CN105459227A - Continuous production method of multilayer composite container bottom plate - Google Patents
Continuous production method of multilayer composite container bottom plate Download PDFInfo
- Publication number
- CN105459227A CN105459227A CN201511021933.XA CN201511021933A CN105459227A CN 105459227 A CN105459227 A CN 105459227A CN 201511021933 A CN201511021933 A CN 201511021933A CN 105459227 A CN105459227 A CN 105459227A
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- China
- Prior art keywords
- flaking
- bamboo
- layer
- poplar
- container bottom
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
- B27D1/086—Manufacture of oblong articles, e.g. tubes by spirally winding veneer blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
Abstract
The invention relates to a continuous production method of a multilayer composite container bottom plate. The method comprises the steps that a, after the outer green of bamboo boards is removed and cotton wood is peeled, flaking is made; b, the made flaking is dried; c, an adhesive is applied to the bamboo wood flaking which is qualified in screening, a lower surface layer, a lower secondary surface layer, a middle layer, an upper secondary surface layer and an upper surface layer are longitudinally and transversely paved in a staggered manner continuously from bottom to top; d, continuous hot press molding is carried out; and e, edge sawing, tenoning and chamfering are carried out, and the bottom plate is obtained. The method is simple in process and high in automation degree, the number of workers can be greatly decreased, bamboo and rapid-growing aspen rich in resource are adopted as raw materials so as to facilitate reduction of cost, and through continuous hot press molding, boards with unlimited length can be produced so as to be conveniently produced into products of any specifications. A transparent kermesinus wear-resisting layer is formed by the surface layer of the bamboo flaking and phenolic resin glue, traditional impregnated paper is not needed, the method is free of paint and washing, resistant to wear, natural and attractive, due to design of an optimized five-layer composite layer and longitudinal and transverse staggering of different kinds of flaking in all layers, the mechanical property of a final container bottom plate product is greatly improved.
Description
Technical field
The present invention relates to container technology field, be specifically related to a kind of continuous producing method of MULTILAYER COMPOSITE container bottom board.
Background technology
Conventional container usually by steel plate, paint and as buffering shockproof base plate (thick glued board) form.Container often suffers violent impact extruded in transportation, must have good antidetonation, shock-resistant, weatherability, the performance such as ageing-resistant.Therefore, except apparent size, very high requirement is proposed to the physical and mechanical properties such as durability, MOR, elastic modelling quantity of container bottom board.
For meeting the good physical performance index requirement of container bottom board, current container bottom board generally selects high density rigid broadleaf to be raw material.The growth cycle of such seeds is long, and generally at about 100 years, and the modern trade volume of goods transported day by day increases, and causes worldwide hard broadleaf resource sharply to reduce, and nonetheless still cannot meet day by day flourishing containerized shipment market.In addition, container bottom board manufacturing enterprise belongs to labor-intensive enterprises, these enterprises still all adopt artificial assemble pattern to produce multilayer hard wooden container base plate at present, not only efficiency is low for this mode of production, staff requirement large, human cost is higher, and work under bad environment causes young man to be unwilling to do, enterprise stays the recruitment of people's difficulty very difficult, becomes the bottleneck limiting domestic and international container bottom board manufacturing enterprise.
China bamboo, quick growth poplar wood aboundresources, distributed more widely, low price, if adopt bamboo and wood flaking to manufacture container bottom board can alleviate dependence to high density rigid broadleaf on the one hand, make full use of resource and reduce enterprise's production cost, be conducive to enterprise's production automation on the other hand to raise the efficiency, thoroughly solve a human resources puzzlement difficult problem.
Summary of the invention
The object of the invention is to solve prior art Problems existing, a kind of MULTILAYER COMPOSITE container bottom board produced by bamboo and wood flaking is provided, this container bottom board has steady quality, excellent combination property, production efficiency is high, cost is low advantage, and comparatively conventional high-density hard leaf wood container bottom board tool has great advantage.
