CN107059275A - Embroidery machine monitoring system and its method - Google Patents
Embroidery machine monitoring system and its method Download PDFInfo
- Publication number
- CN107059275A CN107059275A CN201710013164.1A CN201710013164A CN107059275A CN 107059275 A CN107059275 A CN 107059275A CN 201710013164 A CN201710013164 A CN 201710013164A CN 107059275 A CN107059275 A CN 107059275A
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- China
- Prior art keywords
- coupling
- cover plate
- section
- monitoring system
- interlocking part
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C7/00—Special-purpose or automatic embroidering machines
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
- D05C11/08—Thread-tensioning arrangements
- D05C11/14—Stop motions responsive to thread tension or breakage
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C13/00—Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
- D05C13/02—Counting, measuring, indicating, warning, or safety devices
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
A kind of embroidery machine monitoring system and its method, including fuselage and the needle box on the fuselage；The outer surface integration of the fuselage is connected to the link block of bulk；The lower surface integration of the needle box is connected to the built-in brick of bulk, the edge outer surface of the built-in brick it is longitudinally disposed interlocking part, the interlocking part contains longitudinal mounting bar with rabbeting section as the strip at the top of the interlocking part, it is to splice into inside the built-in brick edge to be used for the fixed section that arches upward at the top of longitudinal mounting bar, the section that arches upward arches upward towards the inside of the built-in brick, with reference to its method effectively prevent length assembly period in the prior art and complexity, screw mandrel or leading screw usage cycles it is not short under conditions of produce the defect that is corroded.
Description
Technical field
The present invention relates to embroidery machine technical field, more particularly to a kind of embroidery machine monitoring system and its method.
Background technology
Control system of embroidering machine control accuracy in the past is low, and arithmetic speed is slow, causes the production efficiency and stably of embroidery machine
Property it is not high, and mostly using the transmission of line signal, there are problems that wiring is cumbersome, the system expandability.Thus it is proposed one kind
Embroidery machine wireless supervisory control system, it include Surveillance center's host computer, 3G network, several to embroidery machine carry out field data
Gather and the field controller controlled and the embroidery control unit connected respectively with field controller, tabouret motion control list
First, automatic colour changing unit, automatic shearing unit and burn out detection unit；Surveillance center's host computer includes monitoring host computer, number
According to server, 3G wireless modules one and alarm unit, the data server, 3G wireless modules one and alarm unit with monitoring
Main frame connects；The field controller includes processor, 3G wireless modules two, FLASH memory, watchdog circuit, power supply mould
Block, USB interface and display module, the 3G wireless modules two, FLASH memory, watchdog circuit, power module, USB interface
Connect with display module with processor；The embroidery machine includes fuselage and rotating shuttle on the fuselage, shank, transmission
Mechanism, guide wheel, tabouret, cam box, colour changing bar, scissors and needle box；The embroidery control unit includes frequency converter, passes through institute
State transmission mechanism drive the rotating shuttle and shank interoperation with complete embroidery process spindle motor and respectively with controller
The photoelectric encoder connected with spindle motor, the frequency converter connects with controller and spindle motor respectively；The tabouret motion
Control unit include driver one and respectively according to certain step pitch move through the guide wheel drive the tabouret in X direction with
The X-axis stepper motor and y-axis stepper motor of Y-direction motion, the driver one connect with controller, the X-axis stepper motor
Connect with y-axis stepper motor with driver one；The automatic colour changing unit includes driver two and driven in the cam box
Camshaft rotate with drive the colour changing bar move horizontally so as to complete colour changing action colour changing motor, two points of the driver
Do not connect with controller and colour changing motor；The automatic shearing unit includes trimming electromagnet, hook line electromagnet, lacing thread electromagnet
With the photoelectric sensor for detecting the scissors position, the trimming electromagnet, hook line electromagnet, lacing thread electromagnet and photoelectricity
Sensor connects with controller；The burn out detection unit includes line-breakage sensor and disconnection signal process circuit, described disconnected
Line signal processing circuit connects with line-breakage sensor and controller respectively, and the line-breakage sensor is by the embroidery machine
Tension seat copper post and yarn take-up spring constitute；The 3G wireless modules one and 3G wireless modules two are wirelessly connected by the 3G network
Connect.The processor is ARM microprocessor.
