CN105484461A - Geometric art inlaid wall and floor decorative plate and manufacturing method thereof - Google Patents
Geometric art inlaid wall and floor decorative plate and manufacturing method thereof Download PDFInfo
- Publication number
- CN105484461A CN105484461A CN201511030124.5A CN201511030124A CN105484461A CN 105484461 A CN105484461 A CN 105484461A CN 201511030124 A CN201511030124 A CN 201511030124A CN 105484461 A CN105484461 A CN 105484461A
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- bar
- damascene
- decorative panel
- decorative
- ornamental blocks
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides a geometric art inlaid wall and floor decorative plate, and belongs to the field of architectural ornament and decoration. The decorative plate comprises a stone decorating layer, metal inlaid strips, a binding layer and a compound layer, wherein the decorating layer is formed by fixedly arraying multiple geometric decorative blocks and the metal inlaid strips according to a preset type version. According to the technical scheme, the individual unit decorative plate product can be produced in a factory-like and industrial mode, and decorative schemes meeting various individual requirements can be realized conveniently and fast just by simply changing the shapes and arrangement of the metal inlaid strips and the decorative blocks in the preset type version. Moreover, the decorative plate has a more stable structure and a high-flatness decorative face, and decoration site splicing quality and efficiency are improved. Meanwhile, the invention further provides a manufacturing method of the geometric art inlaid wall and floor decorative plate. The decorative plate manufactured by adopting the method has the advantages of being provided with individual decorative art members, and being capable of being machined industrially in a factory, high in flatness and integrity, convenient to splice and the like.
Description
Technical field
The present invention relates to architectural decoration field of constructional ornament, particularly relate to a kind of geometry art and inlay wall ground decorative panel and preparation method thereof.
Background technology
Traditional wall, ground decoration are decorate, and usually all adopt the dalle of same shape, at the scene direct splicing, and common shape is square, rectangle sheet material.Traditional construction operation is: paving sheet material → reserved or after open embedding groove → binding metal Inlaid strip → joint filling, repair seam → entirety polishes.
With people to the pursuit of decorations personalization, designer and Construction Party no longer meet the design scheme of simple dalle, the geometry design of consider complicated splicing more and more, inlaying.But complicated splicing, the sheet material construction of inlaying, if adopt traditional working procedure, will cause work progress loaded down with trivial details, the drawbacks such as long construction period.In addition, on-the-spot secondary operations mainly relies on the manual operations of operator, on-site cutting workload can be caused to double for complicated splicing and joining quality is poor, and the on-site cutting of damascene bar, stone material polishing time can produce the environmental contaminants such as a large amount of noises, dust and pernicious gas at building-site.
In Modernized City Construction, the consciousness of civilized construction, environmental protection construction should be strengthened, reduce noise, dust and pernicious gas in construction.Therefore, urgently provide a kind of sheet material with geometry design, dissolve people to wall, decoration Individualized Pursuit demand and board material splice efficiency is low, of poor quality, pollute the contradiction heavy, consumptive material is high.
Summary of the invention
Main purpose of the present invention is to provide a kind of geometry art and inlays wall ground decorative panel and preparation method thereof, this decorative panel is suitable for prefabrication, and be easy to on-site consolidation, thus solve that individual decoration efficiency of construction is low, work under bad environment and the problem such as spillage of material is high.By the cutting in decorative panel and to inlay etc. efficiency low, pollute heavy process portion and be all transferred to prefabricated in factory completing, decoration is on-the-spot by means of only installing prefabricated decorative panel, avoid the multiple working procedure such as on-site cutting, polishing, improve on-the-spot installation effectiveness, improve on-the-spot working environment.In addition, the cutting in factory adopts Numerical control cutting, both ensure that cutting accuracy, and turn improves the utilization rate of sheet material.
For solving above technical problem, the present invention includes following technical scheme:
A kind of geometry art inlays wall ground decorative panel, comprise: a decorative layer, described decorative layer comprises the polylith ornamental blocks according to predetermined version type arrangement, adjacent described ornamental blocks is separated by a damascene bar, and it is a general frame that described damascene bar is welded and fixed by another damascene bar being positioned at described decorative layer periphery; Also comprise a composite bed, described composite bed is arranged on the non-decorative cover of described decorative layer, and composite bed is bondd by a tack coat and described decorative layer.
Further, described damascene bar is inverted U-shaped, comprises an end face and two side elevations, and the end face of described damascene bar is concordant with the decorative cover of described ornamental blocks.Be preferably, the angle α that the side elevation of described damascene bar and end face are formed, α ∈ [85 °, 90 °).Preferably, the opening part that described damascene bar is inverted U-shaped is provided with stiffening piece.Be preferably, between adjacent described damascene bar, be provided with reinforcing strip.
