WO2006081755A1 - Wood-modifying composition and method for its preparation, as well as its uses - Google Patents

Wood-modifying composition and method for its preparation, as well as its uses Download PDF

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Publication number
WO2006081755A1
WO2006081755A1 PCT/CN2006/000140 CN2006000140W WO2006081755A1 WO 2006081755 A1 WO2006081755 A1 WO 2006081755A1 CN 2006000140 W CN2006000140 W CN 2006000140W WO 2006081755 A1 WO2006081755 A1 WO 2006081755A1
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Prior art keywords
parts
wood
water
add
sodium
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PCT/CN2006/000140
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French (fr)
Chinese (zh)
Inventor
Wanli Chen
Ziliang Wu
Original Assignee
Yang, Jun
Gao, Zhonghai
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Publication of WO2006081755A1 publication Critical patent/WO2006081755A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N35/00Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having two bonds to hetero atoms with at the most one bond to halogen, e.g. aldehyde radical
    • A01N35/02Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having two bonds to hetero atoms with at the most one bond to halogen, e.g. aldehyde radical containing aliphatically bound aldehyde or keto groups, or thio analogues thereof; Derivatives thereof, e.g. acetals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/30Fireproofing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • B27K3/50Mixtures of different organic impregnating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/52Impregnating agents containing mixtures of inorganic and organic compounds

Definitions

  • the invention relates to a wood modification composition, a preparation method thereof and a use thereof.
  • the invention relates to a wood modification composition and a preparation method thereof, in particular to a modification composition applied to artificial wood and other low-grade wood. It belongs to the field of forestry and chemical industry. Background technique
  • the wood is densified and modified to increase its density, and the physical and mechanical properties such as hardness and strength are also increased, which is a feasible method for improving the quality of wood.
  • an unsaturated olefin monomer or prepolymer is injected into the wood tissue, and then it is polymerized and solidified into wood-plastic composite material in the wood under the initiation of a thermal initiator or a heat radiation source (Zhu Wei, Guo Fengping. New Developments of Hemu Research[J] Journal of Northwest Forestry University, 1998, 13(4): 82 ⁇ 91; edited by Lu Wenda. Wood Modification Technology [M] Harbin: Northeast Forestry University Press, 1993; Feist WC, Rowell R M.
  • Wood fire retardant and antiseptic treatment is an important part of wood protection.
  • the wood should meet the flame retardant B1 grade flame retardant index in GB50222 "Fireproof Code for Interior Decoration Design of Buildings".
  • the feasible method is to use water-soluble impregnation to water-soluble.
  • the flame retardant is injected into the interior of the wood.
  • Commonly used flame retardants are: ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, ammonium polyphosphate, urea, melamine, dicyandiamide, borax, boric acid, etc. (Liu Yanji.
  • the wood after the flame retardant treatment is easily damaged by moisture absorption and corrosion, and the flame retardant is easy to seep out the surface of the wood, which may cause the paint and adhesive properties of the wood to deteriorate; the anticorrosive wood suitable for civilian use, considering the home environment and the like.
  • the impact of the ideal wood treatment preservatives are: 1 high efficiency and low toxicity, meet strict environmental requirements; 2 with anti-corrosion, anti-mildew and anti-mite effect; 3 with better anti-leak; 4 best colorless , basically does not change the color of the wood after use.
  • Ammonia S An copper-soluble high-carbon alkyl quarter saddle salt ACQ wood anti-corrosion consisting of high-carbon alkyl quaternary ammonium salts, copper ions and ammonia (or amine) introduced in recent years!] (American Wood-preservers ' American Wood-preservers 'Association Standards, 2001. 135-190), which gives wood a good anti-corrosion, anti-mildew, anti-mite and anti-leakage properties, and overcomes the widely used arsenic or boron and chromium in the past.
  • the wood-based preservative composed of copper and inorganic materials has the disadvantages of high toxicity and anti-corrosion wood waste, but it still uses heavy metal copper ions (although its toxicity is lower than that of arsenic and chromium), it will still cause certain problems to the environment and people. Harm, and the public's fear of heavy metal hazards is ingrained. In addition, due to the strong alkalinity of the preservative, it is highly corrosive to wood-modified equipment and has a certain destructive effect on wood fibers.
  • the densification and modification of artificial forest materials and other low-grade woods can improve the physical and mechanical properties such as density, hardness and strength, and can be used as medium and high-grade wood to replace precious wood to meet industrial production and people's living needs. Is one of the effective ways to resolve conflicts.
  • Anti-corrosion and flame-retardant treatment of wood is an effective measure to avoid, reduce the degradation of wood caused by the above reasons, extend the life cycle of wood products, or reduce the risk of fire.
  • the densification and modification of common woods, especially artificial forest materials and other low-grade woods, has the disadvantages of high cost, complicated process and high equipment requirements.
  • the obtained densified modified material has a single function and generally cannot be used as a flame retardant wood or a preservative wood, and can not be used as a flame retardant and anticorrosive (both flame retardant and anticorrosive) wood.
  • the applicant's prior invention patent application (Application No. 03107131. 7) discloses a water-soluble resin for post-treatment of wood, which comprises acrylamide, decyl alcohol, formaldehyde, urea-containing hydrazine group compound, polyhydroxy organic compound, phosphoric acid, ammonia water. It is synthesized.
  • the resin modified with the resin can greatly improve the density, hardness and strength of the wood, and has good flame retardant resistance to degradation, and has the advantages of low cost, relatively simple process and equipment, and the like.
  • the hardness and strength of the wood are high, the densification and reinforcement of the resin are still insufficient. Further, the anticorrosive property of the treated material of the water-soluble resin is not sufficiently remarkable.
  • the wood modification treatment liquid containing water-soluble silicate such as water glass as the main component has low cost, and the obtained wood-inorganic silicide composite material has high hardness and strength, and has certain flame retardant and anti-mite properties.
  • this treatment material has strong moisture absorption, indicating that it is easy to permeate alkali. Due to the strong alkalinity of the water-soluble silicate, the potential damage to the wood fiber cannot be neglected.
  • the combination of metal calcium, magnesium, iron and the like forms a metal ion-silicate poorly soluble substance. Although the surface infusion can be well fixed, the depth and uniformity of the infiltration permeation are questionable.
  • the high carbon alkyl quaternary ammonium salt (ammonyx) gives the wood the desired corrosion protection. It is used in small amounts and is safe to use, but it is water-soluble. It is seriously drained when it is treated with infusion of wood alone, and is not particularly suitable for outdoor use. Therefore, high-carbon alkyl quaternary ammonium salts are often used together with heavy metal ions such as copper to form stable high-carbon decyl quaternary ammonium salt-heavy metal complexes to achieve leaching resistance. However, the long-term, large-scale use of heavy metal ions can cause irreversible pollution and harm to both the human body and the surrounding environment. Summary of the invention
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide an environmentally-friendly wood modification capable of significantly enhancing wood density, loss-resistant flame retardant, anti-mite, mildewproof and anti-corrosion properties without heavy metal ions. Use the composition.
  • a wood modification composition which is mainly made of the following raw materials by weight:
  • it is: 37% of formaldehyde, 450 parts, borax 35 parts, 20 parts of ammonia water, 175 parts of urea, 65 parts of melamine, 12 parts of boric acid, 90 parts of dicyandiamide, 14 parts of high carbon alkyl quaternary ammonium salt, and 12 fluorenyl groups.
  • the high carbon decyl quaternary ammonium salt is preferably dodecyldimethylbenzylammonium chloride, didecyldimethylammonium chloride or a combination of the two.
  • the high-carbon alkyl quaternary ammonium salt and the sodium lauryl sulfate, the nonylphenol ether sulfosuccinate nano salt and the nonylphenol polyoxyethylene ether three water-soluble organic-inorganic macromolecules
  • the substance is compatible and prepared as a mixed emulsifier, which can be protected with the following components in the formulation.
  • Glue (preparation method see below) miscible: 37% formaldehyde, borax, ammonia, urea, melamine, boric acid, dicyandiamide,
  • the water-soluble organic-inorganic macromolecular substance contained in the wood modifying composition of the present invention when the water of the composition is volatilized, the long-chain macromolecule is further cross-linked, enlarged to become a polymer substance, solidified in the wood, and wood
  • the structure is tightly combined, and the polymer material is insoluble in water, non-corrosive, and light in color after curing, so that the densified wood has good weather resistance and service life, and the flame retardant component and antiseptic component in the wood can also be It is well fixed and is not easily leached by water or moisture, which means it is resistant to loss.
  • the styrene-acrylate copolymer microemulsion (the microemulsion particle size is mostly smaller than the common emulsion but slightly larger than the colloidal semi-colloid half emulsion) is added to the wood modification composition of the present invention.
  • the protective rubber is prepared from the following raw materials by weight: 37% formaldehyde 400-500 parts, borax 30 ⁇ 40 parts, ammonia water 5 to 25 parts, 150 to 195 parts of urea, 50 to 85 parts of melamine, 10 to 15 parts of boric acid, and 80 to 100 parts of dicyandiamide are used in large amounts.
  • the microemulsion particle size of the hydrated silica microemulsion and the hydrated alumina trioxide microemulsion is sufficiently small to be used in a commercially available product having a translucent appearance and a blue fluorescence.
  • the hydrated silica microemulsion and the hydrated aluminum oxide microemulsion itself are vitrified when the water volatilizes, that is, they are coagulated and solidified into a glassy solid, insoluble in water, and have high hardness and strength.
  • an inorganic-organic glass body is formed after vitrification, so that the hardness and strength of the modified wood are greatly increased.
  • the flame retardant component in the wood modifying composition of the present invention is a P-N-B type ternary high-efficiency flame retardant.
  • P (phosphorus) and N (nitrogen) are added in the form of nitrogen-containing organic matter, nitrogen-phosphorus organic substance, phosphoric acid and ammonia water, and B (boron:) is added in the form of boric acid or sodium borate.
  • B boron:
  • Another role of B is to have a good anti-mite effect and a certain anti-corrosion effect on wood.
  • the water-soluble macromolecular substance, the flame-retardant component, and the antiseptic component in the wood-modifying composition of the present invention are not only simple mechanical mixing.
  • the flame retardant component may be contained in a water-soluble macromolecule or, at the same time, phosphoric acid, boric acid, ammonia water, and borax as a catalyst (acid-base regulator:) in synthesizing a macromolecular substance.
  • the antiseptic component of the high carbon decyl quaternary ammonium salt is used as part of the surfactant used in the composition to stabilize or
  • the action of emulsifying water-soluble macromolecules is stabilized in the composition of weakly acidic rather than alkaline due to the coexistence of other surfactants, avoiding the use of high-carbon alkyl quaternary ammonium wood preservatives such as ACQ.
  • the modified equipment is highly corrosive and has the disadvantage of destroying wood fibers.
  • the wood modifying composition of the present invention is colorless after drying and solidifying. If the color of the wood is to be changed, a wood coloring agent can be added to the composition to obtain a uniform color, fully permeable dyeing material.
