CN108549257A - Intelligent tricot machine control system - Google Patents
Intelligent tricot machine control system Download PDFInfo
- Publication number
- CN108549257A CN108549257A CN201810222675.9A CN201810222675A CN108549257A CN 108549257 A CN108549257 A CN 108549257A CN 201810222675 A CN201810222675 A CN 201810222675A CN 108549257 A CN108549257 A CN 108549257A
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- China
- Prior art keywords
- main controller
- warp
- encoder
- jacquard
- traversing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
Abstract
The present invention provides a kind of intelligent tricot machine control system, including warp let-off main controller, the warp let-off servo-driver being connected with warp let-off main controller, Jacquard main controller, the Jacquard relaying group being connected with Jacquard main controller, traversing main controller, the flower comb sley bar servo-driver group being connected with traversing main controller, the tricot machine spindle encoder being respectively connected with warp let-off main controller, traversing main controller and Jacquard main controller;It further include the warp let-off coiled hair encoder for being arranged on the driving shaft rack of tricot machine let-off mechanism and being connected respectively with the warp let-off, traversing and Jacquard main controller when using, host computer and mobile phone for implementing manipulation to the warp let-off, traversing and Jacquard main controller, the bluetooth interchanger communicated with host computer, warp let-off main controller, traversing main controller and Jacquard main controller for mobile phone.The present invention using when can effectively eliminate warp knitting machine fabric shut down striped to promoted fabric quality and perception, control accuracy it is relatively high and manipulation it is more convenient.
Description
Technical field
The present invention relates to tricot machine fields, and in particular to a kind of intelligence tricot machine control system.
Background technology
Currently, the degree of automation of tricot machine is constantly promoted, and the control system of tricot machine is also therewith increasingly to intelligence side
To development, the common research of control system come into being is public such as the Chinese patent literature that application publication number is CN105892398A
A kind of control system of tricot machine is opened;For another example application publication number is the Chinese patent literature of CN105739475A, discloses one
The intelligent tricot machine control system of kind, the control system include main cabinet and flower comb cabinet;Main cabinet includes motion controller, industrial personal computer, change
Frequency device, servo-driver, Jacquard main website and main cabinet encoder communication board etc..Tricot machine (intelligence) control system energy common at present
It is enough that tricot machine is carried out automatically controlling, but have the following disadvantages;First, current tricot machine control system is usually only in master
Encoder is set on axis, when tricot machine is shut down, although encoder on main shaft can record the stop position of main shaft, when through
Position can not accurately control after volume machine is shut down because of warp let-off servo and mechanical structure can not eliminate the reasons such as site error, again
Usually make to leave apparent shutdown striped on the fabric that the tricot machine under current control system controls is woven when startup, sternly
Ghost image rings the total quality and perception of the batch fabric, and knitted fabric, which shuts down striped, becomes a great problem of puzzlement industry;Second,
The encoder generally use incremental transducer that tricot machine control system is arranged on main shaft at present, it is not high that there are control accuracies
Problem also causes occur one of apparent the reason of shutting down striped on fabric;Third, tricot machine control system is usual at present
Tricot machine is manipulated using manipulation man-machine interface is arranged on tricot machine or Digiplex is separately provided, there is operation not
Just the problem of and to a certain degree improving equipment cost.
Invention content
The purpose of the present invention is:Can be effectively eliminated for problems of the prior art, when providing a kind of use through
Compile the intelligence warp that woven fabric shuts down striped to promote fabric quality and perception, control accuracy are relatively high and manipulation is more convenient
Volume machine control system.
The technical scheme is that:The intelligent tricot machine control system of the present invention, including warp let-off main controller, send with above-mentioned
The warp let-off servo-driver being connected through main controller, Jacquard main controller, the Jacquard relaying group being connected with above-mentioned Jacquard main controller are traversing
Main controller, the flower comb sley bar servo-driver group being connected with above-mentioned traversing main controller, with above-mentioned warp let-off main controller, traversing main controller
The tricot machine spindle encoder being respectively connected with Jacquard main controller, is structurally characterized in that:Further include being arranged in tricot machine when using
The warp let-off disk being connected on the driving shaft rack of let-off mechanism and with above-mentioned warp let-off main controller, traversing main controller and Jacquard main controller respectively
Header encoder device, host computer and mobile phone for implementing manipulation to above-mentioned warp let-off main controller, traversing main controller and Jacquard main controller are used
In the bluetooth interchanger that mobile phone is communicated with above-mentioned host computer, warp let-off main controller, traversing main controller and Jacquard main controller.
