeV~3.5~30;
3rd step, the mixed-powder handled through the 2nd step are dissolved in 2~20 parts of diphenyl carbonate, add reactor, agitator
Rotating speed is the rpm of 80 rpm~180, and temperature is 70 DEG C~80 DEG C, and starting vavuum pump makes the vacuum of reactor reach -0.01
The MPa of MPa~-0.02, keep the h of this state response 2 h~3;Pressure release is simultaneously passed through helium, make reacting kettle inner pressure for 0.002~
0.05 MPa, insulation stand the h of 3 h~8;Agitator speed is promoted to the rpm of 200 rpm~220, simultaneous reactions kettle pressure release afterwards
To 0 MPa;Sequentially add 1~20 part of methyl p toluate, after 1~20 part of methyl phenyl carbonate is completely dissolved, add crosslinking agent 2
~15 parts are stirred so that the hydrophilic lipophilic balance of reactor solution is 4.0~5.0, and insulation stands the h of 7 h~15;
4th step, when agitator speed is 180 rpm~210 rpm, sequentially add 5~25 parts of p-tolyl phenylacetate,
5~20 parts of 5~25 parts of acrylic acid and sodium lauryl sulfate, reactor pressure is lifted, reach the MPa of 0.1 MPa~0.5, temperature
Spend for 90 DEG C~95 DEG C, the h of the h of polymerisation 5~10;Reacting kettle inner pressure is down to 0 MPa after the completion of reaction, is cooled to 25
DEG C~40 DEG C, discharging, enter wire drawing machine after cooling, pull enters braider progress mould into the nm of 80 nm~1800 filament
Braiding can be prepared by desulfurization plate 2-3;
The crosslinking agent is 2-4-6- trinitrobenzoic acids;
The particle diameter of the nanoscale boric acid rhodium is the nm of 50 nm~80.
Further, the invention also discloses a kind of method for gas purification of industrial waste gas dedusting desulfurizer, including with
Under several steps:
Industrial waste gas is delivered in dust-removal and desulfurizing case 2 by the 1st step, the work of the booster air pump of control system 10 through entering gas storehouse 1, is controlled
Air inflow processed is in 130 m3The m of/h~3003/ h, while control system 10 controls alkali lye conveying device 5 that alkali lye is delivered into alkali lye cloth
Dissipate in groove 2-4, control liquid inlet volume is in 0.2 m3The m of/h~0.53/ h, industrial waste gas are filtered by dust first in dust-removal and desulfurizing case 2
Cloth 2-1 dedustings, the industrial waste gas after dedusting is by sequentially passing through polylith desulfurization plate 2-3 after demarcation strip 2-2, by desulfurization plate 2-3
Clean gas after desulfurization is discharged as shown in Fig. 8 or Fig. 9 via exhaust storehouse 3;
2nd step, after using the min of system operation 10 for the first time, control system 10 controls shower water conveying device 6 and rapping dress
4 startups are put, while control shower water discharge pipe 7 and alkali lye discharge pipe 8 to open, rapping apparatus 4 is by the dust on dust filter cloth 2-1
Shake and discharged behind the bottom of dust-removal and desulfurizing case 2 with shower water along shower water discharge pipe 7;Control system 10 controls high pressure nozzle
2-4-3 realizes and swung up and down that spray alkali lye is discharged to desulfurization plate 2-3, and from the spent lye that bottom flows down by alkali lye discharge pipe 8;
In 3rd step, system operation, when sensor of dust concentration 2-5 or sulfur dioxide concentration sensor 2-6 measure it is corresponding
When numerical value is relatively low, control system 10 controls into gas storehouse 1 and increases charge flow rate, and control system 10 controls the motor in rapping apparatus 4
4-1 rotating speeds reduce so that beating work of the rapping apparatus 4 to cloth bag reduces, and control system 10 reduces in shower water conveying device 6
The rotating speed of external pump, reduce the flushing to dust;When sensor of dust concentration 2-5 or sulfur dioxide concentration sensor 2-6 is surveyed
When the data obtained are higher, control system 10, which is controlled into gas storehouse 1, reduces charge flow rate, and control system 10 is controlled in rapping apparatus 4
Motor 4-1 rotating speeds are lifted so that beating work speedup of the rapping apparatus 4 to cloth bag, control system 10 increase shower water conveying dress
The rotating speed of external pump in 6 is put, accelerates the flushing to dust;
