CN105460273B - Automatic dress box system of liquid-transfering gun rifle head - Google Patents

Automatic dress box system of liquid-transfering gun rifle head Download PDF

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Publication number
CN105460273B
CN105460273B CN201510959640.XA CN201510959640A CN105460273B CN 105460273 B CN105460273 B CN 105460273B CN 201510959640 A CN201510959640 A CN 201510959640A CN 105460273 B CN105460273 B CN 105460273B
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CN
China
Prior art keywords
groove
pipette
separator
liquid
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510959640.XA
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Chinese (zh)
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CN105460273A (en
Inventor
周建强
刘丹丹
高升
王方艳
张新杰
吕宝君
翟帅
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Qingdao Agricultural University
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Qingdao Agricultural University
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Application filed by Qingdao Agricultural University filed Critical Qingdao Agricultural University
Priority to CN201510959640.XA priority Critical patent/CN105460273B/en
Publication of CN105460273A publication Critical patent/CN105460273A/en
Application granted granted Critical
Publication of CN105460273B publication Critical patent/CN105460273B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/02Supply magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/36Arranging and feeding articles in groups by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/40Arranging and feeding articles in groups by reciprocating or oscillatory pushers

Abstract

The invention provides an automatic boxing system for a pipette head, which is used for inserting the pipette head into a gun head hole of a pipette box and comprises a funnel capable of containing the pipette head, wherein the bottom of the funnel is provided with a groove capable of sending out the pipette head, a push rod capable of reciprocating in the groove is arranged in the groove, and the push rod pushes the pipette head in the groove out of the funnel; the outer portion of the funnel is provided with a separator which can separate adjacent pipette tips and align the pipette tip holes, the separator comprises a separation needle which can be inserted into the pipette tips, the separation needle is inserted into the pipette tips, and the separator drives the separation needle to move so that the pipette tips are inserted into the pipette tip holes in the pipette tip boxes. According to the boxing system, the separation needle passing through the separator is inserted into the gun head, so that the gun head is transported more stably and the gun head is accurately boxed.

