CN105446283A - Wireless monitoring system of embroidery machine - Google Patents
Wireless monitoring system of embroidery machine Download PDFInfo
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- CN105446283A CN105446283A CN201410504603.5A CN201410504603A CN105446283A CN 105446283 A CN105446283 A CN 105446283A CN 201410504603 A CN201410504603 A CN 201410504603A CN 105446283 A CN105446283 A CN 105446283A
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- embroidery machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention discloses a wireless monitoring system of an embroidery machine. The wireless monitoring system of the embroidery machine comprises a monitoring center upper computer, a 3G network, a plurality of field controllers configured to perform field data collection and control of the embroidery machine, and an embroidery control unit, a tabouret motion control unit, an automatic color changing unit, an automatic trimming unit and a break line detection unit which are respectively connected with the field controllers. The monitoring center upper computer includes a monitoring host, a data server, a 3G wireless module 1 and an alarm unit. Each field controller includes a processor, a 3G wireless module 2, a FLASH memory, a watchdog circuit, a power module, a USB interface and a display module. The wireless monitoring system of an embroidery machine is efficient, reliable, convenient and flexible, and is configured to perform real-time wireless detection and control of the embroidery machine through a 3G network, so that the production efficiency and the working stability of the embroidery machine is greatly improved, and the problems of complex wiring, high input cost, poor expansion and the like of a wire communication system are avoided.
Description
Technical field
The present invention relates to a kind of supervisory system, especially relate to a kind of embroidery machine wireless supervisory control system.
Background technology
Along with consumer is to the enhancing gradually of fashion, individual demand, knit product was bright and clear gradually to the trend of functionalization, variation and individualized development in recent years, just because of this reason, also there is the trend grown with each passing day in the demand of knitting manufacturing enterprise to electronization, digitized embroidery machine.
Embroidery machine is made up of main frame (mechanical part) and controller (circuit part).At present, mechanical aspects can not have too large improvement again, and can only improve performance by improving control system.The control system of embroidery machine has been embroidery action and the soul realizing various function, and the various functions of embroidery machine is all determined by control circuit part to a great extent.Existing control system of embroidering machine control accuracy is low, and arithmetic speed is slow, causes the production efficiency of embroidery machine and stability not high, and mostly adopts line Signal transmissions, there is the problems such as wiring is loaded down with trivial details, the system expandability is poor.
Summary of the invention
Technical matters to be solved by this invention is for above-mentioned deficiency of the prior art, and provide a kind of embroidery machine supervisory system based on 3G network, work can carry out real-time radio monitoring to embroidery machine, and signaling rate is fast, and control accuracy is high.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of embroidery machine wireless supervisory control system, is characterized in that: comprise Surveillance center's host computer, 3G network, several carry out the field controller of on-site data gathering and control and the embroidery control module connected with field controller respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer, data server, 3G wireless module one and alarm unit, and described data server, 3G wireless module one and alarm unit all connect with monitoring host computer; Described field controller comprises processor, 3G wireless module two, FLASH memory, watchdog circuit, power module, USB interface and display module, and described 3G wireless module two, FLASH memory, watchdog circuit, power module, USB interface and display module all connect with processor; Described embroidery machine comprises fuselage and is arranged on rotating shuttle, shank, gear train, guide wheel, tabouret, cam box, colour changing bar, scissors and the needle box on described fuselage; Described embroidery control module is comprised frequency converter, is driven by described gear train described rotating shuttle and shank interoperation with the spindle motor completing embroidery process and the photoelectric encoder connected with controller and spindle motor respectively, and described frequency converter connects with controller and spindle motor respectively; Described tabouret motion control unit is comprised driver one and moves according to certain step pitch respectively and the X-axis stepper motor being driven by described guide wheel described tabouret to move with Y-direction in X direction and y-axis stepper motor, described driver one connects with controller, and described X-axis stepper motor all connects with driver one with y-axis stepper motor; Described automatic colour changing unit comprises driver two and drives the camshaft in described cam box to rotate to drive described colour changing bar to move horizontally thus to complete the colour changing motor of colour changing action, and described driver two connects with controller and colour changing motor respectively; Described automatic shearing unit comprises trimming electromagnet, hook line electromagnet, lacing thread electromagnet and the photoelectric sensor for detecting described scissors position, and described trimming electromagnet, hook line electromagnet, lacing thread electromagnet and photoelectric sensor all connect with controller; Described burn out detection unit comprises line-breakage sensor and disconnection signal treatment circuit, and described disconnection signal treatment circuit connects with line-breakage sensor and controller respectively, and described line-breakage sensor is made up of the tension seat copper post be arranged on described embroidery machine and yarn take-up spring; Described 3G wireless module one and 3G wireless module two are by described 3G network wireless connections.