And the needle box being currently installed on the fuselage is connected to the connection of fuselage outer surface often by integration
Block is connected to the lower surface of needle box, such length assembly period and complexity via screw mandrel or leading screw silk, and screw mandrel or leading screw make in addition
With the cycle it is not short under conditions of usually produce be corroded the problem of.
The content of the invention
To solve the above problems, the invention provides a kind of embroidery machine monitoring system and its method, effectively prevent existing
In technology assembly period length and complexity, screw mandrel or leading screw usage cycles it is not short under conditions of produce the defect being corroded.
In order to overcome deficiency of the prior art, the invention provides the solution of a kind of embroidery machine monitoring system and its method
Scheme, it is specific as follows：
A kind of embroidery machine monitoring system, including fuselage and the needle box on the fuselage；
The outer surface integration of the fuselage is connected to the link block Z2 of bulk；
The lower surface integration of the needle box is connected to the built-in brick Z1 of bulk, the edge outer surface of the built-in brick Z1
Longitudinally disposed interlocking part Z3, the interlocking part Z3 contain longitudinal mounting bar Z9 with as the strip at the top of the interlocking part Z3
It is to splice into inside the built-in brick Z1 edge to be used for fixed arch upward at the top of interlocking section Z5, longitudinal mounting bar Z9
Section Z4, the inside for arching upward section Z4 towards the built-in brick Z1 is arched upward, and the bottom of longitudinal mounting bar Z9 is to enter to
The scarf joint Z6 that the interlocking mouth Z7 being provided with inside the built-in brick Z1 and with the link block Z2 surfaces is halved together, the scarf joint
Z6 is the shape that arches upward towards the inside of the link block Z2, and the top for being used for the fixed section Z4 that arches upward is protected via same level face
Hold the bracing beam Z8 of inclination to be linked with the strip of horizontal plane keeping parallelism interlocking section Z5；
Embroidery control unit and Surveillance center's host computer are additionally included, the embroidery control unit includes frequency converter, led to
Cross the transmission mechanism drive the rotating shuttle and shank interoperation with complete embroidery process spindle motor and respectively with control
The photoelectric encoder that device and spindle motor processed connect, the frequency converter connects with controller and spindle motor respectively, the main shaft
Motor is arranged on motor base；
Surveillance center's host computer includes monitoring host computer, data server, 3G wireless modules one and alarm unit, described
Data server, 3G wireless modules one and alarm unit connect with monitoring host computer；
The data server is arranged in the machine box for installing the server.
It is preferred that, the corner for being used for the fixed section Z4 and scarf joint Z6 that arches upward all is the curved surface mistake that smoothly transits
Cross, it is to avoid rub damage wall when link block Z2 accesses.
It is preferred that, the interlocking part Z3 is in contact with the link block Z2 always, it is to avoid cause the outer of the needle box
The unhandsome problem of shape.
It is preferred that, the interlocking part Z3 die casting mouldings, its section is square or round in addition, and the interlocking part Z3 is glass
Bronze material, and more preferable tensile property has really been reported by quenching technical, the section is that the interlocking part Z3 of square is
Square glass bronze sheet casting pressure is formed, section is that the interlocking part Z3 of round is that column glass bronze sheet casting pressure is formed.
It is preferred that, the edge surface of the link block Z2 is top-down flaring shape wall, in addition the link block Z2
Edge surface same level face maintain inclination.The link block Z2 is conducive to put in, can also act on must allow the interlocking in addition
Part Z3 produces strain.
The fuselage and needle box on the fuselage are come by the framework connect without silk with reference to the interlocking part Z3
The stabilized link block Z2, assembling is efficiently and assembling is easy, improves assembling speed, is not in that the corrosion of leading screw shows in addition
As.