  • Another technical problem to be solved by the present invention is to provide a process for preparing the wood modifying composition of the present invention, which is as follows:
  • the total solid content of the material is 35-45wt, which is obtained by discharging through a 250 mesh screen.
  • high-carbon alkyl quaternary ammonium salts are often used together with heavy metal ions such as copper to form a stable high-carbon quaternary ammonium salt-heavy metal complex to obtain leaching resistance.
  • three high-carbon alkyl quaternary ammonium salts are combined with sodium lauryl sulfate, alkylphenol ether sulfosuccinate nanosalt and nonylphenol polyoxyethylene ether.
  • Compatibility, prepared as a mixed emulsifier the prepared mixed emulsifier can be effectively miscible with the protective adhesive.
  • the high-carbon alkyl quaternary ammonium salt can be stably combined with the protective rubber to achieve the same compatibility with the heavy metal.
  • the anti-leak effect overcomes the shortcomings of existing ACQ and CCA wood preservatives containing heavy metal ions and other toxic components that cause pollution to the human body and the surrounding environment. Therefore, the wood modifying composition of the present invention not only has excellent anticorrosive properties, but also overcomes the drawbacks of the conventional wood preservatives which generally contain heavy metal ions and other toxic components.
  • the wood modification composition of the invention is prepared by using a general wood flame-retardant or anti-corrosion treatment tank, and the wood density is increased by 0.1-0.3 g I cm 3 after one dipping and drying, followed by hardness, Strength and other physical and mechanical properties are also improved by 60-120%. For higher density and better hardness and strength, more than two times of infusion can be performed. In addition, defects such as cracking and deformation during drying and use of wood are effectively avoided or reduced.
  • the wood has an ideal anti-leakage flame retardant, anti-mite, anti-mildew and anti-corrosion function, and its flame retardant ability reaches the "B1 grade flame-retardant material" of GB8624 standard, and the anti-corrosion ability is comparable with ACQ anti-corrosion wood.
  • the wood modified with the wood modification composition of the present invention (this treatment material) is compared with the ACQ anticorrosive treatment material and the ammonium polyphosphate monoboric acid flame retardant treatment material, and the leaching resistance is performed by running water soaking method (room temperature water immersion 24 hr, 103
  • the results were as follows: The average weight loss of the treated materials was 0.37%, the average weight loss of the ACQ anticorrosive treated materials was 1.72%, and the average weight loss of the ammonium polyphosphate-boronic acid flame retardant treated materials was 4.79%. Soaked in still water.
  • the method (the sample is equal in weight, and immersed in water of 5 times sample weight for 72 hr, respectively) to determine the leaching amount of the high carbon sulfhydryl quaternary ammonium salt of the treated material and the ACQ preservative treated material, and the result is as follows: the high carbon alkyl quaternary ammonium salt leaching of the treated material The amount is 0.0072g IL, ACQ anti-corrosion treatment material high carbon alkyl quaternary ammonium salt dip The yield was 0.0471 g IL. Therefore, it can be considered that the treated material has good resistance to bleed.
  • the modified wood produced by using the wood modifying composition of the invention has good processing performance and can be used as a raw material for solid wood furniture, solid wood flooring, solid wood doors, solid wood decoration, etc. instead of medium and high grade wood. Its moisture absorption is basically the same as that of ordinary wood, and it can be used as a fabric.
  • the modified wood has no odor and is safe to use.
  • the color of the modified wood is basically the same as that of the log, and the dye can be used to obtain wood of various colors. detailed description
  • Pre-emulsified monomer synthesis 500kg water, mixed emulsifier 30kg, methacrylamide
  • the composition prepared in the present embodiment is immersed into wood by a full cell method, and dried to become a densified material having greatly improved physical and mechanical properties such as density, hardness, strength, and wood. It has ideal anti-leakage flame retardant, anti-mite, anti-mildew and anti-corrosion functions.
  • Emulsion synthesis Add 250kg of water, 250kg of water and 16.5kg of another mixed emulsifier prepared in the above steps, start the mixer, start the mixer, raise the temperature to 88 °C, add 0.5kg of the initial initiator ammonium persulfate (5kg first) The water was dissolved well. After 5 minutes, the pre-emulsified monomer was slowly added dropwise to the reaction vessel. After 25 minutes, the initiator solution (2.5 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved) was added dropwise.
  • the initiator solution 2.5 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved
  • the composition prepared in the present embodiment is immersed into wood by a full cell method, and dried to become a densified material having greatly improved physical and mechanical properties such as density, hardness, strength, and wood. It has ideal anti-dusting flame retardant, anti-mite and function. Synthesis of protective glue:
  • mixed emulsifier 8kg of dodecyldimethylbenzylammonium chloride, 7kg of dimercaptodimethylammonium chloride, 6kg of sodium lauryl sulfate, and nonylphenol succinate 17 kg of salt and 17 kg of nonylphenol ethoxylate are uniformly mixed.
  • Pre-emulsified monomer synthesis 500kg water and pre-dispersed wood dye, mixed emulsifier 37kg, N-light methacrylamide 5kg into the reaction kettle and stirred evenly, put the mixed monomer butyl acrylate 110kg, benzene 310kg of ethylene, 140kg of isooctyl acrylate, 5kg of acrylic acid and 0.18kg of molecular weight regulator t-dodecyl mercaptan, stirred for 30min to become a uniform emulsion, pumped into the high tank for standby;
  • Emulsion synthesis Add 250kg of water, 250kg of water and another part of mixed emulsifier, which are synthesized in the above steps, into the reaction kettle, start the mixer, heat up to 85 °C, add 0.5kg of ammonium persulfate as primer (5kg water first) After dissolution, the pre-emulsified monomer was slowly added dropwise to the reaction vessel after 5 minutes. After 25 minutes, the initiator solution (2.5 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved) was added dropwise.
  • the initiator solution 2.5 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved
  • the composition prepared in the present embodiment is immersed into wood by a full cell method, and dried to become a densified material having greatly improved physical and mechanical properties such as density, hardness, strength, and wood. It has ideal anti-leakage flame retardant, anti-mite, anti-mildew and anti-corrosion functions.

Abstract

A novel wood-modifying composition and a method for its preparation, as well as its uses are disclosed. The composition is made mainly from the following starting materials: 37% formaldehyde, borax, aqueous ammonia, urea, melamine, boric acid, cyanoguanidine phosphate, higher alkyl quaternary ammonium salt, sodium dodecyl sulfate, alkylphenol ether sulfosuccinate Na salt, decyl phenol polyoxyethylene ether, N-methylol acrylamide, butyl acrylate, styrene, isooctyl acrylate, acrylic acid, tert-dodecyl mercaptan, ammonium persulfate, sodium hydrogen carbonate, sodium metabisulfite, chlorinated paraffin having chlorine content of 50-60%, an microemulsion of silica which has solids content of 45% and/or an microemulsion of aluminum oxide hydrate which has solids content of 40%. The artificial forest woods and inferior woods modified by the invention composition have excellent flame-retarding, mothproofing, mildewproofing, and preservative properties in addition to the marked improved physical-mechnical properties. Morever, such drawbacks of prior art as that the existent wood preservatives often have heavy metal ions and other toxic components are overcomed.

Description

木材改性用组合物、 其制备方法及用途 技术领域 . 本发胆涉及一种木材改性用组合物及其制备方法,尤其涉及一种应用在人 工木材及其它低档木材的改性用组合物,属于林产化工领域。 背景技术  The invention relates to a wood modification composition, a preparation method thereof and a use thereof. The invention relates to a wood modification composition and a preparation method thereof, in particular to a modification composition applied to artificial wood and other low-grade wood. It belongs to the field of forestry and chemical industry. Background technique
对木材进行增密改性处理, 使其密度增加,随之硬度、 强度等物理力学性 能也得到加大, 是提高木材质量档次的可行方法。 如向木材组织中注入不饱 和烯烃类单体或预聚体, 然后在热引发剂或热辐射源的引发下, 使其在木材 中聚合固化成为木材 -塑料复合材 (朱玮,郭凤平.塑合木研究的新动态 [J]西北林 学院学报, 1998,13(4): 82〜91; 陆文达主编。 木材改性工艺学 [M]哈尔滨: 东 北林业大学出版社出版, 1993; Feist W C, Rowell R M.Moisture sorption and accelerated weathering of acetylated and methacrylatedaspen[J) . Wood and Fiber Science, 1991, 23(1): 128〜136);将可溶性无机化合物注入木材中,通过化学反 应形成不溶于水的无机物,沉积在木材的细胞腔或细胞壁中而形成一种含无机 物的新型复合材 (张双保,周宇,赵立.木质复合材料研究 (一)、 (二) [J].中国木 材,① 1997.(3): 20〜22、② 1997.(4): 17〜20; 刘磊,朱玮,赵砺.杨木 I无机硅化 物复合材处理工艺初探 [J].木材工业, 2001,15(3): 8〜11; 欧阳明八.用木材尺寸 稳定剂改性处理木材 [J].林业科技通讯 :1995,(6): 28〜30); 或用水溶性酚醛 (PF)、 脲醛 (UF)、 三聚氰胺一甲醛 (MF)等树脂以及聚乙二醇 (PEG)等大分子有 机化合物对木材进行处理 (尤纪雪,金重为,何文尤.脲醛浓缩体 (UFC)改性杨木 抗腐能力和物理力学性能的研究 [J]木材工业, 1989,3(3): 1〜4.; Kania S. Thermal conductivity of natural and modified wood[J]. Przemysl Przewny, 1990, 41(8): 17〜20; 方桂珍,李淑君,崔永志,等. PF 预聚物对杨木压縮变形的固定作用 [J]. 林产化工通讯, 1998,(5): 16〜19): 也有对木材进行压密处理 (Sl kla S, Bhatnagar R C A note on the effect of compression on strength properties of Populus deltoides and Populusciliata[J]. Journal of Timber Development Association of India. 1989,35(1): 17—25; 张道伟, 李江涛, 朱金梅. .杨木 改性在胶合板中的应用 [J]. 林业科技开发, 1998(2): 8〜10)等。 但由于处理 成本高, 设备、 工艺复杂, 处理液不稳定、 容易固化变质等原因, 木材增密 改性技术并未得到大规模实际应用。 The wood is densified and modified to increase its density, and the physical and mechanical properties such as hardness and strength are also increased, which is a feasible method for improving the quality of wood. For example, if an unsaturated olefin monomer or prepolymer is injected into the wood tissue, and then it is polymerized and solidified into wood-plastic composite material in the wood under the initiation of a thermal initiator or a heat radiation source (Zhu Wei, Guo Fengping. New Developments of Hemu Research[J] Journal of Northwest Forestry University, 1998, 13(4): 82~91; edited by Lu Wenda. Wood Modification Technology [M] Harbin: Northeast Forestry University Press, 1993; Feist WC, Rowell R M. Moisture sorption and accelerated weathering of acetylated and methacrylatedaspen [J] . Wood and Fiber Science, 1991, 23(1): 128~136); injecting soluble inorganic compounds into wood to form water-insoluble by chemical reaction Inorganic matter, deposited in the cell cavity or cell wall of wood to form a new composite material containing inorganic substances (Zhang Shuangbao, Zhou Yu, Zhao Li. Research on Wood Composites (I), (2) [J]. Chinese Wood, 1 1997.(3): 20~22, 2 1997.(4): 17~20; Liu Lei, Zhu Wei, Zhao Wei. Preliminary Study on the Treatment Process of Poplar I Inorganic Silicide Composites[J].Wood Industry, 2001, 15(3): 8~11; Ouyang Mingba. Wood size stabilizer Sexual treatment of wood [J]. Forestry Science and Technology Newsletter: 1995, (6): 28~30); or with water-soluble phenolic (PF), urea-formaldehyde (UF), melamine-formaldehyde (MF) and other resins and polyethylene glycol (PEG The treatment of wood with macromolecular organic compounds (Yu Jixue, Jin Zhongwei, He Wenyou. UFC aldehyde concentrate (UFC) modified poplar wood resistance and physical and mechanical properties [J] Wood Industry, 1989, 3 (3) : 1~4.; Kania S. Thermal conductivity of natural and modified wood [J]. Przemysl Przewny, 1990, 41(8): 17~20; Fang Guizhen, Li Shujun, Cui Yongzhi, et al. PF prepolymer to poplar Fixation of Compressive Deformation[J]. 林产化工通讯, 1998,(5): 16~19): There is also compaction treatment of wood (Sl kla S, Bhatnagar RCA note on the effect of compression on strength properties of Populus Deltoides and Populusciliata [J]. Journal of Timber Development Association of India. 1989, 35(1): 17-25; Zhang Daowei, Li Jiangtao, Zhu Jinmei. Application of Modification in Plywood [J]. Forestry Science and Technology Development, 1998(2): 8~10), etc. However, due to high processing cost, complicated equipment and process, unstable treatment liquid, easy curing and deterioration, the wood densification modification technology has not been widely applied.