The scheme that the present invention solves its technical problem is as follows:
A continuous producing method for MULTILAYER COMPOSITE container bottom board, comprises the following steps: a makes bamboo flaking, poplar flaking after bamboo wood being gone green grass or young crops, poplar peeling respectively; B is dry by obtained flaking; C screen qualified bamboo flaking, poplar flaking apply adhesive, with the flaking after applying glue from the bottom up successively crisscross layer of mating formation continuously, next top layer, intermediate layer, last time top layer, upper epidermis; D continuous hot-press after upper epidermis surface sprays adhesive is shaping; E saws limit, mortise, chamfering.
Described in step a, bamboo flaking, poplar flaking length are 145-220mm, and width is 10-50mm, and thickness is 0.5-0.9mm.
Step b baking temperature is 120-290 DEG C, and after dry, the moisture of flaking is not higher than 6%.
Adhesive described in step c is MDI glue or phenolic resin glue, is added with insect-proof agent in adhesive.
Upper epidermis described in step c is longitudinally mated formation by bamboo flaking and is formed, all the other each layers are mated formation by the one in bamboo flaking or poplar flaking or bamboo wood mixing flaking and are formed, described upper epidermis, last time top layer, intermediate layer, next top layer, layer mass ratio be 25-28:15-20:10-14:15-20:25-28.
Preferably, described upper epidermis is longitudinally mated formation by bamboo flaking and is formed, described layer, next top layer, intermediate layer, last time top layer by bamboo flaking and poplar flaking in mass ratio 1:1 mat formation after mixing and form.
Adhesive described in steps d is phenolic resin glue, and time hot-forming, hot press surface pressure is 3-5MPa.
The continuous producing method technique of MULTILAYER COMPOSITE container bottom board provided by the invention is simple, automaticity is high, significantly can reduce number of workers compared to existing technology, resourceful bamboo, fast growth poplar is adopted to be conducive to reducing costs as raw material, the shaping sheet material producing endless of continuous hot-press, is convenient to any sawing and becomes different size or nonstandard size product.Superficial layer uses bamboo flaking to add spray phenolic resin adhesive after hot pressing, forms transparent kermesinus wearing layer, without the need to using traditional impregnated paper, exempts from paint, disposable, wear-resisting, natural attractive in appearance.The multi-layer compound structure optimized and the crisscross design of each layer Different Weight, unlike material flaking substantially increase the mechanical property of final container bottom board product.
Detailed description of the invention
For making those skilled in the art fully understand technical scheme of the present invention and beneficial effect, below specific embodiment be described in further detail.
The Standard of container bottom board is longitudinal MOR >=85Mpa, bending strength >=35Mpa, longitudinal modulus of elasticity 10000Mpa, transverse modulus of elasticity 3500Mpa.When mating formation layers of material and flooring mode very large to final products Effect on Mechanical Properties, the impact of factor on container bottom board intensity such as the size of flaking, every layer by which flaking is mated formation, how adjacent two layers is arranged, each layer flaking usage ratio is interweaved together very complicated, and the present invention determines the optimum range of each factor through a large amount of practice.
Embodiment 1
Well-thought-out plan flaking and poplar flaking is dug respectively through long state chipper, the long 180mm of flaking, wide 20-40mm, thick 0.5-0.9mm after bamboo wood being gone green grass or young crops, poplar peeling.Flaking is delivered to continuous drying in the drying drum at 120-240 DEG C of temperature, until flaking moisture not higher than 6% time be discharged into siccative storehouse.Filter out qualified bamboo flaking and poplar flaking, apply phenolic resin glue and insect-proof agent respectively.Successively with the bamboo flaking after applying glue longitudinally (container bottom board length direction) to mat formation continuously layer, with the poplar flaking after applying glue transversely (container bottom board width) to mat formation continuously next top layer, longitudinally to mat formation continuously intermediate layer with the bamboo flaking after applying glue, transversely to mat formation continuously top layer last time with the poplar flaking after applying glue, longitudinally to mat formation continuously upper epidermis with the bamboo flaking after applying glue, each layer mass ratio controls at 25:20:10:20:25.Spray phenolic resin glue on upper epidermis surface after having mated formation, then use high tonnage continuous hot press hot-forming, hot press surface pressure remains on 3.0MPa.Hot pressing can not only shapingly also contribute to balancing internal stress.The post processings such as the composite plate jagsaw limit after hot-forming, mortise and chamfering can obtain high performance container bottom board.