The method of the embroidery machine monitoring system is the rotating speed that controller controls spindle motor by the frequency converter.
The fuselage and needle box on the fuselage are come by the framework connect without silk with reference to the interlocking part Z3
The stabilized link block Z2, assembling is efficiently and assembling is easy, improves assembling speed, is not in that the corrosion of leading screw shows in addition
As.
Brief description of the drawings
Fig. 1 is schematic block circuit diagram of the invention.
Fig. 2 is field controller theory diagram of the invention.
Fig. 3 is the exploded view of supporting table provided in an embodiment of the present invention
Fig. 4 faces structure chart for the buffer structure of supporting table shown in Fig. 3
Fig. 5 is the partial enlarged drawing of supporting table shown in Fig. 4
Fig. 6 is the structural representation of supporting table provided by the present invention.
Fig. 7 is the link block of the present invention and the connection signal sectional view of built-in brick
Fig. 8 is the schematic diagram of interlocking part of the present invention.
Fig. 9 is the side view of the machine box of the present invention.
Figure 10 is the partial schematic diagram of the machine box of the present invention.
Embodiment
The present invention is described further below in conjunction with accompanying drawing.
1- Figure 10 is understood with reference to the accompanying drawings, a kind of embroidery machine monitoring system of the invention, including Surveillance center's host computer, 3G nets
Network 2, several to embroidery machine carry out on-site data gathering with control field controller 4 and respectively with the phase of field controller 4
Embroidery control unit, tabouret motion control unit, automatic colour changing unit, automatic shearing unit and the burn out detection unit connect；Institute
Stating Surveillance center's host computer includes monitoring host computer 1, data server 3,3G wireless modules 1 and alarm unit 20, the data
Server 3,3G wireless modules 1 and alarm unit 20 connect with monitoring host computer 1；The field controller 4 includes processor
The 4-2 of 4-1,3G wireless module two, FLASH memory 4-3, watchdog circuit 4-4, power module 4-5, USB interface 4-6 and display
Module 4-7, the 4-2 of 3G wireless modules two, FLASH memory 4-3, watchdog circuit 4-4, power module 4-5, USB interface
4-6 and display module 4-7 connect with processor 4-1；The embroidery machine include fuselage and rotating shuttle on the fuselage,
Shank, transmission mechanism, guide wheel, tabouret, cam box, colour changing bar, scissors and needle box；The embroidery control unit includes frequency conversion
Device 5, the rotating shuttle and shank interoperation driven by the transmission mechanism with complete embroidery process spindle motor 6 and point
The photoelectric encoder 7 not connected with controller 4-1 and spindle motor 6, the frequency converter 5 is electric with controller 4-1 and main shaft respectively
Machine 6 connects；The tabouret motion control unit moves through the guide wheel including driver 1 and respectively according to certain step pitch
Drive the X-axis stepper motor 9 that the tabouret is moved with Y-direction in X direction and y-axis stepper motor 10, the driver 1 and control
Device 4-1 processed connects, and the X-axis stepper motor 9 connects with y-axis stepper motor 10 with driver 1；The automatic colour changing unit
Rotate to drive the colour changing bar to move horizontally to complete including the camshaft in driver 2 11 and the driving cam box
The colour changing motor 12 of colour changing action, the driver 2 11 connects with controller 4-1 and colour changing motor 12 respectively；The automatic shearing
Line unit includes trimming electromagnet 13, hook line electromagnet 14, lacing thread electromagnet 15 and the photoelectricity for detecting the scissors position
Sensor 16, the trimming electromagnet 13, hook line electromagnet 14, lacing thread electromagnet 15 and photoelectric sensor 16 with controller 4-
1 connects；The burn out detection unit includes line-breakage sensor 17 and disconnection signal process circuit 18, the disconnection signal processing electricity
Road 18 connects with line-breakage sensor 17 and controller 4-1 respectively, and the line-breakage sensor 17 is by the embroidery machine
Tension seat copper post is constituted with yarn take-up spring；The 3G wireless modules 1 and the 4-2 of 3G wireless modules two are wireless by the 3G network 2
Connection.
