CN102398396B - Bamboo-wood composite container base plate with improved bamboo curtain splint surface layers, and manufacturing method thereof - Google Patents
Bamboo-wood composite container base plate with improved bamboo curtain splint surface layers, and manufacturing method thereof Download PDFInfo
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- CN102398396B CN102398396B CN201110200100.5A CN201110200100A CN102398396B CN 102398396 B CN102398396 B CN 102398396B CN 201110200100 A CN201110200100 A CN 201110200100A CN 102398396 B CN102398396 B CN 102398396B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Abstract
The invention provides a bamboo-wood composite container base plate with improved bamboo curtain splint surface layers, and a manufacturing method thereof. The bamboo-wood composite container base plate with improved bamboo curtain splint surface layers is characterized in that each half of the bamboo-wood composite container base plate comprises an improved bamboo curtain splint surface layer, two to three bamboo curtain splints (or two to three wood single boards) and wood single board with transverse textures, wherein the improved bamboo curtain splint surface layer, the two to three bamboo curtain splints (or two to three wood single boards) and the wood single board with transverse textures are orderly arranged from outside to inside; the bamboo curtain splints and the wood single board with transverse textures are arranged at intervals from outside to inside; the bamboo curtain splints can be replaced by wood single boards and when the bamboo curtain splints are replaced by wood single boards, the innermost three wood single boards have longitudinal textures; and phenolic resin impregnated material layers are arranged at the outermost sides of the bamboo-wood composite container base plate with the improved bamboo curtain splint surface layers. The manufacturing method comprises the following steps of 1, treating the wood single boards to enable the wood single boards to have water content less than or equal to 10%, coating double surfaces of each one of the wood single boards with glue, and aging or drying at a low temperature, and 2, assembling the wood single boards, the improved bamboo curtain splint surface layers, the bamboo curtain splints and the phenolic resin impregnated material layers to obtain a plate blank and carrying out hot pressing under the conditions of a temperature of 130 to 150 DEG C and the maximum pressure of 2.0 to 3.5MPa. The bamboo-wood composite container base plate with the improved bamboo curtain splint surface layers has the advantages that the improved bamboo curtain splint surface layers prepared from thin bamboo chips having the same width through a novel splicing technology are adopted and thus a container base plate prepared from the bamboo-wood composite container base plate with the improved bamboo curtain splint surface layers is beautiful and has good wear resistance, stable quality and all performance indexes such as intensity and elastic modulus according with technical requirements of the international container industry.
Description
Technical field
What the present invention relates to is a kind of to improve bamboo wood composite container baseboard and the manufacture method of bamboo curtain splint as top layer, belongs to the wood-based plate manufacturing technology field in timber industry.
Background technology
The main loaded area of container is base plate, and container manufacture requires base plate to have very high mechanical property, presentation quality, impact resistance and ageing-resistant performance.Existing bamboo wood composite container baseboard has two kinds of forms: patent ZL 98111153.x mesexine is a kind of bamboo wood composite container baseboard that impregnated paper adds bamboo mat, another patent ZL 03152841.4 mesexine is the high-density bamboo material thin layer that hot pressing forms through high pressure, is then composited for core secondary hot pressing with structural particleboard or board using poplar board etc. as table backing layer with it again.The first, in order to obtain beautiful outward appearance, needs impregnated paper and bamboo mat, and bamboo mat braiding needs more cost of labor, and the surface quality of base plate is not high; Though rear one also can meet the requirements of mechanical property and acceptable outward appearance, owing to being post forming, also need its cemented surface sanding gluing, then it is compound to pass through secondary hot pressing, consume the more energy, material and labour.All there is high in cost of production problem in these two kinds of bamboo wood composite container baseboards, case east is difficult to accept.
Summary of the invention
The present invention is to provide a kind of to improve bamboo wood composite container baseboard and the manufacture method of bamboo curtain splint as top layer, its objective is that utilizing improvement bamboo curtain splint is top layer, by special wide thin bamboo plate and Novel splicing mode, can wait until the surface layer that surface gaps is less, by the uniform phenolic impregnated material of compound one deck color, make and there is evenly attractive in appearance, fine and close wear-resisting surface layer again of color, have again the composite bottom board of bamboo wood high-intensity performance.
Technical solution of the present invention: it is characterized in that from outside to inside to being called one deck hard paper, one deck improvement bamboo curtain splint, two-layer longitudinal texture bamboo curtain splint; Be inwardly cross grain veneer and the longitudinally alternate laying of texture veneer again, intermediate layer is except longitudinal texture veneer, and totally 13 layers, middle three layers are longitudinal texture, and remaining is by a cross grain veneer and the alternate laying of a longitudinal texture veneer.