Further embodiment is:Above-mentioned tricot machine spindle encoder and warp let-off coiled hair encoder are absolute value encoder.
Further embodiment is:Above-mentioned tricot machine spindle encoder is equipped with the first encoder junction box;Warp let-off coiled hair is compiled
Code device is equipped with second encoder junction box;Tricot machine spindle encoder passes through the first encoder junction box and above-mentioned warp let-off master control
Device, traversing main controller and Jacquard main controller are respectively connected with;Warp let-off coiled hair encoder is sent by second encoder junction box with above-mentioned
It is respectively connected with through main controller, traversing main controller and Jacquard main controller.
Further embodiment is:Above-mentioned warp let-off main controller include warp let-off main control module and with above-mentioned warp let-off main control module phase
The communication interface of connection, I/O interface groups, the first encoder interfaces, second encoder interface;Warp let-off main controller is connect by its communication
Mouth and above-mentioned host computer and mobile communication;Warp let-off main controller is encoded by its first, second encoder interfaces and above-mentioned first respectively
Device junction box and second encoder junction box correspond to electrical connection;Warp let-off main controller is passed through by corresponding interface in its I/O interface group
Twisted-pair shielded wire is communicated using 485 communication patterns with warp let-off servo-driver.
Further embodiment is:Above-mentioned traversing main controller include traversing main control module and with above-mentioned traversing main control module phase
Second communication interface of connection, the 2nd I/O interface groups, third encoder interfaces, the 4th encoder interfaces;Traversing main controller passes through
Its second communication interface and above-mentioned host computer and mobile communication;Traversing main controller respectively by its third, the 4th encoder interfaces with
Above-mentioned first encoder junction box and second encoder junction box correspond to electrical connection;Traversing main controller is by phase in its I/O interface group
The interface answered is combed corresponding flower comb sley bar in sley bar servo-driver group with flower using 485 communication patterns by twisted-pair shielded wire and is watched
Take driver communication.
Further embodiment is:Above-mentioned Jacquard main controller include Jacquard main control module and with above-mentioned Jacquard main control module phase
Third communication interface, the 3rd I/O interface groups, the 5th encoder interfaces, the 6th encoder interfaces of connection;Jacquard main controller passes through
Its third communication interface and above-mentioned host computer and mobile communication;Jacquard main controller respectively by its 5th, with above-mentioned first encoder
Junction box and second encoder junction box correspond to electrical connection;Jacquard main controller passes through merchant by corresponding interface in its I/O interface group
Card client cables are communicated with above-mentioned Jacquard relaying group.
Further embodiment also has:Above-mentioned warp let-off main controller is that can be compiled by above-mentioned tricot machine main shaft absolute value when using
Code device and warp let-off coiled hair absolute value encoder form the controller for implementing double-closed-loop control to the feeding system of warp of tricot machine;Above-mentioned cross
It is that can move needle using single needle backlash compensation control mode, every time to the flower comb and sley bar of tricot machine when using to terminate to move main controller
Or booting is all made of secondary return-to-zero method and finds the controller that zero-bit is positioned again.