The outer surface integration of the fuselage is connected to the link block Z2 of bulk；
The lower surface integration of the needle box is connected to the built-in brick Z1 of bulk, the edge outer surface of the built-in brick Z1
Longitudinally disposed interlocking part Z3, the interlocking part Z3 contain longitudinal mounting bar Z9 with as the strip at the top of the interlocking part Z3
It is to splice into inside the built-in brick Z1 edge to be used for fixed arch upward at the top of interlocking section Z5, longitudinal mounting bar Z9
Section Z4, the inside for arching upward section Z4 towards the built-in brick Z1 is arched upward, and the bottom of longitudinal mounting bar Z9 is to enter to
The scarf joint Z6 that the interlocking mouth Z7 being provided with inside the built-in brick Z1 and with the link block Z2 surfaces is halved together, the scarf joint
Z6 is the shape that arches upward towards the inside of the link block Z2, and the top for being used for the fixed section Z4 that arches upward is protected via same level face
Hold the bracing beam Z8 of inclination to be linked with the strip of horizontal plane keeping parallelism interlocking section Z5；
Surveillance center's host computer includes monitoring host computer, data server, 3G wireless modules one and alarm unit, described
Data server, 3G wireless modules one and alarm unit connect with monitoring host computer；
The data server is arranged in the machine box for installing the server.
It is preferred that, the corner for being used for the fixed section Z4 and scarf joint Z6 that arches upward all is the curved surface mistake that smoothly transits
Cross, it is to avoid rub damage wall when link block Z2 accesses.
It is preferred that, the interlocking part Z3 is in contact with the link block Z2 always, it is to avoid cause the outer of the needle box
The unhandsome problem of shape.
It is preferred that, the interlocking part Z3 die casting mouldings, its section is square or round in addition, and the interlocking part Z3 is glass
Bronze material, and more preferable tensile property has really been reported by quenching technical, the section is that the interlocking part Z3 of square is
Square glass bronze sheet casting pressure is formed, section is that the interlocking part Z3 of round is that column glass bronze sheet casting pressure is formed.
It is preferred that, the edge surface of the link block Z2 is top-down flaring shape wall, in addition the link block Z2
Edge surface same level face maintain inclination.The link block Z2 is conducive to put in, can also act on must allow the interlocking in addition
Part Z3 produces strain.
The fuselage and needle box on the fuselage are come by the framework connect without silk with reference to the interlocking part Z3
The stabilized link block Z2, assembling is efficiently and assembling is easy, improves assembling speed, is not in that the corrosion of leading screw shows in addition
As.
Because machine box is often disposed in the interior, its top, which is often set up, fluid pipe, when fluid pipe is leaked,
Liquid stream will spill from fluid pipe and drop to machine box surface, and can usually allow under the disturbance of air-flow indoors liquid stream along
Cover plate on machine box antetheca is infiltered in machine box so that the data server in machine box is invaded by the erosion of liquid stream
Evil；And existing protective cover builds difficulty greatly indoors, the effect for obstructing liquid stream under the disturbance of air-flow indoors in addition is not good.
The machine box includes housing, and the housing includes more than two box body a1, and the box body a1 is by aluminum alloy materials
Constitute；
All each articulated cover plate a2 on all box body a1 antetheca, being sized to for the box body a1 is different,
But can any combination be machine box；
The cover plate a2 same levels face maintains inclination, and the cover plate a2 is according to inclined inwardly from its bottom to its top
Tiltedly, 0 and the angle less than 90 degree are remained above between lower surfaces of the cover plate a2 with the box body a1.
The cover plate a2 be remained above between the lower surface with the box body a1 0 and the scope less than 90 degree of angle be
69-76 degree；Best performance is obtained, the cover plate a2 is remained above 0 and less than 90 between the lower surface with the box body a1
The corner dimension of degree is 73 degree.