Be preferably, be provided with the splicing location structure of described decorative panel in the side of described decorative panel.
Correspondingly, present invention also offers the preparation method that a kind of geometry art inlays wall ground decorative panel, the method comprises the steps:
S1: according to described predetermined version type, provides described ornamental blocks and described damascene bar;
S2: described ornamental blocks and described damascene bar are positioned in a mould according to predetermined version type arrangement;
S3: described damascene bar is welded to each other and is fixed as a general frame, form decorative layer together with described ornamental blocks;
S4: be bonded on described composite bed by a tack coat by described decorative layer, is formed described geometry art and inlays wall ground decorative panel.
Further, described ornamental blocks adopts numerical control to control cutting equipment and cuts, and to the cutting data of the described numerical control cutting equipment of input is:
Wherein, size after the correction on decorative panel n-th limit of Rn input numerical control cutting equipment, Fn is the design size on decorative panel n-th limit in described predetermined version type, D is edge of a knife cutting width, d is the preset slot width between described damascene bar and described ornamental blocks, β, θ be respectively decorative panel n-th limit with and the angle that formed of adjacent both sides.
Further, described edge of a knife cutting width D is obtained by such as under type:
S1-11: numerical control cutting equipment obtains examination cut lengths m × n, carries out rectangle ornamental blocks trial cut and cuts;
S1-12: the difference between the ornamental blocks real size of cutting rear acquisition according to described examination cut lengths and trial cut, calculate edge of a knife cutting width D, design formulas is as follows:
D＝[(m-m
1)+(m-m
2)+(n-n
1)+(n-n
2)]/4
Wherein, D is edge of a knife cutting width, and m, n are respectively the rectangular length and width size of input, and m1, m2, n1, n2 are respectively the actual measurement size that rectangle trial cut cuts the actual measurement of the four edges of ornamental blocks.
Further, described in described step S1, the preparation method of pre-metal Inlaid strip comprises the steps:
S1-21: stainless steel materials is cut into the steel plate strip needing width;
S1-22: channeling process is carried out at the back side in steel plate strip;
S1-23: steel plate strip is bent to inverted U-shaped damascene bar in channeling place, and make the side elevation of described inverted U-shaped damascene bar and end face form angle α, α ∈ [85 °, 90 °);
S1-24: length damascene bar being cut into needs, and oblique angle process is done to the two ends of damascene bar, described oblique angle is corresponding with the angle of interconnective two strip metal Inlaid strips in described predetermined version type.
Further, between described step S1-23 and step S1-24, or after described step S2-24, also comprise step: at the opening part reinforcement of weld sheet that described damascene bar is inverted U-shaped.
Further, described mould comprises: a base plate and the multiple frames be fixed on described base plate, and described base plate and described frame surround the spatial accommodation of decorative panel described in formation one; Described base plate is provided with handle hole, and described handle hole corresponds to the stitching portion of described damascene bar and damascene bar; Adjacent described frame is fixed by fine setting connector.
Further, also comprise between described step S3 and described step S4: at the weld reinforcement of weld bar that crosses of described damascene bar and damascene bar.
Further, described step S4 comprises the steps:
S4-1: the non-decorative cover clearing up the described decorative layer of described decorative panel;
S4-2: the slurry preparing described tack coat;
S4-3: the non-decorative cover described slurry being applied to described decorative layer, and described composite bed is overlying on the described slurry at the back side of described decorative layer;
S4-4: the air-dry solidification of described tack coat slurry.
The present invention, owing to adopting above technical scheme, makes it compared with prior art, has following advantage and good effect:
(1) geometry art of the present invention inlay wall ground decorative panel comprise decorative layer, tack coat and composite bed, decorative layer is arranged fixing by polylith ornamental blocks and damascene bar by predetermined version type, this structure makes decorative panel prefabricatedly in factory to complete, decoration is on-the-spot by means of only installing prefabricated decorative panel, be prefabricated in the factory and only need do simple transformation to the shape of damascene bar and ornamental blocks in predetermined version type and arrangement, conveniently can realize the decoration scheme of various individual requirement.Cutting in factory adopts Numerical control cutting, both ensure that cutting accuracy, and turn improves the utilization rate of sheet material.In addition, the decorative panel of this structure, avoids the multiple working procedure such as on-site cutting, polishing, improves on-the-spot installation effectiveness, improves on-the-spot working environment.