木材阻燃、 防腐处理, 是木材保护的重要组成部分。 木材要达到 GB50222"建筑内部装修设计防火规范" 中的难燃 B1 级难燃材料指标, 根据 目前国内外广泛应用的木材阻燃剂性能来看, 可行的方法是采用加压浸注将 水溶性阻燃剂注入木材内部。 常用的阻燃剂有: 磷酸铵、 磷酸二氢铵、 磷酸 氢二铵、 聚磷酸铵、 尿素、 三聚氰胺、 双氰胺、 硼砂、 硼酸等 (刘燕吉. 木质 材料的燃烧与阻燃系列讲座之一. 木材工业, 1996, 10(6): 37〜39)。 这些阻 燃剂阻燃效果较好, 特别是磷一氮一硼系三元阻燃剂, 由于磷、 氮、 硼三种 元素的协同效应, 阻燃能力更强。 但缺点是阻燃剂在木材中只是物理附着结 合, 很容易析离, 抗流失性差。 因此阻燃处理后的木材易吸潮腐变受损, 而 阻燃剂易渗析出木材表面会造成木材的油漆和粘合性能变差; 适用于民用的 防腐木材, 考虑到对家居环境等方面的影响, 理想的木材处理防腐剂的要求 是: ①高效低毒, 符合严格的环保要求; ②兼具防腐、 防霉和防蛀功效; ③ 具有较好的防流失性; ④最好无色, 使用后基本上不改变木材的材色。 近些 年推出的由高碳烷基季铵盐、 铜离子和氨 (或胺)组成的氨 (S安)溶铜高碳烷基季 鞍盐 ACQ 木材防腐齐!] (American Wood-preservers 'Association . American Wood-preservers 'Association Standards , 2001. 135—190), 可使木材得到很好 的防腐、 防霉、 防蛀效果及抗流失性, 并且克服了过去广泛使用的砷或硼与 铬、 铜无机物组成的木材防腐剂毒性大、 防腐木材废弃物难以处理的缺点, 但由于仍然使用了重金属铜离子 (虽然其毒害性较砷、铬要低), 对环境和人还 是会造成一定的危害, 而公众对重金属危害的恐惧心理则己根深蒂固。 另外, 由于该防腐剂碱性较强, 对木材改性设备的腐蚀性大, 对木材纤维也有一定 的破坏作用。  Wood fire retardant and antiseptic treatment is an important part of wood protection. The wood should meet the flame retardant B1 grade flame retardant index in GB50222 "Fireproof Code for Interior Decoration Design of Buildings". According to the performance of wood flame retardants widely used at home and abroad, the feasible method is to use water-soluble impregnation to water-soluble. The flame retardant is injected into the interior of the wood. Commonly used flame retardants are: ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, ammonium polyphosphate, urea, melamine, dicyandiamide, borax, boric acid, etc. (Liu Yanji. One of the lectures on the burning and flame retardant of wood materials) Wood Industry, 1996, 10(6): 37~39). These flame retardants have a good flame retardant effect, especially the phosphorus-nitrogen-boron-based ternary flame retardant, and the flame retardant ability is stronger due to the synergistic effect of the three elements of phosphorus, nitrogen and boron. However, the disadvantage is that the flame retardant is only physically bonded in the wood, and is easily separated and has poor resistance to leaching. Therefore, the wood after the flame retardant treatment is easily damaged by moisture absorption and corrosion, and the flame retardant is easy to seep out the surface of the wood, which may cause the paint and adhesive properties of the wood to deteriorate; the anticorrosive wood suitable for civilian use, considering the home environment and the like. The impact of the ideal wood treatment preservatives are: 1 high efficiency and low toxicity, meet strict environmental requirements; 2 with anti-corrosion, anti-mildew and anti-mite effect; 3 with better anti-leak; 4 best colorless , basically does not change the color of the wood after use. Ammonia (S An) copper-soluble high-carbon alkyl quarter saddle salt ACQ wood anti-corrosion consisting of high-carbon alkyl quaternary ammonium salts, copper ions and ammonia (or amine) introduced in recent years!] (American Wood-preservers ' American Wood-preservers 'Association Standards, 2001. 135-190), which gives wood a good anti-corrosion, anti-mildew, anti-mite and anti-leakage properties, and overcomes the widely used arsenic or boron and chromium in the past. The wood-based preservative composed of copper and inorganic materials has the disadvantages of high toxicity and anti-corrosion wood waste, but it still uses heavy metal copper ions (although its toxicity is lower than that of arsenic and chromium), it will still cause certain problems to the environment and people. Harm, and the public's fear of heavy metal hazards is ingrained. In addition, due to the strong alkalinity of the preservative, it is highly corrosive to wood-modified equipment and has a certain destructive effect on wood fibers.
木材工业、 装修业、 建筑业等行业使用的中、 高档木材资源日益匮乏, 而保护资源林、 生态林又己为世界各国所共识, 因此以人工培植的速生丰 产林 (人工林)木材代替资源林、生态林木材乃大势所趋。但人工林木材由于生 长周期短等原因, 大都存在木质疏松、 密度强度低、 加工性能差、 使用寿命  The medium and high-grade timber resources used in the timber industry, decoration industry, construction industry and other industries are increasingly scarce, and the protection of resource forests and ecological forests has been recognized by all countries in the world. Therefore, artificially cultivated fast-growing and high-yield forests (plantation forest) are used instead of resources. Forests and ecological forest wood are the general trend. However, due to the short growth period of plantation wood, most of them have loose wood, low density, poor processing performance and long service life.
2 短等缺点。 所以对人工林材及其它低档木材进行增密改性处理, 使之密度、 硬度、 强度等物理力学性能得到提高, 能作为中、 高档木材使用, 取代名贵 木材以满足工业生产和人们的生活需求, 是解决矛盾的有效途径之一。 2 Short shortcomings. Therefore, the densification and modification of artificial forest materials and other low-grade woods can improve the physical and mechanical properties such as density, hardness and strength, and can be used as medium and high-grade wood to replace precious wood to meet industrial production and people's living needs. Is one of the effective ways to resolve conflicts.
木材, 易燃烧和霉变、腐朽、 虫蛀 (特别是人工林木材), 又会受大气和其 它因素的影响而变形或损坏, 轻则影响外观, 重则降低强度甚至失去使用价 值。 防腐和阻燃处理木材, 是避免、 减少上述原因引起的木材降解, 延长木 制品使用周期, 或减免火灾危害的有效措施。  Wood, flammable and mildew, decay, insects (especially plantation wood), can be deformed or damaged by the atmosphere and other factors, affecting the appearance, reducing the strength and even losing the value of use. Anti-corrosion and flame-retardant treatment of wood is an effective measure to avoid, reduce the degradation of wood caused by the above reasons, extend the life cycle of wood products, or reduce the risk of fire.
常见的木材, 特别是人工林材及其它低档木材的增密改性处理存在成本 高、 工艺复杂、 设备要求高等缺点。 得到的增密改性材功能单一, 一般不能 作为阻燃木材或防腐木材,更不能作为阻燃一防腐 (同时具有阻燃和防腐功能) 木材使用。 本申请人在先发明专利申请 (申请号 03107131. 7)公开了一种木材 后置处理用水溶性树脂, 由丙烯酰胺、 糠醇、 甲醛、 尿素含胍基团化合物、 多羟基有机化合物、 磷酸、 氨水等合成而得。 用该树脂改性处理木材可较大 地提高木材的密度、 硬度和强度, 并具有良好的抗流失阻燃性能, 还具有成 本较低, 工艺、 设备也要求相对较简单等优点, 但对当要求木材硬度、 强度 很高时, 该树脂的增密、 增强幅度仍显不足。 另外, 用该水溶性树脂的处理 材, 其防腐性能不够明显。  The densification and modification of common woods, especially artificial forest materials and other low-grade woods, has the disadvantages of high cost, complicated process and high equipment requirements. The obtained densified modified material has a single function and generally cannot be used as a flame retardant wood or a preservative wood, and can not be used as a flame retardant and anticorrosive (both flame retardant and anticorrosive) wood. The applicant's prior invention patent application (Application No. 03107131. 7) discloses a water-soluble resin for post-treatment of wood, which comprises acrylamide, decyl alcohol, formaldehyde, urea-containing hydrazine group compound, polyhydroxy organic compound, phosphoric acid, ammonia water. It is synthesized. The resin modified with the resin can greatly improve the density, hardness and strength of the wood, and has good flame retardant resistance to degradation, and has the advantages of low cost, relatively simple process and equipment, and the like. When the hardness and strength of the wood are high, the densification and reinforcement of the resin are still insufficient. Further, the anticorrosive property of the treated material of the water-soluble resin is not sufficiently remarkable.