The present invention has the effect of positive:(1) intelligent tricot machine control system of the invention, control model is by existing skill
Common velocity mode is improved to the higher angle control model of precision in art, passes through the tricot machine on tricot machine main shaft
Main shaft absolute value encoder and the warp let-off coiled hair absolute value encoder on the driving shaft rack of the let-off mechanism of tricot machine are formed
To the double-closed-loop control of feeding system of warp;And by the positive and negative rotation real time correlation of the positive and negative rotation of tricot machine main shaft and let-off mechanism, effectively
Ground eliminates coiled hair rotation error of the tricot machine control system in shutdown and booting in the prior art;Meanwhile traversing main controller
Single needle backlash compensation control mode is used to flower comb and sley bar, needle is moved every time and terminates or be switched on to be all made of secondary return-to-zero method again
It finds zero-bit to be positioned, substantially increases and move needle precision, therefore knitted fabric in the prior art can be eliminated to the maximum extent
Generally existing shuts down the problem of this puzzlement industry of striped.(2) intelligent tricot machine control system of the invention, traversing master control are adopted
Flower comb sley bar servo motor is controlled and driven with angle mode, in the aspect of performance such as continuity and real-time better than in the prior art
Common position and speed control model;Every axis warp let-off tach signal that warp let-off coiled hair absolute value encoder monitors in real time is by the warp let-off
Main controller, Jacquard main controller and traversing main controller are shared so that it is more accurate compared to the prior art to the control of tricot machine
Synchronous, control accuracy is high.(3) intelligent tricot machine control system of the invention, by can not only be by host computer to system
Global control is carried out, also parameter setting and manipulation can be carried out conveniently by mobile phone, not only be manipulated more compared to the prior art
It is convenient, and certain hardware cost can be saved.
Description of the drawings
Fig. 1 is the structural schematic block diagram of the present invention;
Fig. 2 is the structural schematic diagram of warp let-off main controller in Fig. 1;
Fig. 3 is the structural schematic diagram of traversing main controller in Fig. 1;
Fig. 4 is the structural schematic diagram of Jacquard main controller in Fig. 1.
Specific implementation mode
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
(embodiment 1)
See Fig. 1, the intelligent tricot machine control system of the present embodiment, mainly by warp let-off main controller, warp let-off servo-driver,
It is Jacquard main controller, Jacquard relaying group, traversing main controller, flower comb sley bar servo-driver group, tricot machine spindle encoder, upper
Machine, warp let-off coiled hair encoder, mobile phone, bluetooth group of switches at.Tricot machine spindle encoder is equipped with the first encoder junction box;
Warp let-off coiled hair encoder is equipped with second encoder junction box.
Warp let-off main controller, Jacquard main controller and traversing main controller are communicated with host computer respectively;Mobile phone passes through bluetooth interchanger
It is communicated respectively with warp let-off main controller, Jacquard main controller, traversing main controller and host computer;Tricot machine spindle encoder passes through first
Encoder junction box is electrically connected with warp let-off main controller, Jacquard main controller and traversing main controller signal respectively;Warp let-off coiled hair encoder
It is electrically connected respectively with warp let-off main controller, Jacquard main controller and traversing main controller signal by second encoder junction box;The warp let-off is watched
It takes driver to be electrically connected with warp let-off main controller two-way signaling, warp let-off servo-driver is controlled by warp let-off main controller and to warp let-off master control
Device feedback signal;Jacquard relaying group is electrically connected with Jacquard main controller, and Jacquard relaying group drives warp under the control of Jacquard main controller
The jacquard needle group of volume machine moves;Flower comb sley bar servo-driver group is electrically connected with traversing main controller two-way signaling, and flower comb sley bar is watched
It includes several flower comb sley bar servo-drivers, control of each flower comb sley bar servo-driver in traversing main controller to take driver group
Flower comb sley bar movement accordingly and to traversing main controller feedback signal on lower driving tricot machine.
Warp let-off coiled hair encoder is arranged on the driving shaft rack of the let-off mechanism of tricot machine, for detecting warp let-off coiled hair in real time
The information such as position, when let-off mechanism stops, warp let-off coiled hair encoder can accurately export the practical parking position of warp let-off coiled hair.
In the present embodiment, warp let-off coiled hair encoder preferably uses absolute value encoder.
Tricot machine spindle encoder is arranged on the main shaft of tricot machine, the letters such as position for detecting tricot machine main shaft in real time
Breath.In the present embodiment, tricot machine spindle encoder preferably uses absolute value encoder.