Described improvement bamboo curtain splint is that bamboo cane is processed into wide bamboo chip by special equipment, after being dried, is used line, thin bamboo plate, thin veneer, nonwoven etc. to make compared with small gap.
Phenolic impregnated material can be impregnated paper, also can be immersion non-woven fabrics, also can be dipping glass-fiber-fabric.
Manufacture method comprises following processing step:
A, Wooden veneer, bamboo curtain splint sorting, dry, arrangement, Wooden veneer moisture content≤10%, to Wooden veneer double spread, glue-spread 250~350g/m
2, in glue, add glue to weigh 15% flour filler, ageing or low temperature drying; Wide bamboo chip is weaved into bamboo curtain splint or will be spelled tight bamboo chip glue jail with several veneer veneers with line etc., and all bamboo curtain splints are dried to moisture content below 12%, dipping phenol glue low temperature drying below 20%, add appropriate pesticide to moisture content in glue;
B, assembly, hot pressing, by veneer, bamboo curtain splint and impregnated paper assembly, be 130~150 ℃ in temperature, carries out hot pressing under the condition that maximum pressure is 2.0~3.5MPa, keeps then pressure drop stage, steam discharge, release 30~45 minutes; Or lead to cold water, release after heating platen is cooled to 70 ℃ or 80 ℃ in heating platen.
Advantage of the present invention: can effectively utilize China and timber all over the world, as the various softwoods of wildwood and artificial forest, broadleaf timber, and have that growth is fast, the cycle is short, can cut selectively every year, bamboo timber resource that the sustainable utilization time is long.These Material claddings are used, design and reasonably combination through science, both can solve the difficulty of hardwood resource scarcity in world wide, can solve again the technical barrier of the Novel bottom plate of producing to meet the requirement of trans-container industrial technology in enormous quantities.By the closely knit improvement bamboo curtain splint application in surface, the bamboo mat of purchase is changed into the improvement bamboo curtain splint oneself customizing, surface quality and the stability of product have simultaneously
Institute improves.
Special wide bamboo chip is woven into bamboo curtain splint (or with several veneer veneers etc. will spell tight bamboo chip glue jail) by the present invention, then by being composited with bamboo curtain splint, veneer.In glue used, all should add pesticide, uniformly penetrating is in the surface material of container bottom board in the time of hot pressing to make it, and base plate has long-acting insect protected performance like this; Core material and surface material are combined into slab, then make container bottom board through hot-press gluing, the property indices such as its intensity, elastic modelling quantity, surface quality, can meet the technical requirement of trans-container industry completely.
Accompanying drawing explanation
Accompanying drawing 1 is that the first is to improve the bamboo wood composite container baseboard structural representation of bamboo curtain splint as top layer.
Accompanying drawing 2 is that the second is to improve the bamboo wood composite container baseboard structural representation of bamboo curtain splint as top layer.
Accompanying drawing 3 is that the third is to improve the bamboo wood composite container baseboard structural representation of bamboo curtain splint as top layer.
Accompanying drawing 4 is the 4th kind of bamboo wood composite container baseboard structural representations take improvement bamboo curtain splint as top layer.
Accompanying drawing 5, accompanying drawing 6 are to improve bamboo curtain splint schematic diagram.
In figure: the 1st, hard paper; The 2nd, improve bamboo curtain splint, after dipping phenol glue and through low temperature drying; The 3rd, longitudinal texture bamboo curtain splint, this bamboo curtain splint has not allowed surf green, yellow bamboo face, and its thickness is 1.0~3.0mm; The 4th, cross grain Wooden veneer; The 5th, longitudinal texture Wooden veneer; The 6th, top layer Wooden veneer, requires that quality is soft, the plate face of zero defect, extrusion is attractive in appearance, can select poplar, linden, beech, Liu An, the white Chinese parasol tree in Africa, birch etc.; The 7th, cross grain bamboo curtain splint, this bamboo curtain splint has not allowed surf green, yellow bamboo face, and its thickness is 1.0~2.5mm; The 8th, wide thin bamboo plate; The 9th, horizontal bamboo chip; The 10th, horizontal veneer or nonwoven.
The specific embodiment
Contrast accompanying drawing 3, its structure is from outside to inside to being called: one deck hard paper 1, Wooden veneer 6, one deck improvement bamboo curtain splint 2, the longitudinal texture veneer 5 of one deck, the longitudinal texture bamboo curtain splint 3 of one deck for one deck top layer; Be inwardly cross grain veneer 4 and the longitudinally alternate laying of texture bamboo curtain splint 3 (intermediate layer be longitudinal texture veneer 5 except) again, totally 13 layers, middle three layers are longitudinal texture, and remaining is by a cross grain veneer and the alternate laying of a longitudinal texture bamboo curtain splint.
