CN105445274A - Comprehensive appearance detection device for mechanical flow line production - Google Patents
Comprehensive appearance detection device for mechanical flow line production Download PDFInfo
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- CN105445274A CN105445274A CN201510988565.XA CN201510988565A CN105445274A CN 105445274 A CN105445274 A CN 105445274A CN 201510988565 A CN201510988565 A CN 201510988565A CN 105445274 A CN105445274 A CN 105445274A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
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Abstract
The invention discloses a comprehensive appearance detection device for mechanical flow line production, which comprises a detection base and a detection rotating mechanism, wherein detection installation plates are arranged around the detection base, an appearance detection mechanism is arranged on each detection installation plate, the detection rotating mechanism comprises a rotation base component, a rotation driving component, a rotation transmission component and belt transmission components, the rotation driving component is connected with the rotation transmission component, the rotation transmission component is connected with the belt transmission components, the belt transmission components are connected with belt tensioning components, an appearance detection plate is arranged at the top of each belt transmission component, a detection clamp is arranged on the appearance detection plate and a detection workpiece is arranged in the detection clamp. The device is arranged in the last process of a mechanical flow line, is used for carrying out appearance detection on processed detection workpieces to judge whether the detection workpiece meets the production standard, and has the advantages of eliminating defects of artificial detection, improving the working efficiency of product detection and enhancing the production efficiency and economical benefits of the enterprises.
Description
Technical field
The present invention relates to a kind of appearance delection device in all directions for mechanical production line balance.
Background technology
In mechanical production line balance, the mechanical workpieces processed will carry out last procedure usually, and namely outward appearance detects, and sees and whether meets production requirement.But prior art generally adopts the presentation quality of desk checking mechanical workpieces, take a large amount of manpower, and owing to being subject to the impact of the individual factor such as eyesight, mood, fatigue, light, cause checkability low, sorting difference is large, reduce enterprises production efficiency and economic benefit, affect the market competitiveness of machinery industry.And adopt import equipment price high, and the after-sales service cycle is long, once the problem of breaking down will have a strong impact on the normal production of enterprise.
Summary of the invention
The object of the present invention is to provide a kind of appearance delection device in all directions for mechanical production line balance, this apparatus structure is simple, science is convenient, with strong points, automaticity is high, solves the outward appearance test problems of mechanical workpieces well.This device is arranged on last procedure of mechanical streamline, the detection workpiece processed is carried out outward appearance detection one by one, show whether this detection workpiece meets production standard, eliminate many defects of manual detection, improve the work efficiency of Product checking, strengthen enterprises production efficiency and economic benefit.This device is first by feeding manipulator (not shown in FIG.), detection workpiece is placed into one by one on outward appearance check-out console, after testing after clamp, start detection rotating mechanism, 4 pieces of outward appearance check-out consoles are while doing " revolution " around rotary main shaft, " rotation " is done around follower belt transmission shaft itself by belt drive component, be convenient to 4 groups of visual inspection machine structures like this, corresponding picture can be taken better more quickly, complete testing fast, finally by blanking mechanical hand (not shown in FIG.), detection workpiece is transported outside body.
In order to solve the problems of the technologies described above, adopt following technical scheme:
A kind of appearance delection device in all directions for mechanical production line balance, comprise and detect pedestal and detect rotating mechanism, detecting rotating mechanism is installed on the center of detection pedestal, the surrounding detecting pedestal is provided with detection installing plate, detect installing plate and be provided with visual inspection machine structure, detect pedestal and be provided with control box, control box connects visual inspection machine structure, the lower end detecting pedestal is provided with detection fixed leg, detect rotating mechanism and comprise rotating basis assembly, rotary drive assembly, rotary drive assembly and belt drive component, rotating basis assembly is fixedly installed in and detects on pedestal, rotating basis assembly is provided with rotary drive assembly, rotary drive assembly and belt drive component, rotary drive assembly connects rotary drive assembly, rotary drive assembly connects belt drive component, belt drive component is connected with belt tension assembly, the top of belt drive component is provided with outward appearance check-out console, outward appearance check-out console is provided with detection fixture, detect in fixture and be provided with detection workpiece.This device is first by feeding manipulator (not shown in FIG.), detection workpiece is placed into one by one on outward appearance check-out console, after testing after clamp, start detection rotating mechanism, 4 pieces of outward appearance check-out consoles are while doing " revolution " around rotary main shaft, " rotation " is done around follower belt transmission shaft itself by belt drive component, be convenient to 4 groups of visual inspection machine structures like this, corresponding picture can be taken better more quickly, complete testing fast, finally by blanking mechanical hand (not shown in FIG.), detection workpiece is transported outside body.