以水玻璃等水溶性硅酸盐为主要成分的木材改性处理液成本低, 得到的 木材一无机硅化物复合材料硬度、 强度较高, 并具有一定的阻燃、 防蛀性能。 但这种处理材吸潮性强, 表明易渗碱, 由于水溶性硅酸盐的碱性强, 对木材 纤维的潜在破坏性也不容忽略。 以金属钙、 镁、 铁等盐配合使用形成金属离 子一硅酸盐难溶物, 虽然表面的浸注物可以很好地固定, 但浸注渗透的深度 及其均匀性值得怀疑。  The wood modification treatment liquid containing water-soluble silicate such as water glass as the main component has low cost, and the obtained wood-inorganic silicide composite material has high hardness and strength, and has certain flame retardant and anti-mite properties. However, this treatment material has strong moisture absorption, indicating that it is easy to permeate alkali. Due to the strong alkalinity of the water-soluble silicate, the potential damage to the wood fiber cannot be neglected. The combination of metal calcium, magnesium, iron and the like forms a metal ion-silicate poorly soluble substance. Although the surface infusion can be well fixed, the depth and uniformity of the infiltration permeation are questionable.
高碳烷基季铵盐 (ammonyx)可使木材获得理想的防腐性能。它用量少, 使 用安全, 但水溶性大, 单独浸注处理木材时流失严重, 特别不适用于室外用 材。 因此, 高碳烷基季铵盐往往要与铜等重金属离子一起使用, 形成稳定的 高碳垸基季铵盐一重金属配合物以获得抗流失性。 但重金属离子长期、 大量 的使用,无论是对人体还是对周围的环境,都会造成不可逆转的污染和危害。 发明内容 The high carbon alkyl quaternary ammonium salt (ammonyx) gives the wood the desired corrosion protection. It is used in small amounts and is safe to use, but it is water-soluble. It is seriously drained when it is treated with infusion of wood alone, and is not particularly suitable for outdoor use. Therefore, high-carbon alkyl quaternary ammonium salts are often used together with heavy metal ions such as copper to form stable high-carbon decyl quaternary ammonium salt-heavy metal complexes to achieve leaching resistance. However, the long-term, large-scale use of heavy metal ions can cause irreversible pollution and harm to both the human body and the surrounding environment. Summary of the invention
本发明所要解决的技术问题是克服现有技术的不足,提供一种能够显 著增强木材密度、 抗流失性阻燃、 防蛀、 防霉和防腐性能,且不含重金属 离子的环保型木材改性用组合物。  The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide an environmentally-friendly wood modification capable of significantly enhancing wood density, loss-resistant flame retardant, anti-mite, mildewproof and anti-corrosion properties without heavy metal ions. Use the composition.
本发明所要解决的技术问题是通过以下技术途径来实现的:  The technical problem to be solved by the present invention is achieved by the following technical means:
一种木材改性用组合物,主要由以下重量份的原料制成:  A wood modification composition, which is mainly made of the following raw materials by weight:
37%甲醛 400〜500份、 硼砂 30〜40份、 氨水 5〜40份、 尿素 150〜195 份、 三聚氰胺 50〜85份、 硼酸 10〜15份、 磷酸双氰胺 80 / ulOO份、 高碳 烷基季铵盐 10〜18份、 十二垸基硫酸钠 3〜6份、 烷基酚醚磺基琥珀酸酯 纳盐 10〜18份、 癸基酚聚氧乙烯醚 10〜18份、 N-羟甲基丙烯酰胺 4〜6份、 丙烯酸丁酯 100〜125份、 苯乙烯 300〜320份、 丙烯酸异辛酯 130〜150份、 丙烯酸 4〜6份、叔十二硫醇 0.15〜0.2份、过硫酸铵 2.5〜3份、碳酸氢钠 1〜 3份、偏亚硫酸钠 0.8〜1份、含氯量 50〜60%的氯化石蜡 20〜25份、 45 %固 含量的二氧化硅微乳液和 /或 40%固含量的水合三氧化二铝微乳液 300〜350 份、 磷酸 0〜7份、 水 1800〜2200份。  37% formaldehyde 400~500 parts, borax 30~40 parts, ammonia water 5~40 parts, urea 150~195 parts, melamine 50~85 parts, boric acid 10~15 parts, dicyandiamide 80 / ulOO parts, high carbane 10~18 parts of base quaternary ammonium salt, 3~6 parts of sodium dodecyl sulfate, 10~18 parts of alkylphenol ether sulfosuccinate sodium salt, 10~18 parts of nonylphenol ethoxylate, N- 4 to 6 parts of methylol acrylamide, 100 to 125 parts of butyl acrylate, 300 to 320 parts of styrene, 130 to 150 parts of isooctyl acrylate, 4 to 6 parts of acrylic acid, 0.15 to 0.2 parts of t-dodecyl mercaptan, 2.5 to 3 parts of ammonium persulfate, 1 to 3 parts of sodium hydrogencarbonate, 0.8 to 1 part of sodium metabisulfite, 20 to 25 parts of chlorinated paraffin containing 50 to 60% of chlorine, silica microemulsion of 45 % solid content, and / or 40% solid content of hydrated aluminum oxide microemulsion 300~350 parts, 0~7 parts of phosphoric acid, 1800~2200 parts of water.
优选为 :37%甲醛 450份、 硼砂 35份、 氨水 20份、 尿素 175份、 三聚氰 胺 65份、 硼酸 12份、 磷酸双氰胺 90份、 高碳烷基季铵盐 14份、 十二垸基 硫酸钠 4.5份、 垸基酚醚磺基琥珀酸酯纳盐 14份、 癸基酚聚氧乙烯醚 14份、 N-羟甲基丙烯酰胺 5份、 丙烯酸丁酯 110份、 苯乙烯 310份、 丙烯酸异辛酯 140份、 丙烯酸 5份、 叔十二硫醇 0.18份、 过硫酸铵 2.7份、 碳酸氢钠 2份、 偏亚硫酸钠 0.9份、 含氯量 50〜60%的氯化石蜡 22份、 45 %固含量的二氧化 硅微乳液和 /或 40%固含量的水合三氧化二铝微乳液 325份、 磷酸 3份、 水 2000份。  Preferably, it is: 37% of formaldehyde, 450 parts, borax 35 parts, 20 parts of ammonia water, 175 parts of urea, 65 parts of melamine, 12 parts of boric acid, 90 parts of dicyandiamide, 14 parts of high carbon alkyl quaternary ammonium salt, and 12 fluorenyl groups. 4.5 parts of sodium sulfate, 14 parts of nonylphenol sulfosuccinate sodium salt, 14 parts of nonylphenol ethoxylate, 5 parts of N-methylol acrylamide, 110 parts of butyl acrylate, 310 parts of styrene, 140 parts of isooctyl acrylate, 5 parts of acrylic acid, 0.18 parts of t-dodecyl mercaptan, 2.7 parts of ammonium persulfate, 2 parts of sodium hydrogencarbonate, 0.9 parts of sodium metabisulfite, 22 parts of chlorinated paraffin containing 50 to 60% of chlorine, 45% solids content of silica microemulsion and/or 325 parts of 40% solids hydrated alumina trioxide microemulsion, 3 parts of phosphoric acid, and 2000 parts of water.
所述的高碳垸基季铵盐优选为十二烷基二甲基苄基氯化铵、 二癸基二 甲基氯化铵或二者的组合。  The high carbon decyl quaternary ammonium salt is preferably dodecyldimethylbenzylammonium chloride, didecyldimethylammonium chloride or a combination of the two.
本发明所用到的所有原料均可从市场上购买得到,其规格符合行业标准。 本发明技术方案中, 将高碳烷基季铵盐与十二烷基硫酸钠、 垸基酚醚磺 基琥珀酸酯纳盐和癸基酚聚氧乙烯醚三种水溶性有机一无机大分子物质相配 伍, 制备成混合乳化剂, 该混合乳化剂能够与配方中下述组分所制备的保护 胶 (制备方法见后述)相混溶: 37%甲醛、硼砂、氨水、尿素、三聚氰胺、硼酸、 磷酸双氰胺, All of the materials used in the present invention are commercially available and are manufactured to industry standards. In the technical solution of the present invention, the high-carbon alkyl quaternary ammonium salt and the sodium lauryl sulfate, the nonylphenol ether sulfosuccinate nano salt and the nonylphenol polyoxyethylene ether three water-soluble organic-inorganic macromolecules The substance is compatible and prepared as a mixed emulsifier, which can be protected with the following components in the formulation. Glue (preparation method see below) miscible: 37% formaldehyde, borax, ammonia, urea, melamine, boric acid, dicyandiamide,
本发明木材改性用组合物中含有的水溶性有机一无机大分子物质, 当组 合物的水分挥发后, 长链大分子进一步交联、 增大成为高分子物质, 固化在 木材内部, 与木质结构紧密结合, 固化后高分子物质不溶于水、 无腐蚀性, 并且颜色较浅, 这样增密后的木材具有好的耐候性和使用寿命, 并且木材中 的阻燃成分和防腐成分也能被很好地固定, 不易被水或潮汽沥出, 亦即获得 了抗流失性。 具体的说, 本发明木材改性用组合物中采用了苯乙烯一丙烯酸 酯共聚微乳液 (微乳颗粒粒径大部分比常见的乳液小、 但比胶体稍大的半胶体 一半乳液)并加入颗粒足够小的大分子无机物水分散体, 如水合二氧化硅微乳 液和 /或水合三氧化二铝微乳液等来进一步加强对木材的增密、 增强效果。  The water-soluble organic-inorganic macromolecular substance contained in the wood modifying composition of the present invention, when the water of the composition is volatilized, the long-chain macromolecule is further cross-linked, enlarged to become a polymer substance, solidified in the wood, and wood The structure is tightly combined, and the polymer material is insoluble in water, non-corrosive, and light in color after curing, so that the densified wood has good weather resistance and service life, and the flame retardant component and antiseptic component in the wood can also be It is well fixed and is not easily leached by water or moisture, which means it is resistant to loss. Specifically, the styrene-acrylate copolymer microemulsion (the microemulsion particle size is mostly smaller than the common emulsion but slightly larger than the colloidal semi-colloid half emulsion) is added to the wood modification composition of the present invention. The aqueous dispersion of macromolecular inorganic particles, such as hydrated silica microemulsion and/or hydrated aluminum oxide microemulsion, is sufficiently small to further enhance the densification and reinforcement effect on wood.
合成苯乙烯一丙烯酸酯共聚微乳液时, 为使微乳颗粒粒径足够小, 保护 胶 (由以下重量份配比的原料制成: 37%甲醛 400— 500份、 硼砂 30〜40份、 氨水 5〜25份、 尿素 150〜195份、 三聚氰胺 50— 85份、 硼酸 10— 15份、 磷 酸双氰胺 80〜100份)的用量较大。 水合二氧化硅微乳液和水合三氧化二铝微 乳液的微乳颗粒粒径足够小, 可选择外观呈半透明状、 带蓝色荧光的市售产 品使用。  In the synthesis of styrene-acrylate copolymer microemulsion, in order to make the particle size of the microemulsion small enough, the protective rubber is prepared from the following raw materials by weight: 37% formaldehyde 400-500 parts, borax 30~40 parts, ammonia water 5 to 25 parts, 150 to 195 parts of urea, 50 to 85 parts of melamine, 10 to 15 parts of boric acid, and 80 to 100 parts of dicyandiamide are used in large amounts. The microemulsion particle size of the hydrated silica microemulsion and the hydrated alumina trioxide microemulsion is sufficiently small to be used in a commercially available product having a translucent appearance and a blue fluorescence.