As can be seen here, 0 and the angle less than 90 degree are remained above between lower surfaces of the cover plate a2 with the box body a1,
Its profile will appear as the cover plate a2 according to the deflection inwardly from its bottom to its top, if so being set up above machine box has
Fluid pipe, and when fluid pipe is leaked, liquid stream will spill from fluid pipe and drop to machine box surface, then
The same level face for keeping the cover plate a2 of inclination surface to flow to below according to same level face in liquid stream keeps the institute of inclination
Cover plate a2 surface is stated, and the cover plate a2 and the cover plate a2 below junction are not on a face, are just hindered
Enter every the box body a1 of liquid stream along the box body a1 and below gap between the box body and its described cover plate a2 of lower section
Gap in.
Generally, between the box body a1 and box body a1 below from span it is longer, that is, the angle width
Degree is smaller, and liquid stream is just more not easily accessed in box body, and the inclination in the cover plate a2 same levels face is bigger, then machine box is with rectangular
The similarity of body is just lower, and the cross section for being embodied in the machine box is quadrangle, and top margin and the base of the quadrangle are protected
Maintain an equal level row, and its left side keeps the inclination in same level face, and the right is vertical with base holding with top margin.Difficulty so to building machine box
Degree is added.
The lower surface of the cover plate a2 is located between the minimum of cover plate a2 lower section and adjacent cover plate a2 upper surface
Every magnitude range be 0.5cm-0.7cm；In order to obtain best performance, the lower surface of the cover plate a2 is located on cover plate a2's
The minimum interval size of lower section and adjacent cover plate a2 upper surface is 0.6cm；
The span that the cover plate a2 is located between cover plate a2 lower section and adjacent cover plate a2 is too short often to cause cover plate
Gap with the junction between the box body a1 increases, so indoors under the disturbance of air-flow, and liquid stream still usually enters in place
In in the gap of cover plate a2 lower section and adjacent cover plate a2 with the junction between the box body a1, so to reduce the lid
Plate a2 is located on the span between cover plate a2 lower section and adjacent cover plate a2, additionally ensures that the cover plate a2 is located on the cover plate
A2 lower section and adjacent cover plate a2 will not produce obstruction each other under push-and-pull state；And cover plate is under general state during push-and-pull,
The most long Departure displacement strained is 0.2cm, is disposed below the most long Departure displacement that adjacent cover plate strains and is also
0.2cm, thus the lower surface of the cover plate a2 be located on cover plate a2 lower section and adjacent cover plate a2 upper surface most
It is closely-spaced to be sized such that 0.6cm is best choice.
In addition, the lower end of the cover plate a2 is provided with the elastic acrylic piece a4 hung down, the elastic acrylic piece
A4 longitudinal span scope is 0.6cm-0.8cm；The horizontal span scope of the elastic acrylic piece a4 is 0.2cm-0.4cm；
The function of the elastic acrylic piece a4 is：The lid for preferably avoiding liquid stream from entering the adjacent box body a1 being located at below box body a1
In plate a2, and the elastic acrylic piece a4 realizes the condition of its function for that should not hinder the push-and-pull of other cover plate, so institute
Stating the longitudinal spans of elastic acrylic piece a4 should not be excessive, and the lower surface slightly larger than the cover plate a2 is located on cover plate a2 lower section
And the minimum interval size of adjacent cover plate a2 upper surface is all right, thus select the elastic acrylic piece a4 longitudinal direction across
Degree scope is 0.6cm-0.8cm；The horizontal span too big elastic acrylic piece a4 is located at the phase below box body a1 in push-and-pull
More inhibitions are often produced when adjacent box body a1 cover plate a2, so the elastic acrylic piece a4 selects the bullet
Property acrylic piece a4 horizontal span scope for 0.2cm-0.4cm preferably.
