CN105461873B - A kind of recombinant decorative material Recombinant Wood - Google Patents

A kind of recombinant decorative material Recombinant Wood Download PDF

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Publication number
CN105461873B
CN105461873B CN201510994385.2A CN201510994385A CN105461873B CN 105461873 B CN105461873 B CN 105461873B CN 201510994385 A CN201510994385 A CN 201510994385A CN 105461873 B CN105461873 B CN 105461873B
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liquid
parts
veneers
veneer
acid
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CN105461873A (en
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杨勇
李延军
韩景泉
黄超伯
詹先旭
沈金祥
卓艳
彭国青
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Dehua TB New Decoration MaterialsCo Ltd
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Dehua TB New Decoration MaterialsCo Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C08G12/34Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds and acyclic or carbocyclic compounds
    • C08G12/36Ureas; Thioureas
    • C08G12/38Ureas; Thioureas and melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C09J161/30Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic and acyclic or carbocyclic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1276Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives water-based adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/712Weather resistant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/758Odour absorbent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture

Abstract

The present invention relates to a kind of Furniture panel more particularly to a kind of recombinant decorative material Recombinant Woods.It includes the following steps:Blank veneer is made, and blank veneer is cut into required size by rotary-cut or slicing, obtains A veneers;It carries out impregnating toughening flame-proof dyeing processing in the ternary built solution that A veneers are formed in biomass nano cellulose solubilizer, fire retardant and acid dyes, obtains B veneers;Formaldehyde decomposition pulvis is added in, and stir evenly in modified MUF adhesives, cloth glue is carried out to above-mentioned B veneers, obtains C veneers;By C veneers assembly and cold pressing treatment is carried out, D flitches are made, required decorative pattern and size is then sawed into, obtains finished product.The present invention effectively solves the diversification matching problem of fire retardant, coloring agent, adhesive, realizes a material multipotency of recombinant decorative material manufacturing technology by interface regulation and control design, biomass nano technology and synergistic complex process.

Description

A kind of recombinant decorative material Recombinant Wood
Technical field
The present invention relates to a kind of Furniture panel more particularly to a kind of recombinant decorative material Recombinant Woods.
Background technology
The problem of with global warming, is increasingly prominent, and exceedingly odious weather takes place frequently, with " low emission, low stain, low energy The low-carbon economy that consumption " is the theme increasingly is approved and is praised highly by people.Under such background condition, wood industry is all with life using it Come " green ", " environmental protection ", " cleaning " characteristic, develop low-carbon economy, cope with climate change in, just playing and becoming more and more important Effect.Timber and woodwork have good carbon sequestration effect.As long as without putrefaction is not burnt, the carbon sequestration function of timber and woodwork Will for a long time, stablize continue.Some carbon sequestration times are up to decades, centuries.Therefore, increase timber to use, and to the greatest extent The service life of prolonging wood and woodwork is measured, is of great significance to reducing energy consumption, increasing emission reduction.According to measuring and calculating, forest often gives birth to 1 ton of timber is produced, can averagely fix carbon dioxide 1470kg, release oxygen 1070kg.
Timber is unique reproducible natural resources in four big construction materials.The World Forests are persistently reduced, according to the United Nations's grain Agriculture tissue counts world forest resources, and the World Forests area is about 4,000,000,000 hm2 within 2010, and the assessment result of nineteen ninety is about 40.8 hundred million hm2.Change from year, 1990~2010 years the World Forests areas amount to 4,000,000 hm2 of annual about reduction.Protection is natural Woods cultivates artificial fast-growing woods, is the best measure of maintaining ecological balance, and meet the needs of people are to timber, world wide Interior environmental protective measure is more and more, and coordinating the relationship between economic development and environmental protection becomes the main view of various countries' concern Topic.
With the increasingly reduction of the forest reserves, the application amount of artificial fast growing wood is increasing, and with natural rare tree The increasingly reduction of timber by carrying out deep processing to fast growing wood, makes it have the feature of rare tree, so as to instead, reduce The consumption of rare tree timber, it has also become the new issue of wood-processing industry sustainable development.Recombinant decorative material(Industry is commonly called as " section Skill wood ")It is exactly one of important achievement of this new issue.Recombinant Wood be using artificial fast growing wood as raw material, in its manufacturing process, The microstructure and build-in attribute of timber are not destroyed, it is all that heat-insulated natural timber, insulation, temperature adjustment, damping etc. has been fully retained Natural attribute, overcome the numerous natural defects of artificial fast growing wood, it can be achieved that the high-value-use of timber, leads the technology of industry to create The new sustainable development for reaching industry.
Recombinant decorative material originates from Britain, the Italy of the 1930s earliest, is mainly directly developed using log Go out slicing veneer.The sixties, Italy and Britain have been researched and developed in succession using common seeds rotary cut venner as raw material, by veneer Flitch is made by the wet viscous cold pressing of certain way rift grain assembly in bleaching, dyeing, and artificial veneer is made in slicing.The beginning of the seventies, Italy The companies such as Alpi, IPir and Panasonic Japan electrician realize the industrialized production of Recombinant Wood, and the research and development equipped with Recombinant Wood The research and development of Recombinant Wood production Technology are specialized at center.The beginning of the eighties, China initially enter Recombinant Wood industry.Closely 30 years, Italy and Japan carried out a large amount of research and production mainly around the manufacturing equipment of Recombinant Wood and the functionalization of product Industry melts hair.Recombinant Wood is extended to Recombinant Wood sawn timber, composite floor board, fire-proof plate, outdoor wood knot from initially single decorative veneer Structure product, until various craftworks, daily necessities and stationery sports goods.Recombinant Wood as a kind of reproducible Novel environment-friendlymaterial material, The every field of people's life is penetrated into.
China starts from the 1980s to the research and development of recombinant decorative material.At the beginning of 1980, Wei De groups proceed by science and technology The research and development of wood, the imitative redwood radial direction texture of the units trial-production such as Shanghai Inst. of Wood Industry and Shanghai Study of Furniture institute are artificial Veneer is manufactured experimently tangential texture and the artificial veneer of special-shaped texture dyeing for 1987, and is launched with small lot again.1988, The clammy glue laminated flitch of the Chinese Academy of Forestry's timber industry Research Institute.Nanjing Forestry University in 1996, Chinese forest-science academy Deng common research artificial decoration veneer production technology, manufactured experimently different texture, different colours artificial veneer.