水合二氧化硅微乳液、 水合三氧化二铝微乳液本身当水分挥发后会玻璃 化, 即凝结、 固化成为类玻璃状的固体, 不溶于水, 硬度、 强度大。 与苯乙 烯一丙烯酸酯共聚微乳液配合使用时玻璃化后形成了无机一有机玻璃体, 使 改性处理木材的硬度、 强度大幅度增高。  The hydrated silica microemulsion and the hydrated aluminum oxide microemulsion itself are vitrified when the water volatilizes, that is, they are coagulated and solidified into a glassy solid, insoluble in water, and have high hardness and strength. When used in combination with a styrene-acrylic copolymer microemulsion, an inorganic-organic glass body is formed after vitrification, so that the hardness and strength of the modified wood are greatly increased.
本发明木材改性用组合物中的阻燃成分为 P-N-B型三元高效阻燃剂。 其 中 P(磷)、 N (氮)以含氮有机物、 氮 -磷有机物、 磷酸和氨水形式加入, B(硼:)以 硼酸或硼酸钠盐的形式加入。 B 的另一作用是对木材具有较好的防蛀效果和 一定的防腐效果。  The flame retardant component in the wood modifying composition of the present invention is a P-N-B type ternary high-efficiency flame retardant. Among them, P (phosphorus) and N (nitrogen) are added in the form of nitrogen-containing organic matter, nitrogen-phosphorus organic substance, phosphoric acid and ammonia water, and B (boron:) is added in the form of boric acid or sodium borate. Another role of B is to have a good anti-mite effect and a certain anti-corrosion effect on wood.
本发明木材改性用组合物中的水溶性大分子物质、 阻燃成分和防腐成分 并不仅是简单的机械混合。 阻燃成分可包含于水溶性大分子中,或者 /同时在 合成大分子物质时以磷酸、硼酸和氨水、硼砂作为其催化剂 (酸碱调节剂:)。 防 腐成分高碳垸基季铵盐作为组合物采用的表面活性剂的一部分,既起到稳定或 乳化水溶性大分子的作用,又因其它表面活性剂的共存而得以稳定存在于呈弱 酸性而非碱性的组合物中,避免了 ACQ 等采用高碳烷基季铵盐的木材防腐剂 对改性设备腐蚀性大和对破坏木材纤维的缺点。 The water-soluble macromolecular substance, the flame-retardant component, and the antiseptic component in the wood-modifying composition of the present invention are not only simple mechanical mixing. The flame retardant component may be contained in a water-soluble macromolecule or, at the same time, phosphoric acid, boric acid, ammonia water, and borax as a catalyst (acid-base regulator:) in synthesizing a macromolecular substance. The antiseptic component of the high carbon decyl quaternary ammonium salt is used as part of the surfactant used in the composition to stabilize or The action of emulsifying water-soluble macromolecules is stabilized in the composition of weakly acidic rather than alkaline due to the coexistence of other surfactants, avoiding the use of high-carbon alkyl quaternary ammonium wood preservatives such as ACQ. The modified equipment is highly corrosive and has the disadvantage of destroying wood fibers.
本发明木材改性用组合物干燥固化后无色,如要改变木材的颜色,可在组 合物中加进木材染色剂,从而得到颜色均匀的、 全渗透的染色材。  The wood modifying composition of the present invention is colorless after drying and solidifying. If the color of the wood is to be changed, a wood coloring agent can be added to the composition to obtain a uniform color, fully permeable dyeing material.
本发明所要解决的另一技术问题是提供一种制备本发明木材改性用组合 物的工艺,步骤如下:  Another technical problem to be solved by the present invention is to provide a process for preparing the wood modifying composition of the present invention, which is as follows:
1)按下述重量份配比称取各原料:  1) Weigh each raw material according to the following weight ratio:
37%甲醛 400-500份、 硼砂 30〜40份、 氨水 5〜40份、 尿素 150〜195 份、 三聚氰胺 50-85份、 硼酸 10〜15份、 磷酸双氰胺 80〜100份、 高碳垸基 季铵盐 10〜18份、十二垸基硫酸钠 3〜6份、垸基酚醚磺基琥珀酸酯纳盐 10〜 18份、 癸基酚聚氧乙烯醚 10〜18份、 N—羟甲基丙烯酰胺 4〜6份、 丙烯酸 丁酯 100〜125份、苯乙烯 300〜320份、丙烯酸异辛酯 130-150份、丙烯酸 4〜 6份、 叔十二硫醇 0.15〜0.2份、 过硫酸铵 2.5-3份、 碳酸氢钠 1〜3份、 偏亚 硫酸钠 0.8〜1份、 含氯量 50〜60%的氯化石蜡 20〜25份、 45 %固含量的二 氧化硅微乳液和 I或 40%固含量的水合三氧化二铝微乳液 300〜350份、磷酸 0-7份、 水 1800〜2200份,  37% formaldehyde 400-500 parts, borax 30~40 parts, ammonia water 5~40 parts, urea 150~195 parts, melamine 50-85 parts, boric acid 10~15 parts, dicyandiamide 80~100 parts, high carbon 垸10~18 parts of base quaternary ammonium salt, 3~6 parts of sodium dodecyl sulfate, 10~18 parts of nonylphenol sulfosuccinate sodium salt, 10~18 parts of nonylphenol ethoxylate, N- 4 to 6 parts of methylol acrylamide, 100 to 125 parts of butyl acrylate, 300 to 320 parts of styrene, 130 to 150 parts of isooctyl acrylate, 4 to 6 parts of acrylic acid, 0.15 to 0.2 parts of t-dodecyl mercaptan, 2.5-3 parts of ammonium persulfate, 1 to 3 parts of sodium hydrogencarbonate, 0.8 to 1 part of sodium metabisulfite, 20 to 25 parts of chlorinated paraffin containing 50 to 60% of chlorine, 45% solid content of silica microemulsion and I or 40% solid content of hydrated alumina trioxide microemulsion 300~350 parts, phosphoric acid 0-7 parts, water 1800~2200 parts,
2)制备保护胶: 往反应釜中加入甲醛、 硼砂,用氨水调 pH=8—8.5,然后加 入尿素和三聚氰胺,升温至 92— 95°C,保温 0.5〜1.5hr,降温至 70+5,C,加入硼酸, 保温 15— 30min,加入磷酸双氰胺再保温 15— 30min,用硼酸或氨水调整物料 pH: 5.8—6.2,降温至 45〜55°C出料备用,  2) Preparation of protective glue: Add formaldehyde and borax to the reaction kettle, adjust pH=8-8.5 with ammonia water, then add urea and melamine, heat up to 92-95 °C, keep warm for 0.5~1.5 hr, cool down to 70+5, C, add boric acid, heat for 15-30min, add dicyandiamide and then keep it for 15-30min, adjust the pH of the material with boric acid or ammonia water: 5.8-6.2, cool down to 45~55 °C, ready for use.
3)混合乳化剂的制备: 将高碳烷基季铵盐、十二烷基硫酸钠、烷基酚醚磺 基琥珀酸酯纳盐和癸基酚聚氧乙烯醚混合均匀即得,  3) Preparation of mixed emulsifier: Mixing high-carbon alkyl quaternary ammonium salt, sodium lauryl sulfate, alkylphenol ether sulfosuccinate nano salt and nonylphenol polyoxyethylene ether,
4)预乳化单体的合成:将占总重量 1 14的水、 占总重量 2 I 3的混合乳化 剂、 N—羟甲基丙烯酰胺加入反应釜内搅拌均匀, 放入混合好的单体丙烯酸丁 酯、 苯乙烯、 丙烯酸异辛酯、 丙烯酸和叔十二硫醇, 搅拌, 使成为均匀乳液 备用,  4) Synthesis of pre-emulsified monomer: water of 1 14 by weight, mixed emulsifier of 2 I 3 of total weight, and N-methylol acrylamide are added to the reaction vessel and stirred uniformly, and the mixed monomer is placed. Butyl acrylate, styrene, isooctyl acrylate, acrylic acid and tert-dodecyl mercaptan are stirred to make a uniform emulsion.
5)乳液合成: 将保护胶、 占总重量 1 I 10的水和占总重量 1 I 3的混合乳 化剂加入反应釜内, 升温至 82〜88°C, 加入过硫酸铵、 预乳化单体、 硫酸铵、 碳酸氢钠, 在 85— 95Ό保温 1〜1 , 5hr, 降温至 60〜 70 °C加偏亚硫酸钠, 继 续降温, 当温度为 50〜55°C时加入氯化石蜡, 在温度为 40〜45°C加入占总重 量 1 / 2的水, 用氨水或磷酸调节 pH=6.0±0.5, 加入二氧化硅微乳液和 I或 水合三氧化二铝微乳液, 搅拌均匀后再补加其余的水至组合物的总固含量为 35— 45wt , 过 250目网筛出料即得。 5) Emulsion synthesis: Add protective glue, water of 1 I 10 total weight and mixed emulsifier of 1 I 3 to the total weight of the reactor, raise the temperature to 82~88 ° C, add ammonium persulfate, pre-emulsified monomer Ammonium sulfate, Sodium bicarbonate, tempered at 85-95 Torr for 1~1, 5hr, cooled to 60~70 °C with sodium metabisulfite, continue to cool down, add chlorinated paraffin at a temperature of 50~55 °C, at a temperature of 40~45° C add 1 / 2 of the total weight of water, adjust the pH = 6.0 ± 0.5 with ammonia or phosphoric acid, add silica microemulsion and I or hydrated aluminum oxide microemulsion, stir evenly and then add the rest of the water to the combination The total solid content of the material is 35-45wt, which is obtained by discharging through a 250 mesh screen.
现有木材防腐剂技术中, 高碳烷基季铵盐往往要与铜等重金属离子一起 使用, 形成稳定的高碳垸基季铵盐一重金属配合物以获得抗流失性。  In the existing wood preservative technology, high-carbon alkyl quaternary ammonium salts are often used together with heavy metal ions such as copper to form a stable high-carbon quaternary ammonium salt-heavy metal complex to obtain leaching resistance.