(2) by arranging stiffening piece, reinforcing strip at the back side of damascene bar, make damascene bar form firmly framework, thus make decorative layer have stable structure more, guarantee the planeness of decorative cover, this had both been conducive in factory prefabricated, can provide again quality and the efficiency of on-the-spot splicing.
(3) geometry art provided by the invention inlays wall ground decorative panel preparation method, by revising the data inputting numerical control cutting machine, the damascene bar preparing easily embedding, adopting the mould etc. that precision easy to operate is high, make to adopt the decorative panel of this method making to have the advantages such as planeness is high, good integrity, assembled convenience.
Accompanying drawing explanation
Fig. 1 is the artistic schematic perspective view inlaying wall ground decorative panel of the geometry of first embodiment of the invention;
Fig. 2 is that the geometry art of first embodiment of the invention inlays wall ground decorative panel lateral view;
Fig. 3 is that the geometry art of first embodiment of the invention inlays wall ground decorative panel top view;
Fig. 4 is the damascene bar sectional schematic diagram of first embodiment of the invention;
Fig. 5 is the structural representation of the non-decorative cover of decorative layer of first embodiment of the invention;
Fig. 5 a is another structural representation of the non-decorative cover of decorative layer of first embodiment of the invention;
Fig. 6 a is the positioning link schematic diagram before the decorative panel splicing of first embodiment of the invention;
Fig. 6 b is the spliced positioning link schematic diagram of decorative panel of first embodiment of the invention;
Fig. 6 c is the partial enlarged drawing of region K in Fig. 6 b;
The geometry art that what Fig. 7 was second embodiment of the invention provide inlays the flow chart of the preparation method of wall ground decorative panel;
Fig. 8 a is location diagram between the cut-sytle pollination line of the numerical control cutting equipment of second embodiment of the invention and actual line of cut;
Fig. 8 b is the partial enlarged drawing in G region in Fig. 8 a;
Fig. 9 is the mould structure schematic diagram of second embodiment of the invention;
Figure 10 is the die bottom plate handle hole of second embodiment of the invention and the position relationship schematic diagram of damascene bar framework;
The decorative panel scene splicing schematic diagram that Figure 11 provides for second embodiment of the invention.
Number in the figure is as follows:
Decorative layer 100; Ornamental blocks 110,111,112,113; Control line 111a, line of cut 111b, 111c; Damascene bar 120,121,212,123,124,125,126; Damascene bar end face 120a, damascene bar side elevation 120b; Stiffening piece 130; Reinforcing strip 140; Splicing location structure 150; Pin 151; Pin-and-hole 152;
Composite bed 200; Tack coat 300;
Mould 400; Base plate 410, handle hole 411; Frame 420; Fine setting connector 430;
Decorative panel A
1, A
2, A
3, A
4, A
5, A
6; Standard decorating unit B
1, B
2.
Detailed description of the invention
Inlay wall ground decorative panel and preparation method thereof below in conjunction with the drawings and specific embodiments to geometry art provided by the invention to be described in further detail.In conjunction with the following describes and claims, advantages and features of the invention will be clearer.It should be noted that, accompanying drawing all adopts the form that simplifies very much and all uses non-ratio accurately, only in order to object that is convenient, the aid illustration embodiment of the present invention lucidly.
Embodiment one
Refer to Fig. 1 to Fig. 4, the artistic schematic perspective view inlaying wall ground decorative panel of geometry that Fig. 1 provides for the present embodiment, Fig. 2 is an one lateral view, and Fig. 3 is an one top view, and Fig. 4 is the sectional schematic diagram of damascene bar in the present embodiment.Illustrated by needs, " wall ground decorative panel " alleged by the present invention refers to that this decorative panel can be used as decorative material for wall surface, can also as floor decorative material.
In this embodiment, geometry art inlays wall ground decorative panel, and comprising: decorative layer 100 and a composite bed 200, composite bed 200 is arranged on the non-decorative cover of decorative layer 100, and composite bed 200 is bondd with decorative layer 100 by a tack coat 300.Wherein, this decorative layer 100 comprises the polylith ornamental blocks 111,112,113 according to predetermined version type arrangement, separate respectively by damascene bar 125,126 between adjacent ornamental blocks 111 and ornamental blocks 112, between ornamental blocks 112 and ornamental blocks 113, it is a general frame that damascene bar 120 is welded and fixed by the damascene bar 122,124 being positioned at decorative layer 100 periphery.
