CN105478539A - Plate multipoint progressive forming device - Google Patents

Plate multipoint progressive forming device Download PDF

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Publication number
CN105478539A
CN105478539A CN201511004601.0A CN201511004601A CN105478539A CN 105478539 A CN105478539 A CN 105478539A CN 201511004601 A CN201511004601 A CN 201511004601A CN 105478539 A CN105478539 A CN 105478539A
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CN
China
Prior art keywords
driving
sheet material
element body
plate
mould bases
Prior art date
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Granted
Application number
CN201511004601.0A
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Chinese (zh)
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CN105478539B (en
Inventor
王卫卫
贾彬彬
崔令江
于静泊
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Harbin Institute of Technology Weihai
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Harbin Institute of Technology Weihai
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Priority to CN201511004601.0A priority Critical patent/CN105478539B/en
Publication of CN105478539A publication Critical patent/CN105478539A/en
Application granted granted Critical
Publication of CN105478539B publication Critical patent/CN105478539B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/16Control arrangements for fluid-driven presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0209Tools therefor
    • B21D5/0218Length adjustment of the punch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/32Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
    • B30B1/34Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure involving a plurality of plungers acting on the platen

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention relates to a plate multipoint progressive forming device which comprises a mould stand, a plurality of driving pressurization units and a plurality of shape adjusting and supporting units, wherein the driving pressurization units are mounted on a top plate of the mould stand; each driving pressurization unit consists of an upper pressing head, a driving basic body, a spring, a piston and a driving hydraulic cylinder; the upper pressing heads are movably mounted at the bottom ends of the driving basic bodies; the driving hydraulic cylinders are fixed to the top plate of the mould stand; the shape adjusting and supporting units are mounted on a bottom plate of the mould stand; each shape adjusting and supporting unit consists of a lower pressing head, a supporting basic body, a spring, an adjusting bolt and a supporting hydraulic cylinder; the lower pressing heads are movably mounted at the top ends of the adjusting bolts; the supporting hydraulic cylinders are fixed to the bottom plate of the mould stand; and under the action of the driving hydraulic cylinders and the supporting hydraulic cylinders, multipoint progressive forming of a plate between the upper pressing heads and the lower pressing heads is realized. The plate multipoint progressive forming device is reasonable in structure; by controlling the pressure difference between the two sides of the plate, the optimal forming effect is realized; the forming precision of the plate is high; and the surface quality of the plate is good.

Description

Sheet material multiple spot progressive molding device
Technical field
The present invention relates to plate stamping field, is a kind of sheet material multiple spot progressive molding device specifically.
Background technology
Along with fast development economic both at home and abroad, the industries such as pressure vessel, shipbuilding and Aero-Space are increasing to three-dimensional sheet material demand, simultaneously, the extensive application of novel high-strength sheet material, also bring a new difficult problem to curve generating, the formability of most novel high-strength sheet material is poor, and allowable transformation degree is low, deformation path is required strict, adopt traditional press-processing method to be difficult to obtain excellent curved surface product.Research shows, applies different pressure and then realize different deformation paths in sheet material both sides, effectively can promote forming quality, improves the uniformity of distortion and contribute to promoting forming limit.But this technological thought can only realize in hydroforming or this kind of fluid media (medium) forming technology of gas pressure compacting, and can be shaped narrow range, can not meet the production forming requirements of large complicated carved plate.In addition, multi-point forming and application development thereof are very fast in recent years, and multi-point forming technique is by regulating discrete type height of punch free structure profile surface, is the great innovation to three-dimension curved surface sheet material traditional mode of production mode.But the impression that the dot matrix contact of multi-point forming can cause the contact conditions between mould and sheet material to be deteriorated and cause, the problem such as crease easily, the application of multi-point forming technique is restricted, Chinese scholars launches further investigation to this, proposes many useful improving one's methods.
