CN204215236U - A kind of embroidery machine wireless supervisory control system - Google Patents
A kind of embroidery machine wireless supervisory control system Download PDFInfo
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- CN204215236U CN204215236U CN201420560776.4U CN201420560776U CN204215236U CN 204215236 U CN204215236 U CN 204215236U CN 201420560776 U CN201420560776 U CN 201420560776U CN 204215236 U CN204215236 U CN 204215236U
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- embroidery machine
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- colour changing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of embroidery machine wireless supervisory control system, comprise Surveillance center's host computer, 3G network, several carry out the field controller of on-site data gathering and control and the embroidery control module connected with field controller respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer, data server, 3G wireless module one and alarm unit; Described field controller comprises processor, 3G wireless module two, FLASH memory, watchdog circuit, power module, USB interface and display module.The utility model is efficient, reliable, convenient, flexible, by 3G network, real-time radio Detection & Controling are carried out to embroidery machine, substantially increase production efficiency and the job stability of embroidery machine on the one hand, avoid wired communication system wiring on the other hand loaded down with trivial details, the problems such as input cost is high, system expandability difference.
Description
Technical field
The utility model relates to a kind of supervisory system, especially relates to a kind of embroidery machine wireless supervisory control system.
Background technology
Along with consumer is to the enhancing gradually of fashion, individual demand, knit product was bright and clear gradually to the trend of functionalization, variation and individualized development in recent years, just because of this reason, also there is the trend grown with each passing day in the demand of knitting manufacturing enterprise to electronization, digitized embroidery machine.
Embroidery machine is made up of main frame (mechanical part) and controller (circuit part).At present, mechanical aspects can not have too large improvement again, and can only improve performance by improving control system.The control system of embroidery machine has been embroidery action and the soul realizing various function, and the various functions of embroidery machine is all determined by control circuit part to a great extent.Existing control system of embroidering machine control accuracy is low, and arithmetic speed is slow, causes the production efficiency of embroidery machine and stability not high, and mostly adopts line Signal transmissions, there is the problems such as wiring is loaded down with trivial details, the system expandability is poor.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, and provide a kind of embroidery machine supervisory system based on 3G network, work can carry out real-time radio monitoring to embroidery machine, and signaling rate is fast, and control accuracy is high.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of embroidery machine wireless supervisory control system, is characterized in that: comprise Surveillance center's host computer, 3G network, several carry out the field controller of on-site data gathering and control and the embroidery control module connected with field controller respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer, data server, 3G wireless module one and alarm unit, and described data server, 3G wireless module one and alarm unit all connect with monitoring host computer; Described field controller comprises processor, 3G wireless module two, FLASH memory, watchdog circuit, power module, USB interface and display module, and described 3G wireless module two, FLASH memory, watchdog circuit, power module, USB interface and display module all connect with processor; Described embroidery machine comprises fuselage and is arranged on rotating shuttle, shank, gear train, guide wheel, tabouret, cam box, colour changing bar, scissors and the needle box on described fuselage; Described embroidery control module is comprised frequency converter, is driven by described gear train described rotating shuttle and shank interoperation with the spindle motor completing embroidery process and the photoelectric encoder connected with controller and spindle motor respectively, and described frequency converter connects with controller and spindle motor respectively; Described tabouret motion control unit is comprised driver one and moves according to certain step pitch respectively and the X-axis stepper motor being driven by described guide wheel described tabouret to move with Y-direction in X direction and y-axis stepper motor, described driver one connects with controller, and described X-axis stepper motor all connects with driver one with y-axis stepper motor; Described automatic colour changing unit comprises driver two and drives the camshaft in described cam box to rotate to drive described colour changing bar to move horizontally thus to complete the colour changing motor of colour changing action, and described driver two connects with controller and colour changing motor respectively; Described automatic shearing unit comprises trimming electromagnet, hook line electromagnet, lacing thread electromagnet and the photoelectric sensor for detecting described scissors position, and described trimming electromagnet, hook line electromagnet, lacing thread electromagnet and photoelectric sensor all connect with controller; Described burn out detection unit comprises line-breakage sensor and disconnection signal treatment circuit, and described disconnection signal treatment circuit connects with line-breakage sensor and controller respectively, and described line-breakage sensor is made up of the tension seat copper post be arranged on described embroidery machine and yarn take-up spring; Described 3G wireless module one and 3G wireless module two are by described 3G network wireless connections.