In 4th step, system operation, dust attachment thickness transducer 2-4-5 monitors that numerical value is exceeded or sulfur dioxide concentration
When the data that sensor 2-6 is measured are higher, a signal is sent to control system 10, control system 10 then controls guide rail motor 2-4-
1 drives cleaning brush 2-4-4 horizontal huntings, and control system 10 then controls high pressure nozzle 2-4-3 to realize high speed swinging spray alkali lye up and down;
When dust attachment thickness transducer 2-4-5 monitors that numerical value is less than the number that limit value or sulfur dioxide concentration sensor 2-6 are measured
According to it is relatively low when, send a signal to control system 10, control system 10 then controls guide rail motor 2-4-1 to stop cleaning brush 2-4-4
Horizontal hunting, control system 10 then control high pressure nozzle 2-4-3 suitably to reduce the frequency swung up and down, the appropriate spray for reducing alkali lye
Go out;
In 5th step, system operation, control system 10 controls the external pump energization work in shower water conveying device 6, real
Now to the flushing of dust, when limnimeter 6-2 detects that shower water level exceedes warning value, limnimeter 6-2 sends electric signal to control
System 10, control system 10 close whole device power supply, are simultaneously emitted by audio signal alarm;When limnimeter 6-2 detects shower
When water level is in safe range, limnimeter 6-2 sends electric signal to control system 10, and control system 10 connects whole device electricity
Source so that whole equipment is resumed work.
A kind of industrial waste gas dedusting desulfurizer and dust-collecting sulfur-removing method, the advantage is that disclosed in patent of the present invention.
(1)The device uses the processing mode that dust-removal and desulfurizing combines, and with strong points, effect is good.
(2)The device is novel in design, and equipment is simple, easy to maintenance.
(3)Integral device cost is few, and construction speed is fast, is adapted to scale to use.
A kind of industrial waste gas dedusting desulfurizer and dust-collecting sulfur-removing method of the present invention, can go in removing exhaust gas simultaneously
Dust and sulfur dioxide, with strong points, good treatment efficiency, equipment is simple and practical, is adapted to containing a large amount of dust and sulfur dioxide
The processing of industrial waste gas.
Brief description of the drawings
Fig. 1 is a kind of heretofore described industrial waste gas dedusting desulfurizer schematic diagram.
Fig. 2 is heretofore described dust-removal and desulfurizing case schematic diagram.
Fig. 3 is heretofore described desulfurization plate and alkali lye spreading groove schematic diagram.
Fig. 4 is heretofore described alkali lye spreading groove internal structure schematic diagram.
Fig. 5 is heretofore described cleaning brush structural representation.
Fig. 6 is the schematic diagram of heretofore described desulfurization plate microstructure.
Fig. 7 is the schematic diagram of heretofore described rapping apparatus.
Fig. 8 is heretofore described shower water conveying device structural representation.
Fig. 9 is heretofore described waste gas treatment process and air-flow motor pattern figure.
Figure 10 is desulfurization plate material of the present invention and total desulfurization amount graph of a relation.
In figure 1 above~Fig. 8, enter gas storehouse 1, dust-removal and desulfurizing case 2, dust filter cloth 2-1, demarcation strip 2-2, desulfurization plate 2-3, into
Layer chondritic body 2-3-1, interlayer spacings 2-3-2, alkali lye spreading groove 2-4, guide rail motor 2-4-1, guide rail 2-4-2, high pressure spray
Mouth 2-4-3, cleaning brush 2-4-4, guide rail roller bearing 2-4-4-1, cleaning regulation roller bearing 2-4-4-2, palm fiber brush 2-4-4-3, synchronously slide
Dynamic support 2-4-4-4, dust attachment thickness transducer 2-4-5, sensor of dust concentration 2-5, sulfur dioxide concentration sensor 2-
6, it is vented storehouse 3, rapping apparatus 4, motor 4-1, power transmission shaft 4-2, rapping ring 4-3, cam 4-4, alkali lye conveying device 5, shower water
Conveying device 6, shower 6-1, limnimeter 6-2, drainpipe 6-3, shower water discharge pipe 7, alkali lye discharge pipe 8, supporting table 9,
Control system 10.