This container bottom board thickness is 28mm after tested, and density is 0.78g/cm
3, water content is 5.6%, longitudinal MOR 87Mpa, bending strength 48Mpa, longitudinal modulus of elasticity 10600Mpa, transverse modulus of elasticity 4650Mpa.
Embodiment 2
Bamboo wood is gone through long state flaking power blader well-thought-out plan flaking and poplar flaking after green grass or young crops, poplar peeling, the long 145mm of flaking, wide 10-30mm, thick 0.5-0.9mm.Flaking is delivered to continuous drying in the drying drum at 150-290 DEG C of temperature, until flaking moisture not higher than 6% time be discharged into siccative storehouse.Filter out qualified bamboo flaking and poplar flaking, apply MDI glue and insect-proof agent respectively.Longitudinally to mat formation continuously layer with the bamboo flaking after applying glue successively, transversely to mat formation continuously next top layer with the poplar flaking after applying glue, longitudinally to mat formation continuously intermediate layer with the bamboo flaking after applying glue, transversely to mat formation continuously top layer last time with the poplar flaking after applying glue, longitudinally to mat formation continuously upper epidermis with the bamboo flaking after applying glue, each layer mass ratio controls at 28:15:14:15:28.Spray phenolic resin glue on upper epidermis surface after having mated formation, then use high tonnage continuous hot press hot-forming, hot press surface pressure remains on 4.5MPa.Hot pressing can not only shapingly also contribute to balancing internal stress.The post processings such as the composite plate jagsaw limit after hot-forming, mortise and chamfering can obtain high performance container bottom board.
This container bottom board thickness is 28mm after tested, and density is 0.82g/cm
3, water content is 6.7%, longitudinal MOR 115Mpa, bending strength 36Mpa, longitudinal modulus of elasticity 12900Mpa, transverse modulus of elasticity 3620Mpa.
Embodiment 3
Bamboo wood is gone through long state flaking power blader well-thought-out plan flaking and poplar flaking after green grass or young crops, poplar peeling, the long 220mm of flaking, wide 25-45mm, thick 0.5-0.9mm.Flaking is delivered to continuous drying in the drying drum at 140-280 DEG C of temperature, until flaking moisture not higher than 6% time be discharged into siccative storehouse.Filter out qualified bamboo flaking and poplar flaking, apply phenolic resin glue and insect-proof agent respectively.Longitudinally to mat formation continuously layer with the bamboo flaking after applying glue successively, transversely to mat formation continuously next top layer with the poplar flaking after applying glue, longitudinally to mat formation continuously intermediate layer with the bamboo flaking after applying glue, transversely to mat formation continuously top layer last time with the poplar flaking after applying glue, longitudinally to mat formation continuously upper epidermis with the bamboo flaking after applying glue, each layer mass ratio controls at 27:17:12:17:27.Spray phenolic resin glue on upper epidermis surface after having mated formation, then use high tonnage continuous hot press hot-forming, hot press surface pressure remains on 5.0MPa.Hot pressing can not only shapingly also contribute to balancing internal stress.The post processings such as the composite plate jagsaw limit after hot-forming, mortise and chamfering can obtain high performance container bottom board.
This container bottom board thickness is 28mm after tested, and density is 0.9g/cm
3, water content is 7.5%, longitudinal MOR 120Mpa, bending strength 45Mpa, longitudinal modulus of elasticity 13600Mpa, transverse modulus of elasticity 4380Mpa.