In host computer the present embodiment preferably use PC machine, host computer for realizing to warp let-off main controller, Jacquard main controller and
The real-time control of traversing main controller and monitoring;Host computer is used with warp let-off main controller, Jacquard main controller and traversing main controller
USB3.0 full-duplex high-speeds communicate, execution and fast response time;Host computer has the man-machine interface using bottom code exploitation, holds
Line efficiency is high, fast response time;User can be conveniently realized system debug by the man-machine interface of host computer, parameter setting, be gone through
History record queries.Host computer has blue tooth communication function.
Mobile phone is smart mobile phone, and mobile phone is built-in with special APP, and user can easily be communicated with PC machine by mobile phone, is realized
Setting to systematic parameter and the manipulation to system.
Referring to Fig. 2, warp let-off main controller is mainly connect by warp let-off main control module and the communication being connected with warp let-off main control module
Mouth, I/O interface groups, the first encoder interfaces, second encoder interface and power port composition.Warp let-off main controller other parts with it is existing
Have that technology is essentially identical, the difference is that it is additionally arranged the second encoder interface for being electrically connected with warp let-off coiled hair encoder,
The control software of warp let-off main control module makes corresponding change simultaneously.
Warp let-off main controller passes through its communication interface and host computer and mobile communication;The first, warp let-off main controller is respectively by
The electrical connection corresponding with tricot machine spindle encoder and warp let-off coiled hair encoder of second encoder interface;Warp let-off main controller is by its I/O
Corresponding interface is communicated using 485 communication patterns with warp let-off servo-driver by twisted-pair shielded wire in interface group;Warp let-off master control
Device is by corresponding interface input such as chain alarm signal, traversing chain alarm signal, tight feeder alarm, broken yarn in its I/O interface group
Alarm, oil pressure alarm, slow train input, express input and output such as emergency stop analog quantity stop analog quantity signal slowly.Power port is used
It powers in for warp let-off main control module.
Referring to Fig. 3, what traversing main controller was mainly connected by traversing main control module and with traversing main control module second leads to
Believe interface, the 2nd I/O interface groups, third encoder interfaces, the 4th encoder interfaces and second source mouth composition.Traversing main controller
Other parts are essentially identical with the prior art, the difference is that being additionally arranged the 4th for being electrically connected with warp let-off coiled hair encoder
Encoder interfaces, while the control software of traversing main control module is made and considers that the corresponding of tricot machine warp let-off coiled hair parking position changes
Become, such software changes into simple existing software technology.
Traversing main controller passes through its second communication interface and host computer and mobile communication;Traversing main controller respectively by its
Three, the 4th encoder interfaces electrical connection corresponding with tricot machine spindle encoder and warp let-off coiled hair encoder;Traversing main controller is by it
Corresponding interface combs phase in sley bar servo-driver group by twisted-pair shielded wire using 485 communication patterns and flower in I/O interface groups
The flower comb sley bar servo-driver communication answered;Traversing main controller is by corresponding interface input such as detection air pressure in its I/O interface group
The signals such as signal, active line alarm and output such as traversing linkage signal, grease pump timing output, lack the delay air valve that has a power failure
The mutually signals such as alarm and active line alarm.Second source mouth is used to power for traversing main control module.
Referring to Fig. 4, Jacquard main controller is mainly by Jacquard main control module, third communication interface, the 3rd I/O interface groups, the 5th
Encoder interfaces, the 6th encoder interfaces, third power port and exchange power port, direct current power port, driving pinboard and output
Power port forms.Third communication interface, the 3rd I/O interface groups, the 5th encoder interfaces, the 6th encoder interfaces, third power port
It is connected respectively with Jacquard main control module.Jacquard main controller other parts and the prior art are essentially identical, the difference is that increasing
If for and the electrical connection of warp let-off coiled hair encoder the 6th encoder interfaces, while the control software of Jacquard main control module is made
Consider that simple existing software technology is changed into the corresponding change of tricot machine warp let-off coiled hair parking position, such software.