CN102101363A proposes the multi-point formation apparatus of a kind of presser unit and support unit composition, and support unit acts in forming process by hydraulic cylinder back pressure and clamps sheet material all the time.But presser unit applied pressure needs to adjust shape assembly by hydraulic press charger and electronic stroke, complex structure, and sheet material forming order is determined by the height of adjusting bolt, only can realize one-way hydraulic cylinder in shaping and compress sheet material, the pressure differential adjustment of sheet material both sides cannot be realized, be difficult to obtain optimum forming path.CN202037224U discloses a kind of liquid and replaces punch, many foundation body adjusts shape to be combined into the flexible metal plate molding equipment of die, though improve craft flexibility degree to a certain extent, but only have the fluid pressure of sheet material punch side controlled, the step-less adjustment of the pressure differential of sheet material both sides cannot be realized equally.CN1864884A proposes a kind of non-mould multi-point shaping apparatus for plates based on viscous medium transfer force, power transmission is even, and realize seamless applying between sheet material and upper element body, but only select the medium of different viscosities could realize applying different pressure to sheet material both sides, selection is loaded down with trivial details and operation is inconvenient.In this technique, element body does not clamp the effect of sheet material, the insufficient clamping force of resisting medium, and equipment still needs by setting up blank holder device clamping sheet material, complex structure, and greatly reduces availability ratio of the armor plate.CN1338367A proposes a kind of device being realized multi-point die and multi-point press by Liang Taotiao shape mechanism, realizes the control to drift displacement, speed by hydraulic cylinder and reversal valve.But saddle face, the conical surface etc. are had to the product at outstanding position, in multi-point die process, sheet material suspension area is very large; Multiple spot press device complex structure, control complicated, require high, and cost is high.
Summary of the invention
Technical problem to be solved by this invention is the deficiency existed to overcome prior art, there is provided a kind of rational in infrastructure, poor with control sheet material pressure at both sides by adjustment, realize optimum forming effect, sheet material forming precision is high, the sheet material multiple spot progressive molding device that surface quality is good.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of sheet material multiple spot progressive molding device, it comprises mould bases, some driving presser unit and some tune shape support units, it is characterized in that: described some driving presser unit are arranged on the top board of mould bases, each drives presser unit by seaming chuck, drive element body, spring, piston, driving hydraulic cylinder forms, described seaming chuck is movably arranged on and drives element body bottom, piston is connected with driving element body, spring fitting is in driving hydraulic cylinder, hydraulic cylinder is driven to be fixed on mould bases top board, and be connected with hydraulic control system, described some tune shape support units are arranged on the base plate of mould bases, each adjusts shape support unit to be made up of push-down head, support element body, spring, adjusting bolt, supporting cylinder, described push-down head is movably arranged on adjusting bolt top, adjusting bolt is arranged on and supports on element body, spring fitting is in supporting cylinder, supporting cylinder is fixed on mould framing plate, and is connected with hydraulic control system, each driving element body described and support element body are respectively by driving hydraulic cylinder and the supporting cylinder driving of correspondence, the pressure of each supporting cylinder is less than the pressure of corresponding driving hydraulic cylinder, under the pressure differential effect driving hydraulic cylinder and supporting cylinder to provide, realize the multiple spot progressive molding of sheet material between seaming chuck and push-down head.
Described mould bases is also provided with guide plate and lower guide plate, and upper guide plate is arranged on the top board of mould bases, and lower guide plate is arranged on the base plate of mould bases, and on upper guide plate and lower guide plate, each piston corresponding is provided with pilot hole.Piston can move up and down along the axis of pilot hole.
Be provided with a hydraulic circuit in the top board of described mould bases and base plate, drive hydraulic cylinder to be connected with hydraulic control system respectively by hydraulic circuit with supporting cylinder.
Described seaming chuck and push-down head are hemi-spherical indenter, driving element body and adjusting bolt are respectively equipped with hemispherical groove, there is multiple permanent magnet at groove internal fixtion, rely on magnetic force seaming chuck and push-down head to be attracted in hemispherical groove, and freely rotate around the centre of sphere and swing.
Described push-down head has center hole, and the hemispherical groove center in adjusting bolt is provided with hexagon adjusting hole.Like this, by center hole on push-down head, use die nut to be inserted in hexagon adjusting hole and adjusting bolt is adjusted.