Further, rotating basis assembly comprises rotation installation base plate and rotary mount, rotary mount comprises the first rotary mount and the second rotary mount, rotation installation base plate is provided with between first rotary mount and the second rotary mount, first rotary mount is fixedly connected on the left side detecting pedestal, and the second rotary mount is fixedly connected on the right side detecting pedestal.Rotate installation base plate and connect the first rotary mount and the second rotary mount respectively by two ends, left side, be well secured to the lower end detecting pedestal, make rotation installation base plate have more large bearing capacity, improve the steadiness of whole device.
Further, rotary drive assembly comprises electric rotating machine and rotates reductor, electric rotating machine and rotation reductor are all installed on and rotate on installation base plate, electric rotating machine is connected with electric rotating machine output shaft, electric rotating machine output shaft connects rotation reductor, and the output terminal rotating reductor connects rotary drive assembly.Rotary drive assembly makes high speed rotary motion by electric rotating machine driven rotary motor output shaft, under the effect rotating reductor, the output torque of further increase rotary main shaft, make rotary main shaft that 4 groups of belt drive components can be driven to do outward appearance testing together simultaneously, thus increase work efficiency.Rotation reductor is worm-gear speed reducer, worm-gear speed reducer have compact mechanical structure, volumetric bulk light and handy, the plurality of advantages such as simple, easy to maintenance, usability is strong, safe reliability is large, compact mechanical structure, volumetric bulk are light and handy are installed, be extremely suitable on detection rotating mechanism.
Further, rotary drive assembly comprises rotary main shaft, universal stage and rotary drive plate, rotary drive plate comprises the first rotary drive plate and the second rotary drive plate, first rotary drive plate is installed on the top of rotary main shaft, second rotary drive plate is installed on the middle part of rotary main shaft, the lower end of rotary main shaft connects rotation reductor, second rotary drive plate is provided with belt drive component, the downside of the second rotary drive plate is provided with universal stage, the downside of universal stage is connected with rotary sleeve, and universal stage and rotary sleeve are all socketed on rotary main shaft.Rotary drive assembly is rotated by rotary drive assembly driven rotary main shaft, driven rotary platform, the first rotary drive plate and then rotate around rotary main shaft together with the second rotary drive plate, be installed on the testing assembly also and then motion on universal stage, the first rotary drive plate and the second rotary drive plate like this, thus whole detection rotating mechanism is run effectively, complete testing quickly and easily.
Further, first rotary drive plate is provided with photoelectric sensor, photoelectric sensor matches with detection workpiece, the center of the first rotary drive plate is provided with the first center mounting hole, first center mounting hole and rotary main shaft match, second rotary drive plate comprises central rotation portion and extension, and the center in central rotation portion is provided with the second center mounting hole, and the second center mounting hole and rotary main shaft match.First rotary drive plate is provided with four photoelectric sensors, respectively corresponding 4 groups of visual inspection machine structures, makes it coordinate detection rotating mechanism and visual inspection machine structure to complete testing better.Second rotary drive plate is provided with 4 extensions, 4 extensions install one group of belt drive component and belt tension assembly respectively, 4 pieces of outward appearance check-out consoles can be worked simultaneously, in rotary course, omnibearing shooting work is carried out to all directions detecting workpiece, be convenient to the shooting work completing four direction within the unit interval fast, photographed data is passed to control box and makes feedback, detect workpiece and whether meet production standard, thus improve the work efficiency of this device, testing is fast and effeciently carried out.
Further, belt drive component comprises belt pulley, belt drive shaft and driving belt, belt pulley comprises driving pulley and driven pulley, belt drive shaft comprises drive pulley transmission shaft and follower belt transmission shaft, drive pulley transmission shaft is installed in central rotation portion, follower belt transmission shaft is installed on extension, the top of follower belt transmission shaft is provided with outward appearance check-out console, drive pulley transmission shaft is provided with driving pulley, follower belt transmission shaft is provided with driven pulley, between driving pulley and driven pulley, is provided with driving belt.Belt drive component is provided with 4 groups, lay respectively on 4 directions of the second rotary drive plate, the top of each belt drive component is provided with outward appearance check-out console, like this under the effect of rotary main shaft, 4 groups of belt drive components can move simultaneously, complete testing more quickly.Belt drive component is by drive pulley transmission shaft, under the effect of driving pulley, driven pulley and driving belt, follower belt transmission shaft is rotated, so every block outward appearance check-out console is doing " revolution " around rotary main shaft, " rotation " is done around follower belt transmission shaft itself by belt drive component, be convenient to 4 groups of visual inspection machine structures like this, take corresponding picture better, complete testing fast.