Jacquard main controller passes through its third communication interface and host computer and mobile communication;Jacquard main controller respectively by its
Five, the 6th encoder interfaces electrical connection corresponding with tricot machine spindle encoder and warp let-off coiled hair encoder;Jacquard main controller is by it
Corresponding interface is communicated by Jacquard client cables with Jacquard relaying group in I/O interface groups;Jacquard main controller is by its I/O interface group
In corresponding interface input and output such as alarm and link signal;Supply and AC electricity of the third power port for Jacquard main control module
Mouth input AC220V alternating currents;Direct current power port is used for the input of UPS and direct current;Power port is exported to be used to power for Jacquard relaying group,
Output power port is electrically connected with driving change-over panel;Driving change-over panel is electrically connected with exchange power port, direct current power port;Driving pinboard is used for
Separated time processing is carried out to the power supply of input.
Warp let-off main controller, warp let-off servo-driver, Jacquard main controller, Jacquard relaying group, traversing main controller and flower comb comb
The main basic functional principle of comb servo-driver group is the prior art, is not detailed.
The intelligent tricot machine control system of the present embodiment, when in use related work principle be summarized as follows:
The intelligent tricot machine control system of the present embodiment, control model improve velocity mode common in the art
For the higher angle control model of precision, pass through tricot machine main shaft absolute value encoder on tricot machine main shaft and installation
Warp let-off coiled hair absolute value encoder on the driving shaft rack of the let-off mechanism of tricot machine forms the two close cycles control to feeding system of warp
System;And it by the positive and negative rotation real time correlation of the positive and negative rotation of tricot machine main shaft and let-off mechanism, effectively eliminates and passes through in the prior art
Coiled hair rotation error of the volume machine control system in shutdown and booting;Meanwhile traversing main controller uses single needle to flower comb and sley bar
Backlash compensation control mode moves needle and terminates or be switched on to be all made of secondary return-to-zero method and find zero-bit again to be positioned, greatly every time
Big improve moves needle precision, thus can eliminate to the maximum extent knitted fabric generally existing in the prior art shut down striped this
Perplex the problem of industry.
The intelligent tricot machine control system of the present embodiment, traversing master control are controlled and are driven flower comb sley bar using angle mode
Servo motor is better than position and speed control model common in the art in the aspect of performance such as continuity and real-time;It send
The every axis warp let-off tach signal monitored in real time through coiled hair absolute value encoder is by warp let-off main controller, Jacquard main controller and traversing master control
Device is shared so that it is to the control of tricot machine compared to the prior art more precise synchronization.
The intelligent tricot machine control system of the present embodiment, by the way that global control can not only be carried out to system by host computer
System can also carry out parameter setting and manipulation conveniently by mobile phone, not only be manipulated compared to the prior art more convenient, and can save
About certain hardware cost.
Above example is the explanation rather than limitation of the present invention to the specific implementation mode of the present invention, related technology
The technical staff in field without departing from the spirit and scope of the present invention, can also make various transformation and variation and obtain
To corresponding equivalent technical solution, therefore all equivalent technical solutions should be included into the patent protection model of the present invention
It encloses.
Claims (7)
1. a kind of intelligence tricot machine control system, including warp let-off main controller, the warp let-off servo being connected with the warp let-off main controller are driven
Dynamic device, Jacquard main controller, the Jacquard relaying group being connected with the Jacquard main controller, traversing main controller, with the traversing main controller
Connected flower comb sley bar servo-driver group, is respectively connected with the warp let-off main controller, traversing main controller and Jacquard main controller
Tricot machine spindle encoder, it is characterised in that:Further include being arranged on the driving shaft rack of tricot machine let-off mechanism and distinguishing when using
The warp let-off coiled hair encoder being connected with the warp let-off main controller, traversing main controller and Jacquard main controller, for the warp let-off
Main controller, traversing main controller and Jacquard main controller implement the host computer and mobile phone of manipulation, for mobile phone and the host computer, the warp let-off
The bluetooth interchanger of main controller, traversing main controller and the communication of Jacquard main controller.
2. intelligence tricot machine control system according to claim 1, it is characterised in that:The tricot machine spindle encoder and
Warp let-off coiled hair encoder is absolute value encoder.