The present invention adopts above-mentioned composition structure, can complete independently sheet material forming, without the need to using the outer charger of forcing press single-candidate.And self has hydraulic system, step-less adjustment can be carried out to sheet material pressure at both sides, carry out multiple spot progressive molding, realize forming path optimum, thus improve For The Forming Limit of Sheet Metals.Compared with prior art, beneficial effect of the present invention is: provide Normal Constraint without the need to flange fixing installation in forming process; All the time there is stable, uniform normal pressure to act on sheet material in forming process, can effectively suppress sheet material wrinkling; Mould bases this as load-bearing frame and self is equipped with hydraulic system, without the need to using the chargers such as forcing press to exert pressure during shaping, can complete independently sheet material forming; Pressure in the hydraulic cylinder of sheet material both sides can control respectively, thus can carry out step-less adjustment to driving the pressure differential of hydraulic cylinder and supporting cylinder, under the condition ensureing sheet material clamping and distortion, with minimum pressure forming, avoids unnecessary energy loss; In sheet deformation process, main stretching strain direction is constant and strain rate is constant, can deform at the position be the most easily shaped, forming path meets minimum plastic work principle, and therefore drip molding Strain Distribution is very even, substantially increase For The Forming Limit of Sheet Metals, surface quality is guaranteed; In forming process, each element body all according to stress condition real time kinematics, therefore can may realize flexible forming to the full extent, is applicable to three-dimension curved surface sheet material forming.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention will be further described.
Fig. 1 is that the present invention forms structural representation.
Fig. 2 is the schematic diagram of the present invention in stroke end.
Fig. 3 is the structural representation of mould bases in the present invention.
Fig. 4 is push-down head and adjusting bolt syndeton schematic diagram in the present invention.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is hydraulic control system schematic diagram of the present invention.
Label in figure is: 1. drive hydraulic cylinder, 2. piston, 3. push-down head, 4. adjusting bolt, 5. supports element body, 6. supporting cylinder, 7. spring, 8. piston, 9. sheet material, 10. seaming chuck, and 11. drive element body, 12. mould bases, 13. springs.121. top boards, 12. pilot holes, 123. hydraulic circuits, 124. base plates, 125. hydraulic joints, 126. pilot holes, 127. lower guide plates, guide plate on 128., 129. hydraulic circuits, 1210. hydraulic joints.31. center holes, 32. permanent magnets, 33. hexagon adjusting holes.
Detailed description of the invention
As can be seen from Fig. 1, Fig. 2, Fig. 3, a kind of sheet material multiple spot progressive molding device, it comprises mould bases 12, some driving presser unit and some tune shape support units etc.Described some driving presser unit are arranged on the top board 121 of mould bases 12, each drives presser unit by seaming chuck 10, drives element body 11, spring 7, piston 8, drives hydraulic cylinder 1 to form, described seaming chuck 10 is movably arranged on and drives element body 11 bottom, piston 8 is connected with driving element body 11, spring 8 is arranged on and drives in hydraulic cylinder 1, forms support force upwards to piston 2.Drive hydraulic cylinder 1 to be fixed on mould bases top board 121, and be connected with hydraulic control system.Described some tune shape support units are arranged on the base plate 124 of mould bases 12, each adjusts shape support unit to be made up of push-down head 3, support element body 5, spring 7, adjusting bolt 4, supporting cylinder 6, described push-down head 3 is movably arranged on adjusting bolt 4 top, adjusting bolt 4 is arranged on and supports on element body 5, can adjust and support the height after element body 5 combination, spring 7 is arranged in supporting cylinder 6, and supporting cylinder 6 is fixed on mould framing plate 124, and is connected with hydraulic control system.Described each drive element body and support element body and driven by the driving hydraulic cylinder 1 of correspondence and supporting cylinder 6 respectively, the pressure of each supporting cylinder 6 is less than the pressure of corresponding driving hydraulic cylinder 1, whole device is under the pressure differential effect driving hydraulic cylinder 1 and supporting cylinder 6 to provide, drive presser unit and adjust shape support unit entire pressurisation descending, realize the multiple spot progressive molding of sheet material 9 between seaming chuck 10 and push-down head 3.
It can also be seen that from Fig. 1, Fig. 2, support between element body 5 and adjusting bolt 4 and be threaded connection and transmitted load, adjust its height by the rotation of adjusting bolt 4, thus adjust the stroke of each element body unit, the enveloping surface that the end supporting element body 5 is formed is target shape face shape.