Further, central rotation portion is provided with the first installation axle hole, and the first installation axle hole and drive pulley transmission shaft match, and extension is provided with the second installation axle hole, and the second installation axle hole and follower belt transmission shaft match.
Further, rotary main shaft is provided with initiatively transmission gear, and initiatively transmission gear is installed between the first rotary drive plate and the second rotary drive plate, and the top of drive pulley transmission shaft is provided with slave drive gear, and initiatively transmission gear is meshed with slave drive gear.Initiatively transmission gear is provided with one, slave drive gear is provided with 4, lay respectively on 4 directions of initiatively transmission gear, such active transmission gear drives 4 slave drive gears to move simultaneously, such 4 groups of belt drive components just can drive 4 pieces of outward appearance check-out consoles to be rotated simultaneously, thus complete testing fast.
Further, belt tension assembly comprises tensioning shaft, backstand and stretching pulley, and the top of tensioning shaft is provided with stretching pulley, stretching pulley and driving belt match, the bottom of tensioning shaft is provided with backstand, and extension is provided with tensioning mounting groove, and backstand is movably connected on tensioning mounting groove.Belt tension assembly is provided with 4 groups, often organizes belt tension component matching one group of belt drive component, can regulate the rate of tension of driving belt, be convenient to belt drive component and carry out testing better.
Further, visual inspection machine structure comprises video camera and fixed support, and fixed support is fixedly installed in and detects on installing plate, and fixed support is provided with video camera.Visual inspection machine structure is provided with 4 groups, is installed on 4 pieces respectively and detects installing plate, by video camera shot detection workpiece, the picture photographed is passed to control box, thus express-analysis, show whether this detection workpiece meets production standard.
Owing to adopting technique scheme, there is following beneficial effect:
The present invention is a kind of appearance delection device in all directions for mechanical production line balance, and this apparatus structure is simple, science is convenient, with strong points, automaticity is high, solves the outward appearance test problems of mechanical workpieces well.This device is arranged on last procedure of mechanical streamline, the detection workpiece processed is carried out outward appearance detection one by one, show whether this detection workpiece meets production standard, eliminate many defects of manual detection, improve the work efficiency of Product checking, strengthen enterprises production efficiency and economic benefit.This device is first by feeding manipulator (not shown in FIG.), detection workpiece is placed into one by one on outward appearance check-out console, after testing after clamp, start detection rotating mechanism, 4 pieces of outward appearance check-out consoles are while doing " revolution " around rotary main shaft, " rotation " is done around follower belt transmission shaft itself by belt drive component, be convenient to 4 groups of visual inspection machine structures like this, corresponding picture can be taken better more quickly, complete testing fast, finally by blanking mechanical hand (not shown in FIG.), detection workpiece is transported outside body.
Rotate installation base plate and connect the first rotary mount and the second rotary mount respectively by two ends, left side, be well secured to the lower end detecting pedestal, make rotation installation base plate have more large bearing capacity, improve the steadiness of whole device.
Rotary drive assembly makes high speed rotary motion by electric rotating machine driven rotary motor output shaft, under the effect rotating reductor, the output torque of further increase rotary main shaft, make rotary main shaft that 4 groups of belt drive components can be driven to do outward appearance testing together simultaneously, thus increase work efficiency.Rotation reductor is worm-gear speed reducer, worm-gear speed reducer have compact mechanical structure, volumetric bulk light and handy, the plurality of advantages such as simple, easy to maintenance, usability is strong, safe reliability is large, compact mechanical structure, volumetric bulk are light and handy are installed, be extremely suitable on detection rotating mechanism.
Rotary drive assembly is rotated by rotary drive assembly driven rotary main shaft, driven rotary platform, the first rotary drive plate and then rotate around rotary main shaft together with the second rotary drive plate, be installed on the testing assembly also and then motion on universal stage, the first rotary drive plate and the second rotary drive plate like this, thus whole detection rotating mechanism is run effectively, complete testing quickly and easily.