Currently, functionalization is the development important directions of recombinant decorative material.CN103171014B (2015-4-15) is disclosed A kind of preparation method of Recombinant Wood, however the Recombinant Wood burst size of methanal is higher, staining reagents difficulty permeates, is easy to run off, is not weather-proof, With aqueous adhesive poor compatibility, bleaching and dyeing process environment pollution it is more serious;Because of the color development and dye of fire retardant severe jamming coloring agent Color veneer interface is glued, which does not do flame retardant treatment, and functionality could be improved.
Invention content
The object of the present invention is to provide a kind of recombinant decorative material Recombinant Woods that can solve problem above.
The present invention above-mentioned technical purpose technical scheme is that:
A kind of recombinant decorative material Recombinant Wood, it is characterised in that include the following steps:
(1)Blank veneer is made, and blank veneer is cut into required size by rotary-cut or slicing, obtains A veneers;
(2)The ternary built solution that A veneers are formed in biomass nano cellulose solubilizer, fire retardant and acid dyes In carry out impregnating toughening flame-proof dyeing processing, obtain B veneers;
(3)Formaldehyde decomposition pulvis is added in, and stir evenly in modified MUF adhesives, cloth glue is carried out to above-mentioned B veneers, Obtain C veneers;
The preparation method of the modified MUF adhesives is:
A. 100 parts of formalin that mass concentration of weighing by weight is 36.5-37.4wt%, mass concentration 30- 0.1-0.5 parts of the alkaline substance solution of 50wt% and 0.3-0.6 parts of Hyperbranched Polymer with Terminal Amido PAMAM put into reaction kettle, open Open stirring;
B. 1-4 parts of hexachlorocyclotriph,sphazenes are added by weight, are warming up to 50-55 DEG C, when being voluntarily warming up to 75-85 DEG C, are added Add 35-55 parts of melamines, be continuously heating to 90-95 DEG C, react to obtain preliminary condensation polymer;
C. 40-45 parts of melamines are added in above-mentioned preliminary condensation polymer, and add in 0.6-0.9 parts of para toluene sulfonamides, Obtain the second condensation polymer;
20-30 parts of urea are added when the second condensation polymer D. being cooled to 70-75 DEG C, the reaction was continued 8-12min is cooled to Plastic emitting at 30-50 DEG C;
(4)By C veneers assembly and cold pressing treatment is carried out, D flitches are made, required decorative pattern and size is then sawed into, obtains into Product.
The present invention effectively solves fire retardant, dye by interface regulation and control design, biomass nano technology and synergistic complex process The diversification matching problem of toner, adhesive is realized " the material multipotency " of recombinant decorative material manufacturing technology.The present invention passes through research The photosensitive, temperature sensitive of recombinant decorative material, the Discoloration mechanism of Unordered system and conventional dyes, fire-retardant theory, develop high fastness ternary Fuel and modified MUF adhesives are compounded, research collaboration dipping flame retardant treatment new process, initiative is weather-proof and highly effective flame-retardant presses down cigarette weight Assemble decoration materials.The recombinant decorative material formaldehyde and VOC burst sizes of the present invention is low, and purifying formaldehyde efficiency reaches more than 75%, purifying formaldehyde Effect persistence is more than 60%;Staining reagents infiltration function is good, not easily runs off, is weather-proof, is preferable with aqueous adhesive compatibility, and Using biological environmental production dyestuff, pollution is substantially reduced.And increase flame retarding function in modified MUF adhesives, make modified MUF gluings Agent, ternary built solution have good matching synergetic.
The present invention is modified using para toluene sulfonamide, Hyperbranched Polymer with Terminal Amido PAMAM, adds in urine stage by stage by several times Element, melamine and formaldehyde, repeatedly feed intake, and make the intermediates content maximum of the modification muf resin glue in preparation process, so as to To improve timber intensity, wearability and service life;Utilize a large amount of active officials of Hyperbranched Polymer with Terminal Amido PAMAM intramoleculars It can roll into a ball and be modified muf resin with the highly branched characteristic of its structure, make the performance enhancement of resin, stability improves, free formaldehyde Burst size is effectively controlled;Recombinant Wood burst size of methanal using the modified MUF adhesives processing of the present invention is less than 0.2mg/L, Reach Japanese F ☆ ☆ ☆ ☆ standards;
Meanwhile the present invention using urea, melamine, formaldehyde as matrix, using in hexachlorocyclotriph,sphazene phosphorus chlorine key it is active Property, chlorine is easy to be substituted, serial phosphazene compound (see reaction equation one) is made by substitution reaction, nucleophilic such as occurs with urea Substitution reaction adds and polycondensation reaction is participated in matrix, so as to introduce phosphazenium groups(See reaction equation two).Phosphazenium groups are hexa-atomic Ring, quite stable with P, N alternating double bond arrangement, exist, due to there is preferable collaboration between phosphorus, nitrogen with cyclic annular or linear structure Effect, i.e. phosphorus have the heat-absorbing action of similar metaphosphoric acid, and nitrogen has the function of inert gas dilution oxygen, so as to make the present invention's Modified MUF adhesives have preferable high temperature resistant and flame retardant effect, and smoke and toxic gas are few, have environmentally friendly fire-retardant work With.
Reaction equation one
Reaction equation two
It is highly preferred that the alkaline matter in the preparation method step A of the modified MUF adhesives is sodium hydroxide, hydrogen-oxygen Change potassium, calcium hydroxide, barium hydroxide or ammonium hydroxide.
Preferably, the step(3)In Formaldehyde decomposition pulvis include chitin, nanometer silicon chip and tourmaline powder;Institute State the 0-5wt% that tourmaline powder accounts for the Formaldehyde decomposition pulvis quality
Formaldehyde decomposition active ingredient used in the present invention is biological materials, nano material and the tourmaline such as amino macromolecule Powder, nontoxic, production environment health.Using Formaldehyde decomposition rubber powder agent of the present invention treated plank, there is adsorption first Aldehyde and the function of decomposition purify air, improve environmental quality indicators.Purifying formaldehyde efficiency reaches more than 75%, purifying formaldehyde effect Persistence is more than 60%.