Embodiment
A kind of industrial waste gas dedusting desulfurizer provided by the invention is further described below in conjunction with the accompanying drawings.
As shown in figure 1, it is a kind of industrial waste gas dedusting desulfurizer schematic diagram provided by the invention.As seen from the figure, wrap
Include into gas storehouse 1, dust-removal and desulfurizing case 2, be vented storehouse 3, rapping apparatus 4, alkali lye conveying device 5, shower water conveying device 6, shower water
Discharge pipe 7, alkali lye discharge pipe 8, supporting table 9, control system 10;The top of supporting table 9 is provided with dust-removal and desulfurizing case 2, dust-removal and desulfurizing case 2
A side lower part be provided with into gas storehouse 1, another upper lateral part of dust-removal and desulfurizing case 2 is provided with exhaust storehouse 3, on the front side of dust-removal and desulfurizing case 2
Portion is provided with alkali lye conveying device 5, and the lower front of dust-removal and desulfurizing case 2 is provided with shower water conveying device 6, and the bottom of dust-removal and desulfurizing case 2 is left
Side is provided with shower water discharge pipe 7, and the bottom right of dust-removal and desulfurizing case 2 is provided with alkali lye discharge pipe 8, and the front side of dust-removal and desulfurizing case 2 is additionally provided with
Control system 10.
As shown in Fig. 2 it is heretofore described dust-removal and desulfurizing case schematic diagram.Find out from Fig. 2 or Fig. 1, dust-removal and desulfurizing
Case 2 includes:Dust filter cloth 2-1, demarcation strip 2-2, desulfurization plate 2-3, alkali lye spreading groove 2-4, sensor of dust concentration 2-5, dioxy
Change sulfur concentration sensor 2-6;Dust filter cloth 2-1 be located at dust-removal and desulfurizing case 2 close to enter the side of gas storehouse 1, dust filter cloth 2-1 front and rear walls
Be fixed on by neck on the front and rear wall of dust-removal and desulfurizing case 2, dust filter cloth 2-1 upper and lower ends and dust-removal and desulfurizing case about 2 inwall it is tight
Closely connected conjunction, dust filter cloth 2-1 upper ends tilt to the side of gas storehouse 1 is entered, and the angle of dust filter cloth 2-1 and horizontal plane is 30 °~65 °,
Dust filter cloth 2-1 quantity is 2~10, and multiple dust filter cloth 2-1 non-equidistant are arranged in parallel, between adjacent two dust filter clothes 2-1
Away from changing between the cm of 10 cm~150;Demarcation strip 2-2 is located at the middle part of dust-removal and desulfurizing case 2, demarcation strip 2-2 front and rear walls and dedusting
Inwall seamless welding before and after desulfurization case 2, demarcation strip 2-2 upper and lower ends and dust-removal and desulfurizing case about 2 inwall be brought into close contact, demarcation strip
2-2 bottoms are provided with rectangular aperture at the cm of the cm of themselves bottom edge 10~15, rectangular aperture length with before dust-removal and desulfurizing case 2
Distance is identical between inwall afterwards, and width is the cm of 10 cm~15, and demarcation strip 2-2 quantity is 3~7, and multiple demarcation strip 2-2 are equidistantly arranged
Row, adjacent two demarcation strip 2-2 spacing are the cm of 10 cm~15, adjacent two demarcation strip 2-2 rectangular apertures Heterogeneous Permutation up and down;
Desulfurization plate 2-3 is located at dust-removal and desulfurizing case 2 and is vertically fixed on dedusting by neck close to the exhaust side of storehouse 3, desulfurization plate 2-3 front and rear walls
Before and after desulfurization case 2 on inwall, desulfurization plate 2-3 top and bottom sidewalls and dust-removal and desulfurizing case about 2 inwall it is seamless applying, desulfurization plate 2-3 exists