Embodiment 1:
Structure is as Fig. 1,
Take improve bamboo curtain splint as the manufacture method of the bamboo wood composite container baseboard on top layer as follows:
A, Wooden veneer, bamboo curtain splint sorting and arrangement, Wooden veneer moisture content≤10%, according to required double spread, glue-spread 350g/m
2, in glue, add 15% flour filler, ageing or low temperature drying; Improve bamboo curtain splint and be special wide bamboo chip line etc. and weave into bamboo curtain splint (or with several veneer veneers etc. by bamboo chip glue jail tight spelling), and all bamboo curtain splints are dried to moisture content below 12%, after dipping phenol glue, low temperature drying below 20%, adds the pesticide of 2.4 grams to moisture content by 1 kilogram of glue (solid content 45%) in glue;
B, assembly, each from outside to inside: one deck hard paper 1, one deck improve bamboo curtain splint 2, two-layer longitudinal texture bamboo curtain splint 3; Again inwardly for cross grain veneer 4 and longitudinally the intermediate layer of texture veneer 5(be except longitudinal texture veneer 5), totally 13 layers, middle three layers are longitudinal texture, remaining is by a cross grain veneer and the alternate laying of a longitudinal texture veneer.Then be 150 ℃ in temperature, under the condition that maximum pressure is 2.5MPa, carry out hot pressing, keep then pressure drop stage, steam discharge, release 35 minutes; Or lead to cold water, release after heating platen is cooled to 70 ℃ in heating platen.
After conventional post-production, can obtain finished product composite container baseboard, its physical and mechanical property is as follows:
MOR∥: ≥ 95 MPa
MOR⊥: ≥ 35 MPa
MOE∥: ≥ 10500 MPa
MOE⊥: ≥ 3500 MPa
Density: 0.70~0.90 g/cm
3.
To improve bamboo curtain splint as the structure of the bamboo wood composite container baseboard on top layer is as Fig. 2,
Take improve bamboo curtain splint as the manufacture method of the bamboo wood composite container baseboard on top layer as follows:
A, Wooden veneer, bamboo curtain splint sorting and arrangement, Wooden veneer moisture content≤10%, according to required double spread, glue-spread 250g/m
2, in glue, add 15% flour filler, ageing or low temperature drying; Improve bamboo curtain splint and be special wide bamboo chip line etc. and weave into bamboo curtain splint (or with several veneer veneers etc. by bamboo chip glue jail tight spelling), and all bamboo curtain splints are dried to moisture content below 12%, after dipping phenol glue, low temperature drying below 20%, adds the pesticide of 2.4 grams to moisture content by 1 kilogram of glue (solid content 45%) in glue;
B, assembly, each from outside to inside: one deck hard paper 1, one deck improve bamboo curtain splint 2, two layers of longitudinal texture bamboo curtain splint 3; Again inwardly for cross grain veneer 4 and longitudinally the intermediate layer of texture bamboo curtain splint 3(be except longitudinal texture veneer 5), totally 13 layers, middle three layers are longitudinal texture, remaining is by a cross grain veneer and the alternate laying of a longitudinal texture bamboo curtain splint.Then be 140 ℃ in temperature, under the condition that maximum pressure is 3.0MPa, carry out hot pressing, keep then pressure drop stage, steam discharge, release 40 minutes; Or lead to cold water, release after heating platen is cooled to 70 ℃ in heating platen.
After conventional post-production, can obtain finished product composite container baseboard, its physical and mechanical property is as follows:
MOR∥: ≥ 95 MPa
MOR⊥: ≥ 35 MPa
MOE∥: ≥ 10500 MPa
MOE⊥: ≥ 3500 MPa
Density: 0.70~0.90 g/cm
3.