3. intelligence tricot machine control system according to claim 1 or 2, it is characterised in that:The tricot machine axial coding
Device is equipped with the first encoder junction box;Warp let-off coiled hair encoder is equipped with second encoder junction box;Tricot machine axial coding
Device is respectively connected with by the first encoder junction box and the warp let-off main controller, traversing main controller and Jacquard main controller;Warp let-off disk
Header encoder device is respectively connected with by second encoder junction box and the warp let-off main controller, traversing main controller and Jacquard main controller.
4. intelligence tricot machine control system according to claim 3, it is characterised in that:The warp let-off main controller includes the warp let-off
Main control module and the communication interface being connected with the warp let-off main control module, I/O interface groups, the first encoder interfaces, second
Encoder interfaces;Warp let-off main controller passes through its communication interface and the host computer and mobile communication;Warp let-off main controller is respectively by it
The electrical connection corresponding with the first encoder junction box and second encoder junction box of first, second encoder interfaces;Warp let-off master
Control device is led to using 485 communication patterns with warp let-off servo-driver by corresponding interface in its I/O interface group by twisted-pair shielded wire
Letter.
5. intelligence tricot machine control system according to claim 3, it is characterised in that:The traversing main controller includes traversing
Main control module and the second communication interface being connected with the traversing main control module, the 2nd I/O interface groups, third encoder connect
Mouth, the 4th encoder interfaces;Traversing main controller passes through its second communication interface and the host computer and mobile communication;Traversing master control
Device is respectively by its third, the 4th encoder interfaces and the first encoder junction box and second encoder junction box is corresponding is electrically connected
It connects;Traversing main controller is by corresponding interface in its I/O interface group by twisted-pair shielded wire using 485 communication patterns and flower comb sley bar
Flower comb sley bar servo-driver communication accordingly in servo-driver group.
6. intelligence tricot machine control system according to claim 3, it is characterised in that:The Jacquard main controller includes Jacquard
Main control module and the third communication interface being connected with the Jacquard main control module, the 3rd I/O interface groups, the 5th encoder connect
Mouth, the 6th encoder interfaces;Jacquard main controller passes through its third communication interface and the host computer and mobile communication;Jacquard master control
Device is respectively by its 5th, electrical connection corresponding with the first encoder junction box and second encoder junction box;Jacquard main controller
It is communicated with the Jacquard relaying group by Jacquard client cables by corresponding interface in its I/O interface group.
7. intelligence tricot machine control system according to claim 1, it is characterised in that:The warp let-off main controller is when using
The warp let-off system to tricot machine can be formed by the tricot machine main shaft absolute value encoder and warp let-off coiled hair absolute value encoder
System implements the controller of double-closed-loop control;The traversing main controller is that can use list to the flower comb and sley bar of tricot machine when using
Needle backlash compensation control mode moves needle and terminates or be switched on to be all made of secondary return-to-zero method and find what zero-bit was positioned again every time
Controller.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109507935A (en) * | 2019-01-02 | 2019-03-22 | 福建杰嘉科技有限公司 | A kind of combined type main controller with Jacquard device, let-off motion and traverse displacement unit |
CN113759773A (en) * | 2021-08-17 | 2021-12-07 | 福建杰嘉科技有限公司 | Warp knitting machine system convenient to use |
CN114859791A (en) * | 2022-05-20 | 2022-08-05 | 常州市赛嘉机械有限公司 | Ultra-large loom wide lattice spacing control system and control method thereof |
-
2018
- 2018-03-19 CN CN201810222675.9A patent/CN108549257A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109507935A (en) * | 2019-01-02 | 2019-03-22 | 福建杰嘉科技有限公司 | A kind of combined type main controller with Jacquard device, let-off motion and traverse displacement unit |
CN113759773A (en) * | 2021-08-17 | 2021-12-07 | 福建杰嘉科技有限公司 | Warp knitting machine system convenient to use |
CN113759773B (en) * | 2021-08-17 | 2024-03-08 | 福建杰嘉科技有限公司 | Warp knitting machine system convenient to use |
CN114859791A (en) * | 2022-05-20 | 2022-08-05 | 常州市赛嘉机械有限公司 | Ultra-large loom wide lattice spacing control system and control method thereof |
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Application publication date: 20180918 |