Preferably, the step(2)In ternary built solution by biomass nano fiber solubilizer, fire retardant and acid Property disazo dye compound solution is according to mass ratio 1:25-40:100-300 is compounded;
The configuration of the biomass nano fiber solubilizer:By weight by 1-3 parts of bamboo-leaves flavones, beta-cyclodextrin peppermint oil 2-5 parts of 3-6 parts of the silica and/or aluminium hydroxide of 0.5-0.8 parts of micro mist and nanometer particle size are added to by cellulase 4- In the cellulose gum liquid suspension of 7 parts by weight and microcrystalline cellulose 80-150 parts by weight composition, the chloro- hydroxypropyls three of 3- are then added in 0.5-1.8 parts of ethyl ammonium chloride is stirred to react 18-30min at 60-80 DEG C and is made.
Ternary built solution of the present invention is made of biomass nano fiber solubilizer and dyestuff, and abundant hydroxyl is contained on surface Carboxyl can be combined closely with wood-fibred, improve the binding force of dye molecule in wood.In ternary built solution of the present invention Also containing bamboo-leaves flavones and β-cyclodextrin peppermint oil micro mist, there is good coupling with dyestuff, due to what is contained in the leaf of bamboo A large amount of flavone compounds such as phenolic acid compound, anthraquinone analog compound, terpene lactone and alkaloid etc. all have stronger kill Bacterium bacteriostasis has very high application value;β-cyclodextrin peppermint oil micro mist then has good health-care effect and pleasant Fragrance so as to make the compounding dyestuff of the present invention also while have good bactericidal and bacteriostatic effect, increases service life, while also have There is pleasant fragrance, make dyestuff environmentally protective.
It is highly preferred that the preparation method of the β-cyclodextrin peppermint oil micro mist is:At 20-30 DEG C, by beta-cyclodextrin and Peppermint oil 8-15 in mass ratio:40-65 is mixed, and peppermint oil is embedded into beta-cyclodextrin inner cavity in the form of molecule, forms inclusion compound The β-cyclodextrin peppermint oil micro mist of form;
The extracting method of the bamboo-leaves flavones is:The cured leaf of the lower part of Deqing Moganshan Mountain bamboos over 6 years old is selected, It is ground into the leaf of bamboo fine powder of 0.5-0.8mm;The methanol solution for being 75-85% with mass fraction dissolves and ultrasound 28-35min, then It filters again plus after the dissolving of the methanol solution of 75-85wt%, takes to be separated liquid of the filtrate as column chromatography.
It is highly preferred that the step(2)In the acid dyes be bis-azo compound:
,
Wherein,
M1, M2 are hydrogen or alkali metal independently of one another;
R1 is hydrogen, C1-C4 alkyl or halogen;
R2 is hydrogen;
X is halogen;
Y is-CH=CH2.
Acid dyes of the present invention on Recombinant Wood of the present invention have preferable weatherability and wearability.
Preferably, the step(1)Blank veneer is made by rotary-cut or slicing, and needed for blank veneer cut into After size, the charing heat treatment of different carbonization temperatures is carried out, obtains A veneers.
It is highly preferred that the charing heat treatment includes veneer being fitted into carbonization of wood equipment, it is brought rapidly up and humidifies, temperature Degree is increased to 80 DEG C~90 DEG C, and humidity humidification to relative humidity is 70%~80%, keeps 2h~4h, is then heated up using staged Method is warming up to 125 DEG C~135 DEG C according to the speed of (30 DEG C -40 DEG C)/h and keeps 2h~4h, then uses staged liter again Warm method by temperature according to/h to 175 DEG C~200 DEG C of (12 DEG C~18 DEG C), and keeps 2h~4h at the maximum temperature, after When being allowed in timber fast cooling to carbonization device below 80 DEG C of temperature using jet atomization water method, stop heating and atomized water spraying Terminate charing, kiln discharge immediately when being naturally cooling to 40 DEG C~60 DEG C.
Preferably, the step(2)Before, bleaching is carried out to A veneers;
The bleaching includes the following steps:
1. it pre-processes:Wooden veneer is placed in the sodium hydroxide solution that pH value is 9~11,1~3h of time, pre- place is made Manage veneer;
2. alkaline discoloration:
A liquid is prepared:A liquid is the mixed liquor for the substance for including following mass concentration:Hydrogen peroxide 4~7%, sodium metasilicate 0.2~ 0.8%, ethylenediamine tetra-acetic acid 0.05~0.1%, sodium sulphate 0.05~0.15%, magnesium sulfate 0.05~0.1%, sodium hydroxide 0.5~ 1%, ammonium hydroxide 0.4~0.8%, solvent is water;
A liquid is poured into 55~65 DEG C of water, then with sodium hydroxide tune pH to 9~11, A liquid is made faces and use liquid;By described in Pretreatment veneer is placed in above-mentioned A liquid and faces with carrying out discoloration processing in liquid, and when processing is slowly heated up with the heating rate of 5~10 DEG C/h To 80~90 DEG C, 2~4h of processing time, alkalinity discoloration processing veneer is made;
3. acid discoloration:
B liquid is prepared:B liquid is the mixed liquor for the substance for including following mass concentration:Sodium chlorate 1~3%, sulfamic acid 0.02~0.2%, oxalic acid 0.5~1.5%, acetic acid 0.1~0.5%, phosphoric acid 0.3~1%, solvent is water;
B liquid is poured into 45~55 DEG C of water, then with phosphoric acid tune pH to 4~6, B liquid is made faces and use liquid;The alkalinity is gone Color processing veneer faces from A liquid and is taken out in liquid, is rinsed with water and is placed on the B liquid and faces with carrying out discoloration processing in liquid, and the time 2~ Acidity discoloration processing veneer is made in 4h;
4. it is cleaned and dried:By the acid discoloration handle veneer from B liquid face be put into clear water after being taken out in liquid impregnate 1~ Then 2h is dried.
Preferably, the step(2)When impregnating toughening flame-proof dyeing processing, including heat treatment, temperature 80-95 ℃。
Preferably, the step(2)When impregnating toughening flame-proof dyeing processing, ultrasonic activation processing, ultrasound are further included The frequency of wave vibration processing be 1-3.5 × 104 hertz, time of vibration 30-120min.