本发明中通过将高碳烷基季铵盐与十二烷基硫酸钠、 烷基酚醚磺基琥珀 酸酯纳盐和癸基酚聚氧乙烯醚三种水溶性有机 -无机大分子物质相配伍, 制备 成混合乳化剂, 所制备的混合乳化剂能够与保护胶有效混溶, 固化后, 高碳 烷基季铵盐能够稳定的与保护胶相结合, 从而达到了与重金属相配伍的同等 的抗流失性效果, 又克服了现有的 ACQ和 CCA木材防腐剂含有重金属离子 及其它有毒成分对人体和周围环境造成污染的缺陷。 所以本发明木材改性用 组合物不仅具有优异的防腐性能, 还克服了现有木材防腐剂中因普遍含有重 金属离子和其它有毒成分等缺陷。  In the present invention, three high-carbon alkyl quaternary ammonium salts are combined with sodium lauryl sulfate, alkylphenol ether sulfosuccinate nanosalt and nonylphenol polyoxyethylene ether. Compatibility, prepared as a mixed emulsifier, the prepared mixed emulsifier can be effectively miscible with the protective adhesive. After curing, the high-carbon alkyl quaternary ammonium salt can be stably combined with the protective rubber to achieve the same compatibility with the heavy metal. The anti-leak effect overcomes the shortcomings of existing ACQ and CCA wood preservatives containing heavy metal ions and other toxic components that cause pollution to the human body and the surrounding environment. Therefore, the wood modifying composition of the present invention not only has excellent anticorrosive properties, but also overcomes the drawbacks of the conventional wood preservatives which generally contain heavy metal ions and other toxic components.
本发明木材改性用组合物用一般的木材阻燃或防腐处理罐, 采用满细胞 法浸注入处理木材, 经一次浸注干燥后木材密度可增加 0.1— 0.3g I cm3, 随之硬度、 强度及其它物理力学性能也有 60— 120%的提高, 如需更高的密 度和更好的硬度、 强度, 可以进行二次以上浸注。 此外, 木材干燥和使用 过程中的开裂、 变形等缺陷也得到了有效的避免或消减。 并且木材具有较 理想的抗流失性阻燃、 防蛀、 防霉和防腐功能, 其阻燃能力达到 GB8624 标准的 "B1级难燃材料", 防腐能力则可与 ACQ防腐木材相媲美。 The wood modification composition of the invention is prepared by using a general wood flame-retardant or anti-corrosion treatment tank, and the wood density is increased by 0.1-0.3 g I cm 3 after one dipping and drying, followed by hardness, Strength and other physical and mechanical properties are also improved by 60-120%. For higher density and better hardness and strength, more than two times of infusion can be performed. In addition, defects such as cracking and deformation during drying and use of wood are effectively avoided or reduced. Moreover, the wood has an ideal anti-leakage flame retardant, anti-mite, anti-mildew and anti-corrosion function, and its flame retardant ability reaches the "B1 grade flame-retardant material" of GB8624 standard, and the anti-corrosion ability is comparable with ACQ anti-corrosion wood.
使用本发明木材改性用组合物改性处理的木材 (本处理材)与 ACQ防腐处 理材、 聚磷酸铵一硼酸阻燃处理材比较, 抗流失性采用流水浸泡法 (室温流水 浸泡 24hr, 103±2°C烘干 6hr, 反复 10次)测定结果如下: 本处理材平均失重 0.37% , ACQ防腐处理材平均失重 1.72% , 聚磷酸铵一硼酸阻燃处理材平均 失重 4.79% ; 用静水浸泡法 (样品等重, 分别用 5倍样品重量的水浸泡 72hr) 测定本处理材与 ACQ防腐处理材的高碳垸基季铵盐浸出量,结果如下本处理 材高碳烷基季铵盐浸出量为 0.0072g I L, ACQ防腐处理材高碳烷基季铵盐浸 出量为 0.0471g I L。 因此可以认为本处理材抗流失性良好。 The wood modified with the wood modification composition of the present invention (this treatment material) is compared with the ACQ anticorrosive treatment material and the ammonium polyphosphate monoboric acid flame retardant treatment material, and the leaching resistance is performed by running water soaking method (room temperature water immersion 24 hr, 103 The results were as follows: The average weight loss of the treated materials was 0.37%, the average weight loss of the ACQ anticorrosive treated materials was 1.72%, and the average weight loss of the ammonium polyphosphate-boronic acid flame retardant treated materials was 4.79%. Soaked in still water. The method (the sample is equal in weight, and immersed in water of 5 times sample weight for 72 hr, respectively) to determine the leaching amount of the high carbon sulfhydryl quaternary ammonium salt of the treated material and the ACQ preservative treated material, and the result is as follows: the high carbon alkyl quaternary ammonium salt leaching of the treated material The amount is 0.0072g IL, ACQ anti-corrosion treatment material high carbon alkyl quaternary ammonium salt dip The yield was 0.0471 g IL. Therefore, it can be considered that the treated material has good resistance to bleed.
采用本发明木材改性用组合物生产的改性木材加工性能良好, 可代替中 高档木材用作实木家具、 实木地板、 实木门、 实木装修等的原料。 其吸潮性 与普通木材基本没有差异, 完全可以作为面料使用。 改性木材无异味, 使用 安全。 组合物不加染料时改性木材材色与原木基本一致, 而加入染料便可得 到各种颜色的木材。 具体实施方式  The modified wood produced by using the wood modifying composition of the invention has good processing performance and can be used as a raw material for solid wood furniture, solid wood flooring, solid wood doors, solid wood decoration, etc. instead of medium and high grade wood. Its moisture absorption is basically the same as that of ordinary wood, and it can be used as a fabric. The modified wood has no odor and is safe to use. When the composition is dye-free, the color of the modified wood is basically the same as that of the log, and the dye can be used to obtain wood of various colors. detailed description
以下通过实施例来进一步描述本发明, 应该理解的是, 这些实施例仅用 于例证的目的, 决不限制本发明的范围。  The invention is further described by the following examples, which are intended to be illustrative only and not to limit the scope of the invention.
实施例 1  Example 1
保护胶的合成:  Synthesis of protective glue:
往反应釜中加入 37%甲醛 500kg、硼砂 40kg, 用氨水调 pH=8, 然后加入 尿素 190kg、 三聚氰胺 80kg, 升温至 92°C , 保温 lh左右, 降温至 65'C, 加 入硼酸 14kg, 保温 15min, 加入磷酸双氰胺 100kg再保温 20min, 用氨水调整 物料 pH=5. 8, 降温至 50°C左右出料。  Add 37% formaldehyde 500kg, borax 40kg to the reaction kettle, adjust pH=8 with ammonia water, then add 190kg of urea and 80kg of melamine, heat up to 92°C, keep warm for about lh, cool down to 65'C, add 14kg of boric acid, keep warm for 15min Add 100 kg of dicyandiamide and keep warm for 20 min. Adjust the pH of the material with ammonia water to 5. 8. Cool down to about 50 °C.
混合乳化剂的制备: 将二癸基二甲基氯化铵 15kg、 十二烷基硫酸钠 4kg、 烷基酚醚磺基琥珀酸酯纳盐 13kg和癸基酚聚氧乙烯醚 13kg混合均匀即得。  Preparation of mixed emulsifier: 15kg of dimethyl dimethyl ammonium chloride, 4kg of sodium lauryl sulfate, 13kg of alkylphenol ether sulfosuccinate sodium salt and 13kg of nonylphenol ethoxylate are uniformly mixed. Got it.
预乳化单体合成: 将 500kg水、 混合乳化剂 30kg、 甲基丙烯酰胺 Pre-emulsified monomer synthesis: 500kg water, mixed emulsifier 30kg, methacrylamide
6kg加入反应釜内搅拌均匀, 放入混合好的单体丙烯酸丁酯 110kg、 苯乙烯 320kg,丙烯酸异辛酯 150kg、丙烯酸 5kg和分子量调节剂叔十二硫醇 0.15kg, 搅拌 30min使成为均匀乳液, 泵进高位槽备用; 6kg was added to the reaction kettle and stirred evenly. 110 kg of butyl acrylate, 320 kg of styrene, 150 kg of isooctyl acrylate, 5 kg of acrylic acid and 0.15 kg of molecular weight regulator t-dodecyl mercaptan were placed in a mixed reactor, and stirred for 30 min to make a uniform emulsion. , pump into the high tank for standby;
乳液合成:将以上步骤制备的保护胶、水 250kg及另一份混合乳化剂 15kg 加入反应釜内,开动搅拌机,升温至 88°C,加入打底引发剂过硫酸铵 0. 5kg (先 用 5kg水溶解好), 5min后将预乳化单体慢慢滴加入反应釜中, 25min后开始 滴加引发剂溶液 (过硫酸铵 2.2kg、 碳酸氢钠 2kg、 水 45kg, 预先溶解好)。 预 乳化单体加完后, 将未滴加完的引发剂溶液全部加入, 然后在 88°C左右保温 1.5hr, 降温至 65°C加二次引发剂偏亚硫酸钠 lkg, 继续降温, 当温度为 50〜 55°C时加入含氯量 52 %的氯化石蜡 20kg, 温度 40~45 °C时加入水 1000kg, 用 氨水调节 pH=6.5, 加入 40%固含量的水合三氧化二铝微乳液 300kg, 搅拌均 匀后再补加剩余的水至组合物的总固含量为 35〜45 %, 过 250目网筛出料得 一半透明带蓝色荧光的乳液, 即为本发明木材改性用组合物。 5公斤 (5kg first). 5kg (5kg first). 5kg (first use 5kg) The water was dissolved well. After 5 minutes, the pre-emulsified monomer was slowly added dropwise to the reaction vessel. After 25 minutes, the initiator solution (2.2 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved) was added dropwise. After the pre-emulsified monomer is added, all the initiator solution that has not been added is added, and then kept at about 88 ° C for 1.5 hr, and the temperature is lowered to 65 ° C. The second initiator sodium sulfite is added, and the temperature is continued. Add 50kg of chlorinated paraffin containing 52% chlorine at 50~55°C, and add 1000kg of water at 40~45 °C. Ammonia water adjustment pH = 6.5, adding 40% solid content of hydrated aluminum oxide microemulsion 300kg, after mixing evenly, add the remaining water to the total solid content of the composition is 35~45%, through 250 mesh sieve output A half-transparent blue-fluorescent emulsion is the composition for wood modification of the present invention.
用一般的木材阻燃或防腐处理罐, 采用满细胞法将本实施例所制备的组 合物浸注入木材, 干燥后成为密度、 硬度、 强度等物理力学性能大幅度提高 的增密材, 并且木材具有较理想的抗流失性阻燃、 防蛀、 防霉和防腐功能。  Using a general wood fire-retardant or anti-corrosion treatment tank, the composition prepared in the present embodiment is immersed into wood by a full cell method, and dried to become a densified material having greatly improved physical and mechanical properties such as density, hardness, strength, and wood. It has ideal anti-leakage flame retardant, anti-mite, anti-mildew and anti-corrosion functions.