First rotary drive plate is provided with four photoelectric sensors, respectively corresponding 4 groups of visual inspection machine structures, makes it coordinate detection rotating mechanism and visual inspection machine structure to complete testing better.Second rotary drive plate is provided with 4 extensions, 4 extensions install one group of belt drive component and belt tension assembly respectively, 4 pieces of outward appearance check-out consoles can be worked simultaneously, in rotary course, omnibearing shooting work is carried out to all directions detecting workpiece, be convenient to the shooting work completing four direction within the unit interval fast, photographed data is passed to control box and makes feedback, detect workpiece and whether meet production standard, thus improve the work efficiency of this device, testing is fast and effeciently carried out.
Belt drive component is provided with 4 groups, lay respectively on 4 directions of the second rotary drive plate, the top of each belt drive component is provided with outward appearance check-out console, like this under the effect of rotary main shaft, 4 groups of belt drive components can move simultaneously, complete testing more quickly.Belt drive component is by drive pulley transmission shaft, under the effect of driving pulley, driven pulley and driving belt, follower belt transmission shaft is rotated, so every block outward appearance check-out console is doing " revolution " around rotary main shaft, " rotation " is done around follower belt transmission shaft itself by belt drive component, be convenient to 4 groups of visual inspection machine structures like this, take corresponding picture better, complete testing fast.
Initiatively transmission gear is provided with one, slave drive gear is provided with 4, lay respectively on 4 directions of initiatively transmission gear, such active transmission gear drives 4 slave drive gears to move simultaneously, such 4 groups of belt drive components just can drive 4 pieces of outward appearance check-out consoles to be rotated simultaneously, thus complete testing fast.
Belt tension assembly is provided with 4 groups, often organizes belt tension component matching one group of belt drive component, can regulate the rate of tension of driving belt, be convenient to belt drive component and carry out testing better.
Visual inspection machine structure is provided with 4 groups, is installed on 4 pieces respectively and detects installing plate, by video camera shot detection workpiece, the picture photographed is passed to control box, thus express-analysis, show whether this detection workpiece meets production standard.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of a kind of appearance delection device in all directions for mechanical production line balance in the present invention;
Fig. 2 is the structural representation of outward appearance testing agency in the present invention;
Fig. 3 is the structural representation detecting rotating mechanism in the present invention;
Fig. 4 is that in the present invention, belt drive component and belt tension assembly are installed on the structural representation on the second rotary drive plate;
Fig. 5 is the structure for amplifying schematic diagram at I place in Fig. 4 in the present invention;
Fig. 6 is the structural representation that in the present invention, the first rotary drive plate is installed on rotary main shaft;
Fig. 7 is the structural representation of the second rotary drive plate in the present invention.
In figure: 1-detects pedestal; 2-detects rotating mechanism; 3-visual inspection machine structure; 4-rotating basis assembly; 5-rotary drive assembly; 6-rotary drive assembly; 7-belt drive component; 8-belt tension assembly; 9-outward appearance check-out console; 10-detects fixture; 11-detects workpiece; 12-detects installing plate; 13-detects fixed leg; 14-control box; 31-fixed support; 32-video camera; 41-rotates installation base plate; 42-first rotary mount; 43-second rotary mount; 51-electric rotating machine; 52-electric rotating machine output shaft; 53-rotates reductor; 61-rotary main shaft; 62-first rotary drive plate; 621-first center mounting hole; 63-second rotary drive plate; 631-central rotation portion; 632-extension; 633-second center mounting hole; 634-first installation axle hole; 635-second installation axle hole; 636-tensioning mounting groove; 64-universal stage; 65-rotary sleeve; 66-photoelectric sensor; 71-driving pulley; 72-driven pulley; 73-drive pulley transmission shaft; 74-follower belt transmission shaft; 75-driving belt; 76-is transmission gear initiatively; 77-slave drive gear; 81-tensioning shaft; 82-backstand; 83-stretching pulley.