Preferably, after the step D plastic emittings, the modified MUF adhesives in use, add 5-10 parts of formaldehyde Agent for capturing and 1-3 parts of curing agent;
The preparation method of the formaldehyde catching agent is:10-20 parts of urea are crushed, add 5-10 melamines, 8- 12 parts of two hydrazides of p-methyl benzenesulfonic acid, 6-7 parts of sulfanilic acids, 1-2 parts of nano silicon dioxides stir.
The addition of resin type formaldehyde catching agent of the present invention further reduced Lauxite main body adhesive urea and formaldehyde Molar ratio, the free urea remained in system and light methyl compound with reactivity can in main body adhesive Formaldehyde reacts, and effectively reduces the burst size of methanal of final artificial board.
It is highly preferred that the preparation method of the curing agent is:100 parts of water are added in reaction kettle, open stirring, heating To 40-50 DEG C, 20-30 parts of aluminum sulfate of addition, 10-15 parts of p-methyl benzenesulfonic acid, dissolving is complete, is down to room temperature discharging.
It is highly preferred that after the modified MUF adhesives preparation method is additionally included in the addition formaldehyde catching agent, then successively Add 7-11 parts of 6-9 parts of the first composite regulator and the second composite regulator;
First composite regulator is by mass ratio 1:3-4:1-2 proportioning tricaprylmethyl ammonium bromide, glycerine and Polytetrafluoroethylene (PTFE) forms;
Second composite regulator is by mass ratio 1:2-4:Diphenylamines, 2,6- di-t-butyls and the benzo of 1-3 proportionings Triazole forms.
There is excellent dispersion after first composite regulator proportioning of the invention, coagulate the soup and anti-wear and wear-resistant performance;Described second There is anti-oxidant and bright and clean corrosion-resistant function after composite regulator proportioning.
In conclusion the invention has the advantages that:
1st, Recombinant Wood prepared by the present invention has wear-resisting, weather-proof and highly effective flame-retardant smoke suppressing;
2nd, the Recombinant Wood for preparing of the present invention has the function of adsorption formaldehyde and decompositions, purification air, raising environment matter Figureofmerit.Purifying formaldehyde efficiency reaches more than 75%, and purifying formaldehyde effect persistence is more than 60%;
3rd, staining reagents infiltration function is good, not easily runs off, is weather-proof, is preferable with aqueous adhesive compatibility, and using biology Environment-friendly dye substantially reduces pollution.And increase flame retarding function in modified MUF adhesives, make modified MUF adhesives, binary Compound dyestuff, Formaldehyde decomposition glue has good matching synergetic.
Specific embodiment
Ternary built solution formula one
By biomass nano fiber solubilizer, fire retardant and acid disazo dye compound solution according to mass ratio 1: 25:300 compound;
The configuration of biomass nano fiber solubilizer:By weight by 1 part of bamboo-leaves flavones, β-cyclodextrin peppermint oil micro mist 5 parts of 3 parts of the silica of 0.5 part and nanometer particle size and aluminium hydroxide are added to by 4 parts by weight of cellulase and microcrystalline cellulose In the cellulose gum liquid suspension of plain 150 parts by weight composition, chloro- 0.5 part of the hydroxypropyl triethylammonium chloride of 3- is then added in, 60 DEG C being stirred to react 18min is made.
The preparation method of β-cyclodextrin peppermint oil micro mist is:At 20 DEG C, by beta-cyclodextrin and peppermint oil in mass ratio 8: 65 mixing, peppermint oil are embedded into beta-cyclodextrin inner cavity in the form of molecule, and the beta-cyclodextrin peppermint oil for forming inclusion compound form is micro- Powder;
The extracting method of bamboo-leaves flavones is:The cured leaf of the lower part of Deqing Moganshan Mountain bamboos over 6 years old is selected, is crushed Into the leaf of bamboo fine powder of 0.5mm;With the methanol solution dissolving and ultrasound 28min that mass fraction is 75%, then add the first of 75wt% again It is filtered after alcoholic solution dissolving, takes to be separated liquid of the filtrate as column chromatography.
Ternary built solution formula two
By biomass nano fiber solubilizer, fire retardant and acid disazo dye compound solution according to mass ratio 1: 40:100 compound;
The configuration of biomass nano fiber solubilizer:By weight by 1 part of bamboo-leaves flavones, β-cyclodextrin peppermint oil micro mist 2 parts of 6 parts of the silica of 0.5 part and nanometer particle size and aluminium hydroxide are added to by 7 parts by weight of cellulase and microcrystalline cellulose In the cellulose gum liquid suspension of plain 80 parts by weight composition, chloro- 1.8 parts of the hydroxypropyl triethylammonium chloride of 3- is then added in, 80 DEG C being stirred to react 30min is made.
The preparation method of β-cyclodextrin peppermint oil micro mist is:At 30 DEG C, by beta-cyclodextrin and peppermint oil in mass ratio 15: 40 mixing, peppermint oil are embedded into beta-cyclodextrin inner cavity in the form of molecule, and the beta-cyclodextrin peppermint oil for forming inclusion compound form is micro- Powder;
The extracting method of bamboo-leaves flavones is:The cured leaf of the lower part of Deqing Moganshan Mountain bamboos over 6 years old is selected, is crushed Into the leaf of bamboo fine powder of 0.8mm;With the methanol solution dissolving and ultrasound 35min that mass fraction is 85%, then add the first of 85wt% again It is filtered after alcoholic solution dissolving, takes to be separated liquid of the filtrate as column chromatography.
Ternary built solution formula three
By biomass nano fiber solubilizer, fire retardant and acid disazo dye compound solution according to mass ratio 1: 30:200 compound;
The configuration of biomass nano fiber solubilizer:By weight by 2 parts of bamboo-leaves flavones, β-cyclodextrin peppermint oil micro mist 3 parts of 5 parts of the silica of 0.6 part and nanometer particle size and aluminium hydroxide are added to by 6 parts by weight of cellulase and microcrystalline cellulose In the cellulose gum liquid suspension of plain 120 parts by weight composition, chloro- 0.9 part of the hydroxypropyl triethylammonium chloride of 3- is then added in, 70 DEG C being stirred to react 25min is made.