Above-mentioned a kind of embroidery machine wireless supervisory control system, is characterized in that: described processor is ARM microprocessor.
The utility model compared with prior art has the following advantages: system high efficiency, reliable, convenient, flexibly, by 3G network, real-time radio Detection & Controling are carried out to embroidery machine, substantially increase production efficiency and the job stability of embroidery machine on the one hand, avoid wired communication system wiring on the other hand loaded down with trivial details, the problems such as input cost is high, system expandability difference.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present utility model.
Fig. 2 is field controller theory diagram of the present utility model.
Description of reference numerals:
1-monitoring host computer; 2-3G network; 3-data server;
4-field controller; 4-1-processor; 4-2-3G wireless module two;
4-3-FLASH memory; 4-4-watchdog circuit; 4-5-power module;
4-6-USB interface; 4-7-display module; 5-frequency converter;
6-spindle motor; 7-photoelectric encoder; 8-driver one;
9-X-axis stepper motor; 10-y-axis stepper motor; 11-driver two;
12-colour changing motor; 13-trimming electromagnet; 14-hook line electromagnet;
15-lacing thread electromagnet; 16-photoelectric sensor; 17-line-breakage sensor;
18-disconnection signal treatment circuit, 19-3G wireless module one; 20-alarm unit.
Embodiment
As shown in Figure 1 and Figure 2, the utility model comprises Surveillance center's host computer, 3G network 2, several carry out the field controller 4 of on-site data gathering and control and the embroidery control module connected with field controller 4 respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer 1, data server 3,3G wireless module 1 and alarm unit 20, and described data server 3,3G wireless module 1 and alarm unit 20 all connect with monitoring host computer 1; Described field controller 4 comprises processor 4-1,3G wireless module two 4-2, FLASH memory 4-3, watchdog circuit 4-4, power module 4-5, USB interface 4-6 and display module 4-7, and described 3G wireless module two 4-2, FLASH memory 4-3, watchdog circuit 4-4, power module 4-5, USB interface 4-6 and display module 4-7 all connect with processor 4-1; Described embroidery machine comprises fuselage and is arranged on rotating shuttle, shank, gear train, guide wheel, tabouret, cam box, colour changing bar, scissors and the needle box on described fuselage; Described embroidery control module is comprised frequency converter 5, is driven by described gear train described rotating shuttle and shank interoperation with the spindle motor 6 completing embroidery process and the photoelectric encoder 7 connected with controller 4-1 and spindle motor 6 respectively, and described frequency converter 5 connects with controller 4-1 and spindle motor 6 respectively; Described tabouret motion control unit is comprised driver 1 and moves according to certain step pitch respectively and the X-axis stepper motor 9 being driven by described guide wheel described tabouret to move with Y-direction in X direction and y-axis stepper motor 10, described driver 1 connects with controller 4-1, and described X-axis stepper motor 9 all connects with driver 1 with y-axis stepper motor 10; Described automatic colour changing unit comprises driver 2 11 and drives the camshaft in described cam box to rotate to drive described colour changing bar to move horizontally thus to complete the colour changing motor 12 of colour changing action, and described driver 2 11 connects with controller 4-1 and colour changing motor 12 respectively; Described automatic shearing unit comprises trimming electromagnet 13, hook line electromagnet 14, lacing thread electromagnet 15 and the photoelectric sensor 16 for detecting described scissors position, and described trimming electromagnet 13, hook line electromagnet 14, lacing thread electromagnet 15 and photoelectric sensor 16 all connect with controller 4-1; Described burn out detection unit comprises line-breakage sensor 17 and disconnection signal treatment circuit 18, described disconnection signal treatment circuit 18 connects with line-breakage sensor 17 and controller 4-1 respectively, and described line-breakage sensor 17 is made up of the tension seat copper post be arranged on described embroidery machine and yarn take-up spring; Described 3G wireless module 1 and 3G wireless module two 4-2 are by the wireless connections of described 3G network 2.