It is preferred that, protective cover a5, the protective cover a5 are set with branch positioned at the box body a1 of the top upper end
Support frame a6, box body a1 upper end sets the positioning port being adapted with the carriage a6, the protective cover a5 warps
Box body a1 upper end is positioned at by the carriage a6.It so can more prevent the entrance box body of liquid stream.
The cover plate of inclination is kept in the machine carriage structure of the present invention with same level face, liquid stream is so combined according to same level face
Keep the surface of the cover plate of inclination to interlock and slide to the surface of another cover plate, it is therefore prevented that liquid stream enters box body；In addition so via
Practice constructs the interval span between the inclination of cover plate and cover plate, the elastic acrylic piece a4 is with the addition of in addition, more with calculating
Prevent the problem of machine box is encroached on by liquid stream.
Existing spindle motor is all arranged on motor base, and then motor base rigid connection is in supporting table, so
The shake triggered under effect is rotated when spindle motor is run and allows for this rigid connection buffer capacity deficiency, is thus made
The structure fixing that motor base rigid connection is obtained in supporting table is not enough, and the serious element frequently resulted in inside spindle motor is ruined
The defect of damage.
The spindle motor is arranged on motor base；The motor base is connected with supporting table, the supporting table bag
The first Coupling 101 and the second Coupling 102 are included, first Coupling 101 is rectangular-shape Coupling, the rectangular-shape set
Fitting is provided with the rectangular-shape lumen therethrough for running through bottom from top；Second Coupling 102 is also rectangular-shape Coupling, should
Rectangular-shape Coupling is provided with the rectangular-shape lumen therethrough for running through bottom from top；The inwall of first Coupling 101 is with electricity
The outer wall blind rivet connection of machine base, the bottom of first Coupling 101 stretch into the second Coupling 102 and with the second Coupling
102 are engaged, and second Coupling 102 on the opposite wall of first Coupling 101 with guiding port 103 is provided with, in addition
First Coupling 101 with the opposite wall of second Coupling 102 be provided with the guiding port 103 be halved together it is embedding
Joint 104, the scarf joint 104 is embedded in the guiding port 103, is provided between the scarf joint 104 and the guiding port 103
Vertical buffer device 105；So described second Coupling 102 on the opposite wall of first Coupling 101 with being provided with
Guiding port 103, in addition first Coupling 101 with the opposite wall of second Coupling 102 be provided with the guiding
Mouthfuls 103 scarf joints 104 being halved together, the scarf joint 104 is embedded in the guiding port 103, the scarf joint 104 with it is described
Vertical buffer device 105, positioning and cushioning effect with regard to guiding can be reached, in motor base are provided between guiding port 103
When the effect rotated by motor, shake will be often produced, rocks, turn such effect, via described vertical
Buffer device 105, which just can be realized really, mitigates effect towards second Coupling 102 of first Coupling 101, institute
The second Coupling 102 is stated towards the effect of the first Coupling 101；Additionally include the lower end that is arranged at the scarf joint 104 or
The keeper 106 for vertical buffer device of the lower end of the guiding port 103, it is described to be used for vertical buffer device
Keeper 106 be the positioning port or positioning head being engaged with the vertical buffer device 105；The vertical buffering
Equipment 10 is glass bronze wire or flexible plastic block, if glass bronze wire, the keeper 106 for vertical buffer device
Bottom positioning head corresponding with the bottom of the guiding port 103 including being located at the scarf joint 104, it is blue or green for positioning the glass
Copper wire；The positioning to the first Coupling 101 and the second Coupling 102 can also be realized using rivet 107 in addition, with the first court
On to the direction for keeping 90 degree of angles, the transmission of rivet 107 scarf joint 104 and the guiding port 103, and the riveting
The horizontal span of nail 107 is both less than the rivet hole 108 of the scarf joint 104 and the rivet hole 109 of the guiding port 103 in the first direction
On horizontal span, be so conducive to the scarf joint 104 to be shaken in the inside of the guiding port 103, to mitigate spindle motor fortune
Effect during row, described first is oriented the direction moved from the first Coupling 101 towards the second Coupling 102；Via these
Description can be released：Keeper 106 for vertical buffer device can really realize the vertical effect of mitigation to motor
The damage of the element of the inside, the normal operation of motor is ensured with this, and first is used for horizontal direction buffer device 110 and second
The both sides of the scarf joint 104 are each located at for horizontal direction buffer device 111, described first, which is used for horizontal direction buffering, sets
It is glass bronze wire or flexible plastic block to be used for horizontal direction buffer device 111 for 110 and second.