Wherein, the material of composite bed 200 can be as calcium silicate board with microporous, honeycomb aluminum plate or aluminium corrugated sheet, and the material of ornamental blocks 110 is generally artificial stone, timber, plastics etc.
The geometry art provided in this embodiment is inlayed in wall ground decorative panel, by arranging composite bed 200, tack coat 300, polylith is had erose ornamental blocks 111,112,113 and be fixed as an overall structure, by damascene bar 120, each ornamental blocks 110 is separated.Above-mentioned inlay wall, the structure of this entirety of decorative panel, prepared by support prefabrication, decoration construction scene only needs traditional installation procedure, middle damascene bar 120 shape that is prefabricated in the factory and trend can adjust flexibly, the shape of ornamental blocks 110 also can conveniently convert, thus conveniently realizes the decoration scheme of various individual requirement.
Composition graphs 2 and Fig. 4.Preferably, damascene bar 120 is inverted U-shaped, and comprise an end face 120a and two side elevation 120b, the end face 120a of damascene bar 120 is concordant with the decorative cover of ornamental blocks.The angle α that the side elevation 120b of damascene bar 120 and end face 120a is formed, α ∈ [85 °, 90 °), when this structure can avoid the side elevation 120b of inverted U-shaped damascene bar 120 to produce trickle " dehiscing ", to ensure the joining quality of ornamental blocks 110 and damascene bar 120.Be preferably, the opening part that damascene bar 120 is inverted U-shaped is provided with stiffening piece 130, and this stiffening piece 130 is arranged at the two ends of damascene bar 120, also can arrange at the interval, middle part of damascene bar 120; Stiffening piece 130 is set, can guarantees that the side elevation 120b's of damascene bar 120 is more stable.Be preferably, this stiffening piece 130 can after damascene bar 120 machine-shaping and do oblique angle cutting before weld, even if make damascene bar 120 also not easily produce " dehiscing " phenomenon when cutting, metal Inlaid strip 120 structural stability when being welded as general frame can also being ensured simultaneously, further ensuring the joining quality of damascene bar 120 and ornamental blocks 110.Certain stiffening piece 130 can also be welded as in the process of damascene bar 130 framework and weld after the ornamental blocks 110 of decorative panel is assembled with damascene bar 120, also can the overall structure stability of reinforced metal Inlaid strip 130 framework.As an example, stiffening piece 130 can adopt the stainless steel of material of the same race with damascene bar 120, stack pile.The damascene bar 120 long more than 600mm at least should arrange stiffening piece 130 two ends, and increases stiffening piece 130 in centre, and the damascene bar being no more than 600mm long at least should arrange stiffening piece 130 two ends.
As shown in Figure 5, be preferably, damascene bar 120 and the weld that crosses of damascene bar 120 are provided with reinforcing strip 140.Wherein, reinforcing strip 140 can select stainless steel material.By arranging reinforcing strip 140, the resistance to overturning of further reinforcement metal Inlaid strip 120 framework.
It should be noted that, the decorative layer 100 in embodiment 1 comprises 3 packaged decorative blocks 111,112,113, and time certainly according to 2 pieces, 4 pieces or more blocks, principle is identical, repeats no more.In addition, in practice of construction engineering, a damascene bar is only stayed at the splicing seams place in order to ensure adjacent decoration plate, can according to the assembled typesetting requirement of reality, only retain the individual peripheral damascene bar of decorative panel, to ensure to have between adjacent decoration plate and to only have a damascene bar.As shown in Figure 5 a, retain metal Inlaid strip 121,122,125,126, and its junction at the non-decorative cover of decorative panel is welded and fixed, the ornamental blocks 111,112,113 of the decorative panel of structure like this is mainly by be bonded on composite bed 300 thus to be fixed as one overall, also can be further, near virgin metal Inlaid strip 123,124 position, many reinforcing strip 140 are set, thus when lacking frame place damascene bar 123, also can ensure that metal Inlaid strip 120 is a firm overall structure.
See Fig. 6 a, Fig. 6 b, Fig. 6 c, illustrate the form of structure that splicing location structure 150 is connected by pin 151, pin-and-hole 152, be respectively pin 151, pin-and-hole 152 splice before, spliced schematic diagram and partial enlarged drawing.Conveniently decorative panel A in figure
1, A
2splicing location, at decorative panel A
1on be provided with pin 151 and at decorative panel A
2on be provided with pin-and-hole 152.By arranging splicing location structure 150, improve precision and the splicing speed of splicing location, making adjacent positioning decorative board A simultaneously
1, A
2between connection more firm, not easily slide along Mosaic face.As an example, pin can also be arranged at decorative panel A
1on damascene bar side elevation 120b, correspondingly, at decorative panel A
2the sidepiece of decorative layer 100 pin-and-hole 152 is set.