Embodiment
As shown in Figures 1 to 7, a kind of appearance delection device in all directions for mechanical production line balance, comprises and detects pedestal 1 and detect rotating mechanism 2, detects rotating mechanism 2 and is installed on the center of detection pedestal 1.The surrounding detecting pedestal 1 is provided with and detects installing plate 12, detects installing plate 12 and is provided with visual inspection machine structure 3, and detect pedestal 1 and be provided with control box 14, control box 14 connects visual inspection machine structure 3, and the lower end detecting pedestal 1 is provided with detects fixed leg 13.Detect rotating mechanism 2 and comprise rotating basis assembly 4, rotary drive assembly 5, rotary drive assembly 6 and belt drive component 7, rotating basis assembly 4 is fixedly installed in and detects on pedestal 1, rotating basis assembly 4 is provided with rotary drive assembly 5, rotary drive assembly 6 and belt drive component 7, rotary drive assembly 5 connects rotary drive assembly 6, rotary drive assembly 6 connects belt drive component 7, belt drive component 7 is connected with belt tension assembly 8, the top of belt drive component 7 is provided with outward appearance check-out console 9, outward appearance check-out console 9 is provided with and detects fixture 10, detect in fixture 10 to be provided with and detect workpiece 11.
Rotating basis assembly 4 comprises rotation installation base plate 41 and rotary mount, rotary mount comprises the first rotary mount 42 and the second rotary mount 43, be provided with between first rotary mount 42 and the second rotary mount 43 and rotate installation base plate 41, first rotary mount 42 is fixedly connected on the left side detecting pedestal 1, and the second rotary mount 43 is fixedly connected on the right side detecting pedestal 1.Detect pedestal 1 and connect the first rotary mount 42 and the second rotary mount 43 respectively by two ends, left side, be well secured to the lower end detecting pedestal 1, make rotation installation base plate 41 have more large bearing capacity, improve the steadiness of whole device.
Rotary drive assembly 5 comprises electric rotating machine 51 and rotates reductor 53, electric rotating machine 51 and rotation reductor 53 are all installed on and rotate on installation base plate 41, electric rotating machine 51 is connected with electric rotating machine output shaft 52, electric rotating machine output shaft 52 connects rotation reductor 53, and the output terminal rotating reductor 53 connects rotary drive assembly 6.Rotary drive assembly 5 makes high speed rotary motion by electric rotating machine 51 driven rotary motor output shaft 52, under the effect rotating reductor 53, the output torque of further increase rotary main shaft 61, make rotary main shaft 61 that 4 groups of belt drive components 7 can be driven to do outward appearance testing together simultaneously, thus increase work efficiency.Rotating reductor 53 is worm-gear speed reducer, worm-gear speed reducer have compact mechanical structure, volumetric bulk light and handy, the plurality of advantages such as simple, easy to maintenance, usability is strong, safe reliability is large, compact mechanical structure, volumetric bulk are light and handy are installed, be extremely suitable on detection rotating mechanism 2.
Rotary drive assembly 6 comprises rotary main shaft 61, universal stage 64 and rotary drive plate, rotary drive plate comprises the first rotary drive plate 62 and the second rotary drive plate 63, first rotary drive plate 62 is installed on the top of rotary main shaft 61, second rotary drive plate 63 is installed on the middle part of rotary main shaft 61, the lower end of rotary main shaft 61 connects rotation reductor 53, second rotary drive plate 63 is provided with belt drive component 7, the downside of the second rotary drive plate 63 is provided with universal stage 64, the downside of universal stage 64 is connected with rotary sleeve 65, universal stage 64 and rotary sleeve 65 are all socketed on rotary main shaft 61.Rotary drive assembly 6 is rotated by rotary drive assembly 5 driven rotary main shaft 61, driven rotary platform 64, first rotary drive plate 62 and then rotates around rotary main shaft 61 together with the second rotary drive plate 63, be installed on the testing assembly also and then motion on universal stage 64, first rotary drive plate 62 and the second rotary drive plate 63 like this, thus whole detection rotating mechanism 2 is run effectively, complete testing quickly and easily.
First rotary drive plate 62 is provided with photoelectric sensor 66, photoelectric sensor 66 matches with detection workpiece 11, the center of the first rotary drive plate 62 is provided with the first center mounting hole 621, first center mounting hole 621 matches with rotary main shaft 61, second rotary drive plate 63 comprises central rotation portion 631 and extension 632, the center in central rotation portion 631 is provided with the second center mounting hole 633, second center mounting hole 633 and matches with rotary main shaft 61.First rotary drive plate 62 is provided with four photoelectric sensors 66, respectively corresponding 4 groups of visual inspection machine structures 3, makes it coordinate detection rotating mechanism 2 and visual inspection machine structure 3 to complete testing better.Second rotary drive plate 63 is provided with 4 extensions 632,4 extensions 632 install one group of belt drive component 7 and belt tension assembly 8 respectively, 4 pieces of outward appearance check-out consoles 9 can be worked simultaneously, in rotary course, omnibearing shooting work is carried out to all directions detecting workpiece 11, be convenient to the shooting work completing four direction within the unit interval fast, photographed data passed to control box 14 and make feedback, detect workpiece 11 and whether meet production standard, thus improve the work efficiency of this device, testing is fast and effeciently carried out.