Embodiment 3,
To improve bamboo curtain splint as the structure of the bamboo wood composite container baseboard on top layer is as Fig. 3,
Take improve bamboo curtain splint as the manufacture method of the bamboo wood composite container baseboard on top layer as follows:
A, Wooden veneer, bamboo curtain splint sorting and arrangement, Wooden veneer moisture content≤10%, according to required double spread, glue-spread 300g/m
2, in glue, add 15% flour filler, ageing or low temperature drying; Improve bamboo curtain splint and be special wide bamboo chip line etc. and weave into bamboo curtain splint (or with several veneer veneers etc. by bamboo chip glue jail tight spelling), and all bamboo curtain splints are dried to moisture content below 10%, after dipping phenol glue, low temperature drying below 20%, adds the pesticide of 2.4 grams to moisture content by 1 kilogram of glue (solid content 45%) in glue;
B, assembly, each from outside to inside: one deck hard paper 1, Wooden veneer 6, one deck improvement bamboo curtain splint 2, the longitudinal texture veneer 5 of one deck, the longitudinal texture bamboo curtain splint 3 of one deck for one deck top layer; Again inwardly for cross grain veneer 4 and longitudinally the intermediate layer of texture bamboo curtain splint 3(be except longitudinal texture veneer 5), totally 13 layers, middle three layers are longitudinal texture, remaining is by a cross grain veneer and the alternate laying of a longitudinal texture bamboo curtain splint.Then be 140 ℃ in temperature, under the condition that maximum pressure is 2.5MPa, carry out hot pressing, keep then pressure drop stage, steam discharge, release 35 minutes; Or lead to cold water, release after heating platen is cooled to 80 ℃ in heating platen.
After conventional post-production, can obtain finished product composite container baseboard, its physical and mechanical property is as follows:
MOR∥: ≥ 95 MPa
MOR⊥: ≥ 35 MPa
MOE∥: ≥ 11000 MPa
MOE⊥: ≥ 3500 MPa
Density: 0.70~0.90 g/cm
3.
To improve bamboo curtain splint as the structure of the bamboo wood composite container baseboard on top layer is as Fig. 4,
Take improve bamboo curtain splint as the manufacture method of the bamboo wood composite container baseboard on top layer as follows:
A, Wooden veneer, bamboo curtain splint sorting and arrangement, Wooden veneer moisture content≤10%, according to required double spread, glue-spread 350g/m
2, in glue, add 15% flour filler, ageing or low temperature drying; Improve bamboo curtain splint and be special wide bamboo chip line etc. and weave into bamboo curtain splint (or with several veneer veneers etc. by bamboo chip glue jail tight spelling), and all bamboo curtain splints are dried to moisture content below 12%, after dipping phenol glue, low temperature drying below 20%, adds the pesticide of 2.4 grams to moisture content by 1 kilogram of glue (solid content 45%) in glue;
B, assembly, each from outside to inside: one deck hard paper 1, one deck improve bamboo curtain splint 2, one deck cross grain bamboo curtain splint 7, two-layer longitudinal texture bamboo curtain splint 3, be then cross grain veneer 4; Again inwardly for the intermediate layer of longitudinal texture veneer 5 and cross grain bamboo curtain splint 7(is except longitudinal texture veneer 5), totally 11 layers,
Middle three layers are longitudinal texture, and remaining is by a cross grain bamboo curtain splint and the alternate laying of a longitudinal texture veneer.Then be 140 ℃ in temperature, under the condition that maximum pressure is 3.5MPa, carry out hot pressing, keep then pressure drop stage, steam discharge, release 40 minutes; Or lead to cold water, release after heating platen is cooled to 70 ℃ in heating platen.
After conventional post-production, can obtain finished product composite container baseboard, its physical and mechanical property is as follows:
MOR∥: ≥ 95 MPa
MOR⊥: ≥ 35 MPa
MOE∥: ≥ 11000 MPa
MOE⊥: ≥ 3500 MPa
Density: 0.75~0.90 g/cm
3.
The present invention utilizes and improves bamboo curtain splint process equipment, improves cleverly, by special wide thin bamboo plate and Novel splicing mode, can wait until the surface that surface gaps is less and wear-resisting, uses this technique to reduce production costs.So only need utilize bamboo curtain splint, needn't utilize time-consuming bamboo mat, can reduce again between the two-layer bamboo chip of bamboo mat impregnation and redrying inconvenience and bamboo mat and can not soak glue, the glue when dry between two-layer bamboo chip is difficult for again dry and produces the shortcomings such as surface layer side drum bubble after causing hot pressing.Utilize resourceful sustainable domestic bamboo timber to produce container bottom board, widened the source of base plate material, reduce production costs, guarantee its surface quality, there is far-reaching realistic meaning.
Claims (2)
1. to improve the bamboo wood composite container baseboard of bamboo curtain splint as top layer, it is characterized in that from outside to inside to being called one deck phenolic impregnated material, one deck improvement bamboo curtain splint, two layers of longitudinal texture bamboo curtain splint; Again inwardly for cross grain veneer and longitudinal texture veneer are spaced, totally 13 layers, middle three layers are longitudinal texture, remaining is by a cross grain veneer and the alternate laying of a longitudinal texture veneer, described improvement bamboo curtain splint is that bamboo cane is processed into wide bamboo chip by special equipment, after being dried, is used line, thin bamboo plate, thin veneer, nonwoven to make the less bamboo curtain splint in gap; Phenolic impregnated material is impregnated paper, immersion non-woven fabrics or dipping glass-fiber-fabric.