Wherein, for the ease of arranging pin 151 and pin-and-hole 152, can be preferably, pin 151 is vertically installed in decorative panel A
1the side of composite bed 200, correspondingly, pin-and-hole 152 is vertically installed in decorative panel A
2the side of composite bed 200.
Wherein, form of structure or other the click on fashion that location structure 150 also can adopt inner corner trim, external corner buckle is spliced.Certainly, also can by decorative panel A
1, A
2mosaic face on be all set to pin-and-hole 151, be convenient to the transport of prefabrication and decorative panel like this, when only need construct at the scene, then insert decorative panel A respectively with pin 152
1, A
2pin-and-hole 151 in, thus it is fixing to realize splicing.
Embodiment two
Refer to Fig. 7, and accompanying drawing in 1 in conjunction with the embodiments.The artistic flow chart inlaying the preparation method of wall ground decorative panel of geometry that Fig. 7 provides for the present embodiment.The method comprises the steps:
S1: according to predetermined version type, provides ornamental blocks and damascene bar;
Usually, the pattern of body of wall or floor decorative be by CAD software draw body of wall or flooring design figure, so-called predetermined version type just refers to by the pattern of the assembled decorative panel of ornamental blocks 110, and by the pattern on the assembled whole body of wall of decorative panel or floor.According to the plan of the ornamental blocks 110 in this predetermined version type and damascene bar 120, provide ornamental blocks 110 and the damascene bar 120 of needs.
S2: ornamental blocks 110 and damascene bar 120 are positioned in a mould according to predetermined version type arrangement;
In order to improve the assembled efficiency of factory, guaranteeing the machining accuracy produced in enormous quantities, in the scheme that the present embodiment provides, by ornamental blocks 110 and damascene bar 120 according to the predetermined version type of decorative panel, putting into corresponding mould and operating.Meanwhile, this step is also for preparing to the welding of damascene bar further.
S3: damascene bar 120 is welded to each other and is fixed as a general frame, form decorative layer 100 together with each ornamental blocks;
Being welded to each other by damascene bar 120 is an entirety, makes decorative layer 100 have comparatively stable structure, is conducive to the further compound of decorative layer 100 and composite bed 300.
S4: be bonded on composite bed 300 by a tack coat 300 by decorative layer 100, forms geometry art and inlays wall ground decorative panel.
This composite bed 300 is calcium silicate board with microporous, honeycomb aluminum plate or aluminium corrugated sheet, can certainly be the netted braid of high strength.This step is combined into 300 by setting, and each ornamental blocks 110 and damascene bar 120 are fixed as an integral installation plaque, is convenient to transport and on-site consolidation.
Wherein, ornamental blocks 110 material can be artificial stone plate, to its cutting normally by man-made stone plate processing dimension figure that AutoCAD draws, again according to man-made stone size to be processed, numerical control cutting equipment carries out computer aided design (CAD) and control, typesetting design is carried out to the cutter head running route of numerical control cutting equipment and data input.Numerical control cutting equipment adopts digital control water cutter cutting machine, the kerf width of digital control water cutter cutting is about 0.8mm to 1.8mm, and in the cutting of macroplate stone material, water cutter runs along the center line in the pattern sideline of input, and the existence of the kerf width of water cutter, inconsistent by what cause between input size and real size, need to revise the data of input.
As shown in Figure 8 a, Fig. 8 a is the cut-sytle pollination line 111a of ornamental blocks 111 numerical control cutting equipment when cutting and actual location diagram between line of cut 111b, 111c.Water cutter runs along the control line 111a of the ornamental blocks 111 of input, and road junction width is D, and actual line of cut is 111b, 111c, therefore will cause ornamental blocks 111 on the direction perpendicular to every bar limit, produce the difference of D/2.But the concrete difference of every one side length of side of ornamental blocks 111 is not identical, and this is relevant with the angular dimension that every bar limit and adjacent edge are formed.As shown in figure 8 a, the wherein angle between limit and adjacent edge of ornamental blocks 111 is respectively β, θ, for illustrate every bar limit input value and real must be worth between difference, to be now illustrated for β.Fig. 8 b is the partial enlarged drawing in G region in Fig. 8 a.Done three boost lines in Fig. 8, be easy to thus to draw the input value of numerical control cutting equipment and the reality of ornamental blocks 111 length of side must be worth between difference be: ctg (β/2) D/2.In like manner, another angle place error amount is: ctg (θ/2) D/2.So the cutting data of input numerical control cutting equipment should be adjusted to:
Wherein, R
nsize after the correction on decorative panel n-th limit of input numerical control cutting equipment, F
nfor the design size on decorative panel n-th limit in predetermined version type, D is edge of a knife cutting width, and d is the preset slot width between damascene bar and ornamental blocks, β, θ be respectively decorative panel n-th limit with and the angle that formed of adjacent both sides.