So it is used for horizontal direction buffer device 110 and second for horizontal direction buffer device via plus described first
111 can really realize the effect for mitigating and being produced during spindle motor operation in horizontal direction, prevent to spindle motor inner member
Damage, has ensured the service behaviour of spindle motor.
The method of the embroidery machine monitoring system is the rotating speed that controller controls spindle motor by the frequency converter.
The present invention is described in the way of brief description of the drawings above, it will be understood by those of skill in the art that the disclosure
Embodiments described above is not limited to, in the case of without departing from the scope of the present invention, can make a variety of changes, change and replace
Change.
Claims (9)
1. a kind of embroidery machine monitoring system, it is characterised in that the needle box including fuselage and on the fuselage；
The outer surface integration of the fuselage is connected to the link block of bulk；
The lower surface integration of the needle box is connected to the built-in brick of bulk, and the edge outer surface of the built-in brick is longitudinally disposed
Interlocking part, the interlocking part contains longitudinal mounting bar with rabbeting section, the longitudinal direction as the strip at the top of the interlocking part
Mounting bar at the top of be to splice the fixed section that arches upward that is used for into inside the built-in brick edge, the section that arches upward is towards described
The inside of built-in brick is arched upward, and the bottom of longitudinal mounting bar is entered to inside the built-in brick and with the link block table
The scarf joint that the interlocking mouth that face is provided with is halved together, the scarf joint is the shape that arches upward towards the inside of the link block, the use
The bracing beam for maintaining inclination via same level face come the top for the section that arches upward fixed comes with the strip with horizontal plane keeping parallelism
Interlocking section is linked；
Embroidery control unit and Surveillance center's host computer are additionally included, the embroidery control unit includes frequency converter, passes through institute
State transmission mechanism drive the rotating shuttle and shank interoperation with complete embroidery process spindle motor and respectively with controller
The photoelectric encoder connected with spindle motor, the frequency converter connects with controller and spindle motor respectively, the spindle motor
On motor base；
Surveillance center's host computer includes monitoring host computer, data server, 3G wireless modules one and alarm unit, the data
Server, 3G wireless modules one and alarm unit connect with monitoring host computer；
The data server is arranged in the machine box for installing the server.
2. embroidery machine monitoring system according to claim 1, it is characterised in that it is described be used for it is fixed arch upward section with it is described
The corner of scarf joint is all the surface blending that smoothly transits.
3. embroidery machine monitoring system according to claim 2, it is characterised in that the interlocking part is always with the link block
It is in contact.
4. embroidery machine monitoring system according to claim 3, it is characterised in that the interlocking part die casting moulding, it is cutd open in addition
Face is square or round, and the interlocking part is glass bronze material, and the section is that the interlocking part of square is square
Shape glass bronze sheet casting pressure is formed, and section is that the interlocking part of round is that column glass bronze sheet casting pressure is formed.
5. embroidery machine monitoring system according to claim 4, it is characterised in that the edge surface of the link block is from upper
And under flaring shape wall, in addition the edge surface same level face of the link block maintain inclination.
6. embroidery machine monitoring system according to claim 1, it is characterised in that the machine box includes housing, the housing bag
More than two box bodys are included, the box body is made up of aluminum alloy materials；
All respective articulated cover plate on the antetheca of all box bodys；
The cover plate same level face maintains inclination, and the cover plate is according to the deflection inwardly from its bottom to its top, described
Cover plate is remained above 0 and the angle less than 90 degree between the lower surface with the box body.