Above-mentioned a kind of embroidery machine wireless supervisory control system, is characterized in that: described processor is ARM microprocessor.
The present invention compared with prior art has the following advantages: system high efficiency, reliable, convenient, flexibly, by 3G network, real-time radio Detection & Controling are carried out to embroidery machine, substantially increase production efficiency and the job stability of embroidery machine on the one hand, avoid wired communication system wiring on the other hand loaded down with trivial details, the problems such as input cost is high, system expandability difference.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present invention.
Fig. 2 is field controller theory diagram of the present invention.
Description of reference numerals:
1-monitoring host computer; 2-3G network; 3-data server;
4-field controller; 4-1-processor; 4-2-3G wireless module two;
4-3-FLASH memory; 4-4-watchdog circuit; 4-5-power module;
4-6-USB interface; 4-7-display module; 5-frequency converter;
6-spindle motor; 7-photoelectric encoder; 8-driver one;
9-X-axis stepper motor; 10-y-axis stepper motor; 11-driver two;
12-colour changing motor; 13-trimming electromagnet; 14-hook line electromagnet;
15-lacing thread electromagnet; 16-photoelectric sensor; 17-line-breakage sensor;
18-disconnection signal treatment circuit, 19-3G wireless module one; 20-alarm unit.
Embodiment
As shown in Figure 1 and Figure 2, the present invention includes Surveillance center's host computer, 3G network 2, several carry out the field controller 4 of on-site data gathering and control and the embroidery control module connected with field controller 4 respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer 1, data server 3,3G wireless module 1 and alarm unit 20, and described data server 3,3G wireless module 1 and alarm unit 20 all connect with monitoring host computer 1; Described field controller 4 comprises processor 4-1,3G wireless module two 4-2, FLASH memory 4-3, watchdog circuit 4-4, power module 4-5, USB interface 4-6 and display module 4-7, and described 3G wireless module two 4-2, FLASH memory 4-3, watchdog circuit 4-4, power module 4-5, USB interface 4-6 and display module 4-7 all connect with processor 4-1; Described embroidery machine comprises fuselage and is arranged on rotating shuttle, shank, gear train, guide wheel, tabouret, cam box, colour changing bar, scissors and the needle box on described fuselage; Described embroidery control module is comprised frequency converter 5, is driven by described gear train described rotating shuttle and shank interoperation with the spindle motor 6 completing embroidery process and the photoelectric encoder 7 connected with controller 4-1 and spindle motor 6 respectively, and described frequency converter 5 connects with controller 4-1 and spindle motor 6 respectively; Described tabouret motion control unit is comprised driver 1 and moves according to certain step pitch respectively and the X-axis stepper motor 9 being driven by described guide wheel described tabouret to move with Y-direction in X direction and y-axis stepper motor 10, described driver 1 connects with controller 4-1, and described X-axis stepper motor 9 all connects with driver 1 with y-axis stepper motor 10; Described automatic colour changing unit comprises driver 2 11 and drives the camshaft in described cam box to rotate to drive described colour changing bar to move horizontally thus to complete the colour changing motor 12 of colour changing action, and described driver 2 11 connects with controller 4-1 and colour changing motor 12 respectively; Described automatic shearing unit comprises trimming electromagnet 13, hook line electromagnet 14, lacing thread electromagnet 15 and the photoelectric sensor 16 for detecting described scissors position, and described trimming electromagnet 13, hook line electromagnet 14, lacing thread electromagnet 15 and photoelectric sensor 16 all connect with controller 4-1; Described burn out detection unit comprises line-breakage sensor 17 and disconnection signal treatment circuit 18, described disconnection signal treatment circuit 18 connects with line-breakage sensor 17 and controller 4-1 respectively, and described line-breakage sensor 17 is made up of the tension seat copper post be arranged on described embroidery machine and yarn take-up spring; Described 3G wireless module 1 and 3G wireless module two 4-2 are by the wireless connections of described 3G network 2.
In the present embodiment, described processor 4-1 is ARM microprocessor.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.