In addition, in order to easy construction, usually can stay seam between ornamental blocks and damascene bar, stay seam width to be 30 ~ 60 (i.e. 0.3mm ~ 0.6mm).So the actual processing dimension of ornamental blocks is that four limits of (CAD) drawing display size inwardly reduce 0.3mm ~ 0.6mm.If stay seam width to be d, so the cutting data of input numerical control cutting equipment is:
Wherein, before process data input, formal cutting processing, need to carry out examination cutter, calculate the road junction width D of water outlet cutter.Mainly through cutting stone material waste material, adopt slide measure accurately to measure the test specimen after cutting, draw the developed width of this period water cutter otch.This edge of a knife cutting width D is obtained by such as under type:
S1-11: numerical control cutting equipment obtains examination cut lengths m × n, carries out rectangle ornamental blocks trial cut and cuts;
S1-12: according to the difference between the ornamental blocks real size that examination cut lengths and trial cut cut rear acquisition, calculate edge of a knife cutting width D, design formulas is as follows:
D＝[(m-m
1)+(m-m
2)+(n-n
1)+(n-n
2)]/4
Wherein, D is edge of a knife cutting width, and m, n are respectively the rectangular length and width size of input, m
1, m
2, n
1, n
2be respectively the actual measurement size that rectangle trial cut cuts the actual measurement of the four edges of ornamental blocks.
As an example, to numerical control water-jet cutting machine input 300.0 × 300.0mm square-form test sample processing dimension, after cutting vernier caliper measurement draw test specimen real size be 299.1,299.2,299.3,299.2mm.So period water cutter kerf width is:
D＝[(300-299.1)+(300-299.2)+(300-299.3)+(300-299.2)]/4＝0.8mm
Wherein, in step S1, the preparation method of damascene bar 120 comprises the steps:
S1-21: stainless steel materials is cut into the steel plate strip needing width.The width of steel plate strip by damascene bar 120 width, highly determine, as an example, the width of damascene bar 120 is a
1, be highly h
1time, then the width of steel plate strip is a
1+ 2h
1.
S1-22: channeling process is carried out at the back side in steel plate strip.As an example, the process of V-type channeling is done in the intersection of damascene bar end face 120a to be formed, side elevation 120b.
S1-23: steel plate strip is bent to inverted U-shaped damascene bar 120 in channeling place, and make the side elevation 120b of inverted U-shaped damascene bar 120 and end face 120a form angle α, α ∈ [85 °, 90 °).When this structure can avoid the side elevation 120b of inverted U-shaped damascene bar 120 to produce trickle " dehiscing ", to ensure the joining quality of ornamental blocks 110 and damascene bar 120.
S1-24: length damascene bar 120 being cut into needs, and oblique angle process is done to the two ends of damascene bar 120, oblique angle is corresponding with the angle of two strip metal Inlaid strips 120 interconnective in predetermined version type.
Preferred mode is, between step S1-23 and step S1-24, also comprises step: at the opening part reinforcement of weld sheet 130 that damascene bar is inverted U-shaped.After steel plate strip is bent to damascene bar 120, length is as required needed to carry out segmentation cutting to damascene bar 120, determine the incision site of every section of damascene bar 120 and weld metal Inlaid strip, even if make damascene bar 120 also not easily produce " dehiscing " phenomenon when cutting, metal Inlaid strip 120 structural stability when being welded as general frame can also being ensured simultaneously, further ensuring the joining quality of damascene bar 120 and ornamental blocks 110.Certain stiffening piece 130 can also be welded as in the process of damascene bar 130 framework and weld after the ornamental blocks 110 of decorative panel is assembled with damascene bar 120, also can the overall structure stability of reinforced metal Inlaid strip 130 framework.Stiffening piece 130 can adopt the stainless steel of material of the same race with damascene bar 120, stack pile.The damascene bar 120 long more than 600mm at least should arrange stiffening piece 130 two ends, and increases stiffening piece 130 in centre, and the damascene bar being no more than 600mm long at least should arrange stiffening piece 130 two ends.