Belt drive component 7 comprises belt pulley, belt drive shaft and driving belt 75, belt pulley comprises driving pulley 711 and driven pulley 72, belt drive shaft comprises drive pulley transmission shaft 73 and follower belt transmission shaft 74, drive pulley transmission shaft 73 and follower belt transmission shaft 74 are all installed on the second rotary drive plate 63, drive pulley transmission shaft 73 is installed in central rotation portion 631, follower belt transmission shaft 74 is installed on extension 632, the top of follower belt transmission shaft 74 is provided with outward appearance check-out console 9, drive pulley transmission shaft 73 is provided with driving pulley 711, follower belt transmission shaft 74 is provided with driven pulley 72, driving belt 75 is provided with between driving pulley 711 and driven pulley 72.Belt drive component 7 is provided with 4 groups, lay respectively on 4 directions of the second rotary drive plate 63, the top of each belt drive component 7 is provided with outward appearance check-out console 9, like this under the effect of rotary main shaft 61,4 groups of belt drive components 7 can move simultaneously, complete testing more quickly.Belt drive component 7 is by drive pulley transmission shaft 73, under the effect of driving pulley 711, driven pulley 72 and driving belt 75, follower belt transmission shaft 74 is rotated, so every block outward appearance check-out console 9 is being done " revolution " around rotary main shaft 61, do " rotation " around follower belt transmission shaft 74 itself by belt drive component 7, be convenient to 4 groups of visual inspection machine structures 3 like this, take corresponding picture better, complete testing fast.
Central rotation portion 631 is provided with the first installation axle hole 634, first installation axle hole 634 and matches with drive pulley transmission shaft 73, and extension 632 is provided with the second installation axle hole 635, second installation axle hole 635 and matches with follower belt transmission shaft 74.Rotary main shaft 61 is provided with initiatively transmission gear 76, initiatively transmission gear 76 is installed between the first rotary drive plate 62 and the second rotary drive plate 63, the top of drive pulley transmission shaft 73 is provided with slave drive gear 77, and initiatively transmission gear 76 is meshed with slave drive gear 77.Initiatively transmission gear 76 is provided with one, slave drive gear 77 is provided with 4, lay respectively on 4 directions of initiatively transmission gear 76, such active transmission gear 76 drives 4 slave drive gears 77 to move simultaneously, such 4 groups of belt drive components 7 just can drive 4 pieces of outward appearance check-out consoles 9 to be rotated simultaneously, thus complete testing fast.
Belt tension assembly 8 comprises tensioning shaft 81, backstand 82 and stretching pulley 83, the top of backstand 82 is provided with stretching pulley 83, stretching pulley 83 and driving belt 75 match, the bottom of backstand 82 is provided with backstand 82, extension 632 is provided with tensioning mounting groove 636, and backstand 82 is movably connected on tensioning mounting groove 636.Belt tension assembly 8 is provided with 4 groups, often organizes belt tension assembly 8 and mates one group of belt drive component 7, can regulate the rate of tension of driving belt 75, be convenient to belt drive component 7 and carry out testing better.
Visual inspection machine structure 3 comprises video camera 32 and fixed support 31, and fixed support 31 is fixedly installed in and detects on installing plate 12, and fixed support 31 is provided with video camera 32.Visual inspection machine structure 3 is provided with 4 groups, is installed on 4 pieces respectively and detects installing plate 12, by video camera 32 shot detection workpiece 11, the picture photographed is passed to control box 14, thus express-analysis, show whether this detection workpiece 11 meets production standard.
The principle of work of a kind of appearance delection device in all directions for mechanical production line balance of the present invention: this device is first by feeding manipulator (not shown in FIG.), detection workpiece 11 is placed into one by one on outward appearance check-out console 9, after fixture 10 clamps after testing, start detection rotating mechanism 2, 4 pieces of outward appearance check-out consoles 9 are while doing " revolution " around rotary main shaft 61, do " rotation " around follower belt transmission shaft 74 itself by belt drive component 7, be convenient to 4 groups of visual inspection machine structures 3 like this, corresponding picture can be taken better more quickly, complete testing fast, finally by blanking mechanical hand (not shown in FIG.), detection workpiece 11 is transported outside body.