In the present embodiment, described processor 4-1 is ARM microprocessor.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every above embodiment is done according to the utility model technical spirit any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solutions of the utility model.
Claims (2)
1. an embroidery machine wireless supervisory control system, is characterized in that: comprise Surveillance center's host computer, 3G network (2), several carry out the field controller (4) of on-site data gathering and control and the embroidery control module connected with field controller (4) respectively, tabouret motion control unit, automatically colour changing unit, automatic shearing unit and burn out detection unit to embroidery machine; Described Surveillance center host computer comprises monitoring host computer (1), data server (3), 3G wireless module one (19) and alarm unit (20), and described data server (3), 3G wireless module one (19) and alarm unit (20) all connect with monitoring host computer (1); Described field controller (4) comprises processor (4-1), 3G wireless module two (4-2), FLASH memory (4-3), watchdog circuit (4-4), power module (4-5), USB interface (4-6) and display module (4-7), and described 3G wireless module two (4-2), FLASH memory (4-3), watchdog circuit (4-4), power module (4-5), USB interface (4-6) and display module (4-7) all connect with processor (4-1); Described embroidery machine comprises fuselage and is arranged on rotating shuttle, shank, gear train, guide wheel, tabouret, cam box, colour changing bar, scissors and the needle box on described fuselage; Described embroidery control module is comprised frequency converter (5), is driven by described gear train described rotating shuttle and shank interoperation with the spindle motor (6) completing embroidery process and the photoelectric encoder (7) connected with controller (4-1) and spindle motor (6) respectively, and described frequency converter (5) connects with controller (4-1) and spindle motor (6) respectively; Described tabouret motion control unit is comprised driver one (8) and moves according to certain step pitch respectively and the X-axis stepper motor (9) being driven by described guide wheel described tabouret to move with Y-direction in X direction and y-axis stepper motor (10), described driver one (8) connects with controller (4-1), and described X-axis stepper motor (9) all connects with driver one (8) with y-axis stepper motor (10); Described automatic colour changing unit comprises driver two (11) and drives the camshaft in described cam box to rotate to drive described colour changing bar to move horizontally thus complete the colour changing motor (12) of colour changing action, and described driver two (11) connects with controller (4-1) and colour changing motor (12) respectively; Described automatic shearing unit comprises trimming electromagnet (13), hook line electromagnet (14), lacing thread electromagnet (15) and the photoelectric sensor (16) for detecting described scissors position, and described trimming electromagnet (13), hook line electromagnet (14), lacing thread electromagnet (15) and photoelectric sensor (16) all connect with controller (4-1); Described burn out detection unit comprises line-breakage sensor (17) and disconnection signal treatment circuit (18), described disconnection signal treatment circuit (18) connects with line-breakage sensor (17) and controller (4-1) respectively, and described line-breakage sensor (17) is made up of the tension seat copper post be arranged on described embroidery machine and yarn take-up spring; Described 3G wireless module one (19) and 3G wireless module two (4-2) are by described 3G network (2) wireless connections.
2. according to a kind of embroidery machine wireless supervisory control system according to claim 1, it is characterized in that: described processor (4-1) is ARM microprocessor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420560776.4U CN204215236U (en) | 2014-09-26 | 2014-09-26 | A kind of embroidery machine wireless supervisory control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420560776.4U CN204215236U (en) | 2014-09-26 | 2014-09-26 | A kind of embroidery machine wireless supervisory control system |
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| Publication Number | Publication Date |
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| CN204215236U true CN204215236U (en) | 2015-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420560776.4U Expired - Fee Related CN204215236U (en) | 2014-09-26 | 2014-09-26 | A kind of embroidery machine wireless supervisory control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105696219A (en) * | 2016-04-28 | 2016-06-22 | 南京铁道职业技术学院 | Computerized embroidery machine color changing and thread trimming controller with firm bonding function |
-
2014
- 2014-09-26 CN CN201420560776.4U patent/CN204215236U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105696219A (en) * | 2016-04-28 | 2016-06-22 | 南京铁道职业技术学院 | Computerized embroidery machine color changing and thread trimming controller with firm bonding function |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 Termination date: 20150926 |
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| EXPY | Termination of patent right or utility model |