The structural representation of the mould 400 that Fig. 9 is.In Fig. 9, mould 400 comprises: a base plate 410 and the multiple frames 420 be fixed on base plate 410, base plate 410 and frame 420 surround the spatial accommodation of formation one decorative panel, and base plate 410 is provided with handle hole 411.Figure 10 is the handle hole 411 of base plate 410 and the location diagram of damascene bar 120 framework, and wherein, handle hole 411 corresponds to the stitching portion of damascene bar 120 and damascene bar 120; Adjacent frame 411 is fixed by 4 fine setting connectors 430.By setting operation hole 411, facilitate the welding between damascene bar 120, in addition, fine setting connector 430 also can ensure the accuracy of frame 420.
Preferred embodiment is, also comprises between step S3 and step S4: at the cross weld reinforcement of weld bar 140 of damascene bar 120 with damascene bar 120.Concrete design sketch, see Fig. 5, does not repeat at this.
Preferred embodiment is, step S4 comprises the steps:
S4-1: the non-decorative cover of the decorative layer 100 of cleaning decorative panel.
S4-2: the slurry preparing tack coat 300.Slurry herein can be common stone material adhesive glue, does not repeat.
S4-3: non-decorative cover slurry being applied to decorative layer 100, and composite bed 200 is overlying on the slurry at the back side of decorative layer.
S4-4: the air-dry solidification of tack coat 300 slurry.The time of air-dry solidification, according to the difference of temperature, air humidity and air-dry mode, the time of needs is distinguished to some extent.As an example, 20 degree, the humidity of 55%, and carry out in the mode that Indoor Natural dries, 2 ~ 3 hours can be left standstill.
Embodiment three
The scene splicing schematic diagram of a kind of ornamental blocks that Figure 11 provides for the present embodiment.Wherein decorative panel A
1, A
2, A
3, A
4, A
5, A
6form one group of standard decorating unit B
1, in figure, first row is standard decorating unit B
1bar shaped repeat splicing, its another row adjacent is standard decorating unit B
2bar shaped repeat splicing, wherein decorating unit B
2by decorating unit B
1the institute of falling turnback is formed.Decorating unit B
2by decorating unit B
1the arrangement of dislocation certain distance.Certainly, according to the difference of predetermined version type, ornamental blocks 110, decorative panel A
n, standard decorating unit B
1there is different shapes, therefore have multiple different connecting method and composed pattern.Site operation personnel, only need arrange decorative panel in certain sequence, be spliced into standard decorating unit, then be repeated successively to arrange by standard decorating unit.As an example, can mark in the non-decorative cover of decorative panel by different decorative panel successively label, site operation personnel only need be assembled fixing successively according to label.
According to construction experience, a scene packaged decorative block 110 of manually mating formation is about 7min, and cutting a damascene bar 120 and embedding in ornamental blocks about needs 1.2min, and lays a packaged plaque A
nit is about 10 minutes, so, lay the standard block B1 (comprising 6 decorative panels, 16 ornamental blocks, 29 damascene bars) shown in figure, Traditional Man about needs 7 × 16+1.2 × 29=146.8min, and adopts decorative panel provided by the invention about to need 10 × 6=60min.Therefore, (146.8-60)/132.3 × 100%=59.1% can be raised the efficiency, and can noise be reduced, prevent noise from disturbing residents.
Foregoing description is only the description to present pre-ferred embodiments, any restriction not to the scope of the invention, and any change that the those of ordinary skill in field of the present invention does according to above-mentioned disclosure, modification, all belong to the protection domain of claims.
Claims (14)
1. geometry art inlays a wall ground decorative panel, it is characterized in that, comprising:
One decorative layer, described decorative layer comprises the polylith ornamental blocks according to predetermined version type arrangement, adjacent described ornamental blocks is separated by a damascene bar, and it is a general frame that described damascene bar is welded and fixed by another damascene bar being positioned at described decorative layer periphery; And
One composite bed, described composite bed is arranged on the non-decorative cover of described decorative layer, and composite bed is bondd by a tack coat and described decorative layer.
2. geometry art as claimed in claim 1 inlays wall ground decorative panel, and it is characterized in that, described damascene bar is inverted U-shaped, comprises an end face and two side elevations, and the end face of described damascene bar is concordant with the decorative cover of described ornamental blocks.
3. geometry art as claimed in claim 2 inlays wall ground decorative panel, it is characterized in that, the angle α that the side elevation of described damascene bar and end face are formed, α ∈ [85 °, 90 °).
4. geometry art as claimed in claim 2 inlays wall ground decorative panel, it is characterized in that, the inverted U-shaped opening part of described damascene bar is provided with stiffening piece.