Description

Automatic dress box system of liquid-transfering gun rifle head
Technical Field
The invention belongs to the technical field of packaging machinery, and particularly relates to an automatic boxing system for a pipette head.
Background
In the fields of medicine, drug, gene and protein research, biological research, drug development laboratories, and other biotechnology applications, it is often necessary to manipulate laboratory samples in various laboratory protocols using pipettes that draw a volume of liquid into the pipette and then dispense the liquid into one or more dispensed volumes. The pipette is one kind of pipettor, is commonly used in the laboratory and moves and get a small amount of or trace liquid, and the pipette of different specifications matches and uses the rifle head of different sizes. After the pipette tips are produced, they are typically loaded into a pipette box by a cartoning machine and then stored and transported. The pipette, as the only trace liquid taking device in the field of molecular biology research, is playing its unique role with the rapid development of molecular biology, at present, the pipette tip used in biological laboratories is made of plastic and has a cone structure with different specifications, the longest is 80mm, the shortest is 40mm, and the diameter of the large end is changed along with the length of the pipette tip, generally from 4mm to 10 mm.
FIG. 1 is a schematic view showing the structure of the pipette tip. The existing pipetting box 1 is internally provided with a plurality of pipette head holes 11 which can be inserted with pipette heads, the pipette heads are inserted into the pipette head holes 11 after being produced, the existing insertion mode generally adopts manual insertion, and the efficiency is lower.
The invention discloses an automatic boxing machine for pipette tips, which comprises a rack, wherein a feeding device, a distributing and conveying device, a boxing platform, a conveying slideway and a material taking and placing device for transferring products on the distributing and conveying device onto the boxing platform are arranged on the rack, and two ends of the conveying slideway are respectively connected with the outlet end of the feeding device and the distributing and conveying device.
However, the automatic box packing machine for pipette tips disclosed above pushes products by sucking air when taking and placing materials, and in this way, the acting force generated is small, not accurate and not easy to control.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic boxing system for pipette tips, wherein a separation needle of a separator is inserted into the pipette tips in the boxing system, so that the pipette tips are more stably transported and accurately boxed.
In order to achieve the purpose, the invention adopts the technical scheme that:
an automatic boxing system for pipette heads is used for inserting the pipette heads into pipette head holes of a pipette box and comprises a funnel capable of containing the pipette heads, wherein the bottom of the funnel is provided with a groove capable of sending out the pipette heads, a push rod capable of reciprocating in the groove is arranged in the groove, and the push rod pushes the pipette heads in the groove out of the funnel; the outer portion of the funnel is provided with a separator which can separate adjacent pipette tips and align the pipette tip holes, the separator comprises a separation needle which can be inserted into the pipette tips, the separation needle is inserted into the pipette tips, and the separator drives the separation needle to move so that the pipette tips are inserted into the pipette tip holes in the pipette tips, and therefore automatic boxing of the pipette tips is achieved.
The invention further optimizes the structure of the liquid-transfering gun, and further comprises a base capable of placing a gun box of the liquid-transfering gun, wherein a guide rail plate capable of guiding the advancing direction of the gun head of the liquid-transfering gun is arranged above the base, a groove plate is arranged on the guide rail plate, a guide groove is formed on the groove plate, the guide groove is opposite to the groove and is arranged at the bottom of the groove, and the gun head of the liquid-transfering gun sent out from a funnel moves along the guide groove under the action of a push rod.
As a further optimization of the invention, photoelectric switches capable of sensing the movement of the pipette tips out of the guide groove are arranged on two sides of the guide groove, the photoelectric switches are opposite to the end part of the separator close to the funnel, the photoelectric switches are externally connected with a single chip microcomputer, the single chip microcomputer is electrically connected with the separator, the photoelectric switches sense photoelectric signals of the pipette tips moving into the guide groove, the photoelectric signals are transmitted to the single chip microcomputer, and the single chip microcomputer starts the separator to move.
As a further optimization of the invention, the separator also comprises a guide rod and a separation frame for mounting the separation needles, wherein the separation frame is of a scissor-fork type structure and is used for separating adjacent separation needles at equal intervals; the separation frame is mounted on the guide bar to be directionally moved along the guide bar.
As a further optimization of the invention, the fluted plate comprises a fixed fluted plate fixedly arranged on the guide rail plate and an adjusting fluted plate, and a guide groove is formed between the adjusting fluted plate and the fixed fluted plate; the distance between the guide grooves can be changed by moving the adjusting groove plate; the front end of the fixed fluted plate is movably connected with a movable fluted plate, and the distance of the guide groove at the bottom of the separator can be changed by adjusting the movable fluted plate.
As a further optimization of the invention, the upper part of the groove plate is provided with a baffle plate, and the distance between the baffle plate and the groove plate is the height of the tips of the liquid-transfering guns so as to prevent a plurality of tips of the liquid-transfering guns from being brought out; a lifting knife capable of moving out the redundant pipette head is arranged above the baffle.
As a further optimization of the invention, the two sides of the groove at the bottom of the funnel are inclined planes, so that the gun head of the liquid-transfering gun can be automatically oriented to the groove.
As a further optimization of the invention, the bottom of the push rod is connected with a driving rod which can drive the push rod to move.