These are only specific embodiments of the invention, but technical characteristic of the present invention is not limited thereto.Any based on the present invention, for solving substantially identical technical matters, realize substantially identical technique effect, done ground simple change, equivalent replacement or modification etc., be all covered by among protection scope of the present invention.
Claims (10)
1. the appearance delection device in all directions for mechanical production line balance, comprise and detect pedestal and detect rotating mechanism, described detection rotating mechanism is installed on the center of described detection pedestal, it is characterized in that: the surrounding of described detection pedestal is provided with detection installing plate, described detection installing plate is provided with visual inspection machine structure, described detection pedestal is provided with control box, described control box connects described visual inspection machine structure, the lower end of described detection pedestal is provided with detection fixed leg, described detection rotating mechanism comprises rotating basis assembly, rotary drive assembly, rotary drive assembly and belt drive component, described rotating basis assembly is fixedly installed on described detection pedestal, described rotating basis assembly is provided with described rotary drive assembly, described rotary drive assembly and described belt drive component, described rotary drive assembly connects described rotary drive assembly, described rotary drive assembly connects described belt drive component, described belt drive component is connected with belt tension assembly, the top of described belt drive component is provided with outward appearance check-out console, described outward appearance check-out console is provided with detection fixture, detection workpiece is provided with in described detection fixture.
2. a kind of appearance delection device in all directions for mechanical production line balance according to claim 1, it is characterized in that: described rotating basis assembly comprises rotation installation base plate and rotary mount, described rotary mount comprises the first rotary mount and the second rotary mount, described rotation installation base plate is provided with between described first rotary mount and described second rotary mount, described first rotary mount is fixedly connected on the left side of described detection pedestal, and described second rotary mount is fixedly connected on the right side of described detection pedestal.
3. a kind of appearance delection device in all directions for mechanical production line balance according to claim 2, it is characterized in that: described rotary drive assembly comprises electric rotating machine and rotates reductor, described electric rotating machine and described rotation reductor are all installed on described rotation installation base plate, described electric rotating machine is connected with electric rotating machine output shaft, described electric rotating machine output shaft connects described rotation reductor, and the output terminal of described rotation reductor connects described rotary drive assembly.
4. a kind of appearance delection device in all directions for mechanical production line balance according to claim 3, it is characterized in that: described rotary drive assembly comprises rotary main shaft, universal stage and rotary drive plate, described rotary drive plate comprises the first rotary drive plate and the second rotary drive plate, described first rotary drive plate is installed on the top of described rotary main shaft, described second rotary drive plate is installed on the middle part of described rotary main shaft, the lower end of described rotary main shaft connects described rotation reductor, described second rotary drive plate is provided with described belt drive component, the downside of described second rotary drive plate is provided with described universal stage, the downside of described universal stage is connected with described rotary sleeve, described universal stage and described rotary sleeve are all socketed on described rotary main shaft.
5. a kind of appearance delection device in all directions for mechanical production line balance according to claim 4, it is characterized in that: described first rotary drive plate is provided with photoelectric sensor, described photoelectric sensor and described detection workpiece match, the center of described first rotary drive plate is provided with the first center mounting hole, described first center mounting hole and described rotary main shaft match, described second rotary drive plate comprises central rotation portion and extension, the center in described central rotation portion is provided with the second center mounting hole, described second center mounting hole and described rotary main shaft match.
6. a kind of appearance delection device in all directions for mechanical production line balance according to claim 5, it is characterized in that: described belt drive component comprises belt pulley, belt drive shaft and driving belt, described belt pulley comprises driving pulley and driven pulley, described belt drive shaft comprises drive pulley transmission shaft and follower belt transmission shaft, described drive pulley transmission shaft is installed in central rotation portion, described follower belt transmission shaft is installed on described extension, the top of described follower belt transmission shaft is provided with described outward appearance check-out console, described drive pulley transmission shaft is provided with described driving pulley, described follower belt transmission shaft is provided with described driven pulley, described driving belt is provided with between described driving pulley and described driven pulley.
7. a kind of appearance delection device in all directions for mechanical production line balance according to claim 6, it is characterized in that: described central rotation portion is provided with the first installation axle hole, described first installation axle hole and described drive pulley transmission shaft match, described extension is provided with the second installation axle hole, and described second installation axle hole and described follower belt transmission shaft match.