It is evenly arranged in dust-removal and desulfurizing case 2, desulfurization plate 2-3 quantity is no less than 4 pieces;Alkali lye spreading groove 2-4 is located on desulfurization plate 2-3
End, alkali lye spreading groove 2-4 are the rectangle cell body of upper end open, alkali lye spreading groove 2-4 two cell wall upper ends and dust-removal and desulfurizing case 2
Upper cornice flushes, cell wall and inwall seamless welding before and after dust-removal and desulfurizing case 2, alkali lye spreading groove 2-4 grooves before and after alkali lye spreading groove 2-4
Desulfurization plate 2-3 is provided with the middle part of bottom, alkali lye spreading groove 2-4 quantity is identical with desulfurization plate 2-3 quantity;Sensor of dust concentration 2-5
Positioned at the rear side inwall lower end of dust-removal and desulfurizing case 2, the distance of sensor of dust concentration 2-5 separating distance plate 2-2 rectangular apertures is 10
Cm~15 cm, sensor of dust concentration 2-5 are connected with control system 10 by wire;Sulfur dioxide concentration sensor 2-6 is located at
The rear side inwall upper end of dust-removal and desulfurizing case 2, the horizontal range in sulfur dioxide concentration sensor 2-6 distance exhausts storehouse 3 is 5 cm~15
Cm, sulfur dioxide concentration sensor 2-6 are connected with control system 10 by wire.
As shown in Figure 3 and Figure 4, it is respectively heretofore described desulfurization plate and alkali lye spreading groove schematic diagram and alkali lye spreading
Groove internal structure schematic diagram.Find out from Fig. 3 or Fig. 4 or Fig. 1, alkali lye spreading groove 2-4 includes:Guide rail motor 2-4-1, guide rail 2-
4-2, high pressure nozzle 2-4-3, cleaning brush 2-4-4, dust attachment thickness transducer 2-4-5;Guide rail motor 2-4-1 is maked somebody a mere figurehead in guide rail
At the top of 2-4-2, guide rail motor 2-4-1 and cleaning brush 2-4-4 drivings link, and guide rail motor 2-4-1 is with control system 10 by leading
Line connects;Guide rail 2-4-2 is L-type structure, and guide rail 2-4-2 is slidably connected with cleaning brush 2-4-4;High pressure nozzle 2-4-3 one end with
Alkali lye spreading groove 2-4 is penetrated, and the high pressure nozzle 2-4-3 other ends are open tail end and point to desulfurization plate 2-3, high pressure nozzle 2-4-
3 open tail ends are vertically shaking structure, and high pressure nozzle 2-4-3 is connected with control system 10 by wire, high pressure nozzle 2-
4-3 quantity is 10~20, multiple high pressure nozzle 2-4-3 equidistant arrangements, and adjacent two high pressure nozzle 2-4-3 distance is 5
Cm~15 cm, all high pressure nozzle 2-4-3 such as are divided at two groups of number, two sides for waiting two groups of number to be located at desulfurization plate 2-3 respectively;Dirt
Angstrom attachment thickness transducer 2-4-5 be located at desulfurization plate 2-3 surfaces, and dust attachment thickness transducer 2-4-5 leads to control system 10
Cross wire connection.
As shown in figure 5, it is the cleaning brush structural representation in the present invention.Find out from Fig. 5 or Fig. 4 or Fig. 3, cleaning brush 2-
4-4 includes:Guide rail roller bearing 2-4-4-1, cleaning regulation roller bearing 2-4-4-2, palm fiber brush 2-4-4-3, synchronous slide support 2-4-4-
4;Guide rail roller bearing 2-4-4-1 is slidably connected with guide rail 2-4-2;Cleaning regulation roller bearing 2-4-4-2 is slided on desulfurization plate 2-3 surfaces,
Cleaning regulation roller bearing 2-4-4-2 can adjust the distance between palm fiber brush 2-4-4-3 and desulfurization plate 2-3, cleaning regulation roller bearing 2-4-
4-2 quantity is two, and is located at cleaning brush 2-4-4 both ends respectively;Palm fiber brush 2-4-4-3 is fixed on cleaning brush 2-4-4 mono-
Side surface, palm fiber brush 2-4-4-3 are brought into close contact with desulfurization plate 2-3.