It can also be seen that from Fig. 1, Fig. 2, sheet material 9 is clamped between seaming chuck 10 and push-down head 3, the pressure driving hydraulic cylinder 1 to be applied to driver element is applied to the pressure of shape adjusting unit higher than supporting cylinder 6, descending active role of driver element, and then promote push-down head 3 and adjusting bolt 4 and move downward, the hydraulic circuit 123 of liquid in supporting cylinder 6 through bottom and hydraulic joint 125 are discharged by the proportioning valve of hydraulic system, pressure in supporting cylinder 6 makes all adjusting bolts 4 produce thrust upwards, forms the Normal Constraint to sheet material 9.
As can be seen from Figure 3, described mould bases 12 is provided with guide plate 128 and lower guide plate 127, upper guide plate 128 is arranged on the top board 121 of mould bases, and lower guide plate 127 is arranged on the base plate 124 of mould bases, and on upper guide plate and lower guide plate, each piston corresponding is provided with pilot hole 126.For the operation of piston provides guiding.Piston can move up and down along the axis of pilot hole.A hydraulic circuit 129,123 is also provided with in the top board 121 of described mould bases 12 and base plate 124, and the hydraulic joint 1210,125 of correspondence.The oilhole of hydraulic cylinder 1 or supporting cylinder 6 is driven to be connected with the hydraulic circuit 129 on top or the hydraulic circuit 123 of bottom respectively.Hydraulic cylinder is driven to be connected with hydraulic control system respectively by hydraulic circuit with supporting cylinder.
Described seaming chuck 10 and push-down head 3 are hemi-spherical indenter, driving element body 11 and adjusting bolt 4 are respectively equipped with hemispherical groove, multiple permanent magnet 32 is had at groove internal fixtion, rely on magnetic force upper pressure 10 and push-down head 3 to be attracted in hemispherical groove, and freely rotate around the centre of sphere and swing.As shown in Figure 4, Figure 5.Specifically be described below for push-down head: the base that described push-down head 3 relies on the magnetic force of magnet 32 and adjusting bolt 4 to be provided with is connected, freely can rotate around the centre of sphere of push-down head 3.In forming process, push-down head 3 can rotate along with the distortion of sheet material 9, remains the plane contact with sheet material 9, adds push-down head 3 and the contact area of sheet material 9, avoids impression and wrinkling generation.For the push-down head 3 be arranged in adjusting bolt 4, hemispherical groove center in adjusting bolt 4 offers hexagon adjusting hole 33, hemispherical push-down head 3 has center hole 31, use die nut to be inserted in hexagon adjusting hole 33 by this circular hole and adjusting bolt 4 is adjusted.
For adapting to different sheet material parameters and curve form, the division numbers of element body driver element and arrangement mode can design as required, adjust, change.In addition, the discharge opeing pressure of the Stress control supporting cylinder 6 that can also set according to the thickness of shaped sheet and material property resize ratio valve, and then control push-down head support unit to the Normal Constraint power of sheet material 9, the principle of hydraulic control system is as shown in Figure 6.Hydraulic control system belongs to prior art, repeats no more.
The course of work of the present invention is: first according to the position of intending profile surface Adjusting Shape adjusting bolt 4, the enveloping surface that push-down head 3 is formed is target surface, then sheet material 9 is placed into the upper surface of push-down head 3; In supporting cylinder 6, be filled with liquid, make piston 8 promote push-down head 3 up, sheet material 9 is clamped between push-down head 3 and seaming chuck 10; Liquid is filled with to driving hydraulic cylinder 1, the pressure that the pressure that driving hydraulic cylinder 1 is provided provides higher than supporting cylinder 6, under the effect of pressure differential, piston 2 promotes the descending pressed sheet 9 of seaming chuck 10, and force push-down head 3 and adjusting bolt 4 descending, the hydraulic circuit 123 of liquid in supporting cylinder 6 through bottom and hydraulic joint 125 are discharged by the proportioning valve of hydraulic control system again, sheet deformation order depends on the deformation extent in each region completely, the area preference distortion the most easily deformed, by that analogy, the progressive molding to blank is realized.Now, the clamping that the crushed element of sheet material 9 and non-crushed element are all in element body driver element and support unit is about intrafascicular, and this restraining force depends on the fluid pressure in supporting cylinder 6, i.e. the pressure of proportioning valve setting; Descending along with driving hydraulic cylinder 1 progressively to promote seaming chuck 10, the deformed region of sheet material 9 progressively increases, when all support element bodies are forced into bottom dead centre, the upper surface of push-down head 3 is combined into the final shaping form of curved surface, under the acting in conjunction of seaming chuck 10, sheet material 9 distortion becomes the final shape of product needed.After shaping terminates, drive hydraulic cylinder 1 and supporting cylinder 6 discharge opeing, seaming chuck 10 moves upward under the drive of spring 13, and adjusting bolt 4 and push-down head 3 fall under spring 7 and Action of Gravity Field, takes out the sheet material forming part suppressed.