2. to improve the bamboo wood composite container baseboard of bamboo curtain splint as top layer, it is characterized in that from outside to inside to being called one deck phenolic impregnated material, one deck improvement bamboo curtain splint, two layers of longitudinal texture bamboo curtain splint; Described improvement bamboo curtain splint is that bamboo cane is processed into wide bamboo chip by special equipment, after being dried, is used line, thin bamboo plate, thin veneer, nonwoven to make the less bamboo curtain splint in gap; Inwardly for cross grain veneer and longitudinal texture bamboo curtain splint are spaced, totally 13 layers, middle three layers are longitudinal texture again, and remaining is by a cross grain and the alternate laying of a longitudinal texture.
3.to improve bamboo curtain splint as the bamboo wood composite container baseboard on top layer, it is characterized in that being from outside to inside called one deck phenolic impregnated material, one deck improves bamboo curtain splint, one deck cross grain bamboo curtain splint, two-layer longitudinal texture bamboo curtain splint, is then cross grain veneer; Described improvement bamboo curtain splint is that bamboo cane is processed into wide bamboo chip by special equipment, after being dried, is used line, thin bamboo plate, thin veneer, nonwoven to make the less bamboo curtain splint in gap; Inwardly for longitudinal texture veneer and cross grain bamboo curtain splint are spaced, totally 11 layers, middle three layers are longitudinal texture again, and remaining is by a cross grain bamboo curtain splint and the alternate laying of a longitudinal texture veneer.
4.according to claim 3 a kind of to improve the bamboo wood composite container baseboard of bamboo curtain splint as top layer, the thickness that it is characterized in that longitudinal texture bamboo curtain splint is 1.0~3.0mm; The thickness of cross grain bamboo curtain splint is 1.0~2.5mm.
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CN103640066B (en) * | 2013-12-06 | 2016-08-17 | 南京林业大学 | A kind of composite artificial board for container soleplate and manufacture method thereof |
CN104108120B (en) * | 2014-06-30 | 2016-07-06 | 佛山市顺德区东顺木业有限公司 | Facing composite container baseboard and manufacture method thereof |
CN104493916B (en) * | 2014-11-17 | 2016-08-17 | 德艺文化创意集团股份有限公司 | A kind of bamboo-wood plyboard and preparation method thereof |
CN109397410A (en) * | 2018-12-10 | 2019-03-01 | 福建省和普新材料有限公司 | A kind of container floor and its processing method |
CN110978159B (en) * | 2019-12-16 | 2022-04-29 | 王龙晋 | All-bamboo floor for container and preparation method thereof |
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CN2344164Y (en) * | 1998-08-19 | 1999-10-20 | 南京林业大学 | Improved bamboo wood composite material |
CN101549505A (en) * | 2008-03-31 | 2009-10-07 | 胜狮货柜技术研发(上海)有限公司 | Veneer for container base plate |
CN201686226U (en) * | 2010-03-31 | 2010-12-29 | 国家林业局北京林业机械研究所 | Novel bamboo wood composite container bottom plate |
CN101948037A (en) * | 2010-09-02 | 2011-01-19 | 佛山市顺德区东顺木业有限公司 | Wood-bamboo composite container bottom plate produced by adopting hot-in and hot-out process and producing method thereof |
CN202163065U (en) * | 2011-07-18 | 2012-03-14 | 佛山市顺德区东顺木业有限公司 | Bamboo and wood composite container bottom plate with improved bamboo curtain as surface layer |
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2011
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2344164Y (en) * | 1998-08-19 | 1999-10-20 | 南京林业大学 | Improved bamboo wood composite material |
CN101549505A (en) * | 2008-03-31 | 2009-10-07 | 胜狮货柜技术研发(上海)有限公司 | Veneer for container base plate |
CN201686226U (en) * | 2010-03-31 | 2010-12-29 | 国家林业局北京林业机械研究所 | Novel bamboo wood composite container bottom plate |
CN101948037A (en) * | 2010-09-02 | 2011-01-19 | 佛山市顺德区东顺木业有限公司 | Wood-bamboo composite container bottom plate produced by adopting hot-in and hot-out process and producing method thereof |
CN202163065U (en) * | 2011-07-18 | 2012-03-14 | 佛山市顺德区东顺木业有限公司 | Bamboo and wood composite container bottom plate with improved bamboo curtain as surface layer |
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