7. embroidery machine monitoring system according to claim 1, it is characterised in that lower surface of the cover plate with the box body
Between be remained above 0 and be 69-76 degree less than the scope of 90 degree of angle；The cover plate is protected between the lower surface of the box body
It is 73 degree to hold the corner dimension more than 0 and less than 90 degree；
The lower surface of the cover plate is located on the minimum interval magnitude range of the lower section of the cover plate and the upper surface of adjacent cover plate
For 0.5cm-0.7cm；The lower surface of the cover plate is located between the minimum of the lower section of the cover plate and the upper surface of adjacent cover plate
Every size be 0.6cm；
The lower end of the cover plate is provided with the elastic acrylic piece hung down, longitudinal span scope of the elastic acrylic piece
For 0.6cm-0.8cm；The horizontal span scope of the elastic acrylic piece is 0.2cm-0.4cm；
Protective cover is set positioned at the upper end of the box body of the top, the protective cover carries carriage, a box body
Upper end the positioning port being adapted with the carriage is set, the protective cover is positioned at the upper of box body via the carriage
End.
8. embroidery machine monitoring system according to claim 1, it is characterised in that the spindle motor is arranged on motor base
On, the motor base is connected with supporting table, and the supporting table includes the first Coupling and the second Coupling, the first set
Fitting is rectangular-shape Coupling, and the rectangular-shape Coupling is provided with the rectangular-shape lumen therethrough for running through bottom from top；It is described
Second Coupling is also rectangular-shape Coupling, and the rectangular-shape Coupling is provided with the rectangular-shape insertion for running through bottom from top
Chamber；The inwall of first Coupling is connected with the outer wall blind rivet of motor base, and the bottom of first Coupling stretches into second
It is engaged in Coupling and with the second Coupling, second Coupling draws with being provided with the opposite wall of first Coupling
Lead mouth, in addition first Coupling with the opposite wall of second Coupling be provided with the guiding port be halved together it is embedding
Joint, the scarf joint is embedded in the guiding port, is set between the scarf joint and the guiding port provided with vertical buffering
It is standby；Additionally include the vertical buffer device that is used for of the lower end for being arranged at the scarf joint or the lower end of the guiding port
Keeper, the keeper for vertical buffer device is the positioning port being engaged with the vertical buffer device
Or positioning head；The vertical buffer device is glass bronze wire or flexible plastic block, if glass bronze wire, described to be used for vertically
To the keeper of buffer device include being located at the bottom positioning head corresponding with the bottom of the guiding port of the scarf joint, use
To position the glass bronze wire；The positioning to the first Coupling and the second Coupling can also be realized using rivet in addition, same
First towards on the direction for keeping 90 degree angles, and the rivet is through the scarf joint and the guiding port, and the rivet
Horizontal span be both less than the scarf joint rivet hole and the guiding port rivet hole in first towards upper horizontal span, it is described
First is oriented the direction moved from the first Coupling towards the second Coupling；And first is used for horizontal direction buffer device and the
Two be used for horizontal direction buffer device each be located at the scarf joint both sides, described first be used for horizontal direction buffer device and
Second is glass bronze wire or flexible plastic block for horizontal direction buffer device.
9. the method for embroidery machine monitoring system according to claim 1, it is characterized in that controller by the frequency converter come
Control the rotating speed of spindle motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710013164.1A CN107059275A (en) | 2017-01-09 | 2017-01-09 | Embroidery machine monitoring system and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710013164.1A CN107059275A (en) | 2017-01-09 | 2017-01-09 | Embroidery machine monitoring system and its method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107059275A true CN107059275A (en) | 2017-08-18 |
Family
ID=59624111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710013164.1A Withdrawn CN107059275A (en) | 2017-01-09 | 2017-01-09 | Embroidery machine monitoring system and its method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107059275A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110373838A (en) * | 2019-07-09 | 2019-10-25 | 福建睿能科技股份有限公司 | A kind of embroidery machine |
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Application publication date: 20170818 |