Mould bases of the present invention can complete independently Multi-point Forming Process, adjusts the position of each adjusting bolt 4 according to the curve form intending being shaped, and drives presser unit and adjusts shape support unit all to be exerted pressure by hydraulic control.
The present invention adopts above-mentioned composition structure, provides Normal Constraint in forming process without the need to flange fixing installation; All the time there is stable, uniform normal pressure to act on sheet material in forming process, can effectively suppress sheet material wrinkling; Mould bases this as load-bearing frame and self is equipped with hydraulic system, without the need to using the chargers such as forcing press to exert pressure during shaping, can complete independently sheet material forming; Pressure in the hydraulic cylinder of sheet material both sides can control respectively, thus can carry out step-less adjustment to driving the pressure differential of hydraulic cylinder and supporting cylinder, under the condition ensureing sheet material clamping and distortion, with minimum pressure forming, avoids unnecessary energy loss; In sheet deformation process, main stretching strain direction is constant and strain rate is constant, can deform at the position be the most easily shaped, forming path meets minimum plastic work principle, and therefore drip molding Strain Distribution is very even, substantially increase For The Forming Limit of Sheet Metals, surface quality is guaranteed; In forming process, each element body all according to stress condition real time kinematics, therefore can may realize flexible forming to the full extent.

Claims (5)

1. a sheet material multiple spot progressive molding device, it comprises mould bases, some driving presser unit and some tune shape support units, it is characterized in that: described some driving presser unit are arranged on the top board of mould bases, each drives presser unit by seaming chuck, drives element body, spring, piston, driving hydraulic cylinder to form, described seaming chuck is movably arranged on and drives element body bottom, piston is connected with driving element body, spring fitting is in driving hydraulic cylinder, drive hydraulic cylinder to be fixed on mould bases top board, and be connected with hydraulic control system; Described some tune shape support units are arranged on the base plate of mould bases, each adjusts shape support unit to be made up of push-down head, support element body, spring, adjusting bolt, supporting cylinder, described push-down head is movably arranged on adjusting bolt top, adjusting bolt is arranged on and supports on element body, spring fitting is in supporting cylinder, supporting cylinder is fixed on mould framing plate, and is connected with hydraulic control system; Each driving element body described and support element body are respectively by driving hydraulic cylinder and the supporting cylinder driving of correspondence, the pressure of each supporting cylinder is less than the pressure of corresponding driving hydraulic cylinder, under the pressure differential effect driving hydraulic cylinder and supporting cylinder to provide, realize the multiple spot progressive molding of sheet material between seaming chuck and push-down head.
2. sheet material multiple spot progressive molding device according to claim 1, it is characterized in that: described mould bases is also provided with guide plate and lower guide plate, upper guide plate is arranged on the top board of mould bases, lower guide plate is arranged on the base plate of mould bases, and on upper guide plate and lower guide plate, each piston corresponding is provided with pilot hole.
3. sheet material multiple spot progressive molding device according to claim 1, is characterized in that: be provided with a hydraulic circuit in the top board of described mould bases and base plate, drives hydraulic cylinder to be connected with hydraulic control system respectively by hydraulic circuit with supporting cylinder.
4. sheet material multiple spot progressive molding device according to claim 1, it is characterized in that: described seaming chuck and push-down head are hemi-spherical indenter, driving element body and adjusting bolt are respectively equipped with hemispherical groove, multiple permanent magnet is had at groove internal fixtion, rely on magnetic force seaming chuck and push-down head to be attracted in hemispherical groove, and freely rotate around its centre of sphere and swing.
5. sheet material multiple spot progressive molding device according to claim 4, it is characterized in that: described push-down head has center hole, the hemispherical groove center in adjusting bolt is provided with hexagon adjusting hole.
CN201511004601.0A 2015-12-29 2015-12-29 Sheet material multiple spot progressive molding device Expired - Fee Related CN105478539B (en)

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