Embodiment 4
Bamboo wood is gone through long state flaking power blader well-thought-out plan flaking and poplar flaking after green grass or young crops, poplar peeling, the long 220mm of flaking, wide 30-50mm, thick 0.5-0.9mm.Flaking is delivered to continuous drying in the drying drum at 140-280 DEG C of temperature, until flaking moisture not higher than 6% time be discharged into siccative storehouse.Filter out qualified bamboo flaking and poplar flaking, apply phenolic resin glue and insect-proof agent respectively.By the bamboo flaking after applying glue, poplar flaking in mass ratio 1:1 mix, successively with bamboo wood mixing flaking longitudinally mat formation continuously layer, transversely mat formation continuously next top layer, longitudinally mat formation continuously intermediate layer, transversely to mat formation continuously top layer last time, finally longitudinally to mat formation continuously upper epidermis with the bamboo flaking after applying glue, each layer mass ratio controls at 27:17:12:17:27.Spray phenolic resin glue on upper epidermis surface after having mated formation, then use high tonnage continuous hot press hot-forming, hot press surface pressure remains on 5.0MPa.Hot pressing can not only shapingly also contribute to balancing internal stress.The post processings such as the composite plate jagsaw limit after hot-forming, mortise and chamfering can obtain high performance container bottom board.
This container bottom board thickness is 28mm after tested, and density is 0.89g/cm
3, water content is 7.4%, longitudinal MOR 116Mpa, bending strength 46Mpa, longitudinal modulus of elasticity 13400Mpa, transverse modulus of elasticity 4460Mpa.
Embodiment 5
Bamboo wood is gone through long state flaking power blader well-thought-out plan flaking and poplar flaking after green grass or young crops, poplar peeling, the long 145mm of flaking, wide 10-30mm, thick 0.5-0.9mm.Flaking is delivered to continuous drying in the drying drum at 150-290 DEG C of temperature, until flaking moisture not higher than 6% time be discharged into siccative storehouse.Filter out qualified bamboo flaking and poplar flaking, apply MDI glue and insect-proof agent respectively.By the bamboo flaking after applying glue, poplar flaking in mass ratio 1:1 mix, successively with bamboo wood mixing flaking longitudinally mat formation continuously layer, transversely mat formation continuously next top layer, longitudinally mat formation continuously intermediate layer, transversely to mat formation continuously top layer last time, finally longitudinally to mat formation continuously upper epidermis with the bamboo flaking after applying glue, each layer mass ratio controls at 28:15:14:15:28.Spray phenolic resin glue on upper epidermis surface after having mated formation, then use high tonnage continuous hot press hot-forming, hot press surface pressure remains on 4.5MPa.Hot pressing can not only shapingly also contribute to balancing internal stress.The post processings such as the composite plate jagsaw limit after hot-forming, mortise and chamfering can obtain high performance container bottom board.
This container bottom board thickness is 28mm after tested, and density is 0.81g/cm
3, water content is 7.3%, longitudinal MOR 108Mpa, bending strength 41Mpa, longitudinal modulus of elasticity 12700Mpa, transverse modulus of elasticity 3860Mpa.
Embodiment 6
Gone by bamboo wood through long state flaking power blader well-thought-out plan flaking and poplar flaking after green grass or young crops, poplar peeling, flaking is of a size of long 180mm, wide 20-40mm, thick 0.5-0.9mm.Flaking is delivered to continuous drying in the drying drum at 120-240 DEG C of temperature, until flaking moisture not higher than 6% time be discharged into siccative storehouse.Filter out qualified bamboo flaking and poplar flaking, apply phenolic resin glue and insect-proof agent respectively.By the bamboo flaking after applying glue, poplar flaking in mass ratio 1:1 mix, successively with bamboo wood mixing flaking longitudinally mat formation continuously layer, transversely mat formation continuously next top layer, longitudinally mat formation continuously intermediate layer, transversely to mat formation continuously top layer last time, finally longitudinally to mat formation continuously upper epidermis with the bamboo flaking after applying glue, each layer mass ratio controls at 25:20:10:20:25.Spray phenolic resin glue on upper epidermis surface after having mated formation, then use high tonnage continuous hot press hot-forming, hot press surface pressure remains on 3.0MPa.Hot pressing can not only shapingly also contribute to balancing internal stress.The post processings such as the composite plate jagsaw limit after hot-forming, mortise and chamfering can obtain high performance container bottom board.