As a further optimization of the invention, one end of the separator is vertically provided with a ball screw, the bottom of the ball screw is provided with a first motor capable of driving the ball screw to move, and the separator can move up and down along the ball screw.
As a further optimization of the invention, a supporting column is arranged between the base and the guide rail plate.
Compared with the prior art, the invention has the advantages and positive effects that:
(1) according to the automatic boxing system for the pipette tips, the separation needle on the separator is inserted into the pipette tips, so that the pipette tips can be transported more stably and can be subjected to fine packaging;
(2) according to the automatic boxing system for the pipette heads, the pipette heads in the funnel box are stirred by the push rod, so that the directional arrangement of the pipette heads can be realized when the pipette heads leak out of the funnel;
(3) the groove of the liquid-transferring gun head is a directional groove, so that the directions of the gun heads are consistent, and a separating needle can be conveniently inserted into the gun heads;
(4) the invention is provided with the scissor-type equidistant separators, and can realize equidistant separation of the pipette tips of different specifications.
Drawings
FIG. 1 is a schematic view of a pipette magazine;
FIG. 2 is a perspective view of an automatic boxing system of the pipette tip in the invention;
FIG. 3 is a front view of an automatic boxing system of the pipette head in the invention;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a side view of the exterior of the funnel;
FIG. 6 is a schematic view of a fluted plate.
In the above figures: 1. a pipette box; 11. a gun head hole; 2. a base; 21. a support pillar; 3. a guide rail plate; 4. a funnel; 5. a separator; 51. a separation frame; 52. a separation needle; 53. a guide bar; 54. a ball screw; 55. a first motor; 56. a second motor; 6. a fluted plate; 61. fixing the fluted plate; 62. adjusting the fluted plate; 63. a movable fluted plate; 64. a baffle plate; 7. a lifting knife 8 and a push rod; 81. a drive rod; 10. and (4) a pipette tip.
Detailed Description
The invention is described in detail below by way of exemplary embodiments. It should be understood, however, that elements, structures and features of one embodiment may be beneficially incorporated in other embodiments without further recitation.
In the description of the invention, it should be noted that the length direction of the automatic boxing system for the pipette tips in the invention is the running direction of the pipette tips; the terms "upper", "lower", "bottom", "top" and the like are used in their positional relationship with respect to the drawing of fig. 1, and the terms "front" and "rear" are used with reference to the direction of movement of the pipette tip in an automatic pipetting gun tip boxing system, and are used merely for convenience of describing and simplifying the description, and do not indicate or imply that the apparatus or component being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 2, 3 and 5, as shown in fig. 2, 3 and 5, the automatic boxing system for pipette heads of the pipette gun of the present invention is used for inserting the pipette heads 10 into the gun head holes 11 of the pipette gun case 1, and comprises a funnel 4 capable of containing the pipette heads 10, wherein the bottom of the funnel 4 is provided with a groove capable of delivering the pipette heads 10, the opening direction of the groove is along the transverse direction in fig. 1, a push rod 8 capable of reciprocating in the groove is arranged in the groove, and the push rod 8 pushes the pipette heads 10 in the groove out of the funnel 4; the outside separator 5 that is provided with separable adjacent liquid-transfering gun rifle head and aims at rifle head hole that funnel 4, separator 5 set up in the direction that liquid-transfering gun rifle head 10 was pushed out the funnel, and separator 5 is including the separation needle 52 that can insert to the liquid-transfering gun rifle head 10 in, and separation needle 52 inserts in liquid-transfering gun rifle head 10, and separator 5 drives separation needle 52 motion and makes liquid-transfering gun rifle head 10 insert to the rifle head hole 11 on liquid-transfering gun rifle box 1 in to realize the automatic dress box of liquid-transfering gun rifle head.
With continuing reference to fig. 3, as shown in fig. 3, the automatic boxing system for pipette tips of the present invention further comprises a base 2 on which the pipette tip box 1 can be placed, a guide rail plate 3 capable of guiding the advancing direction of the pipette tips 10 is disposed above the base 2, the guide rail plate 3 is transversely disposed on the upper portion of the base 2 and is disposed at the bottom of the hopper 4, the base 2 and the guide rail plate 3 are connected by a support column 21, a groove plate 6 is disposed on the guide rail plate 3, a guide groove is formed on the groove plate 6, the guide groove faces the groove and is disposed at the bottom of the groove, the guide groove starts from the groove to the end of the separator, and the pipette tips delivered from the hopper move along the guide groove under the action of the push rod.
In addition, in order to detect the number of pipette tips pushed out of the funnel more accurately, photoelectric switches capable of sensing the number of pipette tips moved out of the guide groove are arranged on two sides of the guide groove, the photoelectric switches are over against the end part of the separator close to the funnel, and the distance between the end part of the separator close to the funnel and the side wall of the funnel is the transverse distance of the number of pipette tips required to be inserted into the pipette box.
The separator 5 can move up and down and back and forth, specifically, a ball screw 54 is vertically arranged at one end of the separator 5, a first motor 55 capable of driving the ball screw to move is arranged at the bottom of the ball screw 54, and the separator 5 can move up and down along the ball screw 54; the separator 5 is further connected with a second motor 56, the second motor 56 drives the separator 5 to move in the direction perpendicular to the groove to switch and align with the line of the gun head holes in the liquid-transferring gun box, the photoelectric switch is externally connected with the single chip microcomputer, the single chip microcomputer is electrically connected with the first motor 55 and the second motor 56 of the separator 5, the photoelectric switch senses a photoelectric signal when the gun head of the liquid-transferring gun moves to the guide groove, the single chip microcomputer transmits the received photoelectric signal to the single chip microcomputer, and the single chip microcomputer further controls the starting of the first motor and the second motor to further start the separator 5 to move.