5. geometry art as claimed in claim 2 inlays wall ground decorative panel, it is characterized in that, between adjacent described damascene bar, is provided with reinforcing strip.
6. geometry art as claimed in claim 1 inlays wall ground decorative panel, it is characterized in that, is provided with the splicing location structure of described decorative panel in the side of described decorative panel.
7. a preparation method for artistic with the inlaying wall decorative panel of the geometry as described in any one of claim 1 to 6, it is characterized in that, the method comprises the steps:
S1: according to described predetermined version type, provides described ornamental blocks and described damascene bar;
S2: described ornamental blocks and described damascene bar are positioned in a mould according to predetermined version type arrangement;
S3: described damascene bar is welded to each other and is fixed as a general frame, form decorative layer together with described ornamental blocks;
S4: be bonded on described composite bed by a tack coat by described decorative layer, is formed described geometry art and inlays wall ground decorative panel.
8. geometry art as claimed in claim 7 inlays the preparation method of wall ground decorative panel, it is characterized in that, described ornamental blocks adopts numerical control to control cutting equipment and cuts, and to the cutting data of the described numerical control cutting equipment of input is:
Wherein, R
nsize after the correction on decorative panel n-th limit of input numerical control cutting equipment, F
nfor the design size on decorative panel n-th limit in described predetermined version type, D is edge of a knife cutting width, and d is the preset slot width between described damascene bar and described ornamental blocks, β, θ be respectively decorative panel n-th limit with and the angle that formed of adjacent both sides.
9. geometry art as claimed in claim 8 inlays the preparation method of wall ground decorative panel, it is characterized in that, described edge of a knife cutting width D is obtained by such as under type:
S1-11: numerical control cutting equipment obtains examination cut lengths m × n, carries out rectangle ornamental blocks trial cut and cuts;
S1-12: the difference between the ornamental blocks real size of cutting rear acquisition according to described examination cut lengths and trial cut, calculate edge of a knife cutting width D, design formulas is as follows:
D＝[(m-m
1)+(m-m
2)+(n-n
1)+(n-n
2)]/4
Wherein, D is edge of a knife cutting width, and m, n are respectively the rectangular length and width size of input, m
1, m
2, n
1, n
2be respectively the actual measurement size that rectangle trial cut cuts the actual measurement of the four edges of ornamental blocks.
10. geometry art as claimed in claim 7 inlays the preparation method of wall ground decorative panel, and it is characterized in that, described in described step S1, the preparation method of pre-metal Inlaid strip comprises the steps:
S1-21: stainless steel materials is cut into the steel plate strip needing width;
S1-22: channeling process is carried out at the back side in steel plate strip;
S1-23: steel plate strip is bent to inverted U-shaped damascene bar in channeling place, and make the side elevation of described inverted U-shaped damascene bar and end face form angle α, α ∈ [85 °, 90 °);
S1-24: length damascene bar being cut into needs, and oblique angle process is done to the two ends of damascene bar, described oblique angle is corresponding with the angle of interconnective two strip metal Inlaid strips in described predetermined version type.
11. geometry art as claimed in claim 10 inlay the preparation method of wall ground decorative panel, it is characterized in that, between described step S1-23 and step S1-24, or after described step S2-24, also comprise step: at the opening part reinforcement of weld sheet that described damascene bar is inverted U-shaped.
12. geometry art as claimed in claim 7 inlay the preparation method of wall ground decorative panel, it is characterized in that, described mould comprises: a base plate and the multiple frames be fixed on described base plate, and described base plate and described frame surround the spatial accommodation of decorative panel described in formation one; Described base plate is provided with handle hole, and described handle hole corresponds to the stitching portion of described damascene bar and damascene bar; Adjacent described frame is fixed by fine setting connector.
13. geometry as claimed in claim 7 art inlay the preparation method of wall ground decorative panel, it is characterized in that, also comprise between described step S3 and described step S4: at the weld reinforcement of weld bar that crosses of described damascene bar and damascene bar.
The preparation method of 14. geometry art with inlaying wall decorative panels as described in any one in claim 7 to 13, it is characterized in that, described step S4 comprises the steps:
S4-1: the non-decorative cover clearing up the described decorative layer of described decorative panel;
S4-2: the slurry preparing described tack coat;
S4-3: the non-decorative cover described slurry being applied to described decorative layer, and described composite bed is overlying on the described slurry at the back side of described decorative layer;
S4-4: the air-dry solidification of described tack coat slurry.
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| CN105484461B (en) | 2017-10-27 |
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