As shown in fig. 6, it is the schematic diagram of heretofore described desulfurization plate microstructure.As seen from the figure, desulfurization plate 2-3
For the fine and close network structure of high polymer material braiding, its mesh diameter is the mm of 0.1 mm~10, its high polymer material braided material
Microstructure composition include:Layered sphere structure 2-3-1, interlayer spacings 2-3-2;Wherein layered sphere structure 2-3-1
It is made up of the nm of a diameter of 50 nm~100 regular chondritic same plane is mutually tangent, multilayer layered sphere structure
The parallel distribution of 2-3-1 in the vertical directions;Interlayer spacings 2-3-2 is the sky among adjacent two layers layered sphere structure 2-3-1
Gap.
As shown in fig. 7, it is the schematic diagram of heretofore described rapping apparatus.Find out from Fig. 7 or Fig. 1 or Fig. 2, rapping
Device 4 includes:Motor 4-1, power transmission shaft 4-2, rapping ring 4-3, cam 4-4;Wherein motor 4-1 is located at the front side of dust-removal and desulfurizing case 2
Outside, motor 4-1 bases seamless welding vertical with the front side wall of dust-removal and desulfurizing case 2, motor 4-1 with control system 10 with passing through wire
Connection;Cam 4-4 is located inside dust-removal and desulfurizing case 2, and cam 4-4 one end is connected with motor 4-1;Power transmission shaft 4-2 one end and cam
4-4 is rotatablely connected, and the power transmission shaft 4-2 other ends are rotatablely connected with the inboard bearing of dust-removal and desulfurizing case 2, and power transmission shaft 4-2 is located at dust filter
Cloth 2-1 centre positions;Rapping ring 4-3 is figure-8 structure, and rapping ring 4-3 is vertically welded in transmission by symmetry axis of power transmission shaft 4-2
On axle 4-2, rapping ring 4-3 is evenly arranged on power transmission shaft 4-2, and rapping ring 4-3 quantity is no less than 4.
As shown in figure 8, it is heretofore described shower water conveying device structural representation.Find out from Fig. 8 or Fig. 1,
Shower water conveying device 6 includes:Shower 6-1, limnimeter 6-2, drainpipe 6-3;Shower 6-1 connects with external pump
Connect, shower 6-1 quantity is 2~8;External pump is connected with control system 10 by wire;Limnimeter 6-2 is positioned at punching
The middle and lower part of water tank is sprayed, limnimeter 6-2 is connected with control system 10 by wire;Drainpipe 6-3 is located at shower water spray chamber
Bottom;The quantity of shower water spray chamber is 2~8, and each shower water spray chamber is provided with air intake duct and gas off-take, and shower water spray chamber is mutual
Series connection.
A kind of course of work of industrial waste gas dedusting desulfurizer of the present invention is.
Industrial waste gas is delivered in dust-removal and desulfurizing case 2 by the 1st step, the work of the booster air pump of control system 10 through entering gas storehouse 1, is controlled
Air inflow processed is in 130 m3The m of/h~3003/ h, while control system 10 controls alkali lye conveying device 5 that alkali lye is delivered into alkali lye cloth
Dissipate in groove 2-4, control liquid inlet volume is in 0.2 m3The m of/h~0.53/ h, industrial waste gas are filtered by dust first in dust-removal and desulfurizing case 2
Cloth 2-1 dedustings, the industrial waste gas after dedusting is by sequentially passing through polylith desulfurization plate 2-3 after demarcation strip 2-2, by desulfurization plate 2-3
Clean gas after desulfurization is discharged as shown in Fig. 8 or Fig. 9 via exhaust storehouse 3;
2nd step, after using the min of system operation 10 for the first time, control system 10 controls shower water conveying device 6 and rapping dress
4 startups are put, while control shower water discharge pipe 7 and alkali lye discharge pipe 8 to open, rapping apparatus 4 is by the dust on dust filter cloth 2-1