Referring to fig. 4, fig. 4 is a partially enlarged view of a in fig. 3. As shown in fig. 4, the separator 5 further includes a guide rod 53, and a separating frame 51 for mounting the separating pin 52, the separating frame 51 is a scissor-type structure, the scissor-type structure can realize other same pitch changes by controlling the size of one pitch, and the separating pin 52 is mounted on each node on the scissor-type structure, so that the separator mounted with a plurality of separating pins 52 can control the movement of other nodes only by controlling the nodes at the two ends, and can realize the equidistant separation of adjacent separating pins 52; the detaching frame 51 is mounted on the guide bar 53 to be directionally moved along the guide bar 53.
Referring to fig. 6, the fluted plate 6 includes a fixed fluted plate 61 fixedly mounted on the guide rail plate 3, and an adjustable fluted plate 62, and a guide groove is formed between the adjustable fluted plate 62 and the fixed fluted plate 61; the position of the groove plate 62 is movably adjusted, so that the space between the guide grooves can be changed, and the liquid-transferring gun heads with different diameters can be specifically changed; the front end of the fixed groove plate 61 in the moving direction of the pipette head is movably connected with a movable groove plate 63, the movable groove plate 63 is adjusted, the distance which is just opposite to the guide groove at the bottom of the separator 5 can be changed, therefore, when the required pipette head is just pushed in the groove of the movable groove plate, the movable groove plate moves in the direction vertical to the groove at a certain distance, the distance is determined according to the diameter of the large head end of the pipette head, the distance of the guide groove in the range of the movable groove plate is increased, the pipette head in the guide groove falls down, and when the pipette head falls down, the original state is recovered.
In addition, in order to detect that the pipette tips 10 are single pipette tips when being pushed out of the hopper 4, the upper part of the groove plate 6 is provided with a baffle plate 64, and the distance between the baffle plate 64 and the groove plate 6 is the height of the pipette tips 10 so as to prevent a plurality of pipette tips from being brought out; meanwhile, in order to remove the detected redundant pipette tips, a lifting knife 7 capable of separating the redundant pipette tips is arranged above the baffle plate 64, the bottom of the lifting knife 7 is a blade capable of being inserted into the pipette tips, the lifting knife 7 is connected with a driving device, the driving device drives the lifting knife 7 to move up and down so as to enable the lifting knife to be close to or far away from the pipette tips, when the pipette tips are inserted into the blade of the lifting knife, the driving device drives the lifting knife to lift up, and the lifting knife can drive the redundant pipette tips to be separated from the pipette tips in the guide groove.
In addition, in order to automatically orient the pipette tips 10 in the funnel to the groove, the groove at the bottom of the funnel 4 is provided with inclined surfaces on both sides, so that the pipette tips in the funnel slide down to the groove under the guidance of the inclined surfaces, and the inclined surfaces form an angle of 30-45 degrees with the horizontal plane as a preferred embodiment.
The bottom of the push rod 8 is connected with a driving rod 81 capable of driving the push rod 8 to move, and the driving rod 81 can be connected with a motor and can also be connected with a crank structure so as to provide power for the push rod to reciprocate.
In order to make the automatic boxing system of the pipette tips of the present invention clearer, the working process of the present invention will be further described below for better understanding of the present invention:
the automatic boxing system for the pipette head comprises the following main processes: placing a pipette box on a base at the bottom of a separator, placing a pipette head in a funnel, wherein the bottom of the funnel is provided with a groove and two sides of the groove are provided with inclined planes, so that the pipette head with a big end and a small end downwards enters the groove along the inclined plane direction under the action of self gravity, the diameter of the groove is set to be larger than the diameter of the small end and smaller than the diameter of the big end, the small end of the pipette head falls out of the funnel under the action of a push rod and enters a guide groove, the push rod continues to move, and further, a plurality of pipette heads are pushed outwards until the first pipette head pushed out of the funnel moves to a photoelectric switch to trigger the photoelectric switch to form a photoelectric signal which is transmitted to a single chip microcomputer, the single chip microcomputer further starts a motor of the separator, so that the separation of the separator aims at the pipette head and inserts into the pipette head, the separation frame is driven by the motor to separate, so that the pipette tips on the separation needles are driven to separate, equidistant separation can be achieved due to the fact that the separation frame is of a scissor-fork type structure, the distance can be correspondingly adjusted according to the distance between adjacent pipette tip holes in the pipette tip box, the pipette tips are aligned to the pipette tip holes in the pipette tip box, the first motor is controlled, the separator moves down on the ball screw until the pipette tips are aligned to the pipette tip holes, the pipette tips are clamped in the guide grooves, the first motor is further driven, the separator moves up on the ball screw, the separation needles are separated from the pipette tips, the movable groove plates are adjusted, the distance between the guide grooves is enlarged, and the separation needles fall into the pipette tip holes.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention in other forms, and any person skilled in the art may apply the above modifications or changes to the equivalent embodiments with equivalent changes, without departing from the technical spirit of the present invention, and any simple modification, equivalent change and change made to the above embodiments according to the technical spirit of the present invention still belong to the protection scope of the technical spirit of the present invention.