The preparation method of β-cyclodextrin peppermint oil micro mist is:At 25 DEG C, by beta-cyclodextrin and peppermint oil in mass ratio 12: 55 mixing, peppermint oil are embedded into beta-cyclodextrin inner cavity in the form of molecule, and the beta-cyclodextrin peppermint oil for forming inclusion compound form is micro- Powder;
The extracting method of bamboo-leaves flavones is:The cured leaf of the lower part of Deqing Moganshan Mountain bamboos over 6 years old is selected, is crushed Into the leaf of bamboo fine powder of 0.6mm;With the methanol solution dissolving and ultrasound 30min that mass fraction is 80%, then add the first of 80wt% again It is filtered after alcoholic solution dissolving, takes to be separated liquid of the filtrate as column chromatography.
Embodiment one
The preparation method of modified MUF adhesives is:
A. parts by weight are weighed the alkali that 100 parts of formalin that mass concentration is 36.5wt%, mass concentration be 30wt% Property 0.1 part and 0.3 part Hyperbranched Polymer with Terminal Amido PAMAM of substance solution, put into reaction kettle, open stirring;Alkaline matter is Sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide or ammonium hydroxide;
B. 1 part of hexachlorocyclotriph,sphazene is added, is warming up to 50 DEG C, when being voluntarily warming up to 75 DEG C, adds 35 parts of melamines, after It is continuous to be warming up to 90 DEG C, react to obtain preliminary condensation polymer;
C. 40 parts of melamines are added in above-mentioned preliminary condensation polymer, and add in 0.6 part of para toluene sulfonamide, obtain second Condensation polymer;
20 parts of urea, the reaction was continued 8min, plastic emitting when being cooled to 30 DEG C are added when the second condensation polymer D. being cooled to 70 DEG C.
Embodiment two
The preparation method of modified MUF adhesives is:
A. parts by weight are weighed the alkali that 100 parts of formalin that mass concentration is 37.4wt%, mass concentration be 50wt% Property 0.5 part and 0.6 part Hyperbranched Polymer with Terminal Amido PAMAM of substance solution, put into reaction kettle, open stirring;Alkaline matter is Sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide or ammonium hydroxide;
B. 1 part of hexachlorocyclotriph,sphazene is added, is warming up to 55 DEG C, when being voluntarily warming up to 85 DEG C, adds 55 parts of melamines, after It is continuous to be warming up to 95 DEG C, react to obtain preliminary condensation polymer;
C. 45 parts of melamines are added in above-mentioned preliminary condensation polymer, and add in 0.9 part of para toluene sulfonamide, obtain second Condensation polymer;
30 parts of urea are added when the second condensation polymer D. being cooled to 75 DEG C, the reaction was continued 12min goes out when being cooled to 50 DEG C Glue.
Embodiment three
The preparation method of modified MUF adhesives is:
A. parts by weight are weighed the alkali that 100 parts of formalin that mass concentration is 36.9wt%, mass concentration be 40wt% Property 0.4 part and 0.5 part Hyperbranched Polymer with Terminal Amido PAMAM of substance solution, put into reaction kettle, open stirring;Alkaline matter is Sodium hydroxide, potassium hydroxide, calcium hydroxide, barium hydroxide or ammonium hydroxide;
B. 3 parts of hexachlorocyclotriph,sphazenes are added, are warming up to 53 DEG C, when being voluntarily warming up to 80 DEG C, add 45 parts of melamines, after It is continuous to be warming up to 92 DEG C, react to obtain preliminary condensation polymer;
C. 43 parts of melamines are added in above-mentioned preliminary condensation polymer, and add in 0.8 part of para toluene sulfonamide, obtain second Condensation polymer;
20-30 parts of urea are added when the second condensation polymer D. being cooled to 72 DEG C, the reaction was continued 9min goes out when being cooled to 40 DEG C Glue.
Example IV
After step D plastic emittings unlike as in the first embodiment, modified MUF adhesives in use, add 5 parts of formaldehyde Agent for capturing and 1 part of curing agent;
The preparation method of formaldehyde catching agent is:10 parts of urea are crushed, add 5 melamines, 8 parts of p-methyl benzenesulfonic acid Two hydrazides, 6 parts of sulfanilic acids, 1 part of nano silicon dioxide stir;
The preparation method of curing agent is:100 parts of water are added in reaction kettle, open stirring, are warming up to 40 DEG C, addition 20 Part aluminum sulfate, 15 parts of p-methyl benzenesulfonic acid, dissolving is complete, is down to room temperature discharging.
After modified MUF adhesive preparation methods are additionally included in the addition formaldehyde catching agent, then addition first is compound successively 11 parts of 6 parts of conditioning agent and the second composite regulator;
First composite regulator is by mass ratio 1:3:Tricaprylmethyl ammonium bromide, the glycerine and poly- four of 2 proportionings Vinyl fluoride forms;
Second composite regulator is by mass ratio 1:2:Three nitrogen of diphenylamines, 2,6- di-t-butyls and benzo of 3 proportionings Azoles forms.
Embodiment five
With embodiment two, the difference is that after step D plastic emittings, modified MUF adhesives in use, add 5 parts of formaldehyde Agent for capturing and 3 parts of curing agent;
The preparation method of formaldehyde catching agent is:20 parts of urea are crushed, add 10 melamines, 12 parts to toluene Sulphur acid dihydrazide, 7 parts of sulfanilic acids, 2 parts of nano silicon dioxides stir;
The preparation method of curing agent is:100 parts of water are added in reaction kettle, open stirring, are warming up to 50 DEG C, addition 30 Part aluminum sulfate, 10 parts of p-methyl benzenesulfonic acid, dissolving is complete, is down to room temperature discharging.
After modified MUF adhesive preparation methods are additionally included in the addition formaldehyde catching agent, then addition first is compound successively 11 parts of 9 parts of conditioning agent and the second composite regulator;
First composite regulator is by mass ratio 1:4:Tricaprylmethyl ammonium bromide, the glycerine and poly- four of 1 proportioning Vinyl fluoride forms;
Second composite regulator is by mass ratio 1:4:Three nitrogen of diphenylamines, 2,6- di-t-butyls and benzo of 1 proportioning Azoles forms.