Shake and discharged behind the bottom of dust-removal and desulfurizing case 2 with shower water along shower water discharge pipe 7;Control system 10 controls high pressure nozzle
2-4-3 realizes and swung up and down that spray alkali lye is discharged to desulfurization plate 2-3, and from the spent lye that bottom flows down by alkali lye discharge pipe 8;
In 3rd step, system operation, when sensor of dust concentration 2-5 or sulfur dioxide concentration sensor 2-6 measure it is corresponding
When numerical value is relatively low, control system 10 controls into gas storehouse 1 and increases charge flow rate, and control system 10 controls the motor in rapping apparatus 4
4-1 rotating speeds reduce so that beating work of the rapping apparatus 4 to cloth bag reduces, and control system 10 reduces in shower water conveying device 6
The rotating speed of external pump, reduce the flushing to dust;When sensor of dust concentration 2-5 or sulfur dioxide concentration sensor 2-6 is surveyed
When the data obtained are higher, control system 10, which is controlled into gas storehouse 1, reduces charge flow rate, and control system 10 is controlled in rapping apparatus 4
Motor 4-1 rotating speeds are lifted so that beating work speedup of the rapping apparatus 4 to cloth bag, control system 10 increase shower water conveying dress
The rotating speed of external pump in 6 is put, accelerates the flushing to dust;
In 4th step, system operation, dust attachment thickness transducer 2-4-5 monitors that numerical value is exceeded or sulfur dioxide concentration
When the data that sensor 2-6 is measured are higher, a signal is sent to control system 10, control system 10 then controls guide rail motor 2-4-
1 drives cleaning brush 2-4-4 horizontal huntings, and control system 10 then controls high pressure nozzle 2-4-3 to realize high speed swinging spray alkali lye up and down;
When dust attachment thickness transducer 2-4-5 monitors that numerical value is less than the number that limit value or sulfur dioxide concentration sensor 2-6 are measured
According to it is relatively low when, send a signal to control system 10, control system 10 then controls guide rail motor 2-4-1 to stop cleaning brush 2-4-4
Horizontal hunting, control system 10 then control high pressure nozzle 2-4-3 suitably to reduce the frequency swung up and down, the appropriate spray for reducing alkali lye
Go out;
In 5th step, system operation, control system 10 controls the external pump energization work in shower water conveying device 6, real
Now to the flushing of dust, when limnimeter 6-2 detects that shower water level exceedes warning value, limnimeter 6-2 sends electric signal to control
System 10, control system 10 close whole device power supply, are simultaneously emitted by audio signal alarm;When limnimeter 6-2 detects shower
When water level is in safe range, limnimeter 6-2 sends electric signal to control system 10, and control system 10 connects whole device electricity
Source so that whole equipment is resumed work.
A kind of industrial waste gas dedusting desulfurizer and dust-collecting sulfur-removing method of the present invention, can go in removing exhaust gas simultaneously
Dust and sulfur dioxide, with strong points, good treatment efficiency, equipment is simple and practical, is adapted to containing a large amount of dust and sulfur dioxide
The processing of industrial waste gas.
Below to manufacture the embodiment of desulfurization plate 2-3 methods of the present invention, embodiment is to further illustrate this hair
Bright content, but should not be construed as limiting the invention.Without departing from the spirit and substance of the case in the present invention, to the present invention
The modification and replacement that method, step or condition are made, belong to the scope of the present invention.
Unless otherwise specified, the conventional meanses that technological means used in embodiment is well known to those skilled in the art.