Claims (2)
1. an embroidery machine wireless supervisory control system, is characterized in that: comprise Surveillance center's host computer, 3G network (2), several carry out the field controller (4) of on-site data gathering and control and the embroidery control module connected with field controller (4) respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer (1), data server (3), 3G wireless module one (19) and alarm unit (20), and described data server (3), 3G wireless module one (19) and alarm unit (20) all connect with monitoring host computer (1); Described field controller (4) comprises processor (4-1), 3G wireless module two (4-2), FLASH memory (4-3), watchdog circuit (4-4), power module (4-5), USB interface (4-6) and display module (4-7), and described 3G wireless module two (4-2), FLASH memory (4-3), watchdog circuit (4-4), power module (4-5), USB interface (4-6) and display module (4-7) all connect with processor (4-1); Described embroidery machine comprises fuselage and is arranged on rotating shuttle, shank, gear train, guide wheel, tabouret, cam box, colour changing bar, scissors and the needle box on described fuselage; Described embroidery control module is comprised frequency converter (5), is driven by described gear train described rotating shuttle and shank interoperation with the spindle motor (6) completing embroidery process and the photoelectric encoder (7) connected with controller (4-1) and spindle motor (6) respectively, and described frequency converter (5) connects with controller (4-1) and spindle motor (6) respectively; Described tabouret motion control unit is comprised driver one (8) and moves according to certain step pitch respectively and the X-axis stepper motor (9) being driven by described guide wheel described tabouret to move with Y-direction in X direction and y-axis stepper motor (10), described driver one (8) connects with controller (4-1), and described X-axis stepper motor (9) all connects with driver one (8) with y-axis stepper motor (10); Described automatic colour changing unit comprises driver two (11) and drives the camshaft in described cam box to rotate to drive described colour changing bar to move horizontally thus complete the colour changing motor (12) of colour changing action, and described driver two (11) connects with controller (4-1) and colour changing motor (12) respectively; Described automatic shearing unit comprises trimming electromagnet (13), hook line electromagnet (14), lacing thread electromagnet (15) and the photoelectric sensor (16) for detecting described scissors position, and described trimming electromagnet (13), hook line electromagnet (14), lacing thread electromagnet (15) and photoelectric sensor (16) all connect with controller (4-1); Described burn out detection unit comprises line-breakage sensor (17) and disconnection signal treatment circuit (18), described disconnection signal treatment circuit (18) connects with line-breakage sensor (17) and controller (4-1) respectively, and described line-breakage sensor (17) is made up of the tension seat copper post be arranged on described embroidery machine and yarn take-up spring; Described 3G wireless module one (19) and 3G wireless module two (4-2) are by described 3G network (2) wireless connections.
2. according to a kind of embroidery machine wireless supervisory control system according to claim 1, it is characterized in that: described processor (4-1) is ARM microprocessor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410504603.5A CN105446283A (en) | 2014-09-26 | 2014-09-26 | Wireless monitoring system of embroidery machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410504603.5A CN105446283A (en) | 2014-09-26 | 2014-09-26 | Wireless monitoring system of embroidery machine |
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| CN105446283A true CN105446283A (en) | 2016-03-30 |
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| CN201410504603.5A Pending CN105446283A (en) | 2014-09-26 | 2014-09-26 | Wireless monitoring system of embroidery machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106873561A (en) * | 2017-04-12 | 2017-06-20 | 成都大唐弘伟木业有限公司 | A kind of system for controlling the safety in production of Furniture manufacturing line |
| CN107059275A (en) * | 2017-01-09 | 2017-08-18 | 南京铁道职业技术学院 | Embroidery machine monitoring system and its method |
| CN107065642A (en) * | 2017-01-09 | 2017-08-18 | 南京铁道职业技术学院 | Embroidery machine control system and its method |
-
2014
- 2014-09-26 CN CN201410504603.5A patent/CN105446283A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107059275A (en) * | 2017-01-09 | 2017-08-18 | 南京铁道职业技术学院 | Embroidery machine monitoring system and its method |
| CN107065642A (en) * | 2017-01-09 | 2017-08-18 | 南京铁道职业技术学院 | Embroidery machine control system and its method |
| CN107065642B (en) * | 2017-01-09 | 2024-05-17 | 南京铁道职业技术学院 | Embroidery machine control system and method thereof |
| CN106873561A (en) * | 2017-04-12 | 2017-06-20 | 成都大唐弘伟木业有限公司 | A kind of system for controlling the safety in production of Furniture manufacturing line |
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Application publication date: 20160330 |