Embodiment six
With embodiment three, the difference is that after step D plastic emittings, modified MUF adhesives in use, add 6 parts of formaldehyde Agent for capturing and 2 parts of curing agent;
The preparation method of formaldehyde catching agent is:15 parts of urea are crushed, add 8 melamines, 11 parts to toluene sulphur Acid dihydrazide, 6.5 parts of sulfanilic acids, 1.2 parts of nano silicon dioxides stir;
The preparation method of curing agent is:100 parts of water are added in reaction kettle, open stirring, are warming up to 45 DEG C, addition 25 Part aluminum sulfate, 12 parts of p-methyl benzenesulfonic acid, dissolving is complete, is down to room temperature discharging.
After modified MUF adhesive preparation methods are additionally included in the addition formaldehyde catching agent, then addition first is compound successively 7 parts of 8 parts of conditioning agent and the second composite regulator;
First composite regulator is by mass ratio 1:3.4:1.2 proportioning tricaprylmethyl ammonium bromides, glycerine and Polytetrafluoroethylene (PTFE) forms;
Second composite regulator is by mass ratio 1:2.4:Diphenylamines, 2,6- di-t-butyls and the benzo of 1.3 proportionings Triazole forms.
Embodiment seven
Recombinant decorative material Recombinant Wood includes the following steps:
(1)Blank veneer is made, and blank veneer is cut into required size by rotary-cut or slicing, obtains A veneers;
(2)The ternary built solution that A veneers are formed in biomass nano cellulose solubilizer, fire retardant and acid dyes In carry out impregnating toughening flame-proof dyeing processing, obtain B veneers;Wherein, when impregnating toughening flame-proof dyeing processing, at heating Reason, temperature are 80 DEG C;Wherein, ternary built solution is formulated and is prepared according to ternary built solution formula one;
Wherein, acid dyes is bis-azo compound:
M1, M2 are hydrogen or alkali metal independently of one another;
R1 is hydrogen, C1-C4 alkyl or halogen;
R2 is hydrogen;
X is halogen;
Y is-CH=CH2;
(3)Formaldehyde decomposition pulvis is added in, and stir evenly in modified MUF adhesives, cloth glue is carried out to above-mentioned B veneers, Obtain C veneers;
Formaldehyde decomposition pulvis includes chitin and nanometer silicon chip;
(4)By C veneers assembly and cold pressing treatment is carried out, D flitches are made, required decorative pattern and size is then sawed into, obtains into Product.
Embodiment eight
With embodiment seven, the difference is that when impregnating toughening flame-proof dyeing processing, including heat treatment, temperature is 88 DEG C;Step Suddenly(3)Formaldehyde decomposition pulvis includes chitin, nanometer silicon chip and tourmaline powder;The tourmaline powder accounts for the Formaldehyde decomposition pulvis The 2wt% of quality.
Embodiment nine
With embodiment seven, the difference is that when impregnating toughening flame-proof dyeing processing, including heat treatment, temperature is 95 DEG C;Step Suddenly(3)Formaldehyde decomposition pulvis includes chitin, nanometer silicon chip and tourmaline powder;The tourmaline powder accounts for the Formaldehyde decomposition pulvis The 5wt% of quality.
Embodiment ten
With embodiment seven, the difference is that step(1)Blank veneer is made, and blank veneer is sheared by rotary-cut or slicing Into after required size, the charing heat treatment of different carbonization temperatures is carried out, obtains A veneers.
It is highly preferred that the charing heat treatment includes veneer being fitted into carbonization of wood equipment, it is brought rapidly up and humidifies, temperature Degree is increased to 80 DEG C, and humidity humidification to relative humidity is 70%, 2h is kept, then using staged temperature-rising method according to 30 DEG C/h Speed be warming up to 125 DEG C and keep 2h, then again using staged temperature-rising method, by temperature according to 12 DEG C/h to 175 DEG C, and Keep 2h at the maximum temperature, after 80 DEG C of temperature in timber fast cooling to carbonization device allowed using jet atomization water method When following, stop heating and atomized water spraying terminates to carbonize, kiln discharge immediately when being naturally cooling to 40 DEG C.
Step(2)Before, bleaching is carried out to A veneers;
The bleaching includes the following steps:
1. it pre-processes:Wooden veneer is placed in the sodium hydroxide solution that pH value is 9, time 1h, pretreatment veneer is made;
2. alkaline discoloration:
A liquid is prepared:A liquid is the mixed liquor for the substance for including following mass concentration:Hydrogen peroxide 4%, sodium metasilicate 0.2%, second Ethylenediamine tetraacetic acid (EDTA) 0.05%, sodium sulphate 0.05%, magnesium sulfate 0.05%, sodium hydroxide 0.5%, ammonium hydroxide 0.8%, solvent are water;
A liquid is poured into 55 DEG C of water, then with sodium hydroxide tune pH to 9, A liquid is made faces and use liquid;The pretreatment is single Plate is placed in above-mentioned A liquid and faces with carrying out discoloration processing in liquid, is to slowly warm up to 80 DEG C with the heating rate of 5 DEG C/h during processing, processing Alkalinity discoloration processing veneer is made in time 2h;
3. acid discoloration:
B liquid is prepared:B liquid is the mixed liquor for the substance for including following mass concentration:Sodium chlorate 1%, sulfamic acid 0.02%, Oxalic acid 0.5%, acetic acid 0.1%, phosphatase 11 %, solvent are water;
B liquid is poured into 45 DEG C of water, then with phosphoric acid tune pH to 4, B liquid is made faces and use liquid;The alkaline discoloration is handled Veneer faces from A liquid to be taken out in liquid, is rinsed with water and is placed on the B liquid and faces with discoloration processing is carried out in liquid, acid is made in time 2h Property discoloration processing veneer;
4. it is cleaned and dried:The acid discoloration handled into veneer face from B liquid and impregnate 1h with being put into clear water after being taken out in liquid, Then it dries.
Step(2)When impregnating toughening flame-proof dyeing processing, ultrasonic activation processing, the frequency of ultrasonic activation processing are further included Rate is 1 × 104 hertz, time of vibration 30min.
Embodiment 11
With embodiment eight, the difference is that step(1)Blank veneer is made, and blank veneer is sheared by rotary-cut or slicing Into after required size, the charing heat treatment of different carbonization temperatures is carried out, obtains A veneers.