Embodiment 1
Desulfurization plate 2-3 of the present invention is manufactured according to following steps:
1st step, 2000 parts of the ultra-pure water that electrical conductivity is 0.001 μ S/cm is added in a kettle, start and stirred in reactor
Device is mixed, rotating speed is 30 rpm, starts heat pump, reactor temperature is risen to 50 DEG C;Sequentially add 2 parts of methyl acetate, benzene
5 parts of formic acid esters, 5 parts of methyl oleate, stirring is to being completely dissolved, and regulation pH value is 6.0, and agitator speed is adjusted into 80 rpm, temperature
Spend for 70 DEG C, esterification 5 hours;
2nd step, 1 part of 2 parts of Ergol, butyl benzoate crushing are taken, powder diameter is 250 mesh;Add nanoscale boron
20 parts of sour rhodium is well mixed, is laid in pallet, and tiling thickness is 20 mm, and it for 1.5 kGy, energy is 2.5 MeV to use dosage
The min of gamma-ray irradiation 20;
3rd step, the mixed-powder handled through the 2nd step are dissolved in 2 parts of diphenyl carbonate, add reactor, agitator speed
For 80 rpm, temperature is 70 DEG C, and starting vavuum pump makes the vacuum of reactor reach -0.01 MPa, keeps this state response 2
h;Pressure release is simultaneously passed through helium, and it is 0.002 MPa to make reacting kettle inner pressure, and insulation stands 3 h;Agitator speed is promoted to afterwards
200 rpm, simultaneous reactions kettle pressure release to 0 MPa;Sequentially add 1 part of methyl p toluate, 1 part of methyl phenyl carbonate is completely dissolved
Afterwards, add 2 parts of crosslinking agent to be stirred so that the hydrophilic lipophilic balance of reactor solution is 4.0, and insulation stands 7 h;
4th step, when agitator speed is 180 rpm, sequentially add 5 parts of p-tolyl phenylacetate, 5 parts of acrylic acid and ten
5 parts of glycol sodium sulphate, reactor pressure is lifted, reach 0.1 MPa, temperature is 90 DEG C, the h of polymerisation 5;Reaction is completed
Reacting kettle inner pressure is down to 0 MPa afterwards, 25 DEG C is cooled to, discharging, wire drawing machine, fiber of the pull into 80 nm is entered after cooling
Silk, enter braider progress mould braiding and can be prepared by desulfurization plate 2-3;
The crosslinking agent is 2-4-6- trinitrobenzoic acids;
The particle diameter of the nanoscale boric acid rhodium is 50 nm.
Embodiment 2
Desulfurization plate 2-3 of the present invention is manufactured according to following steps:
1st step, 2500 parts of the ultra-pure water that electrical conductivity is 0.02 μ S/cm is added in a kettle, start in reactor and stir
Device, rotating speed are 50 rpm, start heat pump, reactor temperature is risen to 60 DEG C;Sequentially add 8 parts of methyl acetate, benzene first
10 parts of acid esters, 10 parts of methyl oleate, stirring is to being completely dissolved, and regulation pH value is 7.0, and agitator speed is adjusted into 120 rpm, temperature
Spend for 80 DEG C, esterification 18 hours;
2nd step, 12 parts of 5 parts of Ergol, butyl benzoate crushing are taken, powder diameter is 350 mesh;Add nanoscale boron
Sour 100 parts of rhodium is well mixed, is laid in pallet, tiling thickness is 40 mm, uses dosage as 2.8 kGy, energy 3.5
The MeV min of gamma-ray irradiation 30;
3rd step, the mixed-powder handled through the 2nd step are dissolved in 20 parts of diphenyl carbonate, add reactor, agitator speed
For 180 rpm, temperature is 80 DEG C, and starting vavuum pump makes the vacuum of reactor reach -0.02 MPa, keeps this state response 3
h;Pressure release is simultaneously passed through helium, and it is 0.05 MPa to make reacting kettle inner pressure, and insulation stands 8 h;Agitator speed is promoted to 220 afterwards
Rpm, simultaneous reactions kettle pressure release to 0 MPa;Sequentially add 20 parts of methyl p toluate, 20 parts of methyl phenyl carbonate is completely dissolved
Afterwards, add 15 parts of crosslinking agent to be stirred so that the hydrophilic lipophilic balance of reactor solution is 5.0, and insulation stands 15 h;
4th step, when agitator speed is 210 rpm, sequentially add 25 parts of p-tolyl phenylacetate, 25 parts of acrylic acid and
20 parts of sodium lauryl sulfate, reactor pressure is lifted, reach 0.5 MPa, temperature is 95 DEG C, the h of polymerisation 10;Reaction
After the completion of reacting kettle inner pressure is down to 0 MPa, be cooled to 40 DEG C, discharging enters wire drawing machine after cooling, pull is into 1800 nm
Filament, enter braider carry out mould braiding can be prepared by desulfurization plate 2-3;
The crosslinking agent is 2-4-6- trinitrobenzoic acids;
The particle diameter of the nanoscale boric acid rhodium is 80 nm.