实施例 2  Example 2
保护胶的合成:  Synthesis of protective glue:
往反应釜中加入 37%甲醛 400kg、 硼砂 35kg, 用氨水调 pE 8.5, 然后加 入尿素 160kg、 三聚氰胺 60kg, 升温至 92° (:, 保温 lhr左右, 降温至 70.5°C, 加入硼酸 12kg, 保温 30min, 加入磷酸双氰胺 90kg再保温 30min, 用硼酸调 整物料 pH=6.2, 降温至 50°C左右出料。  Add 37kg of formaldehyde and 35kg of borax to the reaction kettle, adjust pE 8.5 with ammonia water, then add 160kg of urea and 60kg of melamine, and raise the temperature to 92° (:, keep warm for about 1hr, cool down to 70.5 °C, add boric acid 12kg, keep warm for 30min Add 90kg of dicyandiamide and keep it for 30min. Adjust the material pH=6.2 with boric acid and cool down to about 50°C.
混合乳化剂的制备: 将十二烷基二甲基苄基氯化铵 18kg、 十二垸基硫酸 钠 6kg、烷基酚醚磺基琥珀酸酯纳盐 13kg和癸基酚聚氧乙烯醚 13kg混合均匀 即得。  Preparation of mixed emulsifier: 18kg of dodecyldimethylbenzylammonium chloride, 6kg of sodium dodecyl sulfate, 13kg of alkylphenol ether sulfosuccinate sodium salt and 13kg of nonylphenol ethoxylate Mix evenly.
预乳化单体合成: 将 500kg水、 混合乳化剂 33.5kg、 N-羟甲基丙烯酰胺 5kg加入反应釜内搅拌均匀, 放入混合好的单体丙烯酸丁酯 110kg、 苯乙烯 300kg, 丙烯酸异辛酯 145kg、 丙烯酸 5kg和分子量调节剂叔十二硫醇 0.2kg, 搅拌 30min使成为均匀乳液, 泵进高位槽备用;  Synthesis of pre-emulsified monomer: 500kg of water, 33.5kg of mixed emulsifier and 5kg of N-methylol acrylamide were added to the reaction kettle and stirred evenly. 110kg of butyl acrylate, 300kg of styrene, and isobutyl acrylate were mixed. Ethyl ester 145kg, acrylic acid 5kg and molecular weight regulator t-dodecyl mercaptan 0.2kg, stirred for 30min to become a uniform emulsion, pumped into the high tank for standby;
乳液合成: 将以上步骤制备的保护胶、 水 250kg及另一份混合乳化剂 16.5kg加入反应釜内, 开动搅拌机, 升温至 88°C, 加入打底引发剂过硫酸铵 0.5kg (先用 5kg水溶解好), 5min后将预乳化单体慢慢滴加入反应釜中, 25min 后开始滴加引发剂溶液 (过硫酸铵 2.5kg、碳酸氢钠 2kg、水 45kg,预先溶解好)。 预乳化单体加完后, 将未滴加完的引发剂溶液全部加入, 然后在 88°C左右保 温 1.5hr, 降温至 65°C加二次引发剂偏亚硫酸钠 0.8kg, 继续降温, 当温度为 50- 55°C时加入含氯量 52%的氯化石蜡 25kg, 温度 40-45°C时加入水 1000kg, 用磷酸调节 pH=6.0, 加入 45%固含量的二氧化硅微乳液 320kg, 搅拌均匀后 再补加剩余的水至组合物的总固含量为 35〜45 %, 过 250目网筛出料得一半 透明带蓝色荧光的乳液, 即为本木材改性用组合物。 用一般的木材阻燃或防腐处理罐, 采用满细胞法将本实施例所制备的组 合物浸注入木材, 干燥后成为密度、 硬度、 强度等物理力学性能大幅度提高 的增密材, 并且木材具有较理想的抗流失性阻燃、 防蛀、 功能。 保护胶的合成: Emulsion synthesis: Add 250kg of water, 250kg of water and 16.5kg of another mixed emulsifier prepared in the above steps, start the mixer, start the mixer, raise the temperature to 88 °C, add 0.5kg of the initial initiator ammonium persulfate (5kg first) The water was dissolved well. After 5 minutes, the pre-emulsified monomer was slowly added dropwise to the reaction vessel. After 25 minutes, the initiator solution (2.5 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved) was added dropwise. After the pre-emulsified monomer is added, all the initiator solution not added is added, and then kept at about 88 ° C for 1.5 hr, cooled to 65 ° C plus a second initiator sodium metasulfite 0.8 kg, continue to cool, when the temperature Add 50kg of chlorinated paraffin with 52% chlorine content at 50-55°C, add 1000kg of water at 40-45°C, adjust pH=6.0 with phosphoric acid, add 320kg of silica microemulsion with 45% solid content. After stirring evenly, the remaining water is added to the total solid content of the composition of 35 to 45%, and the half-transparent blue-fluorescent emulsion is discharged through the 250 mesh sieve, which is the wood modification composition. Using a general wood fire-retardant or anti-corrosion treatment tank, the composition prepared in the present embodiment is immersed into wood by a full cell method, and dried to become a densified material having greatly improved physical and mechanical properties such as density, hardness, strength, and wood. It has ideal anti-dusting flame retardant, anti-mite and function. Synthesis of protective glue:
往反应釜中加入 37%甲醛 450kg、 硼砂 35kg, 用氨水调 pH=8.3, 然后加 入尿素 175kg、 三聚氰胺 65kg, 升温至 95°C, 保温 lhr左右, 降温至 70°C, 加入硼酸 12kg, 保温 20min, 加入磷酸双氰胺 90kg再保温 20min, 用氨水调 整物料 pH=6.0, 降温至 50°C左右出料。  Add 37kg of formaldehyde to 450kg, borax 35kg, adjust pH=8.3 with ammonia water, then add 175kg of urea and 65kg of melamine, heat up to 95°C, keep warm for about 1hr, cool down to 70°C, add boric acid 12kg, keep warm for 20min Add 90kg of dicyandiamide and keep it for 20min. Adjust the pH of the material with ammonia water to 6.0, and cool down to about 50 °C.
混合乳化剂的制备:将十二烷基二甲基苄基氯化铵 8kg、二癸基二甲基氯 化铵 7kg、 十二烷基硫酸钠 6kg、 垸基酚醚擴基琥珀酸酯纳盐 17kg和癸基酚 聚氧乙烯醚 17kg混合均匀即得。  Preparation of mixed emulsifier: 8kg of dodecyldimethylbenzylammonium chloride, 7kg of dimercaptodimethylammonium chloride, 6kg of sodium lauryl sulfate, and nonylphenol succinate 17 kg of salt and 17 kg of nonylphenol ethoxylate are uniformly mixed.
预乳化单体合成:将 500kg水和预先分散好的木材染料、混合乳化剂 37kg、 N—轻甲基丙烯酰胺 5kg加入反应釜内搅拌均匀,放入混合好的单体丙烯酸丁 酯 110kg、 苯乙烯 310kg、 丙烯酸异辛酯 140kg、 丙烯酸 5kg和分子量调节剂 叔十二硫醇 0.18kg, 搅拌 30min使成为均匀乳液, 泵进高位槽备用;  Pre-emulsified monomer synthesis: 500kg water and pre-dispersed wood dye, mixed emulsifier 37kg, N-light methacrylamide 5kg into the reaction kettle and stirred evenly, put the mixed monomer butyl acrylate 110kg, benzene 310kg of ethylene, 140kg of isooctyl acrylate, 5kg of acrylic acid and 0.18kg of molecular weight regulator t-dodecyl mercaptan, stirred for 30min to become a uniform emulsion, pumped into the high tank for standby;
乳液合成:将以上步骤合成的保护胶、水 250kg及另一份混合乳化剂 18kg 加入反应釜内,开动搅拌机,升温至 85°C,加入打底引发剂过硫酸铵 0.5kg (先 用 5kg水溶解好), 5min后将预乳化单体慢慢滴加入反应釜中, 25min后开始 滴加引发剂溶液 (过硫酸铵 2.5kg、 碳酸氢钠 2kg、 水 45kg, 预先溶解好)。 预 乳化单体加完后, 将未滴加完的引发剂溶液全部加入, 然后在 88°C左右保温 1.5hr, 降温至 65°C加二次引发剂偏亚硫酸钠 0.9kg, 继续降温, 当温度为 50~55°C时加入含氯量 52%的氯化石蜡 22kg,温度 40~45°C时加入水 1000kg, 用磷酸调节 pH=6.0, 加入 45%固含量的二氧化硅微乳液 325kg, 搅拌均匀后 再补加剩余的水至组合物的总固含量为 35〜45 %, 过 250目网筛出料得一半 透明带蓝色荧光的乳液, 即为本木材改性用组合物。  Emulsion synthesis: Add 250kg of water, 250kg of water and another part of mixed emulsifier, which are synthesized in the above steps, into the reaction kettle, start the mixer, heat up to 85 °C, add 0.5kg of ammonium persulfate as primer (5kg water first) After dissolution, the pre-emulsified monomer was slowly added dropwise to the reaction vessel after 5 minutes. After 25 minutes, the initiator solution (2.5 kg of ammonium persulfate, 2 kg of sodium hydrogencarbonate, 45 kg of water, and pre-dissolved) was added dropwise. After the pre-emulsified monomer is added, all the initiator solution that has not been added is added, and then kept at about 88 ° C for 1.5 hr, and cooled to 65 ° C plus a second initiator of sodium metasulfite 0.9 kg, continue to cool, when the temperature Add 50kg of chlorinated paraffin with 52% chlorine content at 50~55°C, add 1000kg of water at 40~45°C, adjust pH=6.0 with phosphoric acid, add 325kg of silica microemulsion with 45% solid content. After stirring evenly, the remaining water is added to the total solid content of the composition of 35 to 45%, and the half-transparent blue-fluorescent emulsion is discharged through the 250 mesh sieve, which is the wood modification composition.
用一般的木材阻燃或防腐处理罐, 采用满细胞法将本实施例所制备的组 合物浸注入木材, 干燥后成为密度、 硬度、 强度等物理力学性能大幅度提高 的增密材, 并且木材具有较理想的抗流失性阻燃、 防蛀、 防霉和防腐功能。  Using a general wood fire-retardant or anti-corrosion treatment tank, the composition prepared in the present embodiment is immersed into wood by a full cell method, and dried to become a densified material having greatly improved physical and mechanical properties such as density, hardness, strength, and wood. It has ideal anti-leakage flame retardant, anti-mite, anti-mildew and anti-corrosion functions.