It is highly preferred that the charing heat treatment includes veneer being fitted into carbonization of wood equipment, it is brought rapidly up and humidifies, temperature Degree is increased to 90 DEG C, and humidity humidification to relative humidity is 80%, 4h is kept, then using staged temperature-rising method according to 40 DEG C/h Speed be warming up to 135 DEG C and keep 4h, then again using staged temperature-rising method, by temperature according to 18 DEG C/h to 200 DEG C, and Keep 2h~4h at the maximum temperature, after temperature in timber fast cooling to carbonization device allowed using jet atomization water method At less than 80 DEG C, stop heating and atomized water spraying terminates to carbonize, kiln discharge immediately when being naturally cooling to 60 DEG C.
Step(2)Before, bleaching is carried out to A veneers;
The bleaching includes the following steps:
1. it pre-processes:Wooden veneer is placed in the sodium hydroxide solution that pH value is 11, pretreatment is made in 1~3h of time Veneer;
2. alkaline discoloration:
A liquid is prepared:A liquid is the mixed liquor for the substance for including following mass concentration:Hydrogen peroxide 7%, sodium metasilicate 0.8%, second Ethylenediamine tetraacetic acid (EDTA) 0.1%, sodium sulphate 0.15%, magnesium sulfate 0.1%, sodium hydroxide 1%, ammonium hydroxide 0.4%, solvent are water;
A liquid is poured into 65 DEG C of water, then with sodium hydroxide tune pH to 11, A liquid is made faces and use liquid;The pretreatment is single Plate is placed in above-mentioned A liquid and faces with carrying out discoloration processing in liquid, is to slowly warm up to 90 DEG C with the heating rate of 10 DEG C/h during processing, processing Alkalinity discoloration processing veneer is made in time 4h;
3. acid discoloration:
B liquid is prepared:B liquid is the mixed liquor for the substance for including following mass concentration:Sodium chlorate 3%, sulfamic acid 0.2%, Oxalic acid 1.5%, acetic acid 0.5%, phosphoric acid 0.3%, solvent are water;
B liquid is poured into 55 DEG C of water, then with phosphoric acid tune pH to 6, B liquid is made faces and use liquid;The alkaline discoloration is handled Veneer faces from A liquid to be taken out in liquid, is rinsed with water and is placed on the B liquid and faces with discoloration processing is carried out in liquid, acid is made in time 4h Property discoloration processing veneer;
4. it is cleaned and dried:The acid discoloration handled into veneer face from B liquid and impregnate 2h with being put into clear water after being taken out in liquid, Then it dries.
Step(2)When impregnating toughening flame-proof dyeing processing, ultrasonic activation processing, the frequency of ultrasonic activation processing are further included Rate is 3.5 × 104 hertz, time of vibration 120min.
Embodiment 12
With embodiment nine, the difference is that step(1)Blank veneer is made, and blank veneer is sheared by rotary-cut or slicing Into after required size, the charing heat treatment of different carbonization temperatures is carried out, obtains A veneers.
It is highly preferred that the charing heat treatment includes veneer being fitted into carbonization of wood equipment, it is brought rapidly up and humidifies, temperature Degree is increased to 85 DEG C, and humidity humidification to relative humidity is 75%, 3h is kept, then using staged temperature-rising method according to 35 DEG C/h Speed be warming up to 128 DEG C and keep 3h, then again using staged temperature-rising method, by temperature according to 16 DEG C/h to 185 DEG C, and Keep 3h at the maximum temperature, after 80 DEG C of temperature in timber fast cooling to carbonization device allowed using jet atomization water method When following, stop heating and atomized water spraying terminates to carbonize, kiln discharge immediately when being naturally cooling to 50 DEG C.
Step(2)Before, bleaching is carried out to A veneers;
The bleaching includes the following steps:
1. it handles:Wooden veneer is placed in the sodium hydroxide solution that pH value is 10, time 2h, pretreatment veneer is made;
2. alkaline discoloration:
A liquid is prepared:A liquid is the mixed liquor for the substance for including following mass concentration:Hydrogen peroxide 5%, sodium metasilicate 0.6%, second Ethylenediamine tetraacetic acid (EDTA) 0.08%, sodium sulphate 0.08%, magnesium sulfate 0.07%, sodium hydroxide 0.5~1%, ammonium hydroxide 0.6%, solvent are water;
A liquid is poured into 60 DEG C of water, then with sodium hydroxide tune pH to 10, A liquid is made faces and use liquid;The pretreatment is single Plate is placed in above-mentioned A liquid and faces with carrying out discoloration processing in liquid, is to slowly warm up to 85 DEG C with the heating rate of 8 DEG C/h during processing, processing Alkalinity discoloration processing veneer is made in time 3h;
3. acid discoloration:
B liquid is prepared:B liquid is the mixed liquor for the substance for including following mass concentration:Sodium chlorate 2%, sulfamic acid 0.12%, Oxalic acid 0.8%, acetic acid 0.4%, phosphoric acid 0.6%, solvent are water;
B liquid is poured into 49 DEG C of water, then with phosphoric acid tune pH to 5, B liquid is made faces and use liquid;The alkaline discoloration is handled Veneer faces from A liquid to be taken out in liquid, is rinsed with water and is placed on the B liquid and faces with discoloration processing is carried out in liquid, acid is made in time 3h Property discoloration processing veneer;
4. it is cleaned and dried:The acid discoloration is handled into veneer face from B liquid and impregnated with being put into clear water after being taken out in liquid Then 1.2h is dried.
Step(2)When impregnating toughening flame-proof dyeing processing, ultrasonic activation processing, the frequency of ultrasonic activation processing are further included Rate is 2.5 × 104 hertz, time of vibration 90min.
The Form aldehyde release limitation < 0.2mg/L for the functional form Recombinant Wood being finally made, reach Japanese F ☆ ☆ ☆ ☆ standards; Antibiotic rate >=90%;Surface abrasion resistance≤0.08g/100r;Surface abrasion resistance complies with standard GB/T18103-2013.The Recombinant Wood of preparation Purifying formaldehyde efficiency reaches more than 75%, and purifying formaldehyde effect persistence is more than 60%.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art Member can as needed make the present embodiment the modification of no creative contribution after this specification is read, but as long as at this It is all protected in the right of invention by Patent Law.