Embodiment 3
Desulfurization plate 2-3 of the present invention is manufactured according to following steps:
1st step, 2100 parts of the ultra-pure water that electrical conductivity is 0.0012 μ S/cm is added in a kettle, start and stirred in reactor
Device is mixed, rotating speed is 35 rpm, starts heat pump, reactor temperature is risen to 56 DEG C;Sequentially add 4 parts of methyl acetate, benzene
8 parts of formic acid esters, 8 parts of methyl oleate, stirring is to being completely dissolved, and regulation pH value is 6.7, and agitator speed is adjusted into 82 rpm, temperature
Spend for 78 DEG C, esterification 8 hours;
2nd step, 11 parts of 3 parts of Ergol, butyl benzoate crushing are taken, powder diameter is 255 mesh;Add nanoscale boron
Sour 88 parts of rhodium is well mixed, is laid in pallet, tiling thickness is 24 mm, uses dosage as 1.8 kGy, energy 2.55
The MeV min of gamma-ray irradiation 23;
3rd step, the mixed-powder handled through the 2nd step are dissolved in 12 parts of diphenyl carbonate, add reactor, agitator speed
For 90 rpm, temperature is 78 DEG C, and starting vavuum pump makes the vacuum of reactor reach -0.015 MPa, keeps this state response
2.3 h;Pressure release is simultaneously passed through helium, and it is 0.0025 MPa to make reacting kettle inner pressure, and insulation stands 3.8 h;Agitator speed afterwards
It is promoted to 210 rpm, simultaneous reactions kettle pressure release to 0 MPa;Sequentially add 12 parts of methyl p toluate, 12 parts of methyl phenyl carbonate
After being completely dissolved, add 8 parts of crosslinking agent and be stirred so that the hydrophilic lipophilic balance of reactor solution is 4.5, and insulation is stood
8 h;
4th step, when agitator speed is 190 rpm, sequentially add 9 parts of p-tolyl phenylacetate, 15 parts of acrylic acid and
15 parts of sodium lauryl sulfate, reactor pressure is lifted, reach 0.15 MPa, temperature is 91 DEG C, the h of polymerisation 7;Reaction
After the completion of reacting kettle inner pressure is down to 0 MPa, be cooled to 28 DEG C, discharging, wire drawing machine entered after cooling, pull is into 88 nm's
Filament, enter braider progress mould braiding and can be prepared by desulfurization plate 2-3;
The crosslinking agent is 2-4-6- trinitrobenzoic acids;
The particle diameter of the nanoscale boric acid rhodium is 58 nm.
Reference examples
Reference examples are used for the processing procedure of dust-removal and desulfurizing for the sulfur removal material of certain commercially available brand.
Embodiment 4
The sulfur removal material described in desulfurization plate and reference examples that embodiment 1~3 is prepared is used for the processing of dust-removal and desulfurizing
Process.Processing terminate after respectively to the property of desulfurization, and its influence to desulfurization parameters detects, as a result as shown in table 1.
The performance parameter that table 1 is used for for the desulfurization plate described in embodiment 1~3 and reference examples in the processing procedure of dust-removal and desulfurizing
Influence, as seen from Table 1, desulfurization plate of the present invention, its desulfurization degree of polymerization, desulfurization strength enhancing rate, dephosphorization rate lifting
Rate, desulfuration efficiency are above the product of prior art production.
In addition, it is experimental study of the desulfurization plate of the present invention to the total desulfurization amount of sulfur dioxide as shown in Figure 10.In figure
Find out, the macromolecule desulfurization spherocrystal body of material is tiny, amount is more, is dispersed throughout in material component, and macromolecule desulfurization ball surface is long-pending and body
Product is bigger, and Dispersion on surface is good, and the concentration relative comparison example of the dispersible carrier to dissociate in continuous phase is high.Use the de- of the present invention
Sulphur plate so that sulphion aggregation is agglomerating small, forms the accole of dispersed structure, and have good dependency to sulfur removal material
Energy;Using desulfurization plate of the present invention, it is superior to existing product to the total desulfurization amount of sulfur dioxide.