Claims

1、 一种木材改性用组合物,主要由以下重量份的原料制成:  1. A composition for wood modification, which is mainly prepared from the following raw materials by weight:
37%甲醛 400〜500份、 硼砂 30〜40份、 氨水 5〜40份、 尿素 150〜195 份、 三聚氰胺 50-85份、 硼酸 10〜15份、 磷酸双氰胺 80〜100份、 高碳烷基 季铵盐 10〜18份、十二烷基硫酸钠 3〜6份、垸基酚醚磺基琥珀酸酯纳盐 10〜 18份、 癸基酚聚氧乙烯醚 10〜: 18份、 N—羟甲基丙烯酰胺 4〜6份、 丙烯酸 丁酯 100-125份、 苯乙烯 300权〜320份、 丙烯酸异辛酯 130〜150份、 丙烯酸 4-6份、 叔十二硫醇 0.15-0.2份、 过硫酸铵 2.5〜3份、 碳酸氢钠 1〜3份、 偏 亚硫酸钠 0.8〜1份、 含氯量 50〜60%的氯化石蜡 20〜25份、 45 %固含量的 二氧化硅微乳液和 I或 40%固含量的水合三氧化二铝微乳液 300〜350份、磷 酸 0〜7份、 水 1800〜2200份。 求  37% formaldehyde 400~500 parts, borax 30~40 parts, ammonia water 5~40 parts, urea 150~195 parts, melamine 50-85 parts, boric acid 10~15 parts, dicyandiamide 80~100 parts, high carbane 10~18 parts of quaternary ammonium salt, 3~6 parts of sodium lauryl sulfate, 10~18 parts of nonylphenol sulfosuccinate sodium salt, nonylphenol ethoxylate 10~: 18 parts, N - 4 to 6 parts of methylol acrylamide, 100 to 125 parts of butyl acrylate, 300 to 320 parts of styrene, 130 to 150 parts of isooctyl acrylate, 4 to 6 parts of acrylic acid, 0.15 to 0.2 of tert-dodecyl mercaptan a portion, 2.5 to 3 parts of ammonium persulfate, 1 to 3 parts of sodium hydrogencarbonate, 0.8 to 1 part of sodium metabisulfite, 20 to 25 parts of chlorinated paraffin containing 50 to 60% of chlorine, and silica fine of 45 % solid content 300 to 350 parts of emulsion and I or 40% solid content hydrated alumina trioxide microemulsion, 0 to 7 parts of phosphoric acid, and 1800 to 2200 parts of water. begging
2、 按照权利要求 1的木材改性用组合物,其特征是各原料的重量份是: 37%甲醛 450份、 硼砂 35份、 氨水 20份、 尿素 175份、 三聚氰胺 65份、 硼 酸 12份、磷酸双氰胺 90份、 高碳烷基季铵盐 14份、十二垸基硫酸钠 4.5份、 烷基酚醚磺基琥珀酸酯纳盐 14份、癸基酚聚氧乙烯醚 14份、 N—羟甲基丙烯 酰胺 5份、 丙烯酸丁酯 110份、 苯乙烯 310份、 丙烯酸异辛酯 140份、 丙烯 酸 5份、 叔十二硫醇 0.18份、 过硫酸铵 2.7份、 碳酸氢钠 2份、 偏亚硫酸钠 0.9份、 含氯量 50〜60%的氯化石蜡 22份、 45 %固含量的二氧化硅微乳液和 /或 40%固含量的水合三氧化二铝微乳液 325份、 磷酸 3份、 水 2000份。  2. A wood modifying composition according to claim 1, wherein the parts by weight of each raw material are: 37 parts of formaldehyde, 450 parts, 35 parts of borax, 20 parts of ammonia water, 175 parts of urea, 65 parts of melamine, 12 parts of boric acid, 90 parts of dicyandiamide phosphate, 14 parts of high carbon alkyl quaternary ammonium salt, 4.5 parts of sodium dodecyl sulfate, 14 parts of alkylphenol ether sulfosuccinate nano salt, 14 parts of nonylphenol ethoxylate, 5 parts of N-methylol acrylamide, 110 parts of butyl acrylate, 310 parts of styrene, 140 parts of isooctyl acrylate, 5 parts of acrylic acid, 0.18 parts of t-dodecyl mercaptan, 2.7 parts of ammonium persulfate, sodium hydrogencarbonate 2 Parts, 0.9 parts of sodium metabisulfite, 22 parts of chlorinated paraffin containing 50 to 60% of chlorine, SiO2 microemulsion of 45 % solid content and/or 325 parts of hydrated alumina trioxide microemulsion of 40% solid content, phosphoric acid 3 parts, 2000 parts of water.
3、按照权利要求 1的木材改性用组合物,其特征是: 所述的高碳烷基季铵 盐选自十二垸基二甲基苄基氯化铵和 /或二癸基二甲基氯化铵。  A wood modifying composition according to claim 1, wherein: said higher alkyl quaternary ammonium salt is selected from the group consisting of dodecyl dimethyl benzyl ammonium chloride and/or dimercapto dimethyl hydride. Ammonium chloride.
4、 制备权利要求 1的木材改性用组合物的方法,步骤如下:  4. A method of preparing the wood modifying composition of claim 1 wherein the steps are as follows:
1)按下述重量份配比称取各原料:  1) Weigh each raw material according to the following weight ratio:
37%甲醛 400〜500份、 硼砂 30〜40份、 氨水 5〜40份、 尿素 150〜195 份、 三聚氰胺 50〜85份、 硼酸 10〜15份、 磷酸双氰胺 80〜 100份、 高碳垸 基季铵盐 10〜18份、 十二烷基硫酸钠 3〜6份、 垸基酚醚磺基琥珀酸酯纳盐 10〜18份、 癸基酚聚氧乙烯醚 10〜18份、 N—羟甲基丙烯酰胺 4〜6份、 丙 烯酸丁酯 100〜125份、 苯乙烯 300〜320份、 丙烯酸异辛酯 130〜150份、 丙 烯酸 4〜6份、 叔十二硫醇 0.15〜0.2份、 过硫酸铵 2.5〜3份、 碳酸氢钠 1〜3 份、 偏亚硫酸钠 0.8〜1份、 含氯量 50〜60%的氯化石蜡 20〜25份、 45%固 含量的二氧化硅微乳液和 /或 40%固含量的水合三氧化二铝微乳液 300〜350 份、 磷酸 0〜7份、 水 1800〜2200份, 37% formaldehyde 400~500 parts, borax 30~40 parts, ammonia water 5~40 parts, urea 150~195 parts, melamine 50~85 parts, boric acid 10~15 parts, dicyandiamide 80~100 parts, high carbon 垸10~18 parts of base quaternary ammonium salt, 3~6 parts of sodium lauryl sulfate, 10~18 parts of nonylphenol ether sulfosuccinate nano salt, 10~18 parts of nonylphenol ethoxylate, N- 4 to 6 parts of methylol acrylamide, 100 to 125 parts of butyl acrylate, 300 to 320 parts of styrene, 130 to 150 parts of isooctyl acrylate, and C 4 to 6 parts of enoic acid, 0.15 to 0.2 parts of t-dodecyl mercaptan, 2.5 to 3 parts of ammonium persulfate, 1 to 3 parts of sodium hydrogencarbonate, 0.8 to 1 part of sodium metabisulfite, and chlorination of 50 to 60% of chlorine. Paraffin wax 20~25 parts, 45% solid content silica microemulsion and/or 40% solid content hydrated alumina trioxide microemulsion 300~350 parts, phosphoric acid 0~7 parts, water 1800~2200 parts,
2)制备保护胶: 往反应釜中加入甲醛、 硼砂,用氨水调 pH=8〜8.5,然后加 入尿素和三聚氰胺,升温至 92〜95°C,保温 0.5〜1.5hr,降温至 70±5°C,加入硼酸, 保温 15〜30min,加入磷酸双氰胺再保温 15〜30min,用硼酸或氨水调整物料 pH=5.8〜6.2,降温至 45〜55°C出料备用,  2) Preparation of protective glue: Add formaldehyde and borax to the reaction kettle, adjust pH=8~8.5 with ammonia water, then add urea and melamine, heat up to 92~95 °C, keep warm for 0.5~1.5hr, cool down to 70±5° C, add boric acid, keep warm for 15~30min, add dicyandiamide phosphate and keep warm for 15~30min, adjust the pH of the material with boric acid or ammonia water=5.8~6.2, cool down to 45~55°C for discharge,
3)混合乳化剂的制备: 将高碳垸基季铵盐、 十二烷基硫酸钠、 垸基酚醚 磺基琥珀酸酯纳盐和癸基酚聚氧乙烯醚混合均匀即得,  3) Preparation of mixed emulsifier: Mixing high-carbon decyl quaternary ammonium salt, sodium lauryl sulfate, nonylphenol ether sulfosuccinate nano salt and nonylphenol ethoxylate ether,
4)预乳化单体的合成:将占总重量 1 14的水、占总重量 1 1 3的混合乳化 剂、 N-羟甲基丙烯酰胺加入反应釜内搅拌均匀,放入混合好的单体丙烯酸丁酯、 苯乙烯、 丙烯酸异辛酯、 丙烯酸和叔十二硫醇,搅拌,使成为均匀乳液备用, 4) Synthesis of pre-emulsified monomer: water, 1 14 of the total weight of the mixed emulsifier, N-methylol acrylamide is added to the reaction vessel and stirred uniformly, and the mixed monomer is placed. Butyl acrylate, styrene, isooctyl acrylate, acrylic acid and tert-dodecyl mercaptan are stirred to make a uniform emulsion.
5)乳液合成: 将保护胶、 占总重量约 1 I 10的水和占总重量 1 I 3的混合 乳化剂加入反应釜内,升温至 82〜88°C,加入过硫酸铵、 预乳化单体、 硫酸铵、 碳酸氢钠,在 85〜95°C保温 l〜1.5hr,降温至 60〜70°C加偏亚硫酸钠,继续降温, 当温度为 50〜55°C时加入氯化石蜡,在温度为 40〜45°C加入占总重量 1 / 2的 水,用氨水或磷酸调节 pH=6.0±0.5,加入二氧化硅微乳液和 I或水合三氧化二 铝微乳液,搅拌均匀后再补加其余的水至组合物的总固含量为 35〜45wt%,过 250目网筛出料即得。 5) Emulsion synthesis: Add protective glue, water of about 1 I 10 total weight and mixed emulsifier of total weight 1 I 3 into the reaction kettle, raise the temperature to 82~88 ° C, add ammonium persulfate, pre-emulsifying single Body, ammonium sulfate, sodium bicarbonate, heat at 85~95 °C for 1~1.5hr, cool to 60~70 °C and add sodium metabisulfite, continue to cool down, add chlorinated paraffin when the temperature is 50~55 °C, Add 40/45 ° C to the total weight of 1/2 of water, adjust the pH to 6.0 ± 0.5 with ammonia or phosphoric acid, add silica microemulsion and I or hydrated aluminum oxide microemulsion, stir evenly and then make up The remaining water is added to the total solids content of the composition of 35 to 45 wt%, which is obtained by passing through a 250 mesh screen.
5、 权利要求 1〜3所述任意一项木材改性用组合物在木材改性或木材加 工中的用途。  Use of the wood-modifying composition according to any one of claims 1 to 3 for wood modification or wood processing.
6、按照权利要求 5所述的用途,其特征是在人工林材及其它低档木材的改 性处理中的用途.  6. Use according to claim 5, characterized by the use in the modification of artificial timber and other low-grade wood.
PCT/CN2006/000140 2005-02-07 2006-01-25 Wood-modifying composition and method for its preparation, as well as its uses WO2006081755A1 (en)

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