Claims (2)

1. a kind of recombinant decorative material Recombinant Wood, it is characterised in that its preparation process includes the following steps:
(1) blank veneer is made, and blank veneer is cut into required size by rotary-cut or slicing, obtains A veneers;
(2) in the ternary built solution for forming A veneers in biomass nano cellulose solubilizer, fire retardant and acid dyes into Row impregnates toughening flame-proof dyeing processing, obtains B veneers;
The acid dyes is bis-azo compound:
,
Wherein,
M1, M2 are hydrogen or alkali metal independently of one another;
R1For hydrogen, C1-C4Alkyl or halogen;
R2For hydrogen;
X is halogen;
Y is-CH=CH2
The step(2)In ternary built solution by biomass nano fiber solubilizer, fire retardant and acid bisazo dye Compound solution is according to mass ratio 1:25-40:100-300 is compounded;
The configuration of the biomass nano fiber solubilizer:By weight by 1-3 parts of bamboo-leaves flavones, β-cyclodextrin peppermint oil micro mist 2-5 parts of 3-6 parts of the silica and/or aluminium hydroxide of 0.5-0.8 parts and nanometer particle size are added to and are weighed by cellulase 4-7 In the cellulose gum liquid suspension for measuring part and microcrystalline cellulose 80-150 parts by weight composition, chloro- three second of hydroxypropyl of 3- is then added in 0.5-1.8 parts of ammonium chloride is stirred to react 18-30min at 60-80 DEG C and is made;
(3) Formaldehyde decomposition pulvis is added in, and stir evenly in modified MUF adhesives, cloth glue is carried out to above-mentioned B veneers, it is mono- to obtain C Plate;
The step(3)In the preparation methods of modification MUF adhesives be:
A weighs 100 parts of formalin that mass concentration is 36.5-37.4wt%, mass concentration 30-50wt% by weight 0.1-0.5 parts of alkaline substance solution and 0.3-0.6 part Hyperbranched Polymer with Terminal Amido PAMAM, input reaction kettle, unlatching stir It mixes;
B adds 1-4 parts of hexachlorocyclotriph,sphazenes by weight, is warming up to 50-55 DEG C, when being voluntarily warming up to 75-85 DEG C, adds 35- 55 parts of melamines, are continuously heating to 90-95 DEG C, react to obtain preliminary condensation polymer;
C adds 40-45 parts of melamines in above-mentioned preliminary condensation polymer, and adds in 0.6-0.9 parts of para toluene sulfonamides, obtains Second condensation polymer;
20-30 parts of urea are added when second condensation polymer is cooled to 70-75 DEG C by D, the reaction was continued 8-12min is cooled to 30-50 DEG C when plastic emitting;
(4) by C veneers assembly and carry out cold pressing treatment, D flitches be made, be then sawed into needed for decorative pattern and size, obtain finished product;
The step(3)In Formaldehyde decomposition pulvis include chitin, nanometer silicon chip and tourmaline powder;The tourmaline powder accounts for institute State the 0-5wt% of Formaldehyde decomposition pulvis quality;
The step(2)Before, bleaching is carried out to A veneers;
The bleaching includes the following steps:
1. it pre-processes:Wooden veneer is placed in the sodium hydroxide solution that pH value is 9~11, it is single that pretreatment is made in 1~3h of time Plate;
2. alkaline discoloration:
A liquid is prepared:A liquid is the mixed liquor for the substance for including following mass concentration:Hydrogen peroxide 4~7%, sodium metasilicate 0.2~ 0.8%, ethylenediamine tetra-acetic acid 0.05~0.1%, sodium sulphate 0.05~0.15%, magnesium sulfate 0.05~0.1%, sodium hydroxide 0.5~ 1%, ammonium hydroxide 0.4~0.8%, solvent is water;
A liquid is poured into 55~65 DEG C of water, then with sodium hydroxide tune pH to 9~11, A liquid is made faces and use liquid;By the pre- place Reason veneer is placed in above-mentioned A liquid and faces with carrying out discoloration processing in liquid, is to slowly warm up to 80 with the heating rate of 5~10 DEG C/h during processing ~90 DEG C, 2~4h of processing time, alkalinity discoloration processing veneer is made;
3. acid discoloration:
B liquid is prepared:B liquid is the mixed liquor for the substance for including following mass concentration:Sodium chlorate 1~3%, sulfamic acid 0.02~ 0.2%, oxalic acid 0.5~1.5%, acetic acid 0.1~0.5%, phosphoric acid 0.3~1%, solvent is water;
B liquid is poured into 45~55 DEG C of water, then with phosphoric acid tune pH to 4~6, B liquid is made faces and use liquid;At the alkaline discoloration Reason veneer faces from A liquid and is taken out in liquid, is rinsed with water and is placed on the B liquid and faces with carrying out discoloration processing in liquid, 2~4h of time, Acidity discoloration processing veneer is made;
4. it is cleaned and dried:The acid discoloration is handled veneer from B liquid to face with being put into 1~2h of immersion in clear water after taking out in liquid, Then it dries;
The preparation method of the β-cyclodextrin peppermint oil micro mist is:At 20-30 DEG C, by beta-cyclodextrin and peppermint oil in mass ratio 8-15:40-65 is mixed, and peppermint oil is embedded into beta-cyclodextrin inner cavity in the form of molecule, forms the beta-cyclodextrin of inclusion compound form Peppermint oil micro mist;
The extracting method of the bamboo-leaves flavones is:The cured leaf of the lower part of Deqing Moganshan Mountain bamboos over 6 years old is selected, is crushed Into the leaf of bamboo fine powder of 0.5-0.8mm;The methanol solution for being 75-85% with mass fraction dissolves and ultrasound 28-35min, then adds again It is filtered after the methanol solution dissolving of 75-85wt%, takes to be separated liquid of the filtrate as column chromatography.
2. a kind of recombinant decorative material Recombinant Wood according to claim 1, it is characterised in that:The step(1)Pass through rotary-cut Or slicing is made blank veneer, and by blank veneer cut into needed for after size, carry out the charing heat treatment of different carbonization temperatures, Obtain A veneers.
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