This container bottom board thickness is 28mm after tested, and density is 0.79g/cm
3, water content is 6.3%, longitudinal MOR 89Mpa, bending strength 52Mpa, longitudinal modulus of elasticity 10850Mpa, transverse modulus of elasticity 5130Mpa.
Comparative example 1
This comparative example is substantially identical with parameter with other steps of embodiment 1, and difference is that each layer is all longitudinally mated formation.
When this container bottom board thickness is 28mm, density is about 0.78g/cm
3, water content is about 5.6%, longitudinal MOR 135Mpa, bending strength 8Mpa, longitudinal modulus of elasticity 14550Mpa, transverse modulus of elasticity 980Mpa.More than detect data and illustrate that container bottom board that this comparative example is produced does not meet the Standard of container bottom board.
Comparative example 2
This comparative example is substantially identical with parameter with other steps of embodiment 1, and difference is that each layer mass ratio controls at 1:1:1:1:1.
When this container bottom board thickness is 28mm, density is about 0.79g/cm
3, water content is about 6.2%, longitudinal MOR 126Mpa, bending strength 8.6Mpa, longitudinal modulus of elasticity 14320Mpa, transverse modulus of elasticity 1120Mpa.The container bottom board that this comparative example is produced does not meet the Standard of container bottom board equally.
Claims (7)
1. a continuous producing method for MULTILAYER COMPOSITE container bottom board, is characterized in that comprising the following steps: a makes bamboo flaking, poplar flaking after bamboo wood being gone green grass or young crops, poplar peeling respectively; B is dry by obtained flaking; C screen qualified bamboo flaking, poplar flaking apply adhesive, with the flaking after applying glue from the bottom up successively crisscross layer of mating formation continuously, next top layer, intermediate layer, last time top layer, upper epidermis; D continuous hot-press after upper epidermis surface sprays adhesive is shaping; E saws limit, mortise, chamfering.
2. continuous producing method as claimed in claim 1, is characterized in that: described in step a, bamboo flaking, poplar flaking length are 145-220mm, and width is 10-50mm, and thickness is 0.5-0.9mm.
3. continuous producing method as claimed in claim 1, is characterized in that: step b baking temperature is 120-290 DEG C, and after dry, the moisture of flaking is not higher than 6%.
4. the continuous producing method as described in any one of claim 1-3, is characterized in that: adhesive described in step c is MDI glue or phenolic resin glue, is added with insect-proof agent in adhesive.
5. the continuous producing method as described in any one of claim 1-3, it is characterized in that: upper epidermis described in step c is longitudinally mated formation by bamboo flaking and formed, all the other each layers are mated formation by the one in bamboo flaking or poplar flaking or bamboo wood mixing flaking and are formed, described upper epidermis, last time top layer, intermediate layer, next top layer, layer mass ratio be 25-28:15-20:10-14:15-20:25-28.
6. continuous producing method as claimed in claim 5, it is characterized in that: described upper epidermis is longitudinally mated formation by bamboo flaking and formed, described layer, next top layer, intermediate layer, last time top layer by bamboo flaking and poplar flaking in mass ratio 1:1 mat formation after mixing and form.
7. continuous producing method as claimed in claim 1, it is characterized in that: adhesive described in steps d is phenolic resin glue, time hot-forming, hot press surface pressure is 3-5MPa.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115741909A (en) * | 2022-11-24 | 2023-03-07 | 寿光市鲁丽木业股份有限公司 | Anti-corrosion and moisture-proof bamboo-wood composite shaving board and preparation method and application thereof |
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Application publication date: 20160406 |