8. a kind of appearance delection device in all directions for mechanical production line balance according to claim 6, it is characterized in that: described rotary main shaft is provided with initiatively transmission gear, described active transmission gear is installed between described first rotary drive plate and described second rotary drive plate, the top of described drive pulley transmission shaft is provided with slave drive gear, and described active transmission gear is meshed with described slave drive gear.
9. a kind of appearance delection device in all directions for mechanical production line balance according to claim 6, it is characterized in that: described belt tension assembly comprises tensioning shaft, backstand and stretching pulley, the top of described tensioning shaft is provided with described stretching pulley, described stretching pulley and described driving belt match, the bottom of described tensioning shaft is provided with backstand, described extension is provided with tensioning mounting groove, and described backstand is movably connected on described tensioning mounting groove.
10. a kind of appearance delection device in all directions for mechanical production line balance according to claim 1, it is characterized in that: described visual inspection machine structure comprises video camera and fixed support, described fixed support is fixedly installed on described detection installing plate, and described fixed support is provided with described video camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510988565.XA CN105445274A (en) | 2015-12-24 | 2015-12-24 | Comprehensive appearance detection device for mechanical flow line production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510988565.XA CN105445274A (en) | 2015-12-24 | 2015-12-24 | Comprehensive appearance detection device for mechanical flow line production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105445274A true CN105445274A (en) | 2016-03-30 |
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| CN201510988565.XA Withdrawn CN105445274A (en) | 2015-12-24 | 2015-12-24 | Comprehensive appearance detection device for mechanical flow line production |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108344429A (en) * | 2018-04-19 | 2018-07-31 | 骆城凯 | A kind of new type compound sensor device |
| CN108663484A (en) * | 2018-05-09 | 2018-10-16 | 安徽知之信息科技有限公司 | A kind of surface quality detection assembly line of electric vehicle covering |
| CN112697802A (en) * | 2020-12-15 | 2021-04-23 | 株洲硬质合金集团有限公司 | Product surface defect detection device |
| CN113311117A (en) * | 2021-06-30 | 2021-08-27 | 西玛特易联（苏州）科技有限公司 | Workpiece rotating detection device |
| CN115106817A (en) * | 2022-07-28 | 2022-09-27 | 安徽飞祥机械制造有限公司 | Vertical multi-dimensional cutting machine tool |
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| CN102849458A (en) * | 2012-09-21 | 2013-01-02 | 浙江工业大学 | Pneumatic automatic box laying-down device |
| CN203209326U (en) * | 2013-05-06 | 2013-09-25 | 吴守祥 | Automatic fastener separator |
| CN104565259A (en) * | 2014-11-24 | 2015-04-29 | 施国升 | Gear transmission labor-saving accelerating device |
| CN205301184U (en) * | 2015-12-24 | 2016-06-08 | 嵊州市意海电机配件厂 | A full aspect outward appearance detection device for mechanical streamlined production |
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| CN102849458A (en) * | 2012-09-21 | 2013-01-02 | 浙江工业大学 | Pneumatic automatic box laying-down device |
| CN203209326U (en) * | 2013-05-06 | 2013-09-25 | 吴守祥 | Automatic fastener separator |
| CN104565259A (en) * | 2014-11-24 | 2015-04-29 | 施国升 | Gear transmission labor-saving accelerating device |
| CN205301184U (en) * | 2015-12-24 | 2016-06-08 | 嵊州市意海电机配件厂 | A full aspect outward appearance detection device for mechanical streamlined production |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108344429A (en) * | 2018-04-19 | 2018-07-31 | 骆城凯 | A kind of new type compound sensor device |
| CN108663484A (en) * | 2018-05-09 | 2018-10-16 | 安徽知之信息科技有限公司 | A kind of surface quality detection assembly line of electric vehicle covering |
| CN112697802A (en) * | 2020-12-15 | 2021-04-23 | 株洲硬质合金集团有限公司 | Product surface defect detection device |
| CN113311117A (en) * | 2021-06-30 | 2021-08-27 | 西玛特易联（苏州）科技有限公司 | Workpiece rotating detection device |
| CN115106817A (en) * | 2022-07-28 | 2022-09-27 | 安徽飞祥机械制造有限公司 | Vertical multi-dimensional cutting machine tool |
| CN115106817B (en) * | 2022-07-28 | 2023-09-26 | 安徽飞祥机械制造有限公司 | Vertical multi-dimensional cutting machine tool |
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Application publication date: 20160330 |