Claims (9)

1. The utility model provides an automatic dress box system of liquid-transfering gun rifle head for insert liquid-transfering gun rifle head (10) in rifle head hole (11) of liquid-transfering gun rifle box (1), its characterized in that: the device comprises a funnel (4) capable of containing a pipette tip (10), wherein a groove capable of sending out the pipette tip (10) is formed in the bottom of the funnel (4), a push rod (8) capable of reciprocating in the groove is arranged in the groove, and the push rod (8) pushes the pipette tip (10) in the groove out of the funnel (4); a separator (5) capable of separating adjacent pipette heads and aligning to the pipette head holes is arranged outside the funnel (4), the separator (5) comprises a separation needle (52) capable of being inserted into the pipette heads (10), the separation needle (52) is inserted into the pipette heads (10), and the separator (5) drives the separation needle (52) to move so that the pipette heads (10) are inserted into the pipette head holes (11) in the pipette box (1); the separator (5) is also connected with a second motor (56), and the second motor (56) drives the separator (5) to move along the direction vertical to the groove so as to switch and align with the gun head hole row on the liquid-transfering gun box.
2. The automatic boxing system for pipette tips of claim 1, wherein: the improved automatic liquid-transfering gun is characterized by further comprising a base (2) capable of placing a liquid-transfering gun box (1), wherein a guide rail plate (3) capable of guiding the advancing direction of a liquid-transfering gun head (10) is arranged above the base (2), a groove plate (6) is arranged on the guide rail plate (3), a guide groove is formed in the groove plate (6), the guide groove is opposite to the groove and is arranged at the bottom of the groove, and the liquid-transfering gun head sent out from a funnel moves along the guide groove under the action of a push rod.
3. The automatic boxing system for pipette tips of claim 2, wherein: the groove both sides of guide way are provided with the photoelectric switch that can respond to the liquid-transfering gun rifle head and shift out the guide way, and photoelectric switch is just being close to the one end tip of funnel to the separator, and photoelectric switch links the singlechip outward, and separator (5) are connected to the singlechip electricity, and photoelectric switch responds to the photoelectric signal that the liquid-transfering gun rifle head moved to the guide way, and photoelectric signal transmits for the singlechip, and the singlechip starts the motion of separator (5).
4. The automatic pipetting gun tip boxing system of any one of claims 1 to 3, wherein: the separator (5) also comprises a guide rod (53) and a separating frame (51) for mounting the separating needles (52), wherein the separating frame (51) is of a scissor-fork type structure and is used for separating the adjacent separating needles (52) at equal intervals; the separating frame (51) is mounted on the guide bar (53) to be directionally moved along the guide bar (53).
5. The automatic boxing system for pipette tips according to claim 2 or 3, characterized in that: the groove plate (6) comprises a fixed groove plate (61) fixedly arranged on the guide rail plate (3) and an adjusting groove plate (62), and a guide groove is formed between the adjusting groove plate (62) and the fixed groove plate (61); the distance between the guide grooves can be changed by moving the adjusting groove plate (62); the front end of the fixed fluted plate (61) is movably connected with a movable fluted plate (63), and the distance of the guide groove at the bottom of the separator (5) can be changed by adjusting the movable fluted plate (63).
6. The automatic boxing system for pipette tips of claim 1, wherein: the two sides of the groove at the bottom of the funnel (4) are inclined planes so that the gun head (10) of the liquid-transfering gun can be automatically oriented into the groove.
7. The automatic boxing system for pipette tips of claim 1, wherein: the bottom of the push rod (8) is connected with a driving rod (81) which can drive the push rod (8) to move.
8. The automatic boxing system for pipette tips of claim 1, wherein: one end of the separator (5) is vertically provided with a ball screw (54), the bottom of the ball screw (54) is provided with a first motor (55) capable of driving the ball screw to move, and the separator (5) can move up and down along the ball screw (54).
9. The automatic boxing system for pipette tips of claim 2, wherein: a supporting column (21) is arranged between the base (2) and the guide rail plate (3).
CN201510959640.XA 2015-12-21 2015-12-21 Automatic dress box system of liquid-transfering gun rifle head Expired - Fee Related CN105460273B (en)

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CN106516210B (en) * 2016-12-23 2019-03-15 河海大学常州校区 A kind of liquid transfer gun head arranging apparatus, control system and its control method
CN106900530B (en) * 2017-01-04 2020-03-03 浙江大学 Water planting seedling field planting sponge multiseriate separating centrifuge
CN106864797B (en) * 2017-03-31 2023-09-19 海南芯空生物医学科技有限公司 Gun head filling equipment
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CN110182428B (en) * 2019-02-21 2024-01-16 杭州多泰科技有限公司 Gun head batch boxing system of pipetting gun
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